Sheet Stock Options Veneers, Plywood & MDF · Veneers, Plywood & MDF Veneer Sheet Stock & Panel...

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Veneers, Plywood & MDF

Veneer Sheet Stock & Panel DescriptionsVeneer Sheet Stock

Wood Veneer with Resin Back (Non Adhesive)Lb/Sq.Ft. = .194

Wood veneer with a resin soaked backer sheet that has been permanently bonded under heat and pres-sure. This provides the sheet with dimensional stability, strength and flexibility and acts as a barrier to prevent adhesives and finishes from penetrating. Can be used with a solvent based or water based contact adhesive. Resin backed veneers are also sometimes referred to as DuraBack®, PolyBak, or PolyLam.

Wood Veneer With Wood Back(Non Adhesive)Lb/Sq.Ft. = .123

Wood Veneer with a wood back suitable for use with contact adhesive.

Wood Veneer with Paper Back(Non Adhesive)Lb/Sq.Ft. = .106

Wood Veneer with a paper back suitable for use with contact adhesive.

Wood Veneer with Wood Back (PSA - Peel & Stick)Lb/Sq.Ft. = .177

2 Ply Veneer sheet stock that provides the look of solid wood plus 3M “Peel and Stick” adhesive.

Wood Veneer with Paper Back (PSA - Peel & Stick)Lb/Sq.Ft. = .148

Wood Veneer with a paper back plus 3M “Peel and Stick” adhesive.

⅛" Thick Sheet Stock⅛" Thick Sheet Veneer CoreLb/Sq.Ft. = .460

“A” Face grade wood veneer, 3 ply veneer core with a #4 back. The #4 back may be a different wood species than the “A” face.

⅛" Thick Sheet MDF CoreLb/Sq.Ft. = .739

“A” Face grade wood veneer, MDF core with a #4 back. The #4 back may be a different wood spe-cies than the “A” face.

¼" Thick Sheet Stock¼" Thick Sheet MDF CoreLb/Sq.Ft. = .934 “A” Face grade wood veneer, MDF core with a #1 back.

¼" Thick Sheet MDF CoreLb/Sq.Ft. = .934

“A” Face grade wood veneer, MDF core with a #4 back. The #4 back may be a different wood spe-cies than the “A” face.

¼" Thick Sheet Veneer CoreLb/Sq.Ft. = .448 “A” or “B” Face grade wood veneer, veneer core with various grade backs.

½" Thick Sheet Stock½" MDF CoreLb/Sq.Ft. = 1.788 “A” Face grade wood veneer, MDF core with a #1 back.

½" Veneer CoreLb/Sq.Ft. = 1.220 “A” Face grade wood veneer, veneer core with a #1 back.

⅝" Thick Sheet Stock⅝" MDF CoreLb/Sq.Ft. = 2.502 “A” Face grade wood veneer, MDF core with a #1 back.

⅝" Veneer CoreLb/Sq.Ft. = 1.647 “A” Face grade wood veneer, veneer core with a #1 back.

11/16" Combi-Core

11/16" Combi-CoreLb/Sq.Ft. = 2.257

Combi-core has veneer core inner plies with MDF crossbands. This material offers similar strength and stability to veneer core but has the void-free surface quality of MDF. Also available in Custom Pressed Options, see Section K.4.

¾" Thick Sheet Stock¾" MDF CoreLb/Sq.Ft. = 2.897 “AA”, “A” or “B” Face grade wood veneer, MDF core with a #1 back.

¾" Veneer CoreLb/Sq.Ft. = 1.833 “A” Face grade wood veneer, veneer core with a #1 back.

Note: All veneers are book matched on the face side, with the exception of Hickory, all Rustic and Knotty Grades.

Sheet Stock Options

► For PRICING ► See Section K.1 in our current Wholesale Pricing Catalog.

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Sheet Stock OptionsVeneers, Plywood & MDF


Veneer Slicing Methods

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Book Match VeneerBook Match: The most common matching type. Alternating leaves are turned over, so that adjacent leaves are opened like the pages of a book.Visual Effect: Veneer joints match, creating a symmetrical pattern. Yields maximum continuity of grain. Prominent characteristics ascend or descend across the face.

*WalzCraft offers all veneers as being Book Matched.

• The log is turned against a razor sharp blade, like unwinding a roll of paper. • This cut produces a wide veneer with a bold variegated pattern.

Rotary Cut Plain Slice

Quarter Sawn Rift Cut

• ½ of a log is held heart side against the table. • Slicing is done parallel to the center line of the log. • This cut produces “cathedral” grain.

• Slicing is done across the growth rings to produce a straight grain look. • Sometimes “flake” is present in oak due to the Medullary ray cells.

• Slicing is done at a 15° angle across the growth rings to produce a straight grain look without “flake”.

Cutting Direction

(1) Rotary Cut - The log is turned against a razor sharp blade, like unwinding a roll paper. (2) Plain Slice - Slicing is done parallel to the center line of the log.(3) Quarter Sawn - Slicing is done across the growth rings to produce a straight grain look. (4) Rift Cut - Slicing is done at a 15° angle across the growth rings to produce a straight grain look without “flake”

(1)(2)

(3)

(4)

*Illustrations Provided Compliments of Saunders Wood Specialties, Inc.*

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Actual Size of Sheet Stock MaterialClass Description Actual Size of Sheet • 2'x8' sheets are cut from 4'x8'

sheets. We split the sheet equally in two halves to produce two slightly oversized 2x8’s.• 4'x4' sheets are cut from 4'x8' sheets. We split the sheet equally in 2 halves to produce two slightly oversized 4x4’s. (This is only available with Plywood material and veneer.)• 2'x4' sheets are cut from 4'x8' sheets. We split the sheet equally in 2 halves in both width and height to produce four slightly oversized 2x4’s. (This is only available with Plywood material & veneer .)• If you are ordering 2'x4', 4'x4', 2'x8' or 4'x8' sheets, you will be charged for that square footage but will receive slightly oversized panels.

Non AdhesiveResin Back 48½" x 96½"Wood Back 48½" x 96⅜"Paper Back 49" x 97"

* Pressure Sensitive Adhesive (PSA)

Wood Back 48½" x 96⅜" * PSA (Peel & Stick) will cover the entire length of the sheet, but may not extend to the “edges” in width.Paper Back 49" x 97"

Plywood

⅛" Veneer Core 48½" x 96½"

⅛" MDF Core A4 96½" x 48½" ( Not used for oversized 2'x8', 4'x4' and 2'x4' panels.)

¼" MDF Core A1 48½" x 96½"¼" MDF Core A4 48½" x 96½"¼" Veneer Core 48½" x 96½"½" MDF Core A1 48½" x 96½"½" Veneer Core 48½" x 96½"⅝" MDF Core A1 48½" x 96½"⅝" Veneer Core 48½" x 96½"¾" MDF Core A1 48½" x 96½"¾" Veneer Core 48½" x 96½"

MDF, Raw

MDF Material7/32 ", ¼", ⅜", ½", ⅝" 11/16", ¾", 1"

49" x 97"

⅞" MDF Material 61" x 97" • The same rules apply as above when cutting the 5'x8' or 5'x9' panels in halves or quarters.

7/32 " MDF Material 61" x 109"

HDF ⅛" High Density Fiberboard 61" x 97"

Veneers, Plywood & MDFSheet Stock Options


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Cut and Ripped Sheet Stock Size Descriptions

RCSS = Rough Cut to Stock Sizes (Only)

A sheet that is only available in the following sizes: • Veneer: 4'x8', 2'x8', 4'x4', 2'x4', 24"x32". • ⅛", 7/32 ", ¼", ⅜", ½", ⅝", 11/16", ¾", 1" Thick Panels: 4'x8', 2'x8', 4'x4', 2'x4', 24"x32". • ⅛" HDF, ⅞" Thick Panels: 60"x96", 30"x96", 60"x48", 30"x48". • 7/32 " Raw MDF: 60"x108", 30"x108", 60"x54", 30"x54". • 12.0mm, 15.2mm and 18.0mm Thick Panels: 60"x60". • Edges may need to be trimmed. • Some sheets may be slightly oversized. • See the chart below for the actual size of our Sheet Stock materials. Allow ⅛" per saw kerf.

RTRW = Rip to Rough Width

Available in customer specified widths x 8' long only (60" long for 12.0mm, 15.2mm & 18.0mm thick panels). • Edges may need to be trimmed. • Specified widths will not be oversized. • Some lengths may be slightly oversized. • Minimum width for wood veneer is ¾". • Minimum width for sheet stock ⅛" thick or greater is 2¼". • See the chart below for the actual size of our Sheet Stock materials. • Allow ⅛" per saw kerf.

PCTS = Precision Cut to Size

Available in customer specified widths and lengths (any size piece that the sheet will yield). PCTS items will be square and the exact size ordered. • Pieces will not be oversized. • Edges will be a sawn edge, not a routed edge, and as such could have visible saw kerfs. • Precision Cut to Size sheet stock is 100% free from defect on the face of the part. • Finished sizes include cuts to both the width and the height. • Minimum width for wood veneer is ¾". • Minimum width for sheet stock ⅛" thick or greater is 2¼". • See the chart below for the actual size of our Sheet Stock materials. • Allow ⅛" per saw kerf.

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(Standard) One-Sided (1S) Finish - Sheet Stock Products

Non-AdhesiveResin Back Veneer

.037" [0.9mm] Thick+.008"/-.007"

Non-AdhesiveWood Back Veneer

.036" [0.9mm]Thick

Non-Adhesive Paper Back Veneer

.023" [0.6mm]Thick

PSA PaperBack Veneer

.023" [0.6mm]Thick

PSA Wood Back Veneer

.036" [0.9mm]Thick

⅛" PlywoodVeneer Core, A4

.156" [4.0mm]Thick

⅛" PlywoodMDF Core, A4

.165" [4.2mm]Thick +/- .010"

⅛" PlywoodMDF Core, A4

.165" [4.2mm]Thick +/- .010"

(8'x4')

⅛" HDF Material.125" [3.2mm] Thick

+/- .015"

(5'x8')

¼" PlywoodMDF Core, A1

.220" [5.6mm] Thick+/- .005"


.220" [5.6mm] Thick +/- .005"

(8'x4')


.220" [5.6mm] Thick +/- .005"

Drawer BoxBottom Material

¼" PlywoodVeneer Core A or B Face

.198" [5.0mm] Thick+/- .012"

Various Grade Backs

7/32" MDF Material.219" [5.6mm] Thick

+/- .015"

(4'x8' or 5'x9')

¼" MDF Material.250" [6.4mm] Thick

+/- .015"

⅜" MDF Material.375" [9.5mm] Thick

+/- .015"

See Finish Options notes within this section for more information.


(Standard) Two-Sided (2S) Finish - Sheet Stock Products

½" PlywoodMDF Core, A1

.500" [12.7mm] Thick +0"/-.015"

½" PlywoodVeneer Core, A1

.500" [12.7mm] Thick +0"/-4.6875"

½" MDF Material.500" [12.7mm] Thick

+/- .015"

12.0mm PlywoodVeneer Core.4724" Thick+.02"/-.03"

(60"x60")

⅝" PlywoodMDF Core, A1

.625" [15.9mm] Thick +0"/-.015"

⅝" PlywoodVeneer Core, A1

.625" [15.9mm] Thick +0"/-.046875"

⅝" MDF Material.625" [15.9mm] Thick

+/- .015"

15.2mm PlywoodVeneer Core.598" Thick+.02"/-.03"

(60"x60")

¹¹/16" Combi-CoreMaterial

.687" [17.4mm]Thick +/- .015"

¹¹/16" MDF Material.687" [17.4mm]Thick +/- .015"

18.0mm Plywood Veneer Core.709" Thick+.03"/-.04"

(60"x60")

¾" PlywoodMDF Core AA Face

.750" [19.1mm]Thick +0"/-.015"

Door Grade

¾" PlywoodMDF Core A or B Face

.750" [19.1mm] Thick +0"/-.015"

#1 Grade Back

¾" PlywoodVeneer Core, A1

.750" [19.1mm] Thick+0"/-.046875"

¾" MDF Material.750" [19.1mm] Thick +/- .015"

⅞" MDF Material.875" [22.2mm] Thick +/- .015"

1" MDF Material1.00" [25.4mm] Thick +/- .015"

See Finish Options notes within this section for more information.

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Ordering & Pricing Notes: Veneer, Plywood & MDFOrdering Guidelines

1 Order Forms Please use Sheet Goods Order Forms (E•Z Forms #8, #8.2) and part #185.Pricing

1 Pricing Please see Section K.1 of our current Wholesale Pricing Catalog.

Miscellaneous

1 Cutting Prefinished Veneers

When cutting prefinished wood veneers, WalzCraft recommends the use of some type of veneer saw, razor knife or trim router to produce a clean cut. We do not recommend the use of a laminate slitter on pre-finished wood veneers as this can sometimes leave a jagged edge. When choosing to use a laminate slitter, it is recom-mended that you cut the piece oversized, secure in place and then rout flush to produce a smooth, clean edge.

2 Application Instructions Manufacturer’s guidelines for suggested application will be provided with each order. WalzCraft and its suppliers will warranty product, provided the material was properly installed.

Technical Notes: Veneer, Plywood & MDFCabinet Refacing Options (Chapter U)

1 Refacing with SolidTone® Finish/Color

Sheet Stock options available for refacing with SolidTone® Finish/Color: • Non-Adhesive Resin Back Veneer and PSA (Peel & Stick) Wood Back Veneer • ⅛" HDF and 7/32 " & ¼" MDF • ⅛" & ¼" Plywood (Veneer Core and MDF Core)Note: When applying a SolidTone® Finish/Color to PSA (Peel & Stick) Wood Back Veneer, the onlyRCSS that are available will be 2' x 8' [609.6mm x 2438.4mm], 2' x 4' [609.6mm x 1219.2mm] and 24" x 32" [609.6mm x 812.8mm].

2Refacing with SolidTone® WoodGrainFinish/Color

Sheet Stock options available for refacing with SolidTone® WoodGrain Finish/Color: • Non-Adhesive Resin Back Veneer & PSA (Peel & Stick) Wood Back Veneer • ⅛" and ¼" Plywood (Veneer Core and MDF Core)Note: When applying a SolidTone® WoodGrain Finish/Color to PSA (Peel & Stick) Wood Back Veneer, the only RCSS that are available will be 2' x 8' [609.6mm x 2438.4mm], 2' x 4' [609.6mm x 1219.2mm] and 24" x 32" [609.6mm x 812.8mm].

Finish Options (Chapter R)

1 One Sided (1S) Finishing • Veneer and ⅛", 7/32", ¼" & ⅜" Plywood, HDF and MDF are only finished on the face of the panel (1S).• Minimal over spray onto the edges and back of product will be considered acceptable.

2 Two-Sided (2S) Finishing

• ½", ⅝", 11/16", ¾", ⅞" and 1" Plywood & MDF is finished on the face and back of the panel only (2S).• Minimal over spray onto the edges of the product will be considered acceptable.• A 2S finish for these products is recommended and is WalzCraft’s standard method as it helps to balance the product and minimize warpage. ◦ With thicker material it is more difficult to correct warpage during installation or a product's ability to lay flat when it is not properly balanced.•You may choose a 1S finish for these products, but minimal over spray onto the edges and back will be considered acceptable and there will be no warranty against warpage. ◦ If over spray is not acceptable, WalzCraft can mask the edges and back during the finishing process, but additional charges will apply. ◦ If a 1S finish is desired for these products, please indicate this, and whether or not over spray is acceptable, in the Special Instructions section of the order form.

Sheet Stock Options (Chapter K)1 Edgebanding Please see Section L.1 - Basic Cabinet Box Components for edgebanding sheet stock parts.

Notes Continued on Next Page...


General Information (Chapter A)

1 Shipping PM18 (U-Channel Box) will be WalzCraft's preferred method of packaging sheet stock ⅛" thick or greater, unless otherwise specified.

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Wood Specie Options (Chapter S)

1 Birch, Cherry, Pine, Hard & Soft Maple Veneer

To minimize any color mismatch between veneer refacing materials and solid wood products for these wood spe-cies, WalzCraft recommends using a “Spray No Wipe” stain process on the entire job, for a “blotch free ” finish.

2 Whole Piece Face (WPF) Whole piece faces are made from veneer that has been rotary cut. A whole piece face veneer will not contain any splices.

3 Hickory - PS - RusticGrade with a DBPB

For some time WalzCraft has been asked by customers to supply a more “Rustic” looking Hickory-PS-Rustic veneer. WalzCraft has always found this request difficult to fulfill in Hickory because during the veneer slicing process some knots are loosened and either completely or partially fall out. Recently, WalzCraft became aware of a product that improves the appearance of sheets with missing knots. It does this by using a Dark Brown Paper Back (DBPB) on the veneer.WalzCraft now offers Hickory-PS-Rustic in Paperback Non-Adhesive Veneer, and in Paperback PSA (Pres-sure Sensitive Adhesive) using the Dark Brown Paper Backing (DBPB). This backing color is close to the color of the knots that one normally finds in Rustic Hickory, and helps to make any portion of a knot that is missing appear to be approximately the same color as the remaining knot. When ordering Hickory-PS-Rus-tic in Paperback Non-Adhesive Veneer, and in Paperback PSA (Pressure Sensitive Adhesive), please note that it is considered normal to find knots of any size up to 1½" in diameter that may be completely missing, or partially missing. Many users consider this acceptable as the dark backer tends to still give the impres-sion of a knot. Some users may consider the smaller missing knots acceptable, but will not use the portions of the sheet with larger knots. Some users will not find any missing knot acceptable; this material would be a poor choice for those customers.

Technical Notes: Veneer, Plywood & MDF...continuedSizes / Dimensions

1 4' x 8' Panels

• 4'x8' panels are considered 95% “free from defect” on the face of the product. If you require panels to be 100% free from defect on the face, please order Precision Cut to Size (PCTS). • All materials originate from a 4'x8' sheet. Cut to Size includes cuts to both the width and height. PCTS items will be square and the exact size ordered. Pieces will not be oversized. Edges will be a sawn edge, not a routed edge, and as such could have visible saw kerfs. • Rip to Rough Width (RTRW) and Rough Cut to Stock Sizes (RCSS) would be 95% “free from defect” on the face, not 100% free. Both dimensions are not being cut to size.

2 8' x 4' Panels When Precision Cut to Size (PCTS) pieces of ⅛" or ¼" Plywood, MDF Core, A4 are ordered from 8' x 4' panels, widths must be over 48". Please order from a standard 4' x 8' sheet when widths are under 48".


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ions

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pre

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K.1.9V16.3.com



K

Part

#18

5

Ava

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lity

Cha

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R

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= R

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K.1.10V16.3



K

Part

#18

5

Avai

labi

lity

Cha

rts

R

CSS

= R

ough

Cut

to S

tock

Siz

es (O

nly)

• 4x8

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pec.

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⅜"

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K.1.11V16.3.com



K

Part

#18

5

Avai

labi

lity

Cha

rtR

CSS

= R

ough

Cut

to S

tock

Siz

es (O

nly)

• 4

x8, 2

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Av

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All

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K.1.14V16.3



K

Part

#18

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Avai

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K.1.15V16.3.com



K

Part

#18

5

Avai

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lity

Cha

rts

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Sheet Stock Options Veneers, Plywood & MDF · Veneers, Plywood & MDF Veneer Sheet Stock & Panel...

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Transcript of Sheet Stock Options Veneers, Plywood & MDF · Veneers, Plywood & MDF Veneer Sheet Stock & Panel...