Ship Model Testing

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    Conventional Ship Testing

    Experimental Methods in Marine Hydrodynamics

    Lecture in week 37

    Chapter 6 in the lecture notes

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    Resistance tests

    Propeller open water tests

    Propulsion tests

    Cavitation tunnel tests

    Cavitation observation

    Pressure pulses

    Noise measurements

    Cavitation erosion

    Maneuvering tests

    Free running maneuvering tests

    Planar Motion Mechanism (PMM) tests

    Conventional Ship Testing

    - Topics:

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    Resistance tests

    Test procedure:

    The model is accelerated to wanted speed

    speed is kept constant for at least 10 seconds (or at least 10 load cycles)

    Average values of the measurements for the period of constant speed is

    calculated

    Towing Carriage

    Ship model

    Measurement of:

    Model resistance RTmModel speed

    Sinkage fore and aft

    Resistance

    Dynamometer

    Flexible connection

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    Required length of measurement

    The tow force might fluctuate considerably, especially for models with

    low Drag/Displacement ratio and large displacement

    In such cases, one needs at least ten oscillations in the time series

    One must make sure to leave out the transient part of the time series,which is due to the acceleration

    70

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    110120

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    20 25 30 35 40Speed [m/s]

    ResistanceR

    Tm[

    N]

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    Example time series entire run

    -40

    -20

    0

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    0 10 20 30 40 50 60

    Time [seconds]

    ModelResistanceRTm

    [N]

    -0.5

    0

    0.5

    1

    1.5

    2

    2.5

    Carriagespeed[m/s]

    RTm

    Speed

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    Seiching standing waves in the tank

    Length Ltank

    Depth h

    Amplitude a

    Horisontal velocity Vx

    )sin()cos( kxta =

    )sin()sin( kxtgk

    V ax

    =

    hg

    LT Tank

    2

    Wave elevation:

    Horizontal velocity:

    Wave period:

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    Error from seishing on total resistance

    -Example from the large towing tankWave amplitude a = 1 cm

    Horizontal max velocity Vx = 0.03 m/s

    Carriage speed Vm = 1.5 m/s

    Total resistance: V2

    Induced max. Error: 4%

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    Waiting time between runs

    Surface waves must calm down

    Waiting time can be reduced by conventional wave dampers

    Takes longer time in larger tanks

    Seishing must calm down Might be difficult to see

    Might be damped by special arrangements

    Takes much longer time in larger tanks

    Waiting time will be a trade-off between:

    Accuracy

    Efficiency

    Typical waiting time between runs in large tanks: 15 minutes

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    Testing resistance of high-speed models

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    Propeller Open Water Tests

    The propeller (or propulsor) is tested in open water

    In case of ducted propeller, the duct is included

    In case of pods and thrusters the pod/thruster body is usually included

    One might argue that the rudder behind the propeller should be included Measurements

    Propeller thrust, torque and revs

    Water (or carriage) speed

    Duct thrust (if relevant)

    For pods and thrusters:

    Propulsor total thrust is always measured

    Propeller thrust is measured if the thruster is equipped for such

    measurement

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    Propeller Open Water Tests

    - Measurement equipment

    Water speed V

    Measurement of:Torque QThrust TRate of revolutions n

    Speed V

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    Propeller Open Water Tests

    - Measurement procedure Propeller revs are kept constant

    Carriage speed is varied in steps from

    zero speed to zero propeller thrust

    Tests are performed at same revs as

    expected for design speed in

    propulsion tests

    Tests might be repeated at higher

    propeller revs (attempted full scale

    condition)

    Results are presented in non-dimensional form

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    Propulsion tests

    Test procedure (Continental Method):

    The model is accelerated to wanted speed

    Propeller revs are adjusted so that the model is getting the same speed as

    the carriage, and then the model is released Measurement is made with found revs for at least 10 seconds

    Average values of the measurements for the period of constant speed is

    calculated

    Dynamometer

    Tow rope FD

    Towing Carriage Measurement of:Torque QThrust T

    RPM

    Model speed

    Sinkage fore and aft

    el. motor

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    Propulsion tests British Method

    Measurements are as for continental method except that:

    Tow rope force must be measured

    Test procedure (British method):

    The model is accelerated to wanted speed

    Propeller revs is set to constant value

    Applied tow rope force is measured.

    The test is repeated with other values of propeller revs (at least three

    values)

    Values of thrust, torque and revs for correct tow rope force is found by

    interpolation

    Benefits of this method:

    Re-analyses with other tow rope force values are possible

    Availability of propeller over- and under-load results

    Drawback: More time consuming!

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    Cavitation testing of propellers

    Purpose: investigation of:

    Cavitation induced erosion of propeller blades

    Effect of cavitation on propulsion efficiency

    Vibrations and noise Test types:

    Cavitation observation

    Pressure pulses

    Noise measurements

    Cavitation erosion

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    Cavitation test procedure

    1. Choose flow velocity in test section based on actual advance ratio, J.

    2. Install aft-body model and adjust wake field by mesh screens

    3. Install propeller model

    4. With atmospheric pressure in the tunnel, adjust propeller rate ofrevolution (and/or flow velocity) until the propeller torque is correct

    according to the propulsion test in the towing tank (equal KQ). This is

    called the torque identity principle.

    5. Keeping flow velocity and rate of revolution constant, reduce the

    tunnel pressure until the specified cavitation number is achieved.

    6. Do necessary cavitation observation and measurements.

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    Afterbody model

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    Mesh screen

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    0 15 30 45 60 75 90 105 120 135 150 165 180

    Angular position [degrees]

    w

    Measured in towing tank Obtained in cavitation tunnel

    r/R=0.36

    0.0

    0.2

    0.4

    0.6

    0.8

    1.0

    0 15 30 45 60 75 90 105 120 135 150 165 180

    r/R=0.568

    0 715

    30

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    90

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    135

    143

    1501

    571

    6518019

    5

    225

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    285

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    0.414

    0.621

    0.828

    1.035

    Axial wak0.500.450.400.350.300.25

    0.200.150.100.050.00

    Axial wake shown as color contoursPropeller disk indicated by dashed line

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    Cavitation tests - Measurements

    Propeller rate of revolution

    tachometer

    Thrust

    Torque

    Static tunnel pressure

    Pressure tapping in tunnel wall

    Tunnel water speed

    Prandtl tube 5 cm from tunnel wall in test section

    For measurement of pressure pulses: Pressure on the aft body hull surface at a number of locations

    (typically 6-18 positions)

    For measurement of propeller noise:

    One hydrophone

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    Measurements

    Prandtl tube Pressure tapping

    Drum membrane

    Strain gaugesfor torque measurement

    Prop. shaft

    Inductive transducerfor thrust measurement

    Thrust

    Torque

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    Maneuvering tests

    Two alternative purposes:

    1. Direct verification of maneuverability fulfillment of IMO criteria

    2. Establishment of hydrodynamic coefficients for the maneuvering

    equations Usually followed by calculation of maneuverability in a maneuvering

    prediction program

    Two alternative test schemes:

    1. Testing of free-running model

    Gives direct assessment of maneuverability

    Hydrodynamic coefficients for maneuvering equations can be derived

    2. Testing of captive model

    Measurement of forces for establishment of hydrodynamic coefficients for

    the maneuvering equations

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    Types of Ship Maneuvers

    IMO standard maneuvers:

    Zig-zag tests

    10/ 10 to both sides

    20/ 20 to both sides

    Turning circle test

    35 rudder angle

    Full astern stopping test

    Additional maneuvers:

    Spiral test Reverse spiral test

    Pull-out maneuver

    Very small zig-zag maneuver

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    Zig-zag maneuver

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    Turning Circle Maneuver

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    Stopping test

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    Free-running manoeuvring tests

    Full geometrical similarity

    Speeds are Froude scaled Hull friction scale effect (tow rope) can be corrected by use of air fan

    Electric motor shall ideally be controlled to emulate ship engine

    characteristics

    Constant motor power is a simpler alternative

    Constant propeller speed (what you get with an electric motor without some kind of

    automatic control) give much too high thrust during the manoeuver

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    Free-running maneuvering tests

    - measurements

    Propeller revs

    Rudder angle

    Speed

    Heading

    Position

    Alternatively: 6 DoF position measurement

    Rate of turn (for instance by use of gyro)

    Important for fast models and when using auto-pilot

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    Maneuvering tests with fixed model

    Planar Motion Mechanism (PMM)

    Rotating arm Yawed model tests

    Measurement of:

    Speed

    Position

    Forces

    The model is subject to forced motions, and the applied

    forces are measured

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    Planar Motion Mechanism (PMM)

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    Pure yaw test

    Yaw and drift angle test

    Yaw and rudder angle test

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    Rotating arm tests

    Set parameters:

    Arm rotation speed

    Model position (radius)

    Model yaw angle

    Gives complete control of:

    Surge speed

    Yaw rate

    Sway speed

    Measurement of:

    Forces (in 6 DoF)

    Speed

    Radius, yaw angle

    Rudder

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    Yawed model test

    The model is towed with a fixed yaw angle

    Fixed or free in roll

    Surge, sway and yaw forces/moments are measured

    Repeated for several yaw angles (and surge speeds)

    Variation:

    Repeat at several rudder angles

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    ITTC: International Towing Tank Conference

    The ultimate source of accumulated knowledge on model testing

    Work is performed in groups of 6-10 technical experts

    Work is presented every third year in a common conference

    Proceedings from the ITTC conferences are valuable references ITTC maintains standards of model testing and analysis techniques

    ITTC Permanent web-site contains standards for model testing:

    http://ittc.sname.org/

    http://ittc.sname.org/http://ittc.sname.org/
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    Ship model testing - Summary

    Resistance, propulsion and propeller open water tests are performed to

    determine accurately the speed-power performance of the ship in full

    scale

    Cavitation tests are done in order to ensure that the ship propeller will

    not get cavitation problems

    Typical cavitation problems are:

    erosion damage to propeller and rudder

    Noise and pressure pulses induced on the hull from the propeller cavitation

    Manoeuvring tests are performed to verify the manoeuvrability of the

    ship

    Compliance with IMO criteria for manoeuvrability

    Detect and repair directional instability