SERVICE PARTS MANUAL - · PDF fileservice parts manual 26 series snow plows ... power pack...

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SERVICE PARTS MANUAL 26 SERIES SNOW PLOWS FOR PLOW SERIAL NUMBERS AFTER 26D100000 26G100000 97101026F ©2007 Sno-Way® International

Transcript of SERVICE PARTS MANUAL - · PDF fileservice parts manual 26 series snow plows ... power pack...

SERVICE PARTS MANUAL

26 SERIES SNOW PLOWSFOR PLOW SERIAL NUMBERS AFTER

26D10000026G100000

97101026F

©2007 Sno-Way® International

1

TABLE OF CONTENTSPage

PARTS LIST INTRODUCTION.................................................................................... 2

POWER PACK FRAME............................................................................................... 3

BLADES...................................................................................................................... 6

HYDRAULIC SYSTEM - GRAVITY DOWN................................................................. 7

HYDRAULIC SYSTEM - DOWN PRESSURE............................................................. 8

HYDRAULIC POWER UNIT - GRAVITY DOWN SYSTEM......................................... 9

HYDRAULIC POWER UNIT - DOWN PRESSURE SYSTEM................................... 11

LIFT CYLINDER - GRAVITY DOWN SYSTEM......................................................... 14

LIFT CYLINDER - DOWN PRESSURE SYSTEM..................................................... 15

ANGLE CYLINDERS ................................................................................................ 16

POWER PACK WIRING ............................................................................................ 17

CONTROL SYSTEM WIRING................................................................................... 18

AUXILIARY LIGHTS - S.N. : 26D100000 - 26D100149............................................ 19

AUXILIARY LIGHTS - S.N. AFTER: 26D100150, 26G100000................................. 21

NUMERICAL INDEX ................................................................................................. 23

2

Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third isthe "DESCRIPTION" and the fourth is the "QUANTITY".

The "ITEM" is the number used in the corresponding illustration.

The "PART NO." Is the number used to order replacement parts. If a number does not appearin the column the part is only available by ordering the complete assembly.

The "DESCRIPTION" is the name of the replacement part. At times the namemay be indented, this means that the indented parts are part of the precedingassembly.

The "QTY." Is the quantity needed to service the assemblyillustrated, not the complete product.

USING THIS PARTS LIST

PARTS LIST INTRODUCTION

Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Wayservice parts. All parts should be obtained from or ordered through your dealer. Give complete information about thepart as well as the Model Number and Serial Number of your machine.

Record the Serial Number in the space provided in your Owner’s Manual for quick reference. The Serial Number for theunit is on a plate located on the left frame gusset of the Hopper Frame.

"Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle.

We reserve the right to make changes or improvements in the design or construction of any part without incurring theobligation to install such changes in any unit previously delivered.

196100083 O-ring 1296001529 Elbow 3398100036 Capscrew, Hex.,3/8"-16NC x 7/8"9

ITEM PART NO. DESCRIPTION QTY.

POWER PACK FRAME

1

2

70

3 56

8

9 1011

12

13

14

16

18

18

2225 26

22

2730

29

2843

44

44

43

4746

48

46

45

45

46

46

22 2019

41

1920

23

23

2122

2022

23

24

34

6766

65

23

69

6843

64

40

61

63

62

15

2322

31

32

33

35 36

20

50

374339

45

49

15

5135

52

53

54

55

57

20

59

50

58

60

1715

58

61

17

15

15

42

17

48

47

56

71

19

43

3

POWER PACK FRAME

1 96106073 Cover, Pump ................................................................................................... 12 97100750 Decal, DP System........................................................................................... 1

97100752 Decal, Gravity System .................................................................................... 13 97100986 Decal, Mounting Instructions .......................................................................... 14 97101087 Decal, Warning, Cover Removal..................................................................... 15 96109015 Light/Lift Bar, Quick-Attach ............................................................................. 1

96107551 Assembly, Light/Lift Bar, Quick-Attach (includes items 8, 9, 10, 11, 12, 13)... 16 97100400 Decal, Warning ............................................................................................... 17 96108873 End Cap, 2-1/4" .............................................................................................. 28 96107329 Plate, Bearing, Polyethylene (for plows with vertical cams)............................ 2

96110515 Plate, Bearing, Polyethylene (for plows with horizontal cams, use kit item 71)29 96107128 Pin, Quick-Tatch - Upper Hitch Pin (for plows with horizontal cams) .............. 2

96107012 Pin, Quick-Tatch - Upper Hitch Pin (for plows with vertical cams) .................. 210 98100312 E-Ring............................................................................................................. 211 96107130 Spring, SS (for plows with horizontal cams) ................................................... 2

96107505 Spring, SS (for plows with vertical cams) ....................................................... 212 98100313 Pin, Roll, 1/4 x 1-3/8" SS ................................................................................ 213 Handle, Quick-Release (for plows with horizontal cams) (use kit item 71) .......

96107013 Handle, Quick-Release (for plows with vertical cams).................................... 214 98100326 E-Ring, 7/8" .................................................................................................... 415 98009085 Pin, Cotter, 5/32" x 1-1/2" ............................................................................... 916 96107014 Pin, Quick Hitch - Lower Hitch Pin .................................................................. 217 98009030 Washer, Flat, 3/4" ........................................................................................... 518 96106913 Link, Lift .......................................................................................................... 219 98100172 Nut, Jam, 1/2"-13 ............................................................................................ 420 98009013 Nut, Nylock, 1/2"-13 ........................................................................................ 721 98100390 Cap Screw, Hex, 1/2"-13 x 1-3/4" ................................................................... 222 98100176 Washer, Hardened.......................................................................................... 723 Spacer, Lift Bar (Available only in Kit)

96110394 Kit, Spacer (includes item 27, 70, two of item 19, 20, 21, and six of item 23) 624 96105618 Bellcrank ......................................................................................................... 125 98100010 Cap Screw, Hex, 1/2"-13 x 2".......................................................................... 126 98100062 Cap Screw, Hex, 1/2"-13 x 2-1/4" ................................................................... 127 98100324 Cap Screw, Hex, 3/4"-10 x 6-1/2" ................................................................... 128 96107767 Clamp, Cylinder Lock, Gravity Down .............................................................. 1

96107768 Clamp, Cylinder Lock, Down Pressure ........................................................... 129 Clamp, Cylinder Lock, Gravity Down .............................................................. 1

Clamp, Cylinder Lock, Down Pressure ........................................................... 130 Pin, Wire Lock................................................................................................. 131 96106987 Spacer, Stand ................................................................................................. 132 98100007 Pin, Clevis, 3/4" x 4"........................................................................................ 133 98009114 Cap Screw, Hex, 1/2"-13 x 6".......................................................................... 134 96106076 Cylinder, Lift, Gravity Down ............................................................................ 1

96106077 Cylinder, Lift, Down Pressure ......................................................................... 135 97100876 Decal, Warning, Pinch Point ........................................................................... 236 97100005 Decal, Patent .................................................................................................. 137 98009027 Cap Screw, Hex, 1/4"-20 x 1".......................................................................... 138 98100254 Washer, Flat, 1/4" ........................................................................................... 139 96101891 Clamp, Tube.................................................................................................... 140 98100255 Nut, Nylock, 1/4"-20 ........................................................................................ 241 96107532 Jackstand Assembly, 22/26 Series ................................................................. 142 96107711 Kit, Jackstand Hardware (includes one ea. items 43, 44, 20, two item 48) .... 243 98009032 Washer, 3/8" ................................................................................................... 644 Spring, Latch .................................................................................................. 2

ITEM PART NO. DESCRIPTION QTY

4

45 Pin, Latch ........................................................................................................ 246 Roll Pin, 5/32" x 7/8" ....................................................................................... 447 96106986 Jackstand ........................................................................................................ 148 Cam, Jackstand .............................................................................................. 249 98100314 Pin, Clevis, 1/2" x 3"........................................................................................ 250 98009009 Nut, Hex Nylock, 3/8"-16 ................................................................................ 451 97100001 Decal, Warning ............................................................................................... 152 96110952 Cylinder, Angle, 1-1/4" (See page 16 for parts breakdown)............................ 253 96107513 A-Frame .......................................................................................................... 154 98100325 Cap Screw, Hex, 3/4"-10 x 7" .......................................................................... 155 98009036 Cap Screw, Hex, 1/2"-13 x 3-1/2".................................................................... 256 96108876 End Cap, 2 x 4" ............................................................................................... 257 98100020 Cap Screw, Hex, 3/8"-16 x 1-3/4".................................................................... 258 96107395 Kit, Cushion/Stop, Blade Trip .......................................................................... 159 96106148 Frame, Swing .................................................................................................. 160 98100315 Pin, Clevis, 3/4" x 2"........................................................................................ 261 98009078 Nut, Hex, 5/8"-11............................................................................................. 462 96001392 Spring, Trip...................................................................................................... 263 98009037 Eye Bolt, 5/8"-11 x 6" ...................................................................................... 264 96106184 Platform, Pump ............................................................................................... 165 98100266 Cap Screw, Hex, 1/4"-20 x 6" .......................................................................... 166 98019176 Screw, Flange Head, Self-Tapping, 5/16" x 1" ................................................ 467 98019230 Washer, Flat, 5/16".......................................................................................... 468 98009022 Cap Screw, Hex, 3/8"-16 x 1" .......................................................................... 269 98100323 Nut, Hex, 3/4"-10............................................................................................. 170 98009003 Nut, Nylock, 3/4"-10 ........................................................................................ 171 99100953 Kit, Cam Handle (includes item 8,12, and 13) ................................................ 2

5

BLADES

1 96106696 Kit, Guide, Blade (Includes 2 Guides And Mounting Hardware)............................ 12 Frame, 80" ............................................................................................................ 1

Frame, 90" ............................................................................................................ 13 97100018 Decal, Warning ...................................................................................................... 24 96107647 Kit, Skin, Polycarbonate, 80" (Includes “Sno-Way” Decal) .................................... 1

96107648 Kit, Skin, Polycarbonate, 90" (Includes “Sno-Way” Decal) .................................... 15 97100879 Decal, Sno-Way (Used With Steel Blade) ............................................................. 1

97100880 Decal, Sno-Way (Used With Polycarbonate Blade)............................................... 16 96107555 Blade Skin, Steel, 80" (Includes “Sno-Way” Decal) ............................................... 1

96107557 Blade Skin, Steel, 90" (Includes “Sno-Way” Decal) ............................................... 17 96107649 Kit, Wearstrip, Steel, 80"........................................................................................ 1

96106668 Kit, Wearstrip, Steel, 90"........................................................................................ 18 98009013 Nut, Hex., Nylock, 1/2” - 13.................................................................................... 99 98009171 Bolt, Carriage, Gr. 5, 1/2”-13 x 1-1/2” ................................................................... 910 96102542 Assembly, Shoe..................................................................................................... 211 Shoe, Cast, 1" Shaft .............................................................................................. 112 Spacer, 1" .............................................................................................................. 113 98009005 Washer, Flat, 1" ................................................................................................... 1314 98009169 Pin, Lynch, 1/4” x 1-9/16” ...................................................................................... 115 96106254 Deflector, Straight (All Blades)............................................................................... 116 98100100 Nut Insert, Threaded ............................................................................................. 917 98009230 Washer, Plain, 5/16" .............................................................................................. 918 98009149 Bolt, Hex, 5/16"-18 x 1" ......................................................................................... 919 96106380 Kit, Hardware......................................................................................................... 120* 99100490 Kit, Deflector, Curled (All Blades, Includes Hardware) .......................................... 121* 96101257 Hardware Kit, Curled Deflector.............................................................................. 122 96106375 Brkt., Shoe, 29, 26................................................................................................. 2

10

11

12

13

14

8

4

2

1

3

5

5

7

9

15

16

17

18

19

3

22

6

ITEM PART NO. DESCRIPTION QTY

6* NOT SHOWN

HYDRAULIC SYSTEMGRAVITY DOWN

1 96105076 Power Unit, Gravity (See Page 9 for parts breakdown) ...................................12 96106069 Hose, Hydraulic, 18-3/4"..................................................................................13 96100001 Fitting, Elbow, 90 Degree ................................................................................34 96106070 Hose, Hydraulic, 27-1/2"..................................................................................15 96106071 Hose, Hydraulic, 32" ........................................................................................16 98100264 Capscrew, Hex Head, 5/16"-18 x 2-1/4" ..........................................................27 98009150 Nylock, Hex Head, 5/16"-18 ............................................................................2

5

1

6

2

7

4

3

33

ITEM PART NO. DESCRIPTION QTY

7

HYDRAULIC SYSTEMDOWN PRESSURE

1 96105075 Power Unit, DP (See Page 11 for parts breakdown) ....................................... 12 96106069 Hose, Hydraulic, 18-3/4" ................................................................................. 23 96100001 Fitting, Elbow, 90 Degree ................................................................................ 34 96106070 Hose, Hydraulic, 27-1/2" ................................................................................. 15 96106071 Hose, Hydraulic, 32"........................................................................................ 16 98100264 Capscrew, Hex Head, 5/16"-18 x 2-1/4".......................................................... 27 98009150 Nylock, Hex Head, 5/16"-18 ............................................................................ 2

5

1

6

2

7

4

2

3

3

3

ITEM PART NO. DESCRIPTION QTY

8

HYDRAULIC POWER UNITGRAVITY DOWN SYSTEM

1

2

4

4

4

7

6

33

8

5

66

55

9

1312

2

131213

12 1014

10

10

16

17

1819

21

22

20

23

24

25

27

26

30

29

28

10

11

BCD

A

33

33

32

31

15

9

HYDRAULIC POWER UNITGRAVITY DOWN SYSTEM

1 Valve Assembly............................................................................................... 12 96106273 Valve, Check ................................................................................................... 13 96105275 Nut, Coil Retaining.......................................................................................... 44 Valve, 10V DC (Red Coil) - Use part 96108341 ............................................. 3

96108341 Valve, 3-Way, 10V DC (Black Coil) ................................................................. 35 Cartridge (Red Coil) - Use part 96108341...................................................... 3

96108324 Cartridge, 3-Way (Black Coil) ......................................................................... 36 96105274 Coil, 10V DC (Red) ......................................................................................... 4

96108323 Coil, 10V DC (Black)....................................................................................... 47 Valve, 10V DC (Red Coil) - Use part 96108342 ............................................. 1

96108342 Valve, 2-Way, 10V DC (Blue Coil) ................................................................... 18 Cartridge (Red Coil) - Use part 96108342...................................................... 1

96108325 Cartridge, 2-Way (Blue Coil) ........................................................................... 19 96105237 Screw.............................................................................................................. 310 96105234 Fitting, Plug..................................................................................................... 411 96105255 Fitting, Orifice ................................................................................................. 1

96108627 Kit, Orifice (to adjust drop rate)....................................................................... 112 96105250 Screen, Inline.................................................................................................. 313 96105251 Spring, Retaining ............................................................................................ 314 96105243 Valve, Relief, Cross Over ................................................................................ 115 96106802 Motor, 12V DC ................................................................................................ 116 Bearing, Motor Base....................................................................................... 117 96105232 Base Assembly, Pump .................................................................................... 118 96105317 Seal, Shaft ...................................................................................................... 119 96105314 O-Ring ............................................................................................................ 220 96105313 Parts Kit, Relief Valve ..................................................................................... 121 96105315 O-Ring ............................................................................................................ 122 96105316 O-Ring ............................................................................................................ 123 96105248 Pump Assembly.............................................................................................. 124 Screw, Socket Head Cap ................................................................................ 425 96105249 Tube, Return ................................................................................................... 126 96105246 Tube, Suction .................................................................................................. 127 96105245 Filter, Suction .................................................................................................. 128 96105241 Reservoir ........................................................................................................ 129 96105244 Filler Cap ........................................................................................................ 130 96105231 Clamp ............................................................................................................. 131 96105318 Filter, Return ................................................................................................... 132 96106803 Brush, Replacement Kit .................................................................................. 133 96111171 Coil, 10V DC (Blue Coil) ................................................................................. 1

ITEM PART NO. DESCRIPTION QTY

10

HYDRAULIC POWER UNITDOWN PRESSURE SYSTEM

1

2

4

4

5

6

6

5

8

8

7

7

37

37

4

758

1137

106

9

14

10

1312

18

12

12

13

13

2

1516

15

15

15

17

1312

20

19

21

22

23

24

25

26

34

27

2830

29

32

31

33

33

3

3

3

36

35

AD

EF C

B

11

HYDRAULIC POWER UNITDOWN PRESSURE SYSTEM

1 Valve Assembly ............................................................................................... 12 96106273 Valve, Check ................................................................................................... 13 96105275 Nut, Coil Retaining .......................................................................................... 64 Valve, 10V DC (Red Coil) - Use part 96108341.............................................. 3

96108341 Valve, 3-Way, 10V DC (Black Coil) .................................................................. 35 Cartridge (Red Coil) - Use part 96108341 ...................................................... 3

96108324 Cartridge, 3-Way (Black Coil).......................................................................... 36 96105274 Coil, 10V DC (Red) ......................................................................................... 6

96108323 Coil, 10V DC (Black) ....................................................................................... 67 Valve, 10V DC (Red Coil) - Use part 96108342.............................................. 3

96108342 Valve, 2-Way, 10V DC (Blue Coil) ................................................................... 38 Cartridge (Red Coil) - Use part 96108342 ...................................................... 3

96108325 Cartridge, 2-Way (Blue Coil) ...........................................................................39 96105237 Screw .............................................................................................................. 310 96105238 Valve, Check ................................................................................................... 211 96105253 Valve, Relief, Down Pressure (460-500 psi).................................................... 112 96105250 Screen, Inline .................................................................................................. 413 96105251 Spring, Retaining............................................................................................. 414 96105240 Fitting, Plug ..................................................................................................... 215 96105234 Fitting, Plug ..................................................................................................... 416 96105255 Fitting, Orifice .................................................................................................. 1

96108627 Kit, Orifice (to adjust drop rate) ....................................................................... 117 96105243 Valve, Relief, Crossover (2000 psi) ................................................................. 118 96101976 Switch, Pressure (325 psi) .............................................................................. 119 96106802 Motor, 12V DC................................................................................................. 120 Bearing, Motor Base ....................................................................................... 121 96105232 Base Assembly, Pump .................................................................................... 122 96105313 Parts Kit, Relief Valve...................................................................................... 123 96105314 O-Ring............................................................................................................. 224 96105315 O-Ring............................................................................................................. 125 96105316 O-Ring............................................................................................................. 126 96105317 Seal, Shaft....................................................................................................... 127 96105248 Pump Assembly .............................................................................................. 128 Screw, Socket Head Cap ................................................................................ 429 96105246 Tube, Suction .................................................................................................. 130 96105245 Filter ................................................................................................................ 131 96105241 Reservoir......................................................................................................... 132 96105244 Filler Cap......................................................................................................... 133 96105231 Clamp.............................................................................................................. 134 96105249 Tube, Return.................................................................................................... 135 96105318 Filter, Return ................................................................................................... 136 96106803 Brush Replacement Kit ................................................................................... 237 96111171 Coil, 10V DC (Blue Coil).................................................................................. 3

ITEM PART NO. DESCRIPTION QTY

12

NOTES

13

LIFT CYLINDERGRAVITY DOWN SYSTEM

1 96106076 Cylinder, Lift, 2” (Single Action)....................................................................... 12 96106674 Kit, Lift Cylinder Gland Nut and Seal .............................................................. 1

O-Ring............................................................................................................. 1Seal, Rod ........................................................................................................ 1Ring, Guide ..................................................................................................... 1Seal, Wiper ..................................................................................................... 1Gland Nut........................................................................................................ 1

1

2

ITEM PART NO. DESCRIPTION QTY

14

LIFT CYLINDERDOWN PRESSURE SYSTEM

1 96106077 Cylinder, Lift, 2-1/2” (Double Action) ............................................................... 12 96101516 Kit, Seal, For 2-1/2" Cylinder........................................................................... 13 96100492 Nut, Gland, For 2-1/2" Cylinder....................................................................... 1

1

32

ITEM PART NO. DESCRIPTION QTY

15

ANGLE CYLINDERS

1 96110952 Cylinder, Swing, 1-1/4" (future use will replace 96107455) .............................22 96107651 Kit, Seal, Swing Cylinder (for current cylinder) ................................................1

O-ring ..............................................................................................................1Seal, Rod.........................................................................................................1Ring, Guide, 1-1/4" ..........................................................................................2Seal, Wiper......................................................................................................1

2 96111174 Kit, Seal, Swing Cylinder (for future use with 96110952) ................................1O-ring ..............................................................................................................2Seal, Rod.........................................................................................................1Seal, Wiper......................................................................................................1Ring, Guide .....................................................................................................1

3 96107652 Nut, Gland, Swing Cylinder (for current cylinder) ............................................13 96111175 Nut, Gland, Swing Cylinder (for future use with 96110952) ............................1

1

2

2

3

ITEM PART NO. DESCRIPTION QTY

16

POWER PACK WIRING

1 96104221 Harness, Battery Power .................................................................................. 12 96104230 Harness, Plow Power...................................................................................... 13 96105273 Harness, Solenoid - HT Series ....................................................................... 14 96105167 Bag Power Harness Parts............................................................................... 15 96109143 Fuse Holder .................................................................................................... 16 96109142 Fuse, 250 Amp ............................................................................................... 17 96102891 Cable, Power................................................................................................... 28 96105082 Cap, Protective ............................................................................................... 29 96001227 Strap, Tie Plastic............................................................................................. 210 98100037 Screw, Self Tapping, #10-16 x 1" .................................................................... 411 98100391 Capscrew, Hex, 1/4"-20 x 7/8" ........................................................................ 212 98100254 Washer, Flat, 1/4" ........................................................................................... 213 96002086 Switch, Solenoid ............................................................................................. 114 96105282 Grommet, 3/8" ID ............................................................................................ 215 98100255 Nut, Hex Head Nylock, 1/4"-20 ....................................................................... 2

1

2

3

4

7

89

10

11

12

13

14

15

5

6

ITEM PART NO. DESCRIPTION QTY

17

CONTROL SYSTEM WIRING

1 96105084 Module, Wired Control.....................................................................................196107734 Module, Wireless Control ................................................................................1

2 96105487 Harness Repair Kit ..........................................................................................13 96105709 Clamp, Cable ...................................................................................................34 96105418 Connector, Plug ...............................................................................................15 96105370 Contact, Signal Socket ....................................................................................66 96105131 Harness, Solenoids - Gravity Down.................................................................1

96108247 Harness, Solenoids - Down Pressure..............................................................17 96105081 Bag, Harness Controls ....................................................................................18 96105300 Cap, Screw-On ................................................................................................19 96105284 Cap, 1/2” ..........................................................................................................110 96104893 Grommet, 5/16" ID...........................................................................................111 96001227 Strap, Plastic Tie..............................................................................................512 96105101 Harness, Vehicle..............................................................................................113 96105416 Contact, Signal Pin ..........................................................................................614 96105710 Connector, Receptacle, Flanged .....................................................................115 96105419 Boot, Cable......................................................................................................116 96105420 Grip, Cable.......................................................................................................117 96105708 Connector, Plug, Unsealed..............................................................................118 96107354 Controller Assembly, Wired .............................................................................1

96107355 Controller Assembly, Wireless .........................................................................119 96107356 Touch Pad, Straight Blade ...............................................................................120 96105299 Housing, Controller, Complete.........................................................................121 96105417 Connector, Receptacle ....................................................................................122 96106533 Coupling Ring ..................................................................................................223 96107382 Controller, Joystick, Str, Wired (not shown) .....................................................1

96106472 Controller, Joystick, Str, Wireless (not shown).................................................124 96105325 Insertion Tool for Circular Connectors (not shown) .........................................125 96105404 Extraction Tool for Circular Connectors (not shown) .......................................126 96105877 Kit, Connector Repair (not shown)

(includes: (3) #3, (1) #4, (6) #5, (6) #13,(1) #14, (1) #15, (1) #16, (1) #17, (1) #21, (1) #24 and (1) #25)..............................................................1

6

12

3

5

7

8

9

10

1134

5

1213 14

1516

17

1819

20

3 21

13

2222

ITEM PART NO. DESCRIPTION QTY

18

AUXILIARY LIGHTSS.N. : 26D100000 - 26D100149

1 8

7

11

5

12

74

23

9

6

Note: This ConnectorFound Only OnImport Harness

16

15

18

17

17

14

17

18

13

19

SuppliedWith Lamp

SuppliedWith Lamp

10

18

20

20

20

2026

26

21

19

AUXILIARY LIGHTSS.N. : 26D100000 - 26D100149

1 96106606 Kit, Lamp......................................................................................................... 12 96100514 Lamp, Sealed Beam........................................................................................ 23 96106690 Light, Assembly, LH......................................................................................... 14 96106691 Light, Assembly, RH ........................................................................................ 15 98100037 Screw, Self Tapping #10-16 x 1" ..................................................................... 26 96106692 Lens, Turn Signal ............................................................................................ 27 96002039 Scotch Lock™ Connector ............................................................................... 38 96003010 Flasher ............................................................................................................ 19 96003060 Lamp, Park &Turn............................................................................................ 210 96106693 Gasket, Turn Signal......................................................................................... 211 99100196 Harness, Wiring, Standard.............................................................................. 1

99100197 Harness, Wiring, Import .................................................................................. 112 96101536 Relay, DPDT.................................................................................................... 113 96107551 Assembly, Light/Lift Bar, Quick-Attach ............................................................ 114 96108631 Support, RH .................................................................................................... 115 96108630 Support, LH..................................................................................................... 116 96108030 Assy., Light Bar ............................................................................................... 117 98009022 Capscrew, Hex., 3/8"-16 x 1".........................................................................1018 98009009 Nut, Hex., Nylock, 3/8"-16 .............................................................................1019 97100882 Decal, Sno-Way .............................................................................................. 120 96100440 Clip, Rosebud.................................................................................................. 621 96102116 KIT, PLUG REPAIR ......................................................................................... 122 Connector, Male End................................................................................... 223 Connector, Female End .............................................................................. 224 Connector, Butt .........................................................................................2425 Tube, Shrink ..............................................................................................2426 98009032 Washer, Flat, 3/8"............................................................................................ 6

ITEM PART NO. DESCRIPTION QTY

20

AUXILIARY LIGHTSS.N. AFTER: 26D100150, 26G100000

12

11

3

57

9

10

12

17

13

15

15

20

15

1318

14

SuppliedWith Lamp

SuppliedWith Lamp

8

13

16

1619

19

4

622 21

23

22

23

21

21

AUXILIARY LIGHTSS.N. AFTER: 26D100150, 26G100000

1 96107893 Kit, Lamp, EIS..................................................................................................12 96003010 Flasher.............................................................................................................13 96107984 Light, Assembly, RH, EIS.................................................................................14 96107986 Harness, Plow Light, RH, EIS..........................................................................15 96100514 Lamp, Sealed Beam ........................................................................................26 96107985 Harness, Plow Light, LH, EIS ..........................................................................17 96107983 Light, Assembly, LH, EIS .................................................................................18 96106693 Gasket, Turn Signal .........................................................................................29 96003060 Lamp, Park &Turn ............................................................................................210 96106692 Lens, Turn Signal.............................................................................................211 96107894 Harness, Main Light, EIS* ...............................................................................112 96108030 Assy., Light Bar................................................................................................113 98009009 Nut, Hex., Nylock, 3/8"-16 .............................................................................1214 97100882 Decal, Sno-Way...............................................................................................115 98009022 Capscrew, Hex., 3/8"-16 x 1" .........................................................................1216 96100440 Clip, Rosebud ..................................................................................................417 96108630 Support, LH .....................................................................................................118 96107551 Assembly, Light/Lift Bar, Quick-Attach.............................................................119 98009032 Washer, Flat, 3/8" ............................................................................................820 96108631 Support, RH.....................................................................................................121 96108116 Connector, Male ..............................................................................................222 96108117 Connector, Female ..........................................................................................223 96108600 Clip, Secondary Lock.......................................................................................2

ITEM PART NO. DESCRIPTION QTY

* NOTE: Adapter required. See Application Guide

22

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

96001227 17 918 11

96001392 5 6296002039 20 796002086 17 1396003010 20 8

22 296003060 20 9

22 996100001 7 3

8 396100440 20 20

22 1696100492 15 396100514 20 2

22 596101257 6 2196101516 15 296101536 20 1296101891 4 3996101976 12 1896102116 20 2196102542 6 1096102891 17 796104221 17 196104230 17 296104893 18 1096105075 8 196105076 7 196105081 18 796105082 17 896105084 18 196105101 18 1296105131 18 696105167 17 496105231 10 30

12 3396105232 10 17

12 2196105234 10 10

12 1596105237 10 9

12 996105238 12 1096105240 12 1496105241 10 28

12 3196105243 10 14

12 1796105244 10 29

12 3296105245 10 27

12 30

23

96105246 10 2612 29

96105248 10 2312 27

96105249 10 2512 34

96105250 10 1212 12

96105251 10 1312 13

96105253 12 1196105255 10 11

12 1696105273 17 396105274 10 6

12 696105275 10 3

12 396105282 17 1496105284 18 996105299 18 2096105300 18 896105313 10 20

12 2296105314 10 19

12 2396105315 10 21

12 2496105316 10 22

12 2596105317 10 18

12 2696105318 10 31

12 3596105325 18 2496105370 18 596105404 18 2596105416 18 1396105417 18 2196105418 18 496105419 18 1596105420 18 1696105487 18 296105618 4 2496105708 18 1796105709 18 396105710 18 1496105877 18 2696106069 7 2

8 296106070 7 4

8 496106071 7 5

8 596106073 4 196106076 4 34

14 196106077 4 34

15 196106148 5 5996106184 5 6496106254 6 1596106273 10 2

12 296106375 6 2296106380 6 1996106472 18 2396106533 18 2296106606 20 196106668 6 796106674 14 296106690 20 396106691 20 496106692 20 6

22 1096106693 20 10

22 896106696 6 196106802 10 15

12 1996106803 10 32

12 3696106913 4 1896106986 5 4796106987 4 3196107012 4 996107013 4 1396107014 4 1696107128 4 996107130 4 1196107329 4 896107354 18 1896107355 18 1896107356 18 1996107382 18 2396107395 5 5896107505 4 1196107513 5 5396107532 4 4196107551 4 5

20 1322 18

96107555 6 696107557 6 696107647 6 496107648 6 4

NUMERICAL INDEX

NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

96107649 6 796107651 16 296107652 16 396107711 4 4296107734 18 196107767 4 2896107768 4 2896107893 22 196107894 22 1196107983 22 796107984 22 396107985 22 696107986 22 496108030 20 16

22 1296108116 22 2196108117 22 2296108247 18 696108323 10 6

12 696108324 10 5

12 596108325 10 8

12 896108341 10 4

12 496108342 10 7

12 796108600 22 2396108627 10 11

12 1696108630 20 15

22 1796108631 20 14

22 2096108873 4 796108876 5 5696109015 4 596109142 17 696109143 17 596110394 4 2396110515 4 896110952 5 52

16 196111171 10 33

12 3796111174 16 296111175 16 397100001 5 5197100005 4 3697100018 6 397100400 4 697100750 4 2

97100752 4 297100876 4 3597100879 6 597100880 6 597100882 20 19

22 1497100986 4 397101087 4 498009003 5 7098009005 6 1398009009 5 50

20 1822 13

98009013 4 206 8

98009022 5 6820 1722 15

98009027 4 3798009030 4 1798009032 4 43

20 2622 19

98009036 5 5598009037 5 6398009078 5 6198009085 4 1598009114 4 3398009149 6 1898009150 7 7

8 798009169 6 1498009171 6 998009230 6 1798019176 5 6698019230 5 6798100007 4 3298100010 4 2598100020 5 5798100037 17 10

20 598100062 4 2698100100 6 1698100172 4 1998100176 4 2298100254 4 38

17 1298100255 4 40

17 1598100264 7 6

8 698100266 5 6598100312 4 10

98100313 4 1298100314 5 4998100315 5 6098100323 5 6998100324 4 2798100325 5 5498100326 4 1498100390 4 2198100391 17 1199100196 20 1199100197 20 1199100490 6 2099100953 5 71

24

NOTES

25

NOTES

26

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