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Sheet Metal FormingRoof + Wall

www.geka-maschinenbau.de

GEKAGEKAGEKA

2 Bending Machines

Manual Bending Machines

Model HS 1; HS 1-L; Building Site Bending Machine BK 2;Table Bending Machine TA 1000Construction and Design

• mechanical swivel bending machines• bearings and guideways maintenance free• angle scale for bending beam 0 – 155 degress• adjustable bending beam• all machines in solid, welded all-steel design• light and portable manual bending machine• upper beam operated either by hand lever or foot pedal• tooling for upper and bending beam are not exchangeable• upper beam tooling 20 degress• BK 2 has crowned bending beam and table

Optional Accessory

• tooling of upper and bending beam exchangeable• back gauge 600 mm• roller shear extension• curl forming attachment/curl forming rod/2 wrenches• swivel castors with wheel stops with hand lever operated machines

Working length mm Bending capacity mm for steel 400 N/mm²

Types

1020 0,80 mm TA 1000

1030 1,00 mm HS 1

1350 0,80 mm HS 1-L

2030 0,70 mm BK 2

HS 1 · HS 1-L · BK 2 · TA 1000

HS 1 “4 in 1”

Roller Shear

Back Gauge + Curl Forming Device

BK 2

HS 1 „Hand“

BK 2 „Foot“

BK 2 „Hand“

exchangeable tooling

3

Model Standard HSE 2 – HSE 10

• manual swivel bending machine in sturdy design• fast closing of upper beam by hand levers on both sides• clamping system with eccentric tappet• tooling of upper and bending beam are exchangeable• adjustable stop for equal bending angles 0 – 155 Grad• bending beam with pre-stressing mechanism (crown bow)• weight compensation of upper and bending beam

• different tooling rail shapes for upper beam• back gauge 600 mm (manual adjustment on both sides)• back gauge 750 mm with gear rack adjustment• insert rail for bending beam 50 x 10, 50 x 15, 50 x 20, 50 x 25• roller shear extension up to 0,80 mm• roller shear extension up to 1,00 mm• curl forming attachment/2 wrenches/curl forming rod either 1000 or 2000 mm long• additional middle-foot-actuation

Optional Accessory for HSE 2 – HSE 10 + GE 2 – GE 7

Working length mm Bending capacity mm for steel 400 N/mm²

Types

1030 2,00 mm HSE 2

1280 1,75 mm HSE 3

1530 1,50 mm HSE 4

2030 1,00 mm HSE 5

2030 1,50 mm HSE 6

2530 1,00 mm HSE 8

3030 1,00 mm HSE 9

4030 1,00 mm HSE 10

HSE 2 – HSE 10

Bending Machines

Manual Bending Machines

HSE 2

HSE 10

HSE 2

HSE 5

Standard Configuration

• upper beam with scharp rail 20 degress• bending beam with insert rail • equipment with boreholes for the assembly of back gauge/curl forming device• retrofitting possibility with curl forming device - roller shear extension

Roller Shear up to 0.80 mm

HSE 5

Roller Shear up to 1.00 mm

HSE 6

4

Bending tool shapes for bending machines

Bending Machines

Manual Bending Machines

Model Exclusiv GE 2 – GE 7

• clamping system with hand lever and foot pedal• movement of upper beam parallel to the table• weight compensation of upper and bending beam through gas strut• pre-stressing of the beams (crow bow)

Optional Accessory like Modell HSE Standard Configuration• stop for equal angles 0 – 155 degrees• sharp rail 20 degrees of upper beam, bending beam with exchangeable insert rail

Working length mm Bending capacity mm for steel 400 N/mm²

Types

1030 2,00 mm GE 2

1280 1,75 mm GE 3

1530 1,50 mm GE 4

2030 1,00 mm GE 5

2030 1,50 mm GE 6

2530 1,00 mm GE 7

GE 2 – GE 7

GE 5

GE 5

additional midd-le foot actuation

5

Model HSE 2-D – HSE 10-D

• Design like Model Standard, equipped with pneumatic cylinders to swivel the bending beam - with working lengths from 1030 to 4030 mm• Compressed air equipment comprising – 2 operating cylinders, maintenance unit (water seperator and oiler) – safety foot switch, emergency stop button, unlockable safety-stop-valve – presetting of bending angle by means of spool valve – delivery without compressor unit

Optional Accessory • different tooling rail shapes for upper beam• back gauge 600 mm (manual adjustment on both sides)• back gauge 750 mm with gear rack adjustment• insert rails for bending beam• roller shear up to 0,80 mm• roller shear up to 1,00 mm • curl forming attachment /2 wrenches/ curl forming rod Recommended Compressor Unit

– capacity/flow rate: 500 – 600 litres/Min.– compressed air volume: min. 90 litres, optimum 150 litresTechnical Data– air pressure approx. 8 bar, approx. 70 litres/stroke– operating speed approx. 10 strokes/min.

Working length mm Bending capacity mm for steel 400 N/mm²

Types

1030 2,50 mm HSE 2-D

1280 2,25 mm HSE 3-D

1530 2,00 mm HSE 4-D

2030 1,50 mm HSE 5-D

2030 1,75 mm HSE 6-D

2030 2,00 mm HSE 7-D

2530 1,50 mm HSE 8-D

3030 1,50 mm HSE 9-D

4030 1,00 mm HSE 10-D

Bending Machines

Pneumatic Bending Machines

HSE 2-D – HSE 10-D

HSE 5-D

HSE 5-D

HSE 9-D

maintenance unit

foot switch

6 Bending Machines

Bending Machines with Variable Width

Modell K 87 E-1 – Completely Segmented

• operating of upper beam by means of hand levers on both sides• segmentaion: 50, 60, 2x70, 80, 90, 100, 120, 140 und 250 mm• operational lateral clearance height with closed upper beam approx. 110 mm• fast clamping system• with bending angle scale from 0 – 155 Grad• weight compensation of upper and bending beam through gas strut• additional middle-foot-actuation• corner segments 45 degrees complete right + left

Model K 87 E-1 N – Only Upper Beam Segmented

Optional Accessory • back gauge 600 mm resp. 750 mm• rear shear support• roller shear up to 0,80 mm• roller shear up to 1,00 mm• additional middle-foot-actuation• set of segments for window skills• swivel castors with wheel stops

Arbeitsbreite mm Bending capacity mm for steel 400 N/mm²

Types

1030 1,50 mm K 87 E-1 N

1380 1,00 mm K 87 E-1 NL

1030 2,00 mm K 87 E-2 VN

1280 1,75 mm K 87 E-3 VN

1530 1,50 mm K 87 E-4 VN

2030 1,00 mm K 87 E-5 VN

Working length mm Bending capacity mm for steel 400 N/mm²

Types

1030 1,50 mm K 87 E-1

1380 1,00 mm K 87 E-1 L

1030 2,00 mm K 87 E-2 V

1280 1,75 mm K 87 E-3 V

1530 1,50 mm K 87 E-4 V

2030 1,00 mm K 87 E-5 V

K 87 E-1

K 87 E-1 NL

K 87 E-5 V

K 87 E-2 V

Bending Machine comple-tely segmented

rear sheet support + back gauge

7

Optional Accessory • combined back gauge and gauge fingers 750 mm or 1000 mm• motorized back gauge 750 mm or 1000 mm with 6 inch touch panel KTP 600• electronic adjustment for 10 or 99 bending angels• segmentation of upper beam• touch panel available in different sizes• safety cage with light curtain

Model MA 100 – MA 400

• motorized swivel bending machine• robust welded construction• maintenance free guideways and bearings• upper beam with clearance of 180 mm• Siemens control S7-1200• standard with 4 inch touch panel with adjustment for 1 bending angle 0 – 135 degrees depending on bending tool shape• quick change system• sharp rail 45 degrees as standard• other insert rails on request

Working length mm

Bending capacity mmfor steel 400 N/mm²

Types

1030 2,5 3,0 4,0 MA 100

1530 2,0 2,5 3,5 MA 150

2030 1,5 2,0 3,0 MA 200

2530 1,0 1,5 2,5 MA 250

3030 1,5 2,0 3,0 (Alu) MA 300

4030 1,0 MA 400

Bending Machines

Motor Bending Machines MA

MA 100 – MA 400

MA 200

MA 300

MA 300

Touch Steuerung

Tiefenanschlag

safety foot pedal

8 Hand Lever Shears

Building Site Shears + Hand Lever Shears

steel 400 N / mm²

VA CU Alu DUR-Alu sHTS

1020 x 1,5 x 0,6 x 2,0 x 2,0 x 1,25 Cutting Capacity

1300 x 600mm Table surface

0 - 500 mm – additional measuring ruler as try sqare,firmly mounted on the table Gauge range

435 kg Weight

B x L x H - 2250 x 600 x 1300 mm Dimensions

BS 1 · sHTS

Model heavy-duty hand lever shears sHTSConstruction and Design

• heavy-duty hand lever shears with counterbalance• usable as feed through shears• cutting lever and blankholder made of solid steel

sHTS

sHTS

Counterbalance sHTS

9 Guillotine Plate Shears

Manual Guillotine Plate Shears

T/TE 100 – T/TE 300

Model T 100 – T 300Construction and Design

• a strong, mechanically acting blankholder ensures the secure clamping of the sheet metals• cutting table with engraved measuring marks every 10 mm• lateral right-angled stop• all bearings are maintenance free• as standard four edged blades made of high alloyed special steel guarantee a long service life and excellent cuttings, generally sutiable for cutting stainless steel• weight compensation of cutting bar - for easy cutting• inclinable back gauge till 600 mm as standard• variable work sheet throw off - the sheet can be gathered from the front side or from the back by turning the slideway

Optional Accessory• back gauge 750 mm with gear rack adjustment• forward supporting table extension - fixed

Working length mm x max. sheet thickness ST 37

Types

1030 x 1,75 mm T/TE 100

1530 x 1,50 mm T/TE 150

2030 x 1,25 mm T/TE 200

2530 x 1,00 mm T/TE 250

3030 x 1,00 mm T/TE 300

Model TE 100 – TE 300Construction and Design

• adjustable back gauge 750 mm as standard, adjustment by hand wheel• extendible table extension up to 800 mm• supporting table 400 mm with integrated measuring scale• lateral stop 800 mm for right-angled cuts• rubber coated hold-down bar• blades for stainless steel

Optional Accessory • mechanical sheet support system

T 200

TE 200

10 Guillotine Plate Shears

Pneumatic Guillotine Plate Shears

DTE 300

DT/DTE 100 – DT/DTE 300

Working length mm x max. sheet thickness ST 37

reinforced constructionpossible

Types

1030 x 2,25 mm DT/DTE 100

1530 x 2,00 mm DT/DTE 150

2030 x 1,75 mm DT/DTE 200

2530 x 1,25 mm DT/DTE 250

2530 x 1,50 mm DT/DTE 250

3030 x 1,00 mm DT/DTE 300

3030 x 1,50 mm DT/DTE 300

Model DT 100 – DT 300Construction and Design

• adjustable back gauge 600 mm as standard• lateral stop for right-angled cuts• supporting table 200 mm with integrated measuring scale• leading mechanical hold-down bar• four-edged blades for V2A

Optional accessory like models T 100 – T 300

Model DTE 100 – DTE 300Construction and Design

• adjustable back gauge 750 mm as standard, adjustment by hand wheel• extendible table extension up to 800 mm• supporting table 400 mm with integrated measuring scale• lateral stop 800 mm for right angled cuts• rubber coated hold-down bar

Recommended Compressor Unitcapacity/flow rate: 500 – 600 litres/min.compressed air : 90 Liter/Min., optimal 150 Liter

Technical Dataair pressure: approx. 8 bar

operating speed: approx. 15 Hübe/Min., four edged blades, for cutting V2A

DTE 200

DTE 300

back gauge

maintenance unit

11 Guillotine Plate Shears

Motorized Guillotine Plate Shears / Hydraulic Guillotine Plate Shears

HT 200

ETS 100 – ETS 400 · HT 100 – HT 300

Working length mm x max. sheet thickness ST 37 Types

1030 x 5,00 mm HT 100

1530 x 4,00 mm HT 150

2030 x 3,00 mm HT 200

2530 x 3,00 mm HT 250

3030 x 3,00 mm HT 300

Model ETS 100 – ETS 400Special Features

• welded steel construction• four edged blade, generally suitable for stainless steel• overload protection• hold-down bar right at the cutting table• hold-down bar adjusted automatically to the thickness of material• mechanically controlled synchronization• electric control

Standard Accessory• manual back gauge 0 – 750 mm lateral angle stop

Sonderzubehör• motorized back gauge 750 mm or 1000 mm with 4 inch touch panel KTP 400• stroke counter• forward table extension• lighting of the cutting edge with LED or neon lights• sheet slideway• automatically sheet support system• security cage with light curtain

Model HT 100 – HT 300Special FeaturesWelded steel construction, maintenance free guideways of cutting beam, broad support-ing table, lighting of the cutting edge, lateral angle stop, four edged blades, overload pro-tection by means of safety valve, hold-down bar close to the cutting edge, hold-down bar adjusted automatically at the thickness of material, mechanical controlled synchro-nization of work cylinders, electric control, single stroke

Standard Accessory• manual back gauge 0 – 750 mm• table scale 10 – 370 mm• filled hydraulic system• blades for V2A

Optional Accessory• stroke counter• motorized back gauge 750 or 1000 mm with 4 Zoll touch panel KTP 400• forward table extension

Technical Data• driving power 3 KW

ETS 200

HT 100

automatically sheet supportsystem

Working length mm

max. sheet thickness steel 400 N/mm2 Types

1030 2,00 mm 3,00 mm ETS 100

1530 2,00 mm 2,50 mm ETS 150

2030 1,50 mm 2,50 mm 3,00 mm ETS 200

2530 1,25 mm 2,00 mm ETS 250

3030 1,50 mm 2,00 mm ETS 300

4030 1,00 mm ETS 400

ETS 300

12 Three Roller Plate Rolling Machines

Three Roller Plate Rolling Machines

R1 – R9

Working area Types

1030 x 0,80 mm Roller-Ø 50 mm R1

1030 x 1,50 mm Roller-Ø 65 mm R2

1030 x 2,00 mm Roller-Ø 80 mm R3

1280 x 1,00 mm Roller-Ø 65 mm R4

1280 x 1,75 mm Roller-Ø 80 mm R5

1530 x 1,00 mm Roller-Ø 65 mm R6

1530 x 1,50 mm Roller-Ø 80 mm R7

2030 x 1,00 mm Roller-Ø 80 mm R8

2030 x 1,50 mm Roller-Ø 90 mm R9

Model R1 – R9Construction and Design

• three rollers, supported asymmetrically, made of high-tensile steel• two driven rollers• upper roller can be swivelled out for easy workpiece removal• sturdy frame in welded steel construction• rear roller can be inclined for the fabrication of conical forms• upper roller with rabbet groove• two rollers are provided with ring grooves for rolling plates with wire insert• quick adjustment for rear roller• crowned rollers for compensation of deflection• cylindrical rollers available on request

Special Equipment• Electric motor drive, with geared motor 0,75 KW, speed infinitely variable, right and left-hand rotation

R1

R1 EL

R2

R2 EL

R6

R2 EL

13 Beading and Flanging Machine

Beading and Flanging Machine

Sicken + Bördel M + EL

Model M und ELConstruction and Design

• designed for beading, flanging and wire inserting works• advance of the top roller by means of threaded spindle• axially adjustable bottom roller• guidance of the workpieces through an adjustable stop

AccessorySet of beading dies standard 2 pairs wiring rollers BA + BC1 pair of necking rollers F1 pair of folding rollers ZA1 pair of beading rollers S = 6 mm1 pair of crimping rollers E = 30 mm1 pair of swaging rollers V, 2,5 mm1 pair of swaging rollers V, 4,0 mm1 pair of swaging rollers V, 5,0 mm

Optional Accessory• Elektric motor drive, with geared motor 0,25 KW, speed infinitely variable, right and left hand rotation

Special diesBeading rollers S, SKWiring rollers BA, BE, BM, BD, BFElbow rollers KA, KBSeaming rollers ZBCutting rollers MSpecial dies on request

Centre to cen-tre distance between depth rollers

Throat depth max. sheetthickness

working height above

Types

63 200 1,00 250 M

63 200 1,00 250 EL

Sicke M

Sicke EL

Sicke M

Sicke M

14 Overview

Examples of forming steps on beading machines

Sheet Metal Forming

I = Initial Position F = Final PositionDepending on the complexity of the forming process, one or more intermediate positions are necessary!

Tube Expanding Device

15 Curl Forming Machine / Decoilers

Curl Forming Machine / Reel Decoiler / Universal Decoiler

Curl Forming Machine / Reel Decoiler / Universal Decoiler

Curl Forming MachineConstruction and Design

• curl forming machine with base frame• Working length 1030 resp. 2020 mm• max. sheet thickness: 0,8 mm• double sided drive though gear pairs and hand crank• adjustable bead guide• removal flap

Accessories• curl forming rods Ø 16, 18, 20 mm• special curl forming rods on request

Reel decoiler

• 1500 - 5000 kg load capacity• four tined reel decoiler with two diameter ranges 380 – 530 mm, continuosly adjustable• complete with base frame, brake mechanism, strong bearings• available in different lengths

Universal decoiler for all purposes

• Type KAR I – decoiling in floor height with strip treading path• Type KAR II – decoiling in floor height with strip treading path for coil width up to 1000 mm angle stop and roller shear 90 degrees

Length measuring device:• Option: mechanical dial gauge in cm spacing for length up to 99 m

WM 2 m

WM 1 m

Removal of curl forming rod

KAR II

16 Sheet Deposit Systems

Milling Machine for Gutter Brackets · Sheet Deposit Systems

Slitting Line Table

• for the slitting table of sheet metal plates or coiled material with fit sizes or tapered widths• with roller shear and clamping device• work surface from 1 m up to 4 m x 1 m, • height from floor 900 mm• worktop made of resistant silk-screen printed plate• available also with cut-to-length device• swivel castors with wheel stops

Milling Machine for Gutter Brackets• cutting depth 6 or 8 mm, milling width ap. 32 mm, weight ap. 2,5 kg

GEKA Maschinenbau und Handels GmbHRaiffeisenstraße 2D-83377 VachendorfTel. +49 (0)861 / 708687-0Fax +49 (0)861 / 708687-20

mail@geka-maschinenbau.dewww.geka-maschinenbau.de

Subject to technical modifications, illustrations reserved

• including 2 batteries• fast battery charger• including case

NEW also available also with battery!

Slitting Line Table 3m

GEKAGEKAGEKA