SFRA - Theory and Method - Standards_120911

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    Advanced Transformer Testing 2012

    Sweep Frequency Response Analysis

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    Transformer Diagnostics

    Transformer Diagnostics is about acquiring accuratemeasurement data and other information in order to make

    the correct decision about what to do with the actual unit

    TTRSFRA

    FDS

    WRM

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    SFRA testing basics

    Off-line test

    The transformer is seen as a complex

    impedance circuit [Open] (magnetization impedance)

    and [Short] (short-circuit impedance)

    responses are measured over a wide

    frequency range and the results are

    presented as magnitude response

    (transfer function) in dB

    Changes in the impedance/transfer

    function can be detected and

    compared over time, between test

    objects or within test objects

    The method is unique in its ability todetect a variety of winding faults, core

    issues and other electromechanical

    faults in one test

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    Rponse et analyse dun balayage en

    frquenceSFRA mathematics basics

    in

    out

    V

    VdBG 10log20)(

    Gain, dB Phase,

    Generator test voltage Measured voltage

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    Sweep Frequency Response Analysis

    Standards Summary

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    SFRA Standards and Recommendations

    Frequency Response Analysis on Winding Deformation of PowerTransformers, DL/T 911-2004, The Electric Power Industry Standard of

    Peoples Republic of China

    Mechanical-Condition Assessment of Transformer Windings Using

    Frequency Response Analysis (FRA), CIGRE report 342, 2008

    IEC 60076-18, Power transformersPart 18: Measurement offrequency response, 2012

    IEEE PC57.149, Guide for the Application and Interpretation of

    Frequency Response Analysis for Oil Immersed Transformers, 2012

    Internal standards by transformer manufacturers, e.g. ABB FRA

    Standard v.5

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    SFRA - Theory and method

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    FRA definitions

    Frequency response The amplitude ratio and phase difference between voltages measured at

    two terminals of the test object over a range of frequencies when one of the

    terminals is excited by a voltage source. The frequency response

    measurement result is a series of amplitude ratios and phase differences at

    specific frequencies over a range of frequency.

    As Vout/Vinvaries over a wide range, it is expressed in decibels (dB). The

    relative voltage response in dB is calculated as 20 x log10(Vout/Vin)

    Frequency response analysis (FRA) The technique used to detect damage by the use of frequency response

    measurements.

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    FRA history

    1960: Low Voltage Impulse Method. First proposed by W. Lech & L. Tyminski

    in Poland for detecting transformer winding deformation. 1966: Results Published; Detecting Transformer Winding Damage - The

    Low Voltage Impulse Method, Lech & Tyminsk, The Electric Review, UK

    1978: Transformer Diagnostic Testing by Frequency Response Analysis,

    E.P. Dick & C.C. Erven, Ontario Hydro, IEEE Transactions of Power Delivery

    1980 - 1990s : Proving trials by utilities and OEMs, the technology cascadesinternationally via CIGRE, and many other conferences and technical

    meetings

    2004: First SFRA standard, Frequency Response Analysis on Winding

    Deformation of Power Transformers, DL/T 911-2004, is published by The

    Electric Power Industry Standard of Peoples Republic of China

    2008: CIGRE report 342, Mechanical-Condition Assessment of TransformerWindings Using Frequency Response Analysis (FRA) is published

    2012: IEC60076-18 and IEEE PC57.149 are released

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    Transformer mechanics basics A transformer is designed to handle certain (high!) mechanical

    forces.

    Design limits can be exceeded due to

    Excessive mechanical impact

    Transportation

    Earthquakes

    Over currents caused by

    Through faults

    Tap-changer faults

    Faulty synchronization

    Mechanical strength weakens as the transformer ages

    Less capability to handle high stress/forces

    Increased risk of mechanical problems

    Increased risk for insulation problems

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    To detect core displacement and windingdeformation due to e.g.

    Large electromagnetic forces from fault current

    Transformer transportation and relocation

    If these faults are not detected they may developinto dielectric or thermal faults which normally

    results in the loss of the transformer

    Periodic testing is essential!

    Why assess the mechanical condition?

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    Detecting Faults with SFRA

    Winding faults

    Deformation Displacement

    Shorts

    Core related faults

    Movements Grounding

    Screens

    Mechanical faults/changes

    Clamping structures Connections

    And more...

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    SFRA measurement circuitry

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    A large number of low voltage signals with varying

    frequencies are applied to the transformer The input and output signals are measured in amplitude

    and phase

    The ratio of the two signals gives the frequency

    response or transfer function of the transformer From the (complex) transfer function you can derive a

    number of entities as function of frequency e.g.

    Magnitude

    Phase

    Impedance/admittance

    Correlation

    SFRAHow does it work (1)

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    The RLC network has different impedance at different

    frequencies.

    The transfer function for all frequencies is the measure

    of the effective impedance of the RLC network.

    A geometrical deformation, changes the RLC network,

    which in turn changes the impedance/transfer function

    at different frequencies.

    These changes gives an indication of damage within a

    transformer.

    SFRAHow does it work (2)

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    SFRA resultsFrequency regions

    Transformer issues can be

    detected in different frequencyranges

    Low frequencies

    Core problems

    Shorted/open windings

    Bad connections/increased

    resistance

    Short-circuit impedance

    changes

    Medium frequencies

    Winding deformations

    Winding displacement Highfrequencies

    Movement of winding and tap

    leads

    Winding

    interaction and

    deformation

    Winding

    and tap

    leads

    Core + windings

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    Frequency regions by IEC and IEEE

    101

    102

    103

    104

    105

    106

    107

    -90

    -80

    -70

    -60

    -50

    -40

    -30

    -20

    -10

    0

    10

    Frequency, Hz

    Magnitu

    de,

    dB

    A phase

    B phase

    C phase

    Core

    influence

    Interaction

    between

    windings

    Winding

    structure

    influence

    Earthing

    leads

    influence

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    SFRA measurement frequency ranges

    IEC60076-18

    Category Low frequency limit High frequency limit

    Power transformers, Uw < 72.5 kV < 20 Hz > 2 MHz

    Power transformers, Uw > 72.5 kV < 20 Hz > 1 MHz

    Comparing older measurements

    and/or methods/practices not

    following IEC method 1 (CIGRE 342)

    standard for signal shield grounding

    < 20 Hz 500 kHz

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    SFRA measurement frequency ranges

    Examples

    Standard Low frequency limit High frequency limit

    Eskom standard 20 Hz 2 MHz

    ABB standard 10 Hz 2 MHz

    Japan (impedance) 100 Hz 1 MHz

    DL/T-911 2004 1 kHz 1 MHz

    Typical instrument default values are 20 Hz2 MHz

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    Comparative tests

    Transformer A

    Transformer A Transformer B

    Time based

    Type based

    Design based

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    Comparisons

    Time Based (Tests performed on the same transformer over time) The most reliable test

    Deviations between curves are easy to detect

    Type Based (Tests performed on transformer of same design) Requires knowledge about test object/versions

    Small deviations are not necessarily indicating a problem

    Design based (Tests performed on winding legs and bushings ofidentical design)

    Requires knowledge about test object/versions

    Small deviations are not necessarily indicating a problem

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    SFRA Measurement philosophy

    New measurement = Reference measurement

    Back in Service

    New measurement Reference measurement

    Further Diagnostics Required

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    Reference measurements

    When transformer is new Capture reference data at commissioning of

    new transformers

    When transformer is in known good

    condition Capture reference data at a scheduled routine

    test (no issues found)

    Save for future reference

    Start Your Reference Measurements ASAP!

    SFRA t Wh ?

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    SFRA measurementsWhen?

    Manufacturing tests

    Quality check during manufacturing

    Proofing the transformer after short-circuit test Before shipping

    Installation/commissioning

    Relocation

    After a significant through-fault event

    Part of routine diagnostic test

    Catastrophic events

    Earth quakes

    Hurricanes/tornadoes

    Trigger based test/transformer alarms

    Buchholz

    DGA High temperature

    Before-after maintenance

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    Transformer fault detection

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    Prior to SFRA the mechanical integrity of the

    transformer was assessed with the following standard

    methods:

    Winding capacitance

    Excitation current

    Leakage reactance measurements

    Each of these methods have drawbacks

    Detection of Winding Movement (1)

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    Winding Capacitance

    Successful only if reference data is available

    Limited sensitivity for some failure modes

    Excitation Current

    Excitation current is an excellent means of detecting turn-to-turn

    failure as a result of winding movement

    If a turn-to-turn failure is absent, winding movements can remain

    undetected.

    Leakage Reactance

    Per phase leakage reactance measurements generally shows

    no or little correlation between the phases and nameplate

    Discrepancies from nameplate value of 0,5 % to 3 % can be a

    reason for concern

    The range of defect detection is to large for an accurate

    assessment

    Detection of Winding Movement (2)

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    Comparing diagnostic techniques (CIGRE)

    Diagnostic technique Advantages DisadvantagesMagnetizing (exciting) current Requires relatively simple equipment.

    Can detect core damage

    Not sensitive to winding deformation.

    Measurement strongly affected by core

    residual magnetism

    Impedance (leakage reactance) Traditional method currently specified in

    short-circuits test standards.

    Reference (nameplate) values are

    available

    Very small changes can be significant.

    Limited sensitivity for some failure modes

    (best for radial deformation)

    Frequency Response of Stray Losses

    (FRSL)

    Can be more sensitive than impedance

    measurement.

    Almost unique to detect short circuits

    between parallel strands

    Not a standard use in the industry

    Winding capacitance Can be more sensitive than impedance

    measurements.

    Standard equipment available

    Limited sensitivity for some failure modes

    (best for radial deformation).

    Relevant capacitance may not be

    measurable (e.g. Between

    series/common/tap windings for auto

    transformers)

    Low Voltage Impulse (LVI) (time domain) Recognized as very sensitive Specialist equipment required.

    Difficult to achieve repeatability.

    Difficult to interpretFrequency Response Analysis Better repeatability than LVI with the

    same sensitivity.

    Easier to interpret than LVI (frequency

    instead of time domain).

    Increasing number of users

    Standardization of techniques required.

    Guide to interpretation required

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    Comparing SFRA and other traditional

    transformer measurements

    End-to-End [Open], (Open Circuit Self Admittance] Example: 1U - 1N [open]

    Excitation current as function of frequency

    End-to-End [short], (Short Circuit Self Admittance) Example: 1U1N [short]

    Leakage reactance/short-circuit impedance as function of frequency (compareIEEE 62 measurements at 50/60 Hz)

    FRSL, Frequency Response of Stray Losses (SFRA 20600 Hz) Input Impedance

    Measurement of impedance to ground for a certain configuration (Japanesestandard, common in South America, common in China before DL/T 911)

    Can be performed for grounded objects with the active impedance probe

    Capacitive Inter-winding [Inter-Winding] Capacitance as a function of frequency

    Inductive Inter-winding [Transfer Admittance] Turn-ratio measurement (voltage ratio) as a function of frequency

    Possible to perform at various impedances with the active voltage probe

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    SFRA vs Excitaion current

    Example; U1 - N1 [open] Excitation current as function of

    frequency

    Please note that excitation current is

    voltage dependent!

    At low voltages the inductance is low and

    increasing with voltage

    At high voltages the core gets saturated and

    the inductance decreases

    Non-linear phenomena...

    SFRA

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    SFRA vs short-circuit impedance/leakage reactance

    Example; U1N1 [short] Short-circuit impedance/Leakage reactance as a function

    of frequency (IEEE50/60 Hz @ 200 V)

    Leakage reactance is not voltage dependent. However, in certain

    configurations the magnetizing impedance can influence the results

    at lower test voltages FRSL, Frequency Response of Stray Losses (SFRA 20

    600 Hz @ ~200 V)

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    Frequency Response of Stray Losses (FRSL)

    End-to-End (short-circuit), [Short

    Circuit Self Admittance]

    Impedance changes may be caused

    by;

    Inductance changes e.g winding

    movement

    Resistance change (DC) due to badcontacts, soldering issues etc

    Resistance change at higher

    frequencies (Rstray) due to stray losses

    caused by;

    Winding deformation

    Shorts between parallel strands Ref: L. BOLDUC, et. Al DETECTION OFTRANSFORMER WINDING DISPLACEMENT

    BY THE FREQUENCY RESPONSE OF STRAY

    LOSSES (FRSL), CIGRE session, 2000.

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    FRSL160 MVA transformer with contact resistance problem

    HV [short], Transformer G2-1

    HV [short], Transformers G2-1 and 3

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    FRA Methods

    Sweep Frequency Response Impulse

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    Impulse FRA vs. SweepFRA

    Impulse FRA

    Injects a pulse signal andmeasure response

    Convert Time Domain to

    Frequency Domain using Fast

    Fourier Transform (FFT) algorithm

    Low resolution in lower frequencies

    SFRA

    Injects a single frequency signal

    Measures response at the same

    frequency No conversion

    High resoultion at all frequencies

    Impulse FRA

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    Comparing Impulse & SweepFRA

    SFRA (Sweep frequency response analysis)provides good detail data in all frequencies

    Black = Imported Impulse measurement

    (Time domain converted to Frequency Domain)

    Red = SFRA Measurement

    Deviations Low Frequency = Method

    Deviation High Frequency = Cable practice

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    Zoom View of impulse vs. SFRA

    Impulse instrument sample rate limts

    frequency resolution to 2kHz.

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    SFRA Measurement Technique, part 1

    - Measurement setups

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    SFRA test setup

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    FRAX measurement circuitry

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    Test typesEnd-to-end (open)

    Test signal is applied to one end of a winding and thetransmitted signal is measured at the other end

    Magnetizing impedance of the transformer is the main

    parameter characterizing the low-frequency response

    (below first resonance) in this configuration

    Commonly used because of its simplicity and the possibility

    to examine each winding separately

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    End-to-end (open) - Example

    Low frequencies

    May vary between measurements pending magnetization

    Typical dubbel-dip response B-phase should be below A and C-phase (Y)

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    Test typesEnd-to-end short-circuit

    The test is similar to the end-to-end measurement, but witha winding on the same phase being short-circuited

    The influence of the core is removed below about 10-20

    kHz because the low-frequency response is characterized

    by the short-circuit impedance/leakage reactance instead ofthe magnetizing inductance

    Response at higher frequencies is similar to end-to-end

    (open) measurements

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    End-to-end (short) - Example

    Low frequencies

    All phases should be very similar. > 0.25 dB difference may indicate leakagereactance/winding resistance/connection/tap-changer problems

    T C i i i i di (IW)

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    Test typesCapacitive inter-winding (IW)

    Test signal is applied to one end of a winding andthe response is measured at one end of another

    winding on the same phase (not connected to the

    first one)

    The response using this configuration is dominatedat low frequencies by the inter-winding capacitance

    T t t I d ti i t i di (TA)

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    Test typesInductive inter-winding (TA)

    The signal is applied to a terminal on the HV side, andthe response is measured on the corresponding

    terminal on the LV side, with the other end of both

    windings being grounded

    The low-frequency range of this test is determined bythe winding turns ratio

    I t i di t E l

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    Inter-winding measurements - Example

    IW (red) is capacitive at low frequencies

    TA (black) reflects turn ratio at low frequencies (135 MVA, 160/16 Dd0)

    Similar response at high frequencies

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    SFRA Measurement Technique, part 2

    - How to achieve high quality results

    Test results always comparisons

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    Test resultsalways comparisons

    Repeatability is of utmost importance!

    Core NOT grounded

    Core grounded

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    Example of repeatability

    105 MVA, Single phase Generator Step-up (GSU)transformer

    SFRA measurements with FRAX 101 before and

    after a severe short-circuit in the generator

    Two different test units

    Tests performed by two different persons

    Test performed at different dates

    B f (2007 05 23) d ft f lt (2007 08 29)

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    Before (2007-05-23) and after fault (2007-08-29)

    LV winding

    HV winding

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    105 MVA, Single phase GSU

    Measurements before and after were virtuallyidentical

    Very good correlation between reference and after

    fault

    Conclusion: No indication of mechanical changes in the transformer

    Transformer can safely be put back in service

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    Potential compromising factors

    Measurement signal connection quality

    Shield grounding practice

    Instrument dynamic range/internal noisefloor

    Understanding core property influence inlower frequencies in open - circuit SFRAmeasurements

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    Bad connection

    Bad connection can affect the curve at higher frequencies

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    Good connection

    After proper connections were made

    FRAX C Cl i ti lit

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    FRAX C-Clampensuring connection quality

    C-Clamp ensures goodcontact quality

    Penetrates non conductive

    layers

    Solid connection to round orflat busbars/bushings

    Provides strain relief for cable

    Separate connector for single

    or multible ground braids

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    Proper ground connection ensures

    repeatability at high frequencies

    Good grounding practice;use shortest braid from cable

    shield to bushing flange.

    Poor grounding practice

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    Shield grounding influence

    C. Homagk et al, Circuit design for reproducible on-site measurements of

    transfer function on large power transformers using the SFRA method, ISH2007

    FRAX bl t d di

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    FRAX cable set and grounding

    Always the same ground-loop

    inductance on a given bushing

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    Instrument performance

    Transformers have high impedance/largeattenuation at first resonance

    Internal instrument noise is most often the main

    limiting source, not substation noise

    Test your instruments noise floor by running asweep with open cables (Clamps not connected to

    transformer)

    I t l i l l N i fl

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    Internal noise levelNoise floor

    Open/noise floor measurements

    Red = Other brand

    Green = FRAX 101

    Example of internal noise problem

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    Example of internal noise problem

    H1H2 (open & short) measurements

    Black = Other brand

    Red = FRAX 101

    Wh d t l t 100 dB

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    Why you need at least -100 dB...

    Westinghouse 40 MVA, Dyn1, 115/14 kV, HV [open]

    I fl f

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    Influence of core

    Try to minimize the effect, however, somedifferences are still to be expected and must beaccepted (magnetic viscosity).

    Preferably:

    perform SFRA measurements prior to winding

    resistance measurements (or demagnetize thecore prior to SFRA measurements)

    use same measurement voltage in all SFRAmeasurements

    f S

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    Run winding resistance test after SFRA!

    After

    demagnetization

    H1-H2 [open]

    After winding resistance test

    Core magnetization by Doble

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    Core magnetization by Doble

    Trace A shows the fingerprint response of the transformer and trace Bshows the response as a result of magnetized core (caused by WRM

    measurements)

    Magnetization status over time

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    Magnetization status over time

    Lachman et al, Frequency ResponseAnalysis of Transformers and Influence

    of Magnetic Viscosity, Doble 2012

    Effect of applied measurement voltage

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    10V peak-to peak

    H1-H0 [open]

    0.1 V peak-to-peak

    Influence of applied

    voltage is morepronounced on LV

    windings

    Effect of applied measurement voltage

    Measurement voltage by Tettex

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    Measurement voltage by Tettex

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    Measurement voltage effectin practice

    2.8 V

    Omicron

    10 V

    FRAX, Doble and others

    FRAX101 h dj t bl t t lt !

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    FRAX101 has adjustable output voltage!

    Omicron (2.8 V)

    FRAX, 2.8 V

    Influence of tap changers

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    Influence of tap changers

    The tap windings in a transformer add in one section at a time

    - affecting the low frequency (magnetization impedance)response and the mid-frequency (winding) response

    Tap lead responses will be seen at higher frequencies than

    the tap windings. They are less organized but are still

    repeatable

    Some tap-changers have a neutral position which is moredifferent than the difference between consecutive taps. Avoid

    using the neutral position as reference measurement

    Distribution transformer with 5 HV taps

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    Distribution transformer with 5 HV taps

    Low frequency

    effect

    Tap winding

    Tap changer measurements by Doble

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    Tap changer measurements by Doble

    Low frequency

    effect

    Tap winding

    Tap leads

    System integrity test

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    System integrity test

    Field verification unit with known

    frequency response is

    recommended in CIGRE andother standards to verify

    instrument and cables before

    starting the test

    Summary

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    Measurement quality and repeatability

    The basis of SFRA measurements is comparison andrepeatability/reproducibility is of utmost importance

    To ensure high repeatability; Select a high quality, high accuracy instrument with high dynamic

    range and input/output impedance matched to the coaxial cables(e.g. 50 Ohm)

    Make sure to get good signal connection and connect the shieldsof coaxial cables to flange of bushing using shortest braidtechnique

    Use the same applied voltage in all SFRA measurements

    Be careful about WRM testing and other tests that can magnetize

    the core. Perform after SFRA or demagnetize prior to SFRA Make good documentation, e.g. make photographs of connections

    and note tap settings

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    SFRA Analysis

    Detecting Faults with SFRA

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    Detecting Faults with SFRA

    Winding faults

    Deformation Displacement

    Shorts

    Core related faults

    Movements

    Grounding

    Screens

    Mechanical faults/changes

    Clamping structures

    Connections

    And more...

    SFRA analysis tools

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    Visual/graphical analysis

    Starting dB values The expected shape of star and delta configurations

    Comparison of fingerprints from;

    The same transformer

    A sister transformer

    Symmetric phases

    New/missing resonance frequencies

    Correlation analysis

    DL/T 911 2004 standard

    Customer/transformer specific

    Typical response from a healthy transformer

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    y y

    HV [open] as expected for

    aY tx

    Double dip and mid

    phase response lower

    Very low deviation

    between phases for

    all testsno winding

    defects

    HV [short] identicalbetween phases

    LV [open] as

    expected for aY tx

    Transformer with serious issues...

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    Large deviationsbetween phases at mid

    and high frequencies

    indicates winding faults

    Large deviations

    between phases for

    LV [open] at low

    frequencies

    indicates changes in

    the magnetic

    circuit/core defects

    Transformer with winding shorted turn

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    Easiest fault to recognize with SFRA

    Typically produced by a through current fault

    Adjacent turns lose paper and weld together resulting in a

    solid loop around the core

    SFRA gives clear and unambiguous diagnosis of ashorted turn

    SFRA response for the shorted phase may be identified

    without reference results since the variation at low

    frequencies gives a clear fault signature

    Shorted turn (IEEE)

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    Shorted turn (IEEE)

    Frequency

    Range

    Winding Turn-to-Turn Short Circuit

    Assuming no other failure modes exist:

    20 Hz10 kHz Open Circuit Tests:

    The short circuit failure mode removes the effect of the coresreluctance from

    the open circuit FRA results. The FRA open circuit trace assumes a similar

    behavior as short circuit test. The affected winding will show the greatest

    change. This failure mode will also affect the FRA responses from all other

    windings, but not as much.

    Short Circuit Tests:

    The results will not compare well against previous data or amongst phases. The

    affected winding is generally offset.5 kHz100 kHz Open Circuit and Short Circuit Tests:

    This range can shift or produce new resonance peaks and valleys. The changes

    will be greater on the affect phase.

    50 kHz1 MHz Open Circuit and Short Circuit Tests:

    This range can shift or produce new resonance peaks and valleys. The changes

    will be greater on the affect phase.

    > 1 MHz Open Circuit and Short Circuit Tests:This range can shift or produce new resonance peaks and valleys. The changes

    will be greater on the affect phase.

    Transformer with shorted turn

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    HV [open]; B phase (red) should have lower response compared to A and

    C phase but has instead higher magnitude/lower impedance

    -80

    -70

    -60

    -50

    -40

    -30

    -20

    -10

    0

    10 100 1000 10000 100000 1000000

    Frequency (Hz)

    Response(dBs)

    Shorted turn by Doble

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    Shorted turn by Doble

    Responses of the HV and LV winding of the same transformer Significant difference in the white phase due to imbalance in the reluctance

    on one of the core limbs (white phase) as a result of shorted turns

    Shorted turn by IEEE

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    y

    Large impedance decrease

    at low frequencies in open

    circuit test

    Impedance decrease at low

    frequencies in HV short-

    circuit test (only if short is

    on HV side)

    Radial winding deformationHoop buckling (IEEE)

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    g p g ( )

    Frequency Range Radial Winding Deformation

    Assuming, no other failure modes exist:

    20 Hz10 kHz Open Circuit Tests:

    This region (core region) is generally unaffected during radial winding deformation.

    Short Circuit Tests:

    Results in an increase in impedance. The FRA trace for the affected phase

    generally exhibits slight attenuation within the inductive roll-off portion.

    5 kHz100 kHz Open Circuit and Short Circuit Tests:

    The bulk winding range can shift or produce new resonance peaks and valleys

    depending of the severity of the deformation. However, this change is minimal and

    difficult identify. The changes will be greater on the affect winding, but it is stillpossible to have the effects transferred to the opposing winding. The response in

    the bulk region should be used as secondary evidence to support the analysis.

    50 kHz1 MHz Open Circuit and Short Circuit Tests:

    Radial winding deformation is most obvious in this range. It can shift or produce

    new resonance peaks and valleys depending of the severity of the deformation.

    The changes will be greater on the affect winding, but it is still possible to have the

    effects transferred to the opposing winding.

    > 1 MHz Open Circuit and Short Circuit Tests:This range is generally unaffected in this range. However, severe deformation can

    extend into this range.

    Radial winding deformation by IEEE...

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    Small but significant

    impedance increase at

    low frequencies inshort-circuit test

    Resonance changes at

    mid- and high

    frequencies in open

    circuit test

    Axial winding deformationTelescoping (IEEE)

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    Frequency Range Axial Winding Deformation

    Assuming, no other failure modes exist:

    20 Hz10 kHz Open Circuit Tests:This region (core region) is generally unaffected during axial winding deformation.

    Short Circuit Tests:

    Results in a change in impedance. The FRA trace for the affected winding causes a

    difference between phases or previous results in the inductive roll-off portion.

    5 kHz100 kHz Open Circuit and Short Circuit Tests:

    Axial winding deformation is most obvious in this range. The bulk winding range

    can shift or produce new resonance peaks and valleys depending of the severity of

    the deformation. The changes will be greater on the affect winding, but it is stillpossible to have the effects transferred to the opposing winding.

    50 kHz1 MHz Open Circuit and Short Circuit Tests:

    Axial winding deformation can shift or produce new resonance peaks and valleys

    depending of the severity of the deformation. The changes will be greater on the

    affect winding, but it is still possible to have the effects transferred to the opposing

    winding.

    > 1 MHz Open Circuit and Short Circuit Tests:

    The response to axial winding deformation is unpredictable.

    Axial winding deformation by IEEE...

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    Resonance changes at

    mid- and high

    frequencies in open

    circuit test

    Small but significant

    iImpedance increase at

    low frequencies in

    short-circuit test

    Core defects

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    Core defects failures cause changes to the cores

    magnetic circuit

    Burnt core laminations

    Shorted core laminations

    Multiple/unintentional core grounds Lost core ground and joint dislocations.

    Core defects (IEEE)

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    Frequency

    Range

    Core Defects

    Assuming, no other failure modes exist:

    20 Hz10 kHz Open Circuit Tests:

    These types of failures will affect the lower frequency regions generally below10 kHz. Core defects often change the primary core resonance shape. Less

    weight should be placed on shifting, because identifying core defects can

    sometimes be masked by the effects of core residual magnetization. If the

    open circuit core appears to be loaded, (looking closer to a short circuit

    response), this could indicated a core defect.

    Short Circuit Tests:

    This region is generally unaffected during bulk winding movement. All phases

    should be similar.

    5 kHz100 kHz Open Circuit and Short Circuit Tests:

    This range can shift or produce new resonance peaks and valleys.

    50 kHz1 MHz Open Circuit and Short Circuit Tests:

    Generally this range remains unaffected. However, if the fault is due to a core

    ground issue, changes to the CL capacitance can cause resonance shifts in

    the upper portion of this range.

    > 1 MHz Open Circuit and Short Circuit Tests:

    If the fault is due to a core ground issue, changes to the CL capacitance can

    cause resonance shifts.

    Core defectsExample

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    Significant (and

    unexpected)

    differencies between

    phases at low

    frequencies in LV

    [open] test

    No differencies

    between phases at high

    frequenciesNowinding defetcts...

    Core defects by IEEE...

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    Significant changes in

    the magnetic circuit at

    first resonance in open

    circuit test

    SFRA analysisdB and Impedance

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    dB-scale

    Magnitude = 20*log(Meas/Ref)

    Phase = Phase (Meas/Ref)

    Impedance scale (Admittance Y = 1/Z)|Z| = |U/I| = 50*(RefMeas)/Mea.

    Phase = Phase (Z)

    SFRA standard magnitude response in dB

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    Magnitude (dB) and Admittance (S)

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    Second resonance

    looks normal on LV...

    Second resonance

    decreased on LV...

    Magnitude (dB) and Impedance ()

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    Low resolution on LV

    magnitude

    High resolution with LV

    impedance

    Admittance (S) and Impedance ()

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    101

    FRAX

    The Features And Benefits

    FRAX 101Frequency Response Analyzer

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    FRAX101Frequency Response Analyzer

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    BluetoothOn FRAX101

    USB Port

    On all models

    Power Input

    11-16VDC,

    internal battery

    (FRAX 101)

    Rugged Extruded

    Aluminum Case

    Most feature rich and accurate

    SFRA unit in the world!

    Generator,

    reference and

    measure

    connectotsAll

    panel mounted

    Active probe

    connector onFRAX101

    SFRA test setupEasy to connect

    h t t b id bl

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    Industrial grade class 1

    Bluetooth (100m)

    USB for redundancy

    Optional Internal Battery

    Over 8h effective run time

    shortest braid cables

    Search Database Feature

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    Data files stored in XML format

    Index function stores all relevant data in a small database

    Search function can list and sort files in different locations

    Import formats

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    Fast testing

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    Less points where it takes

    time to test and where highfrequency resolution is not needed

    More points where

    higher frequencyresolution is useful

    Traditional test

    about 2 min

    vs.FRAX fast test

    < 40 seconds

    Decision support with correlation analysis

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    Unlimited analysis

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    Unlimited graph control

    Lots of available graphs

    Ability to create custom

    calculation models using any

    mathematic formula and the

    measured data from all

    channels

    Turn on and off as needed

    Compare real data with

    calculated model data

    FRAX150

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    As FRAX-101 except:

    Internal PC/stand-alone

    No internal battery option

    No Bluetooth

    FRAX99

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    As FRAX 101 except:

    No internal battery option

    No Bluetooth

    Dynamic range > 115 dB

    Fixed output voltage

    9 m cable set

    No active probes

    FRAX product summary

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    Light weight

    Rugged Battery operated (FRAX101)

    Wireless communication (FRAX101)

    Accuracy & Dynamic Range/Noise floor

    Cable Practice Easy-to-use software

    Export & Import of Data

    Complies with all SFRA standards and recommendations

    Only unit that is compatible with all other SFRAinstruments

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    Sweep Frequency Response Analysis

    Application Examples

    Time Based Comparison - Example

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    1-phase generator transformer, 400 kV

    SFRA measurements before and afterscheduled maintenance

    Transformer supposed to be in good conditionand ready to be put in service

    Time Based Comparison - Example

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    Obvious distorsion as by DL/T911-2004 standard (missing core ground)

    Time Based ComparisonAfter repair

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    Normal as by DL/T911-2004 standard (core grounding fixed)

    Type Based Comparisons (twin-units)

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    Some parameters for identifying twin-units: Manufacturer

    Factory of production

    Original customer/technical specifications

    No refurbishments or repair Same year of production or +/-1 year for large units

    Re-order not later than 5 years after reference order

    Unit is part of a series order (follow-up of ID numbers)

    For multi-unit projects with new design: reference transformer should

    preferably not be one of the first units produced

    Type Based Comparison - Example

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    Three 159 MVA, 144 KV single-phase transformersmanufactured 1960 (shell-form)

    Put out of service for maintenance/repair after DGAindication of high temperatures

    Identical units

    SFRA testing and comparing the two transformerscame out OK indicating that there are noelectromechanical changes/problems in thetransformers

    Short tests indicated high resistance in one unit(confirmed by WRM)

    Type Based Comparison3x HV [open]

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    Type Based Comparison3x LV [open]

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    Type Based Comparison3x HV [short]

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    Design Based Comparisons

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    Power transformers are frequently designed in multi-limb

    assembly. This kind of design can lead to symmetricelectrical circuits

    Mechanical defects in transformer windings usually

    generate non-symmetric displacements

    Comparing FRA results of separately tested limbs can bean appropriate method for mechanical condition

    assessment

    Pending transformer type and size, the frequency range

    for design-based comparisons is typically limited to about1 MHz

    Design Based Comparison - Example

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    40 MVA, 114/15 kV, manufactured 2006 Taken out of service to be used as spare

    No known faults

    No reference FRA measurements from factory

    SFRA testing, comparing symmetrical phasescame out OK

    The results can be used as fingerprints for

    future diagnostic tests

    Designed Based ComparisonHV [open]

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    Designed Based ComparisonHV [short]

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    Designed Based ComparisonLV [open]

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    Design Based ComparisonAfter Suspected Fault

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    Power transformer, 25MVA, 55/23kV,manufactured 1985

    By mistake, the transformer was energizedwith grounded low voltage side

    After this the transformer was energized againresulting in tripped CB (Transformer protectionworked!)

    Decision was taken to do diagnostic test

    Design Based ComparisonAfter Suspected Fault

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    HV-0, LV open

    A and C phase OK, large deviation on B-phase (shorted turn?)

    -80

    -70

    -60

    -50

    -40

    -30

    -20

    -10

    0

    10 100 1000 10000 100000 1000000

    Frequency (Hz)

    Re

    sponse(dBs)

    Design Based ComparisonAfter Suspected Fault

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    HV-0 (LV shorted) A and C phase OK, deviation on B-phase

    -60

    -50

    -40

    -30

    -20

    -10

    0

    10 100 1000 10000 100000 1000000

    Frequency (Hz)

    R

    esponse(dBs)

    And how did the mid-leg look like?

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    Insulation cylinder

    Core limb

    LV winding

    Rponse et analyse dun balayage enfrquenceSFRA for testing filter circuits (Line traps)

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    Rponse et analyse dun balayage enfrquenceTypical line trap circuit

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    The filter circuit is an RLC network

    Rponse et analyse dun balayage enfrquenceMeasurement principle

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    in

    out

    V

    VdBG 10log20)(

    Attenuation, dBPhase shift,

    Generator signal Measurement signal

    Rponse et analyse dun balayage enfrquence225 kV line trap

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    225kV, 850A, 17mH

    Verification of cut-offfrequency

    Rponse et analyse dun balayage enfrquenceNo capacitors connected

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    0

    -10

    -20

    -30

    -40

    -50

    -60

    -70

    -80

    Mag

    nitude(dB)

    100 1 k 10 k 100 k 1 MFrequency (Hz)

    [A-a1 [open]]

    Rponse et analyse dun balayage enfrquenceOne capacitor connected

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    0

    -5

    -10

    -15

    -20

    -25

    -30

    -35

    -40

    Magnitude

    (dB)

    100 1 k 10 k 100 k 1 MFrequency (Hz)

    [C-c1 [open] (2)]

    Rponse et analyse dun balayage enfrquenceTwo capacitors connected

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    0

    -10

    -20

    -30

    -40

    -50

    Ma

    gnitude(dB)

    100 1 k 10 k 100 k 1 MFrequency (Hz)

    [C-c1 [open] (4)]

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    Sweep Frequency Response Analysis

    Standards

    SFRA Standards and Recommendations

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    Frequency Response Analysis on Winding Deformation of Power

    Transformers, DL/T 911-2004, The Electric Power Industry Standard ofPeoples Republic of China

    Mechanical-Condition Assessment of Transformer Windings Using

    Frequency Response Analysis (FRA), CIGRE report 342, 2008

    IEEE PC57.149/D4, Draft Guide for the Application and Interpretation

    of Frequency Response Analysis for Oil Immersed Transformers, 2011

    IEC 60076-18, Power transformersPart 18: Measurement of

    frequency response, 2011 (for voting)

    Internal standards by transformer manufacturers, e.g. ABB FRA

    Standard v.5

    SFRA StandardsShort summary

    Standard Dynamic range Accuracy Signal cable grounding Self-test

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    y g y g g g

    EPIS PRC DL/T 911 -100 to +20 dB 1 dB @ -80 dBWire, shortest length to

    transformer core groundingnot stated

    CIGRE brochure 342

    -100 to +20 dB

    (measurement

    range)

    1 dB @ -100 dB Shortest braid principle

    Test circuit with a known

    response

    Shorted leads test

    IEEE PC57.149/D9 (draft)

    "Sufficient dynamic

    range to

    accommodate most

    transformer testobjects"

    "Calibrated to an

    acceptable

    standard"

    Grounded at both ends.

    "Precise, repeatable and

    documented" procedure

    Standard test object with

    a known response

    IEC 60076-18

    -90 to +10 dB

    min 6 dB S/N

    (-96 to +10 dB)

    0.3 dB @ -40 dB

    1 dB @ -80 dB

    Three methods described:

    1. Same as CIGRE (2 MHz)

    2. "Old" method (500 kHz)

    3. "Inversed CIGRE" (2 MHz)

    Standard test object with

    a known response

    Shorted/open leads test

    ABB FRA Technical Standard

    Better than-100 to +40 dB

    (measurement

    range)

    1 dB @ -100 dB Shortest braid principle

    Condition control of FRAdevice, including coaxial

    cables, is strongly

    recommended

    Instrumentation

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    Frequency rangeAll major brands are OK

    Dynamic range First transformer circuit resonance gives typically a -90 dB

    response. Smaller transformers may have a first response at -100dB or lower

    Note that CIGRE recommends measurement range down to -100

    dB. This implies a dynamic range/noise floor at about -120 dB. Accuracy

    1 dB at -100 dB fulfills all standards.

    All FRAX instruments fulfills all standards for dynamicrange and accuracy!

    Why you need at least -100 dB...

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    Westinghouse 40 MVA, Dyn1, 115/14 kV, HV [open]

    Measurement voltage and internal noise

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    -140.00

    -120.00

    -100.00

    -80.00

    -60.00

    -40.00

    -20.00

    0.00

    20.00

    Dynamic range

    Measuring voltage p-p

    Measurement voltage and internal noise/dynamic range for common SFRA test sets

    FRAX-101

    FRAX

    -99

    DobleM

    51000

    DobleM

    5200

    DobleM

    53000

    FRAna

    lyzer

    Tettex5310

    FRAX

    -150

    DobleM

    54000

    HP4195A

    HP4395A

    Measurement range comparison

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    Internal noise (open) measurements

    GreenFRAX-101BlueOther SFRA

    -100 dB measurement

    (CIGRE standard)

    BlackFRAX-101

    RedOther SFRA

    Cable grounding practice

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    The shortest wire/braid-practice is now generally accepted

    All European equipment manufacturers have adapted tothis practice

    Recommended grounding practice (CIGRE) Bad grounding practice (CIGRE)

    Instrumentation verification

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    Verification of instrument including cables Measurement with open cables (at clamp) should give a responseclose to the noise floor of the instrument (at lower frequencies,pending cable length)

    Measurement with shorted cables (at clamp) should give close to0 dB response (pending cable length)

    External test device with known response (FTB-101 included inFRAX standard kit)

    Calibration at recommended interval FRAX; Minimum every 3 years, calibration set and SW available

    Field Verification Unit

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    Field verification unit with known

    frequency response is

    recommended in CIGRE and

    other standards to verifyinstrument and cables before

    starting the test

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    FRAX - Benchmarking

    Measurement voltage and internal noise

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    -140.00

    -120.00

    -100.00

    -80.00

    -60.00

    -40.00

    -20.00

    0.00

    20.00

    Dynamic range

    Measuring voltage p-p

    Measurement voltage and internal noise/dynamic range for common SFRA test sets

    FRAX-101

    FRAX

    -99

    DobleM

    51000

    DobleM

    5200

    DobleM

    53000

    FRAna

    lyzer

    Tettex5310

    FRAX

    -150

    DobleM

    54000

    HP41

    95A

    HP43

    95A

    FRAX 101 has the highest dynamic range, -130 dB!

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    Westinghouse 40 MVA, Dyn1, 115/14 kV, HV [open]

    Internal noise (dynamic range)

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    Internal noise (open) measurementsGreenFRAX-101

    RedOther SFRA 1

    BlueOther SFRA 2

    Measurement range

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    Internal noise (open) measurements

    GreenFRAX-101BlueOther SFRA 1

    -100 dB measurement

    (CIGRE standard)

    BlackFRAX-101

    RedOther SFRA 1

    Field verification test (FTB101)

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    Blue= Other brand

    Black = FRAX101

    Dynamic RangeComparison (1)

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    Neutral to capacitive tap

    RedFRAX-101BlackOther SFRA 1

    End-to-end openGreenFRAX-101

    BlueOther SFRA 1

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    Dynamic Range

    Measurements at first resonance

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    BlueFRAX

    PurpleOther SFRA 3

    RedOther SFRA 1

    Jiri Velek, CEPS SFRA Market Research, October 2006

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    FRAX - Compatibility

    FRAX vs Doble (1)

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    158

    5 MVA, Dyn, H2-H3 measurement

    BlueDoble

    OrangeFrax

    FRAX vs Doble (2)

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    159

    YNd, H1-H0 measurement

    BlueDoble

    OrangeFrax

    FRAX vs Tettex and Doble

    H1-H0 (short) measurement

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    160

    ( )

    BlueFRAX

    PurpleTettex

    RedDoble

    (Doble high frequency

    deviation due to different

    grounding practice)

    Jiri Velek, CEPS SFRA Market Research, October 2006

    Frax-101, 2.8 vs 10 V meas voltage

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    2.8 V

    10 V

    Frax (2.8V) vs FRAnalyzer

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    162

    Omicron (2.8 V)

    PAX, 2.8 V

    Summary - conclusions

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    SFRA is an established methodology for detecting

    electromechanical changes in power transformers Collecting reference curves on all mission critical

    transformers is an investment!

    Ensure repeatability by selecting good instruments and

    using standardized measurement practices Select FRAX from Megger, the ultimate Frequency

    Response Analyzer!

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    Additional IEC slides

    IEC connection picture

    B

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    C

    B

    D

    VoutVin

    50

    50

    A

    B reference lead

    C response lead

    D earth connection

    IECFRA condition assessment

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    Some examples of conditions that FRA can be usedto assess are:

    Damage following a through fault or other high

    current event (including short-circuit testing),

    Damage following a tap-changer fault, Damage during transportation, and

    Damage following a seismic event.

    Damage caused by short-circuit tests

    IECTest object conditionsFactory and site

    The test object shall be fully assembled as for service

    complete with all bushings

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    complete with all bushings.

    Liquid or gas filled transformers and reactors shall be filled

    with liquid or gas of the same type as in service conditions

    Busbars or other system or test connections shall be removed

    and there shall be no connections to the test object other than

    those being used for the specific measurement

    If internal current transformers are installed but not connectedto a protection or measurement system, the secondary

    terminals shall be shorted and earthed.

    The core and frame to tank connections shall be complete

    and the tank shall be connected to earth.

    Measurements should be performed at ambient temperature

    IECTest object conditionsSite

    The test object shall be disconnected from the associated

    electrical system at all winding terminals and made safe for

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    electrical system at all winding terminals and made safe for

    testing.

    Line, neutral and any tertiary line connections shall be

    disconnected but tank earth, auxiliary equipment and current

    transformer service connections shall remain connected.

    In the case where two connections to one corner of a delta

    winding are brought out, the transformer shall be measured

    with the delta closed (see also 4.4.4).

    In instances where it is impossible to connect directly to the

    terminal, then the connection details shall be recorded with

    the measurement data since the additional bus bars

    connected to the terminals may impact on the measurement

    results.

    IECInstrument performance check

    1. Connect the source, reference and response channels of the

    instrument together using suitable low loss leads, check that the

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    g g ,

    measured amplitude ratio is 0 dB 0,3 dB across the whole

    frequency range. Connect the source and reference channelstogether and leave the response terminal open circuit, check that

    the measured amplitude ratio is less than -90 dB across the whole

    frequency range.

    2. The performance of the instrument may be checked by measuring

    the response of a known test object (test box) and checking that

    the measured amplitude ratio matches the expected response ofthe test object. The test object shall have a frequency response

    that covers the attenuation range -10 dB to -80 dB.

    3. The correct operation of the instrument may be checked using a

    performance check procedure provided by the instrument

    manufacturer. This performance check procedure shall verify that

    the instrument is operating at least over an attenuation range of -10

    dB to -80 dB over the whole frequency range.

    IECMeasurement connection check

    Measurement connection and earthing The continuity of the main and earth connections shall be checked at the

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    y

    instrument end of the coaxial cable before the measurement is made. Poor

    connections can cause significant measurement errors, attention must be paid to

    the continuity of the main and earth connections. In particular, connections to boltsor flanges shall be verified to ensure that there is a good connection to the winding

    or the test object tank.

    Zero-check measurement If specified, a zero-check measurement shall be carried out as an additional

    measurement. Before measurements commence, all the measuring leads shall be

    connected to one of the highest voltage terminals and earthed using the normal

    method. A measurement is then made which will indicate the frequency response

    of the measurement circuit alone. The zero check measurement shall also be

    repeated on other voltage terminals if specified.

    The zero-check measurement can provide useful information as to the highest

    frequency that can be relied upon for interpretation of the measurement.

    Repeatability check

    On completion of the standard measurements the measurement leads and earthconnections shall be disconnected and then the first measurement shall be

    repeated and recorded.

    IECMeasurement configurationwith OLTC

    For transformers and reactors with an on-load tap-changer

    (OLTC), the standard measurement on the tapped winding

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    (OLTC), the standard measurement on the tapped winding

    shall be

    on the tap-position with the highest number of effective turns in circuit,

    and

    on the tap-position with the tap winding out of circuit.

    Other windings with a fixed number of turns shall be

    measured on the tap-position for the highest number of

    effective turns in the tap winding. Additional measurements may be specified at other tap-

    positions.

    For neutral or change-over positions, the direction of

    movement of the tap-changer shall be in the lowering voltage

    direction unless otherwise specified. The direction ofmovement (raise or lower) shall be recorded.

    IECMeasurement configurationAuto with OLTC

    For auto-transformers with a line-end tap-changer, the

    standard measurements shall be:

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    standard measurements shall be:

    on the series winding with the minimum number of actual turns of the

    tap-winding in circuit (the tapping for the highest LV voltage for a linearpotentiometer type tapping arrangement or the change-over position for

    a reversing type tapping arrangement, or the tapping for the lowest LV

    voltage in a linear separate winding tapping arrangement),

    on the common winding with the maximum number of effective turns of

    the tap-winding in circuit (the tapping for the highest LV voltage), and

    on the common winding with the minimum number of actual turns of thetap-winding in circuit (the tapping for the lowest LV voltage for a linear

    potentiometer or separate winding type tapping arrangement or the

    change-over position for a reversing type tapping arrangement).

    IECMeasurement configurationDECT and OLTC

    For transformers with both an OLTC and a de-energised tap-

    changer (DETC), the DETC shall be in the service position if

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    changer (DETC), the DETC shall be in the service position if

    specified or otherwise the nominal position for the

    measurements at the OLTC positions described in thisClause.

    For transformers fitted with a DETC, baseline measurements

    shall also be made on each position of the DETC with the

    OLTC (if fitted) on the position for maximum effective turns.

    It is not recommended that the position of a DETC on atransformer that has been in service is changed in order to

    make a frequency response measurement, the measurement

    should be made on the as found DETC tap position. It is

    therefore necessary to make sufficient baseline

    measurements to ensure that baseline data is available forany likely service (as found) position of the DETC.

    IECFrequency range and measurement points

    The lowest frequency measurement shall be at or below

    20 Hz.

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    The minimum highest frequency measurement for test objects

    with highest voltage > 72,5 kV shall be 1 MHz.

    The minimum highest frequency measurement for test objects

    with highest voltage of 72,5 kV shall be 2 MHz.

    Below 100 Hz, measurements shall be made at intervals not

    exceeding 10 Hz

    Above 100 Hz, a minimum of 200 measurements

    approximately evenly spaced on either a linear or logarithmic

    scale shall be made in each decade of frequency.

    IECMeasurement equipment specification (1)

    Dynamic range

    The minimum dynamic range of the measuring instrument shall be

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    y g g

    +10 dB to -90 dB of the maximum output signal level of the voltage

    source at a minimum signal to noise ratio of 6 dB over the wholefrequency range.

    Amplitude measurement accuracy

    The accuracy of the measurement of the ratio between Vin and Vout

    shall be better than 0,3 dB for all ratios between +10 dB and -40 dB

    and 1 dB for all ratios between -40 dB and -80 dB over the whole

    frequency range.

    Phase measurement accuracy

    The accuracy of the measurement of the phase difference between Vin

    and Vout shall be better than 1 at signal ratios between +10 dB and -

    40 dB, over the whole frequency range.

    Frequency range

    The minimum frequency range shall be 20 Hz to 2 MHz.

    IECMeasurement equipment specification (2)

    Frequency accuracy

    The accuracy of the frequency (as reported in the measurement record) shall be

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    y q y ( p )

    better than 0,1 % over the whole frequency range.

    Measurement resolution bandwidth For measurements below 100 Hz, the maximum measurement resolution

    bandwidth (between -3 dB points) shall be 10 Hz; above 100 Hz, it shall be less

    than 10 % of the measurement frequency or half the interval between adjacent

    measuring frequencies whichever is less.

    Operating temperature range

    The instrument shall operate within the accuracy and other requirements over a

    temperature range of 0 to +45 C.

    Smoothing of recorded data

    The output data recorded to fulfil the requirements of this standard shall not be

    smoothed by any method that uses adjacent frequency measurements, but

    averaging or other techniques to reduce noise using multiple measurements at aparticular frequency or using measurements within the measurement resolution

    bandwidth for the particular measurement frequency are acceptable.

    IECMeasurement records Test object identifier

    Date

    Time

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    Time

    Test object manufacturer

    Test object serial number

    Measuring equipment

    The peak voltage used for the measurement.

    Reference terminal

    Response terminal

    Terminals connected together

    Earthed terminals

    OLTC tap positions, current and previous

    DETC position

    Test object temperature

    Fluid filled, yes or no.

    Comments, free text to be used to state the condition of the test object

    Measurement result (the frequency in Hz, the amplitude in dB and the phase in degrees) for

    each measurement frequency

    IECTest records (1) Test object data

    Manufacturer

    Year of manufacture

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    Year of manufacture

    Manufacturers serial number

    Highest continuous rated power of each winding Rated voltage for each windings

    Short circuit impedance between each pair of windings

    Rated frequency

    Vector group, winding configuration / arrangement

    Number of phases (single or three-phase)

    Transformer or reactor type (e.g. GSU, phase shifter, transmission, distribution, furnace,industrial, railway, shunt, series, etc.)

    Transformer configuration (e.g. auto, double wound, buried tertiary, etc.)

    Transformer or reactor construction (e.g core form, shell form), number of legs (3 or 5-leg),

    winding type, etc.

    Load tap-changer (OLTC): number of taps, range and configuration (linear, reversing,

    coarse-fine, line-end, neutral-end, etc.)

    De-Energized Tap Changer (DETC): number of positions, range, configuration, etc.

    IECTest records (2) Organisation owning the test object

    Test object identification (as given by the owner if any)

    Any other information that may influence the result of the measurement

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    Any other information that may influence the result of the measurement

    Location data Location (e.g. site name, test field, harbour, etc.)

    Bay identification reference if applicable

    Notable surrounding conditions (e.g. live overhead line or energized busbars nearby)

    Any other special features

    Measuring equipment data

    Working principle of device (sweep or impulse)

    Equipment name and model number

    Manufacturer

    Equipment serial number

    Calibration date

    Any other special features of the equipment

    Test organization data Company

    Operator

    IECTest records (3) Measurement set-up data

    Remanence of the core: was the measurement carried out immediately following

    a resistance or switching impulse test or was it deliberately demagnetised?

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    a resistance or switching impulse test, or was it deliberately demagnetised?

    Whether the tank was earthed

    Measurement type (e.g. open circuit, short circuit, etc.)

    Length of braids used to ground the cable shields

    Length of coaxial cables

    Reason for measurement (e.g. routine, retest, troubleshooting,

    commissioning new transformer, commissioning used transformer,

    protection tripping, recommissioning, acceptance testing, warrantytesting, bushing replacement, OLTC maintenance, fault operation,

    etc.)

    Additional information

    Photographs of the test object as measured showing the position of

    the bushings and connections

    IECMeasurement lead connction. Method 1

    The central conductor of the coaxial

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    A connection clamp

    B unshielded length to be made as short as possible

    C measurement cable shield

    D central conductor

    E shortest braid

    F bushing

    G earth connection

    H earth clamp

    I tank

    J smallest loop

    measurement leads shall be connected

    directly to the test object terminal usingthe shortest possible length of

    unshielded conductor.

    The shortest possible connection

    between the screen of the measuring

    lead and the flange at the base of the

    bushing shall be made using braid. A

    specific clamp arrangement or similar is

    required to make the earth connection as

    short as possible

    In general this method may be expected

    to give repeatable measurements up to

    2 MHz

    IECMeasurement lead connction. Method 2

    Method 2 is identical to method 1

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    e od s de ca o e od

    except that the earth connection

    from the measurement leads to theflange at the base of the terminal

    bushing may be made using a fixed

    length wire or braid, so that the

    connection is not the shortest

    possible.

    The position of the excess earth

    conductor length in relation to the

    bushing may affect amplitude (dB)

    measurements above 500 kHz and

    resonant frequencies above 1 MHz

    IECMeasurement lead connction. Method 3

    In a method 3 connection, the screen of

    the coaxial measurement lead is

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    A connection clamp

    B shortest braid or wire

    C measurement cable shield

    D central conductor

    E earth clamp

    F tank

    G smallest loop

    the coaxial measurement lead is

    connected directly to the test object tank

    at the base of the bushing and an

    unshielded conductor is used to connect

    the central conductor to the terminal at

    the top of the bushing.

    If a method 3 connection is used for the

    response lead connection only then the

    results are comparable with method 1.This connection may be the most

    practical option if an external shunt

    (measuring impedance) is used

    If a common conductor is used for the

    signal and reference connections then

    the conductor is included in themeasurement which will therefore differ

    from a method 1 measurement

    IECFrequency response comparison

    In order to interpret a measured frequency response, a comparison

    is made between

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    The measured response and a previous baseline measurement (time based

    comparison) With the response measured on a twin transformer, a transformer made to the

    same drawings from the same manufacturer (type based comparisons). Careful

    attention should be given when using responses from sister transformers

    (transformers with the same specification but with possible differences in winding

    configuration even from the same manufacturer) for comparison. Improvements

    and changes to the transformer design may have been introduced by amanufacturer over a period of time to outwardly similar units and this may cause

    different frequency responses

    For three-phase transformers, comparisons can also be made between the

    responses of the individual phases (design based comparisons). When

    comparing phases of the same transformer quite significant differences are

    considered normal and could be due to different internal lead lengths, different

    winding inter-connections and different proximities of the phases to the tank andthe other phases

    IECComparisons of frequency responsesThe comparison of frequency response measurements is used to

    identify the possibility of problems in the transformer. Problems are

    indicated by the following criteria:

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    indicated by the following criteria:

    Changes in the overall shape of the frequency response;

    Changes in the number of resonances (maxima) and anti-

    resonances (minima);

    Shifts in the position of the resonant frequencies.

    The confidence in the identification of a problem in the transformer

    based on the above criteria will depend on the magnitude of the

    change when compared with the level of change to be expected for

    the type of comparison being made (baseline, twin, sister or phase).

    IECTypical frequency response

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    Influence regions:

    A core

    B interaction between windings

    C winding structureD measurement setup and lead (including earthing connection)

    IECInfluence of tertiary delta connections

    0

    10

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    101

    102

    103

    104

    105

    106

    -90

    -80

    -70

    -60

    -50

    -40

    -30

    -20-10

    0

    Frequency, Hz

    Amplitude,

    dB

    delta open

    delta closed

    IECInfluence of star neutral connections

    0

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    101

    102

    103

    104

    105

    106

    -45

    -40

    -35

    -30

    -25

    -20

    -15

    -10

    -5

    Frequency, Hz

    Am

    plitude,

    dB

    neutrals open

    neutrals joined

    IECInfluence of measurment direction (example)

    10

    0

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    Adva