Shenzhen JBR Precision Industry Product Co20170213

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-See your idea in plastic- Shenzhen JBR Precision Industry Product Co., Ltd EST. 1995 Tooling Molding Secondary operation

Transcript of Shenzhen JBR Precision Industry Product Co20170213

Page 1: Shenzhen JBR Precision Industry Product Co20170213

-See your idea in plastic-

Shenzhen JBR Precision Industry Product Co., Ltd EST. 1995

•Tooling

•Molding

•Secondary operation

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About JBR

Shenzhen JBR Precision Industry Product Co., Ltd. (JBR) is a middle size tooling & molding factory in Shenzhen, China. Founded in 1995 by Mr. Liang Chen. Its

core competence is mold design, mold manufacture, injection molding, pad printing and high-value added complex assemblies.

JBR currently employs 215 people of which 50 are qualified and experienced tooling, molding engineers. It utilizes a total space of 10,000㎡.

JBR has implemented ERP management system and integrated CAD/CAE/CAM to augment its efficiency and quality largely since 2006. The company caters to

automotive, electronics, household appliances, and medical industries.

JBR integrated cutting edge technology and a team of experienced professionals to provide high quality products and services to a broad spectrum of clients.

Certifications: ISO 9001:2008

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JBR Capability -Design -Tooling -Molding -Secondary operation

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Project Management

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Tooling Design

As a leader in the plastic injection mold industry, we believe that a quality part comes from a high quality mold and a good part design, and a

good mold design are the keys to get a high performance mold. Quality must begin with mold design capability and consider it to be the key to

successful mold making.

JBR has invested in both professional people and technology to ensure that our designs meet your highest expectations.

JBR is able to design mold according to customer’s product ideas, 2D/3D models or drawings with specification. Our design capability include:

■ DFM

■ Mold flow analysis

■ Product optimization

■ Full 2D & 3D mold design

■ Mold design optimization

■ Reverse engineering

■ Collaborative design with customer's idea

Our mold design is not just simply follow the customer' opinion, but also based on the complexity of the mold. With over 20 years experience

combined in plastics manufacturing, we are able to reveal potential quality problems or risks early, and in conjunction with the customer

optimize the design to eliminate them before mold production starts.

The professional software used at JBR: ■ Mold design software: AutoCAD, UG / PRE/ Mold flow/ Solidworkds

■ Programming software: Powermill/ UG

Data exchange: UG, PRO/E, SOLIDWORKS, CAITA, CAD, STP, X_T, IGS, PRT, DWG, DXF, PDF, etc

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JBR tooling team is familiar with different tooling standard, such as HASCO, DME. JBR capability is 30+

molds per month; 300+ mold per year. JBR has successful exported more than 5000+ molds to

worldwide since 1995.

Our full service on-site tooling room allow JBR to not only build prototype and production molds for our

customers, but also provide for prompt attention to any problem that might arise on production floor. Most

of our mold makers has a workstation tied into the network with the latest CAD/CAM software at their

disposal.

JBR has rich experience in making different kinds of plastic tooling for exporting worldwide including:

▇ Automotive part molds

▇ Common custom plastic molds

▇ Large size molds( Up to 15 Tons)

▇ 2K mold(Double color mold)

▇ Unscrewing molds

▇ Over mold(Inserts mold)

Tooling

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Molding

At JBR has 20 sets injection molding machines ranging in size from 100T to 450T. This

wide range of machines can handle virtually any plastic part from the size of grain of rice

to a computer display housing.

Our wide range of machines helps us match the machine to the job. So we not only get

job done right but also get it done economically. We can perform virtually every type of

molding operation from straight“ drop in box" molding to insert over-molding and

fully automated production.

JBR has experience in wide variety of materials including, but not limited to the following:

▇ ABS ▇ PC ▇ ABS+PC

▇ HDPE ▇ PP ▇ TPE/TPU

▇ POM ▇ PA6/PA66

▇ PA66+GF ▇ PEI ▇ PMMA

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Secondary operation

JBR secondary operation assembly services assist in the reduction of supply chain costs.

These services, which are customized to suit your specific needs, include but are not limited to:

▇ Ultrasonic Welding

▇ Pad printing

▇ Silkscreen

▇ Painting

▇ Sub-assembly

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Making good quality mold and product are JBR mission. Our quality process starts

from the very beginning of product analysis to final package. ISO9001:2008 quality

standard is strictly implemented in every process detail of mold building to

guarantee the highest quality whilst shortening production cycle to meet and

exceed customer’s requirement.

Structure of quality:

Main Quality Control:

■ Mold design control

■ Incoming material quality control with origin certificate

■ Mold steel dimension control

■ Machining in-process inspection

■ Heat treating with certification;

■ Electrode / sample / mold inspection

■ Mold pre-assembly inspection

■ Tool trial data record

■ Final inspection before shipment

■ Mold maintenance

■ Complete and traceable documentation

■ Mold using feedback report

Quality and Inspection

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Shipping

Mold Packaging & Shipment

• DVD with 2D and 3D mold drawings

• Mold sampling process parameters

• Measurement report of the last samples

• Steel and heat treatment certificates provided

• Wooden case

Products Packaging & Shipment

• Certificate of Compliance report

• Packing list

• Label

• carton box

• Pallets

Express partners

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CNC Facilities

• Vertical gantry machining-

center;

• 7 sets advanced high speed

CNC center;

• Dimensions up to

2200*1600*800; • Accuracy ±0.003mm;

• 7 days per week, 22 hours

per day.

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EDM Facilities

• Double-head EDM & Mirror

EDM;

• 7 sets advanced EDM;

• Dimensions up to

1800*800*600; • Accuracy ±0.005mm;

• 7 days per week, 22 hours

per day.

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Molds Presentation

Product description: Automotive part

Material: PA66+15%GF

Cavity: 1*1

Mold standard: Hasco

Product description: Volvo auto part

Material: PP

Cavity: 1*2

Mold standard: Hasco

Product description: Automotive part

Material: PP+20%

Cavity: 1*1

Mold standard: Hasco

Product description: Bosch auto part

Material: POM

Cavity: 1*2

Mold standard: Hasco

Product description: Volkswagen auto part

Material: PP

Cavity: 1*1

Mold standard: Hasco

Product description: Medical part

Material: PC

Cavity: 1*4

Mold standard: DME

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Market Segmentation

Turnover Trend(US$ Million)

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Plastic Parts Presentation

Auto parts

Electrical parts

Medical parts

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Tooling Equipment List

Tooling Equipments Brand Quantity Type Dimensions X/Y/Z Accuracy Roughness

DMAPK 1 DR180M 1800*800*600 ±0.005mm Ra 0.2

DMAPK 1 BM100 1000*600*450 ±0.005mm Ra 0.2

DMAPK 1 B35 350*250*270 ±0.005mm Ra 0.2

WINTOP 4 MP-50 450*300*270 ±0.01mm Ra 0.2

CREAT CENTURY 2 450A 450*300*270 ±0.01mm Ra 0.2

DAH LIH 1 DCM 2216 2200*1600*800 ±0.003mm Ra 0.3

YCM 1 NCV 102V 1020*520*540 ±0.003mm Ra 0.3

FEELER 1 VB-825 1700*800*650 ±0.02mm Ra 0.3

COOLER UNIT 1 CO-4PT 102*500*550 ±0.02mm Ra 0.3

HABOR 1 HPW-25AF 900*500*550 ±0.02mm Ra 0.3

SINGFUNG 2 SF-650CNC 600*500*500 ±0.02mm Ra 0.3

TCMY 1 DHD1513 1500*1300*1000 ±0.02mm

TCMY 1 DHD1010 1000*1000*700 ±0.02mm

Milling PINNACLE 8 M-3 800*300*300

KENT 3 KGS-618M 300*150*280 ±0.0015mm Ra 0.1

DATONG 3 RG36 300*150*280 ±0.0015mm Ra 0.1

WEDM-HS RIJUN 6 FR600 M 400*600*300 Ra 2

LASER MARKER 1 500*200

Lathing Machine 1

Swing Drill 1

Others

EDM Sinking

CNC Center

Depth Drill

CNC Flat Grinding

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Molding & Measurement Equipment List

Item Brand Quantity Ton Max mold height Max Injection volume

HAINXING 6 100T 380*380 660cm*3/60g

HAINXING 5 128T 450*450 183cm*3/154g

QUALICHAMP 2 128T 375*350 183cm*3/154g

HAINXING 5 168T 480*550 270cm*3/243g

HAINTAIN 1 250T 550*600 535cm*3/530g

QUALICHAMP 1 450T 650*650 1269cm*3/1154g

Item Brand Quantity Type Accuracy Comments

3D equipment SEREIN 1 860*1200 ±0.001mm

2D equipment VMT 1

Micrometers Mitutoyo 1 25-50 ±0.001mm

TRIMOS VT600MA 1 0-600 ±0.003mm

TRIMOS VT600MA 1 0mm-50mm ±0.001mm

TRIMOS VT600MA 1 0mm-50mm ±0.001mm

Molding Equipments

Injection Machines

Measurement

Measuring Column

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Main Clients

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Contact Us

深圳市金宝荣精密工业制品有限公司

Jinpeng Plastic Industry (Hong Kong) Co., Ltd.

Shenzhen JBR Precision Industry Product Co ., Ltd

Address:Buiding 3,Xinganglain Industrial Park,Songgang Town,

Bao'an District,Shenzhen City,Guangdong Province,P.R.China( Post Code: 518104)

Hotel near by JBR:

Wanhua International Hotel

Baolilai International Hotel

Dongguan Parklane Hotel

Dennis Lin

Account Manager

Mobile: (86) 137-1367-3221

Tel:(86) 755-2706-5898 ext. 809

Fax:(86) 755-2706-4362

Email: [email protected]

Web: www.j-mold.com

Skype: [email protected]