SERVICE PARTS LIST 54-40-6901 PAGE 1 OF 6 BASE ASSEMBLY ... · 54-40-6901 6950-20 b27b 58-01-6901...

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54-40-6901 58-01-6901 B27B 6950-20 12" DUAL BEVEL COMPOUND MITER SAW Sept. 2011 REVISED BULLETIN 54-40-6900 BULLETIN NO. WIRING INSTRUCTION DATE SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS SERIAL NUMBER CATALOG NO. MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. LISBON RD., BROOKFIELD, WI 53005 Drwg. 1 FIG. PART NO. DESCRIPTION OF PART NO REQ. 1 02-80-0050 Thrust Bearing (1) 2 05-80-0510 M5 x 12mm Flat Head T-20 Screw (5) 3 05-81-0135 M5 x 13mm Pan Head T-25 Screw (9) 4 05-81-0150 M8 x 25mm Pan Head T-45 Screw (4) 5 22-90-0260 Grommet (1) 6 05-86-0640 M5 x 18mm Hex Socket Set Screw (1) 7 05-86-0660 M12 x 1 x 18mm T-25 Socket Set Screw (2) 8 05-89-0530 M5 x 13mm Pan Hd T-25 Shoulder Scr (5) 9 10-20-9115 Fence Label (2) 10 22-38-0175 Cable Clamp (1) 11 23-45-0015 Potentiometer (Incl. Hex Nut & Star Washer) (1) 12 28-06-1265 12" Compound Miter Base (1) 13 28-35-0100 Fixed Fence (1) 14 28-35-0110 Left Fence (1) 15 28-35-0115 Right Fence (1) 16 32-48-0121 Rack (1) 17 40-50-8620 Belleville Spring (4) 19 42-92-1130 Potentiometer Cover (1) 20 43-82-0170 Miter Scale (1) 21 43-98-0275 Lock Knob Bolt (2) 22 44-34-0025 Miter Base Foot (4) 23 44-52-0950 Handle Grip (2) 24 44-66-0970 Potentiometer Plate (1) 25 49-96-0180 1/4" Hex / T-25 Blade Wrench (1) 58 42-90-0130 Tolerance Ring (1) 74 45-08-0455 Table Bolt (1) SERVICE NOTES: Orient Thrust Bearing #1 with printed ID stripe up, facing away from Base #12. When assembling the Fixed Fence #13 to the Base #12, secure the left most Screw #4 as illustrated, followed by the other three screws. Moving Fence Adjustment: (Left Fence) A. Turn Set Screw #7 (located on left side of Fixed Fence #13) clockwise until Set Screw touches Moving Fence #14, then back off 1/8 to 1/4 turn. B. The Moving Fence #14 must be able to be rotated and slide past the Set Screw #6. C. Set Screw #6 must protrude past machined surface of Fixed Fence #13. Removable Fence Adjustment: (Right Fence) A. Turn Set Screw #7 (located on right side of Fixed Fence #13) clockwise until Set Screw touches Removable Fence #15, then back off 1/8 to 1/4 turn. 00 EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). 0 SERVICE PARTS LIST PAGE 1 OF 6 BASE ASSEMBLY LUBRICATION NOTE Place a light coat of Type 'Y' grease, No. 49-08-5270 to Belleville Springs #17. Belleville Springs are to be assembled in the order shown. Place a light coat of Type 'Y' grease, to both sides of Thrust Bearing #1 and corresponding center bore of Base #12 as shown. Place a light coat of Type 'Y' grease, on the shaft of Table Bolt #74 prior to inserting through hole in Base #12 and threading into hole on the bottom of Table #41 (shown on next page). Be sure that Tolerance Ring #58 is inserted into hole of Table Bolt #74 prior to inserting the brass shaft of Potentiometer #11. Flat of shaft must be oriented 180º from the wiring harness. See Wiring Instruction 58-01-6900 for Adjustment of 'Zero' on Base Potentiometer. When attaching Fixed Fence #13 to the Base #12, tighten this screw first. = Part number change from previous service parts list.

Transcript of SERVICE PARTS LIST 54-40-6901 PAGE 1 OF 6 BASE ASSEMBLY ... · 54-40-6901 6950-20 b27b 58-01-6901...

Page 1: SERVICE PARTS LIST 54-40-6901 PAGE 1 OF 6 BASE ASSEMBLY ... · 54-40-6901 6950-20 b27b 58-01-6901 12" dual bevel compound miter saw sept. 2011 revised bulletin 54-40-6900 bulletin

54-40-6901

58-01-6901B27B 6950-2012" DUAL BEVEL COMPOUND MITER SAW Sept. 2011

REVISED BULLETIN54-40-6900

BULLETIN NO.

WIRING INSTRUCTION

DATESPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

SERIALNUMBERCATALOG NO.

MILWAUKEE ELECTRIC TOOL CORPORATION13135 W. LISBON RD., BROOKFIELD, WI 53005

Drwg. 1

FIG. PART NO. DESCRIPTION OF PART NO REQ. 1 02-80-0050 Thrust Bearing (1) 2 05-80-0510 M5 x 12mm Flat Head T-20 Screw (5) 3 05-81-0135 M5 x 13mm Pan Head T-25 Screw (9) 4 05-81-0150 M8 x 25mm Pan Head T-45 Screw (4) 5 22-90-0260 Grommet (1) 6 05-86-0640 M5 x 18mm Hex Socket Set Screw (1) 7 05-86-0660 M12 x 1 x 18mm T-25 Socket Set Screw (2) 8 05-89-0530 M5 x 13mm Pan Hd T-25 Shoulder Scr (5) 9 10-20-9115 Fence Label (2) 10 22-38-0175 Cable Clamp (1) 11 23-45-0015 Potentiometer (Incl. Hex Nut & Star Washer) (1) 12 28-06-1265 12" Compound Miter Base (1) 13 28-35-0100 Fixed Fence (1) 14 28-35-0110 Left Fence (1) 15 28-35-0115 Right Fence (1) 16 32-48-0121 Rack (1) 17 40-50-8620 Belleville Spring (4) 19 42-92-1130 Potentiometer Cover (1) 20 43-82-0170 Miter Scale (1) 21 43-98-0275 Lock Knob Bolt (2) 22 44-34-0025 Miter Base Foot (4) 23 44-52-0950 Handle Grip (2) 24 44-66-0970 Potentiometer Plate (1) 25 49-96-0180 1/4" Hex / T-25 Blade Wrench (1) 58 42-90-0130 Tolerance Ring (1) 74 45-08-0455 Table Bolt (1)

SERVICE NOTES:

Orient Thrust Bearing #1 with printed ID stripe up, facing away from Base #12.

When assembling the Fixed Fence #13 to the Base #12, secure the left most Screw #4 as illustrated, followed by the other three screws.

Moving Fence Adjustment: (Left Fence)A. Turn Set Screw #7 (located on left side of Fixed Fence #13) clockwise until Set Screw touches Moving Fence #14, then back off 1/8 to 1/4 turn.B. The Moving Fence #14 must be able to be rotated and slide past the Set Screw #6.C. Set Screw #6 must protrude past machined surface of Fixed Fence #13.

Removable Fence Adjustment: (Right Fence)A. Turn Set Screw #7 (located on right side of Fixed Fence #13) clockwise until Set Screw touches Removable Fence #15, then back off 1/8 to 1/4 turn.

00 EXAMPLE:Component Parts (Small #) Are Included When Ordering The Assembly (Large #).

0

SERVICE PARTS LIST PAGE 1 OF 6 BASE ASSEMBLY

LUBRICATION NOTEPlace a light coat of Type 'Y' grease, No. 49-08-5270 to Belleville Springs #17.Belleville Springs are to be assembled in the order shown.

Place a light coat of Type 'Y' grease, to both sides of Thrust Bearing #1 and corresponding center bore of Base #12 as shown.

Place a light coat of Type 'Y' grease, on the shaft of Table Bolt #74 prior to inserting through hole in Base #12 and threading into hole on the bottom of Table #41 (shown on next page).

Be sure that Tolerance Ring #58 is inserted into hole of Table Bolt #74 prior to inserting the brass shaft of Potentiometer #11. Flat of shaft must be oriented 180º from the wiring harness. See Wiring Instruction 58-01-6900 for Adjustment of 'Zero' on Base Potentiometer.

When attachingFixed Fence #13 to the Base #12, tighten this screw fi rst.

= Part number change from previous service parts list.

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44 45 47 49 5053 55 57 75237

26 56 64 73 78 236

30 48 51 54 61 67 69 235

45 47 4955 75249

54-40-6901

58-01-6901B27B 6950-2012" DUAL BEVEL COMPOUND MITER SAW Sept. 2011

REVISED BULLETIN54-40-6900

BULLETIN NO.

WIRING INSTRUCTION

DATESPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

SERIALNUMBERCATALOG NO.

FIG. PART NO. DESCRIPTION OF PART NO REQ. 26 05-55-0915 M8 Prevailing Torque Nut (1) 27 05-81-0130 M4 x 8mm Pan Head T-20 Screw (6) 28 05-81-0135 M5 x 13mm Pan Head T-25 Screw (21) 29 05-81-0235 M5 x 7mm Pan Head T-25 Screw (1) 30 06-86-0640 M5 x 18mm Set Screw (1) 31 05-88-5910 M3.5 x 8mm Pan Hd Slt T-10 PT Screw (4) 32 05-88-5988 K50 x 35mm Slt Pan Hd T-20 Screw (2) 33 05-89-0535 K6 X 13mm Pan Head T-25 Screw (2) 34 10-20-7900 Fine Adjustment Label (1) 35 10-20-9125 Fine Adjustment Warning Label (1) 36 10-20-9135 Round Label (2) 37 22-09-1580 LCD Assembly (1) 38 22-38-0175 Cable Clamp (4) 39 22-90-0250 Grommet (1) 40 23-66-0705 Calibration Switch (1) 41 28-06-1240 Compound Miter Table (1) 42 31-01-1580 Switch Mount (Miter) (1) 43 31-12-0030 Bearing Cap (1) 44 32-48-0115 Fine Adjustment Tube Gear (1) 45 --------------- Fine Adjustment Gear (1) 46 32-48-0130 Reduction Gear (1) 47 --------------- Pinion Gear (1) 48 34-60-0020 External Retaining Ring (2) 49 --------------- External Retaining Ring (1) 50 34-60-1450 E-Ring (1) 51 40-50-0390 Spring (1) 52 40-50-0455 Miter Detent Spring (1) 53 40-50-0460 Fine Adjustment Return Spring (1) 54 --------------- Fine Adjustment Chassis (1) 55 --------------- Slide Block (1) 56 --------------- Lock Handle Cap (1) 57 42-52-1040 Spring Cap (2) 58 42-90-0130 Tolerance Ring (1) 59 42-92-1140 Cover (Detent Mech.) (1) 60 43-06-0035 Brake Disk (1)

FIG. PART NO. DESCRIPTION OF PART NO REQ. 61 43-62-1340 Detent Lever Handle (1) 62 43-76-0740 LCD Cover (1) 63 43-82-0160 Bevel Scale (1) 64 --------------- Table Lock Knob (1) 65 43-98-0250 Fine Adjustment Knob (1) 66 44-06-0030 LCD Lens Cover (1) 67 44-10-0145 Detent Lever (1) 68 44-40-0105 Lock Block (1) 69 44-60-0495 Hinge Pin (1) 70 14-46-1270 Service Kerf Plates (Set of 2) (1) 71 44-66-1125 Miter Lock Plate (1) 72 44-72-0061 Miter Pointer (1) 73 --------------- Handle Lock Rod (1) 74 45-08-0455 Table Bolt (1) 75 --------------- Compound Pinion Tube (1) 76 45-58-0125 Stud (1) 78 45-88-3045 Washer (1) 79 --------------- Special Washer (1) 235 14-48-0100 Chassis Assembly (1) 236 14-48-0080 Table Lock Rod Assembly (1) 237 14-48-0090 Fine Adjustment Assembly (1) 238 28-06-1140 Table Assembly (1) 249 14-48-0091 Slide Block Assembly (1)

00 EXAMPLE:Component Parts (Small #) Are Included When Ordering The Assembly (Large #).

0

SERVICE PARTS LIST PAGE 2 OF 6 TABLE ASSEMBLY

LUBRICATION NOTESPlace a light coat of Type 'Y' grease, No. 49-08-5270to Table Bolt #74.

ADJUSTMENT OF Digital Readout (DRO) CALIBRATION SWITCH:A. Turn the Calibration Set Screw #30 in (toward Switch #40) enough that the calibration switch contacts will not close.

B. With the Miter Detent Spring #52 out of the detent notch in the Miter Detent Scale #20, but resting on the Miter Scale, move the Table #41 about 1.5° to either side of the “0” position and return to the “0” notch.

C. Insert a 2.5mm hex key into Set Screw #30 and adjust by turning the screw out (clockwise when viewed from the operators position) until the digital read out changes from the set angle to “0”. Turn Set Screw #30 an extra 1/4-1/2 turn out.

D. Remove 2.5mm adjustment hex key from Set Screw #30. See Wiring Instruction for more detail.

Adjustment hole for Set Screw #30 tocalibrate DRO Switch #40

Table Bolt #74 and Toleance Ring #58 are shown for reference/orientation. Both parts must be routed through Washers #17 and Base #12 prior to assembly toTable #41.

DROCALIBRATIONSWITCH #40

SETSCREW#30

Use this hole to make Brake adjustments!Insert a 5mm ball end hex key through hole in bevel scale area and engage pad adjuster on brake. Do not use a standard hex key for this adjustment procedure.

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26 81 89 93 108 114 241

90 102105 115 240

54-40-6901

58-01-6901B27B 6950-2012" DUAL BEVEL COMPOUND MITER SAW Sept. 2011

REVISED BULLETIN54-40-6900

BULLETIN NO.

WIRING INSTRUCTION

DATESPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

SERIALNUMBERCATALOG NO.

FIG. PART NO. DESCRIPTION OF PART NO REQ. 26 42-40-0945 Bushing (1) 79 02-02-1300 5mm Ball (1) 80 05-55-0970 M12 Prevailing Torque Nut (1) 81 05-55-0965 M6 Prevailing Torque Nut (1) 82 05-81-0130 M4 x 8mm Pan Head T-20 Screw (2) 83 05-81-0135 M5 x 13mm Pan Head T-25 Screw (5) 84 05-81-0140 M6 x 40mm Pan Head T-25 Screw (2) 85 05-81-0145 M6 x 25mm Pan Head T-30 Screw (2) 86 05-86-0655 M6 x 1 x 6mm Hex Socket Set Screw (1) 87 05-89-0520 M10 x 1.5mm Hex Socket Stop Screw (1) 88 05-89-0525 M10 x 1.5 x 44mm T-45 Pivot Screw (2) 89 05-89-0540 8 x 2.5mm Phillips Pan Hd Shoulder Scr (1) 90 06-65-0530 Dowel Pin (1) 91 06-82-9220 K40 x 5/8" Pan Hd Slotted T-20 Screw (8) 92 10-20-9100 Bevel Lock Label (1) 93 --------------- Caliper (1) 94 14-48-0075 Detent Assembly (1) 95 22-38-0175 Cable Clamp (1) 96 22-90-0245 Grommet (1) 97 28-04-0400 Bevel Arm (1) 98 31-15-1510 Back Cover (1) 99 31-15-1520 Bevel Top Cover (1) 100 31-15-2145 Dust Chute, Left (1) 101 31-15-2150 Dust Chute, Right (1) 102 31-44-2320 Bevel Release Handle (1) 103 34-40-0250 O-Ring (1) 104 40-50-3940 Spring (1)

00 EXAMPLE:Component Parts (Small #) Are Included When Ordering The Assembly (Large #).

0 FIG. PART NO. DESCRIPTION OF PART NO REQ. 105 42-44-0010 Cable (1) 106 42-68-0050 Detent Clamp (1) 107 42-92-1145 Detent Cover (1) 108 44-14-0285 Cable Link (1) 109 44-60-1800 Lock Pin (1) 110 44-72-0070 Bevel Pointer, Left (1) 111 44-72-0075 Bevel Pointer, Right (1) 112 45-04-0025 Adjusting Screw (1) 113 45-88-1670 M12 Washer (2) 114 45-88-3055 Flat Washer (1) 115 45-98-0035 Cable Yoke (1) 240 14-34-0600 Bevel Release Handle Assembly (1) 241 14-04-0100 Brake Assembly (1) 31-15-2140 Dust Elbow (Not Shown) (1) 42-16-0240 Dust Bag (Not Shown) (1)

SERVICE PARTS LIST PAGE 3 OF 6 BEVEL ARM ASSY.

The Left Bevel Pointer #110 and Right Bevel Pointer #111 must be loosened and rotated out of the way to prevent damage to those parts when removing or installing the Bevel Arm #97.

SEE NEXT PAGE FOR SPECIAL INSTRUCTIONS FOR THE ADJUSTMENT

OF THE BRAKE CABLE AND THE STATIONARY BRAKE PAD

BEVELRELEASE HANDLE

BRAKECABLE

CABLELINK

BRAKEASSY.

This view is shown for reference purpose only.

DO NOT attempt to disassemble Bevel Arm #97.

*Early designs of the saw utilized a Bushing #26 in unison with a Button Head Cap Screw #89 (05-73-0155). The service replacement for either is Shoulder Screw 05-89-0540, listed below.

* *

LUBRICATION NOTESCoat with Type 'Y' grease,No. 49-08-5270.

Bore of bevel arm #97.

Motor arm guide faces and axle bores of bevel arm #97.

VACUUM HOSEADAPTER

48-03-0200

Dust collectionvia 2-1/2” (64mm),

2-1/4” (58mm) or1-1/2” (38mm) vacuum hose.

Page 4: SERVICE PARTS LIST 54-40-6901 PAGE 1 OF 6 BASE ASSEMBLY ... · 54-40-6901 6950-20 b27b 58-01-6901 12" dual bevel compound miter saw sept. 2011 revised bulletin 54-40-6900 bulletin

54-40-6901

58-01-6901B27B 6950-2012" DUAL BEVEL COMPOUND MITER SAW Sept. 2011

REVISED BULLETIN54-40-6900

BULLETIN NO.

WIRING INSTRUCTION

DATESPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

SERIALNUMBERCATALOG NO.

SERVICE PARTS LIST 4 OF 6 BEVEL ARM ASSY. CONT.

1. ADJUSTMENT OF BRAKE CABLE: (Reference last page for Bevel Arm Assembly)A. Start with Bevel Release Handle #102, Brake Cable #105, Bevel Brake #241 and Cable Link #108 assembled in Bevel Arm #97. Cable inserted into Cable Link but not tightened:

B. Move Bevel Release Handle to detent position.

C. Move and hold brake release lever in position by use of a gage block. C.1 For Compound model 6950-20 use special service fi xture No. 61-10-0090.

D. Pull Cable taught using needle nose pliers.

E. Tighten Cable Locking Nut #81 to 45-50 in./lb.

F. Lift Bevel Release Handle to release support of brake lever.

G. Move Bevel Release Handle to locked position.

2. ADJUSTMENT OF STATIONARY BRAKE PAD IN BEVEL ARM:A. Remove Dust Chutes #100 and #101. Release Bevel Brake. B. Move Bevel Arm #97 to right side hard stop.

C. Block Bevel Release Handle to hold Break in the released position.C.1 For Compound model 6950-20 use special service fi xture No. 61-10-0280.

D. Remove Bevel Scale Mounting Screw #27 on right side of Bevel Scale #63, loosen Scale Mounting Screw on left side of Scale and remove Bevel Scale.

E. Insert a 5mm ball end hex key through right hole in bevel scale area at the rear of the Table (see illustration) and engage pad adjuster on Brake. Do not use a standard hex key for this adjustment procedure.

F. Turn pad adjuster to the right until it stops against the Disk #60.

G. Turn pad adjuster to the left 1/8 turn.

H. Remove hex key from break adjuster.

I. Reassemble Bevel Scale and Dust Chutes to saw.

Brake Release Handle #102 Brake

Cable #105

BrakeAssembly#241

Cable Link #108

Brake Lever

This view is shown for reference purpose only. DO NOT attempt to disassemble Bevel Arm #97. See next page for exploded view illustration of components in the Bevel Arm Assembly.

5mmBall #79

Spring#104

Set Screw #86

NOTE: Exercise caution when releaving pressure on the Brake Release Handle. 5mm Ball is under spring pressure.

LOCKEDPOSITION

UNLOCKEDPOSITION

DETENTPOSITION

ADJUSTMENTHOLE

BRAKE

BEVEL HUB PORTION OF TABLE #41

Page 5: SERVICE PARTS LIST 54-40-6901 PAGE 1 OF 6 BASE ASSEMBLY ... · 54-40-6901 6950-20 b27b 58-01-6901 12" dual bevel compound miter saw sept. 2011 revised bulletin 54-40-6900 bulletin

137 141 195 207 230 243

194 199 244

142 177 247

167 168 246

225

191

171

186

157

183

170

164

165

226

172

212 230

137

207

141

195

218

190

152

175

162

139

163

208

209

138

167

168197

166

158

187

152

224

149

223

199

194

177

201

221

142

141 149 145

150 188

186 187 248

250

154

Reflector

LED PCBA

Gasket

Lens

Worklights Harness23-94-8001

PLUG #189

MOTOR ARM ASSY. #242

OPENINGFOR TIP OFSYRINGE

54-40-6901

58-01-6901B27B 6950-2012" DUAL BEVEL COMPOUND MITER SAW Sept. 2011

REVISED BULLETIN54-40-6900

SERVICE PARTS LIST BULLETIN NO.

WIRING INSTRUCTION

DATESPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

SERIALNUMBERCATALOG NO.

FIG. PART NO. DESCRIPTION OF PART NO REQ. 137 02-04-0100 Ball Bearing (1) 138 02-04-0852 Ball Bearing (1) 139 02-04-1212 Ball Bearing (1) 141 02-08-0510 Ball Bearing (2) 142 02-50-2155 Needle Bearing (1) 145 05-73-0155 M6 x 13 Pan Head T-27 Screw (4) 149 05-81-0130 M4 x 8 Pan Head T-20 Screw (6) 150 05-81-0135 M5 x 13 Pan Head T-25 Screw (8) 152 05-81-0155 M5 x 16 Pan Head T-25 Screw (4) 154 05-88-5910 M3.5 x 1.57 x 8mm Pan Hd T-10 Screw (2) 157 06-82-9220 K40 x 5/8" Slotted T-20 PT Screw (2) 158 06-95-6290 M5 x 2.24 x 18 Slotted T-20 PT Screw (9) 162 16-70-5010 Service Armature Assembly (1) 163 18-70-5000 Service Field (1) 164 22-09-1060 DRO Board (1) 165 22-09-1590 120V Motor Control (1) 166 14-46-1260 Brush Set (Set of 2) (1) 167 --------------- Brush Holder (2) 168 --------------- Brush Tube (2) 170 22-56-0470 Terminal Block (1) 171 22-64-6495 120V Cord Set (1) 172 14-20-6955 LED PCBA (1) 175 23-80-0020 Speed Control Sensor (1) 177 --------------- Gear Case (1) 183 31-17-0155 Cord Clamp (1) 186 --------------- Motor Housing - Left (1) 187 --------------- Motor Housing - Right (1)

00 EXAMPLE:Component Parts (Small #) Are Included When Ordering The Assembly (Large #).

0

PAGE 5 OF 6 MOTOR ASSEMBLY

FIG. PART NO. DESCRIPTION OF PART NO REQ. 188 31-50-2210 Motor Case Cover (1) 190 31-55-0035 Lower Tray (1) 191 31-55-0040 Upper Tray (1) 194 --------------- Bevel Gear (1) 195 32-60-0081 Bevel Pinion Shaft (1) 197 34-40-0260 O-Ring (4) 199 --------------- Pinion Gear (1) 201 40-50-0390 Spring (1) 207 42-76-0540 Speed Control Collar (1) 208 42-90-0095 Coupling (1) 209 42-96-0080 Bearing Cup (1) 212 43-44-0055 Gasket (1) 218 44-06-0115 Lens (1) 221 44-60-0705 Spindle Lock Pin (1) 223 44-66-0950 Bearing Plate (1) 224 44-66-0955 Bearing Plate (1) 225 44-76-0210 Cord Protector (1) 226 44-79-0041 LED Light Refl ector (1) 230 45-36-2010 Spacer (1) 243 14-29-0240 Bevel Pinion Shaft Assembly (1) 244 14-29-0250 Gear Service Assembly (1) 246 22-20-0980 Brush Holder Assembly (2) 247 14-30-0910 Gear Case Service Assembly (1) 248 31-50-2206 Motor Housing Assembly (1) 250 45-88-3065 Washer (2)

LUBRICATION NOTESComplete lubrication of the Gearcase #177 can be achieved by removing black Plug #189 from the front of the Motor Arm Assembly #242 and inserting the tip of a large syringe fi rmly into the plug opening and injecting 1-1/8 oz. Type 'Z' Grease, No. 49-08-7655 into Gearcase. See the next page for Motor Arm Assembly components.

SERVICE NOTE:O-Rings #197 fi t in recesses of Motor Housing Halves #186 and #187. Coat inside

#208 with Type 'U' Grease, No. 49-08-0150

Use Special Service ToolNo. 61-10-0105 to reset DRO Board #164. Insert pin into small square hole located in Motor Case Cover #188. See Wiring Instruction for more detail.

SERVICE NOTES:Replacement of LED PCBA #172 must be done by removing Lens #218.

= Part number change from previous service parts list.

Page 6: SERVICE PARTS LIST 54-40-6901 PAGE 1 OF 6 BASE ASSEMBLY ... · 54-40-6901 6950-20 b27b 58-01-6901 12" dual bevel compound miter saw sept. 2011 revised bulletin 54-40-6900 bulletin

180 198 205245

160

152

206

203

219

182

226

172

212

218

180

198

150

152

206

150

205

143 159 178 179 215 242

215

229

200

204

155

173

229

185

174 154 181 152 184

159

176

192

150169

147

152

179 153

227

211

234

233

210146

222140

189

196216

150

148

158 3x

2x

2x

2x

2x

2x

2x

2x

4x

2x

178

161

143

250

154

Reflector

LED PCBA

Gasket

Lens

Worklights Harness23-94-8001

54-40-6901

58-01-6901B27B 6950-2012" DUAL BEVEL COMPOUND MITER SAW Sept. 2011

REVISED BULLETIN54-40-6900

BULLETIN NO.

WIRING INSTRUCTION

DATESPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

SERIALNUMBERCATALOG NO. 00 EXAMPLE:

Component Parts (Small #) Are Included When Ordering The Assembly (Large #).

0

SERVICE PARTS LIST PAGE 6 OF 6 MOTOR ARM ASSY.

FIG. PART NO. DESCRIPTION OF PART NO REQ. 219 44-14-0280 Guard Link (1) 222 44-66-0945 Bearing Plate (1) 226 44-79-0041 LED Light Refl ector (1) 227 45-04-0925 Blade Screw (1) 229 45-36-1640 Spring Support Bushing (2) 233 45-36-2025 Blade Spacer (1) 234 42-41-4550 12" Miter Saw Blade (1) 242 14-38-0690 Motor Arm Assembly (1) 245 14-32-0205 Lower Blade Guard Assembly (1) 250 45-88-3065 Washer (2)

PLUG #189

MOTOR ARM ASSY. #242

OPENINGFOR TIP OFSYRINGE

LUBRICATION NOTESComplete lubrication of Gearcase #177 (see previous page) can be achieved by removing black Plug #189 from the front of the Motor Arm Assembly #242 and inserting the tip of a large syringe fi rmly into the plug opening and injecting 1-1/8 oz. Type 'Z' Grease, No. 49-08-7655 into Gearcase.

LUBRICATION NOTESFill outer grooves and coat surface of Axle #204 with Type 'Y' Grease, No. 49-08-5270.

Coat pivot bores of Motor Arm Assembly #242 with Type 'Y' Grease.

SERVICE NOTES: Replacement of LED PCBA #172 must be done by removing Lens #218.

DO NOT attempt to disassemble theLower Blade Guard Assembly #245.

Tapered end of Axle #204 to be inserted fi rst into pivot bores of Motor Arm Assembly #242.

= Part number change from previous service parts list.

FIG. PART NO. DESCRIPTION OF PART NO REQ. 140 02-04-1700 Ball Bearing (1) 143 --------------- Needle Bearing (1) 146 05-73-0160 M5 x 25 Button Head T-25 Screw (2) 147 05-74-0050 M8 x 16 Socket Head Cap Screw (1) 148 05-80-0500 K40 x 12mm Flat Head T-20 PT Screw (1) 150 05-81-0135 M5 x 13 Pan Head T-25 Screw (7) 152 05-81-0155 M5 x 16 Pan Head T-25 Screw (5) 153 05-86-0645 M6 Set Screw (2) 154 05-88-5910 M3.5 x 1.57 x 8mm Pan Hd T-10 Screw (4) 155 05-88-5915 M3.5 x 1.57 x 12mm Pan Hd T-10 Screw (1) 158 06-95-6290 M5 x 2.24 x 18 Slotted T-20 PT Screw (3) 159 10-20-9105 Guard Plate Label (1) 160 10-20-9110 Arm Warning Label (1) 161 12-20-0095 Service Nameplate (1) 169 22-38-0175 Cable Clamp (1) 172 14-20-6955 LED PCBA (1) 173 23-66-3035 Switch (1) 174 23-66-3040 Rocker Switch (1) 176 23-81-0585 LED Lighting Transformer (1) 178 --------------- Upper Guard (1) 179 --------------- Motor Arm (1) 180 31-01-2500 Lower Guard Wheel (2) 181 31-15-2120 Handle Cover (1) 182 31-15-2160 Transformer Cover (1) 184 31-44-2325 Top Handle (1) 185 31-44-2330 Bottom Handle (1) 189 31-53-0235 Plug (1) 192 31-55-0401 Transformer Shield (1) 196 32-75-0080 Spindle Gear (1) 198 34-60-0020 External Retaining Ring (2) 200 40-50-0385 Torsion Spring (1) 203 40-50-3945 Spring washer (1) 204 42-12-0045 Axle (1) 205 42-38-0390 Bumper (1) 206 42-40-0935 Bushing (2) 210 43-34-0865 Inner Blade Flange (1) 211 43-34-0870 Outer Blade Flange (1) 212 43-44-0055 Gasket (1) 215 43-56-0825 Blade Defl ector (2) 216 43-56-0830 Chip Defl ector (1) 218 44-06-0115 Lens (1)