SESEC - Garas

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Co-funded by the Intelligent Energy Europe Programme of the European Union 1 Garas. Introduction - Theory - Exercises - Business Case - Summary

description

This is a training module developed in the European project SESEC. More information and the full training can be found here: www.sesec-training.eu The SESEC project is designed to address the energy efficiency needs of the EU clothing industry. The Consortium relies on outstanding competences of the partners, spread over 6 countries (Bulgaria, Romania, Portugal, Italy, Germany, Belgium) to provide the missing energy efficiency benchmarks and ready-to-use solutions for the large number of SMEs as well as larger companies. The SESEC project has 4 major objectives: • To develop, test and offer an Energy Efficiency tool for clothing production, made up of guidelines and web-based applications, suitable for SMEs and large companies • To transfer the project results to the sector, EURATEX members and interested companies • To offer training and support to companies to implement energy-saving measures considering cost-effectiveness • To improve opportunities for energy-efficiency for the whole European clothing industry

Transcript of SESEC - Garas

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Garas.

Introduction - Theory - Exercises - Business Case - Summary

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Apžvalga Įžanga

- Garo naudojimas tekstilės pramonėje Teorija/Priemonės

- Katilas- Parametrų optimizavimas- Izoliacija- Ekonomaizeris- Kondensatas, tiekimo vanduo- Degiklio kontrolė

Pratimai Santrauka

Introduction - Theory - Exercises - Business Case - Summary

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Įžanga.

Introduction - Theory - Exercises - Business Case - Summary

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Garo naudojimas tekstilės pramonėje

• Viena iš šilumos perdavimo terpių tekstilės pramonėje (šalia šilumos aliejaus, karšto vandens ir oro)

• Jei paaiškinti tai, energija yra naudojama žymiu mastu garo gamybai

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Teorija.

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Kas turi būti padaryta?

Introduction - Theory - Exercises - Business Case - Summary

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Priemonės

• Katilas

• Parametrų optimizavimas

• Izoliacija

• Ekonomaizeris

• Kondensatas, tiekimo

vanduo

• Degiklio kontrolė

Introduction - Theory - Exercises - Business Case - Summary

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Katilas• Garo paruošimas per centrinį boilerį

• Pritaikomi katilai dažnai tarnaudavo15-20 metų

• Nauji modeliai su automatine kontrole ir efektyvia

periferija iššvaisto mažiau energijos

• Kaip pasekmė pasikeitusios gamybos ir jau

įgyvendintų priemonių, dažnai katilai yra per dideli

• Sumažėjęs katilo naudojimas veda prie nepalankios

elgesio kontrolės, energijos netekimų, didesnio

dėvėjimosi ir padidėjusių išlaidų atnaujinimui

Introduction - Theory - Exercises - Business Case - Summary

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• Problema: Sukurti slėgiai ir

temperatūros dažnai iš karto nesutinka

su atitinkamais vartotojų poreikiais, kas

veda prie netekimų šilumos gavimo ir

paskirstymo metu

• Pataisymas: Sumažinkite slėgio lygį;

decentralizuotą tiekimą individualių

mašinų, turinčių aukštą temperatūrą ir

tiekimą

Parametrų optimizavimas

Introduction - Theory - Exercises - Business Case - Summary

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Izoliacija

• Detalėms, vožtuvams ir

flanšų sanariams: Naudoti

specialias izoliacines

rankoves, kurios gali būti

lengvai pašalinamos ar

pakeičiamos.

• Tolesnė šilumos izoliacija

gali būti tinkama (pavyzdžiui

aparatūros dažymas) Introduction - Theory - Exercises - Business Case - Summary

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Ekonomaizeris

• Problema: Dideli šilumos

nuostoliai dėl aukštos

išmetamųjų dujų

temperatūros katile

• Ekonomaizeris: Tiekimo

vandens šildymas aušinant

kaitrovamzdžio dujas iš katilo

• Alternatyva: Išmetamųjų dujų

pūstuvas automatiniam

išleidimui Introduction - Theory - Exercises - Business Case - Summary

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Kondensatas ir tiekimo vanduo

• Išvengti šilumos netekimų, garo

spąstų

• Turi būti pastoviai tikrinamas arba

pakeičiamas

Introduction - Theory - Exercises - Business Case - Summary

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• Priemonė: Degiklio kontrolės sistemos O2

naudojimas garo katiluose

• Poveikis: Oro perteklius degimo proceso metu ir

todėl medžiagos išskiriamos šilumos praradimas

per išmetamąsias dujas gali būti sumažintas iki

minimalios būtinos vertės. Galimi sutaupymai:

1,5 % nusipirkto kuro energijos

• Be to, grynas liepsnos oras gali būti sušildytas

integruojant egzistuojančius šilumos šaltinius

• Degimo oro kaitinimas centralizuoto katilo

degikliuose taip pat ir decentralizuotos šilumos

generatoriuose (pvz: tempimo rėmai, džioviklis)

Degiklio kontrolė

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Pratimai.

Introduction - Theory - Exercises - Business Case - Summary

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Kodėl turėti naują katilą, nes mažesnis energijos švaistymas? Dėl…

a. …automatinės kontrolės ir veiksmingos periferijosb. …atsinaujinančios energijos įdiegimo naudojimo

Katilas

Introduction - Theory - Exercises - Business Case - Summary

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Kodėl turėti naują katilą, nes mažesnis energijos švaistymas? Dėl…

a. …automatinės kontrolės ir veiksmingos periferijosb. …atsinaujinančios energijos įdiegimo naudojimo

Katilas

Introduction - Theory - Exercises - Business Case - Summary

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Kiek potencialiai galima sutaupyti perkamo kuro energijos?

a. 1,5 % b. 10,5 %

Degiklio kontrolė

Introduction - Theory - Exercises - Business Case - Summary

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Kiek potencialiai galima sutaupyti perkamo kuro energijos?

a. 1,5 % b. 10,5 %

Degiklio kontrolė

Introduction - Theory - Exercises - Business Case - Summary

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Kokia yra ekonomaizerio nauda?

a. Sumažina slėgio lygįb. Tiekimo vandens šildymas aušinant kaitrovamzdžio dujas iš katilo

Ekonomaizeris

Introduction - Theory - Exercises - Business Case - Summary

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Kokia yra ekonomaizerio nauda?

a. Sumažina slėgio lygįb. Tiekimo vandens šildymas aušinant kaitrovamzdžio dujas iš katilo

Ekonomaizeris

Introduction - Theory - Exercises - Business Case - Summary

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Tuščias tekstas

Įveskite teisingą, trūkstamą žodį Kaip pasekmė pasikeitusios gamybos ir jau įgyvendintų priemonių, dažnai katilai yra _________.

Per dideli surūdiję purvini

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Tuščias tekstas

Įveskite teisingą, trūkstamą žodį Kaip pasekmė pasikeitusios gamybos ir jau įgyvendintų priemonių, dažnai katilai yra _________.

Per dideli surūdiję purvini

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Verslo atvejis.

Introduction - Theory - Exercises - Business Case - Summary

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Šilumos susigrąžinimas iš vandens tiekimo bako

Introduction - Theory - Exercises - Business Case - Summary

• Praktinis pavyzdys: Tam, kad sumažinti šilumos nuostolius, dėl išsiveržančių garų iš tiekimo vandens bako, tekstilės įmonėje tiekimo vandens šildymui buvo įdiegtas garų kondensatorius

condensate

fresh water

feed waterbalance room

ramp metering

pressure compensation

heating steam

feed water storage tank

vent condenser

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Problema Kaina/ Sutaupymai

Investicijos 35.000 €Kuro sutaupymas 390 MWh/a HSKainos sutaupymas 17.500 €/aAnglies dioksido sutaupumas 70 t /a

Šilumos susigrąžinimas iš vandens tiekimo bako

Introduction - Theory - Exercises - Business Case - Summary

Source: Energie Agentur.NRW (2012): Leitfaden. Effiziente Energienutzung in der Textilveredlung.

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Santrauka.

Introduction - Theory - Exercises - Business Case - Summary

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• Garas - viena iš šilumos perdavimo terpių tekstilės pramonėje

• Garo paruošimas per centrinį katilą; nauji modeliai su automatine kontrole ir veiksminga periferija iššvaisto mažiau energijos

• Detalėms, vožtuvams ir flanšų sanariams specialių izoliacinių rankovių naudojimas yra rekomenduotinas

• Liepsnos kontrolė naudojant O2 degiklio kontrolės sistemą garo katilams gali leisti sutaupyti iki 1,5 % nusipirktos kuro energijos

• Kondensatas ir vandens tiekimas užkerta kelią šilumos nuostoliams ir garo spąstams

Kartojimas

Introduction - Theory - Exercises - Business Case - Summary

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Skaitiniai[1] Energie Agentur.NRW (2012): Leitfaden. Effiziente Energienutzung in der Textilveredlung. http://www.zitex.de/uploads/media/BEK_Textil_Leitfaden_final.pdf

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Paveiksliukai-1 Slide 1

Justin Russell: Illuminated steamURL: https://www.flickr.com/photos/nightthree/3588328/sizes/z/in/photolist-joFJ-dqrzDJ-b4qSAM-jqG5CK-fnMzhT-6VfKbh-9qS9aH-8Cdd95-dvtdFK-9a44W-9a3TK-fnMRbM-fo1xMy-fo4f6E-fo2Enw-fnMs2T-fo2H4Q-8e81rC-fwpWxC-9a43q-fFPPH1-7HqeXx-nyGyoj-dRuUf-6nPvej-foygyD-mUN1Xc-mUQ2m3-283wS-9xUrSq-foyU7M-foP6jh-bKoya6-foP899-6STKdz-nqe3Sa-fnP3YR-4S9qD-fnMJ1i-dFGAZ9-5Dt8cX-hnNGJ-foyS7K-foyL2x-foP5jf-foP4sf-fnSkzm-goDoN4-6SXMd1-5AyGi4/Licence: CC BY 2.0 (https://creativecommons.org/licenses/by/2.0/deed.de)

• Slide 2 reflex477: Overview over Paris from Sacré-Cœur – URI: http://www.flickr.com/photos/35164559@N04/4223238879/sizes/m/in/photostream/License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

• Slide 3Simon Carr: Steam from old city hallURL: https://www.flickr.com/photos/simoncarr/6743653889License: CC BY-SA 2.0 (https://creativecommons.org/licenses/by-sa/2.0/deed.de)

• Slide 4Karl Frankowski: Midnight at the Steam PlantURL: https://www.flickr.com/photos/karlfrankowski/312093270/in/photolist-tzyss-bQ2Rxn-bgUWLz-cUJWpo-5AifNW-aGggfB-euBnfV-9a3Hx-4Ai1Ec-6pR3jy-cUJRVf-cqNDN-4jQ1KP-5sx5a9-dmFap6-91DWUb-6B76oG-arBaUB-78e93-foyuCV-7fERd4-foNKGy-6aJ39x-g8YCC9-6h7wVd-foPab1-evFruJ-aE5gM7-6NRxcN-58rSab-j1MjXi-iaG3XX-7E3dEh-foP5VA-fB7kwF-gb1dh8-foN1oG-9ERkrW-bB7vEG-dLeT2n-9ZTHF-frgkDy-6FNiwu-cBsgzo-db5MEV-4vBNJa-9btxNs-5C99jH-89zeHT-799RKW/lightbox/License: CC BY 2.0 (https://creativecommons.org/licenses/by/2.0/deed.de)

• Slide 5Dmytrok: Steam from Philippsburg nuclear power plantURL: https://www.flickr.com/photos/klimenko/5258257970License: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)

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Paveiksliukai-2• Slide 6

Dennis Skley: *grübel* URL: http://www.flickr.com/photos/dskley/8627475625/sizes/z/in/photostream/ License: CC BY-ND 2.0 (http://creativecommons.org/licenses/by-nd/2.0/legalcode)

• Slide 7Simon Adriaensen : Iconscollection - Exclamation MarkURL: https://www.flickr.com/photos/simiezzz/1070601182/sizes/m/in/photolist-2CB7r5-7z9Uii-KY97U-6QSgJQ-Fvmus-bWyx51-22jqLK-4XsYwU-5oZw4C-kYQHJc-f2EUTf-64E1TY-RGGyv-5KwYzN/Licence: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)

Slide 8Richard Matthews: Death-trap BoilerURL: https://www.flickr.com/photos/richardofengland/6855145258/sizes/z/in/photolist-brLpRC-bFeB5o-64fvy4-4cezmH-6iD8TF-64jrC9-cp6csY-7vgWVK-7AE8y8-csYK59-5bVLhx-ciEUz1-giZR-5RWpA9-EG6bB-PGGHC-c4Hg2C-5c14kb-5c147L-5bVLBH-64d3kv-2efZVq-Kkmfu-3gonds-8MsLab-64a9jf-mNRPSJ-jrkahi-64FbgG-64hg1Y-64cWpn-83abcB-8A6iQ8-vtWr5-64fNBe-xA6Cf-4HgqZb-FCjds-fkxWuC-nnhLMm-4vnTTz-buDXMT-azWWjb-64jHuG-8TfyoX-7w2jxk-6iHj2E-6dLNTN-64fSkg-64fyfK/License: CC BY 2.0 (https://creativecommons.org/licenses/by/2.0/deed.de)

• Slide 9Dennis Skley: Vorwärts! 240/365URL: https://www.flickr.com/photos/dskley/9616930942/sizes/z/in/photolist-8Cbmyb-8rysKq-fDPhwb-dfkyXb-9ZfgNh-eVwGtJ-69YHXd-f4KM3C-m1QDE-j7v6h9-evHahM-5B76pN-8Vqe6F-hWt5Vm-k61GC-6evyYv-5rivUB-eWf881-9Zfjhu-gGV4A4-79G4ie-9Zfi1E-5rnSdA-5rnSi7-6HSFQw-hBXh52-d9mU8U-ntDGhx-foyQJV-btF3yM-nxUx3N-isa5ra-h2xviB-4oCS9i-bVMn6F-cEDi6d-bc3RMx-93CqvH-dxWQUQ-9jkUkw-gyofd9-5XhW2Q-aJJsMZ-7xcJP9-aJ7uYn-eijZKX-9Zdysa-8iyUf8-7FQJwa-6h23S7/License: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)

• Slide 10Kiwithing: PICTO460URL: https://www.flickr.com/photos/kiwisaotome/13946525013/sizes/z/in/photostream/License: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)

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Paveiksliukai-3• Slide 11

Renee Hawk: AuspuffURL: https://www.flickr.com/photos/pictureartist/6123508940/sizes/z/in/photolist-ak7zSm-82Wxfb-4q5gMg-djAjLD-6sarLR-99DaZF-99DaiR-99D9NH-99D9gR-99GfWU-99Gfsj-99GeJY-99D7cc-99D6GF-99Gd1w-99Gcwf-6R22fo-4cNyAt-4Tpx2v-4UABWu-5fWBTo-4UwoGi/License: CC BY-ND 2.0 (https://creativecommons.org/licenses/by-nd/2.0/deed.de)

• Slide 12Ramesh Rasaiyan: Water Drop!...URL: https://www.flickr.com/photos/rameshrasaiyan/4163699892/sizes/z/in/photolist-7kW3Vb-bM3VKz-dv3BfD-mcP9vv-h72Dcf-fonceh-fPghN8-dv9c9Y-2jW7z5-nKzJmU-mG131t-an2i2j-ei5TA3-9ovCP5-jz87Km-bpHhjs-LsUsG-3UGSzK-byY3VZ-2TCxGu-eGrDXT-x7Fh3-g6pYpv-krqDvB-8ab4LD-99aWUm-6Rk3p4-nyMmP7-an2itJ-iUKE8K-cGAPn5-eTKTSx-an2iPw-nMYuv-dbTqkD-groL-ex2MP1-fnxqro-bYq2yN-i79kgo-8AjNDc-9XLNtv-5wG6m1-iGqMPK-22ERid-7n7Kmi-aohzY1-gS3XAb-ebqe3A-c6XaJG/License: CC BY-NC 2.0 (https://creativecommons.org/licenses/by-nc/2.0/deed.de)

• Slide 13Henry Mühlpfordt: Kontrolliertes Feuer in der Nacht 2010-05-06URL: https://www.flickr.com/photos/wimox/5208818099/sizes/z/in/photolist-8Why9B-5DALtY-9NLikq-gXQidY-ixXv3w-c7VqE1-6ZnhUq-gXReEk-gXRd3T-gXQpC1-e3gjqb-6MjUkg-ikaM4f-bJxPLk-7PjA1r-nk5k-gXRjwz-y71a7-gXQqsL-fc2DhX-fc2BPK-fcgTaS-fc2yqp-fc2wXp-fcgLw1-9VPmF2-9VSbdd-8Bxdaa-a96GW8-gXRg6X-a6d3qe-6kSquM-fc2sdi-hdUXSb-gXRn3g-kys92Z-gXPMLQ-bFadpe-gXQtx3-ndrba4-gXQuH9-gXPGys-jstuDc-gXPCv6-gXPGCJ-gXPEG1-cA85w1-gXQATq-gXQENi-5XVzBz/License: CC BY-SA 2.0 (https://creativecommons.org/licenses/by-sa/2.0/deed.de)

• Slide 14Florian Simeth: Arbeiten von zu Hause mit dem Laptop URL: http://www.flickr.com/photos/hangout-lifestyle/5865980513/sizes/o/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

• Slide 15, 17, 19Bilal Kamoon: Question Mark Graffiti URL: http://www.flickr.com/photos/bilal-kamoon/6835060992/sizes/m/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

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Paveiksliukai-4• Slide 16, 18, 20

Photocapy: ! URL: http://www.flickr.com/photos/photocapy/3834784192/sizes/m/in/photostream/ License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)

Slide 26Kutchala Sutchi: Repetition, 23.03.'10, Abidjan-Yopougon (4640)URI: http://www.flickr.com/photos/kutchala/4469943694/sizes/o/in/photostream/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Slide 27evoo73: Windows URL: http://www.flickr.com/photos/evoo73/3702164848/sizes/l/in/photolist-6D9yCq-68gUgN-byrkkv-6yHq7C-68qZeB-6bSytR-7MgbcK-774LZw-65Q13g-66126u-7mwo9M-6gsSTp-64Xrqo-8UZ4bD-65WEyZ-6yDoqg-6iTjcM-6D6Bn8-6cn7SD-4YQTvN-4nXt13-59cxnL-4jJGzk-5nMcV5-5zaTqE-5PigRp-5BzJ8t-4hyNRJ-4wSa3V-52MssZ-5ASMt2-5G4T5b-4huHLX-4ZjNaQ-4Atiro-4pV2fU-4Asw56-4x5nLb-5bVxBy-5k6PoW-5gKVHk-4og7bV-4jJHqg-4huGaK-4YBT4N-5j5YhW-5GEMMi-5bRuuP-4hyNiE-4jNuQo-52Ducc/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)

Introduction - Theory - Exercises - Business Case - Summary