SERVICE DEALER GUIDE - Dorman Products · SERVICE DEALER GUIDE ... 523-011 (Rear, Lower) Ford...

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www.DormanProducts.com FORMERLY “DEALER ONLY” PARTS NOW AVAILABLE IN THE AFTERMARKET NEW PRODUCTS NEW SOLUTIONS NEW OPPORTUNITIES SERVICE DEALER GUIDE 2012 VOLUME 3

Transcript of SERVICE DEALER GUIDE - Dorman Products · SERVICE DEALER GUIDE ... 523-011 (Rear, Lower) Ford...

www.DormanProducts.com

Formerly “Dealer only” Parts Now AvAilAble iN the AftermArket

NEW PRODUCTS • NEW SOLUTIONS • NEW OPPORTUNITIES

SERVICE DEALER GUIDE2012 ∙ volume 3

Connect with Dorman’s Product Training

Anywhere and Anytime

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Support available online, over the phone, or through email

www.DormanProDuCTS.com | 3

BODY

912-034Chevrolet Cobalt 2009-05, Pontiac G5 2008-07

Hood Release Cables

924-153 Buick rainier 2007-05, Chevrolet Trailblazer, GmC Envoy 2009-05, Saab 9-7X 2009-06

Door Checks

Keeps door in an open position and prevents door from opening too wide

ALSO NEW:Part # Application

924-150 Chevrolet Equinox 2009-05, Pontiac Torrent 2009-06

924-151 Chrysler Sebring, Dodge Stratus 2006-98

924-152 Ford Excursion 2005-00, F-Series Pickup 2011-99

ALSO NEW:Part # Application

912-031 Buick LaCrosse 2009-05, Chevrolet Impala 2008-06, monte Carlo 2007-06, Pontiac Grand Prix 2008-04

912-035 Buick LeSabre, Lucerne, Cadillac DeVille, DTS, Seville, oldsmobile aurora, Pontiac Bonneville, 2009-98

912-044 Ford Expedition, F-Series Pickup, Lincoln navigator 2004-97

912-047 Ford Taurus 2007-96, mercury Sable 2005-96

Ignition Lock Housing Window Channel Console Latches

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BODY

924-562Buick Rainier, Chevrolet Trailblazer, GMC Envoy, Saab 9-7X, Trailblazer 2009-06, Cashmere; Driver Side

Seat Switch Panels

924-717Ford 500 2005, Expedition 2010-04, Explorer 2011-04, F-Series Pickup 2011-08, Mustang 2011-05, Taurus 2011, Lincoln Aviator 2005-04, Mark LT 2008, MKX 2011, Navigator 2011-04, Honda Edge 2011, Mercury Montego 2005, Mountaineer 2010-05

Ignition Lock Cylinders

924-718Chevrolet Cobalt, CTS, Equinox, HHR, Pontiac G5, Torrent, Saturn Ion, Sky, Solstice, Suzuki XL-7 2012-03

924-716Buick Century, LaCrosse, Lucerne, Cadillac DTS, Escalade, SRX, Chevrolet Avalanche, Express, Express 4500, Impala, Monte Carlo, Silverado, Suburban, Tahoe, Uplander, GMC Savana, Sierra, Yukon, Hummer H2 2012-04

No special tools required for programming new unit to old key

ALSO NEW:Part # Application

924-560 Buick Rainier, Chevrolet Trailblazer, GMC Envoy, Saab 9-7X 2009-06, Black; Driver Side

924-561 Buick Rainier, Chevrolet Trailblazer, GMC Envoy, Saab 9-7X 2009-06,Gray; Driver Side

Panel covers power seat switches

Designed to match interior color of vehicle∙ Black∙ Cashmere∙ Gray

Hazard Switches Integrated Latch Actuators Body Mount Kits

Ignition Lock Assembly

∙ No need to program new security key∙ Kits contain tumblers to code new lock to original key

Reduce Repair Cost - Replace just the failed cylinder, not the entire Ignition Lock Assembly

www.DormanProDuCTS.com | 5

BODY

Third Brake Lamp Assemblies

Tail Lamp Circuit Boards

Wiper Transmissions Door Lock Actuator Interior Door Handle

923-011GmC Envoy 2008-02

923-036Jeep Grand Cherokee 2004-99rH & LH side

923-212Chevrolet Suburban, Tahoe, GmC Yukon 2011-07

923-206Ford F250, F350, F450, F550 2008-99, ranger 2003-95

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BODY

Window Regulators

741-968 (Rear, Left) 741-969 (Rear, Right)Ford F-Series Pickup, mark LT 2008-04

741-160 (Rear, Left)741-161 (Rear, Right)Chrysler Sebring, Dodge Stratus 2006-01

740-644 (Front, Left) 740-645 (Front, Right)Gm 2007-99

Component that attaches to the window glass and is responsible for raising and lowering the window

the most Comprehensive Program in the aftermarket

Ready to Install: Plug & Play(no wire splicing necessary)

Visit www.DormanProducts.com/GetMore for Product Information, Installation Sheets,

Product Videos and More! Scan here to learn more

Mirror Switch Windshield Wiper Arm Window Switch

748-974 (Front, Left) 748-975 (Front, Right)Chevrolet Cruze 2011

741-582 (Rear, Right)741-583 (Rear, Left)Cadillac DeVille 2005-00

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CHASSIS

Sway Bar Kits Wheel Hubs Steering Knuckles

425-155Chevrolet monte Carlo 2007-06, Pontiac Grand Prix 2008-04

Steering Shafts

425-153Chevrolet Equinox 2006-05, Saturn Vue 2007-02, Torrent 2006

425-158Chevrolet Impala 2010-06

425-169Buick LaCrosse 2009-05

425-257Dodge Dakota 2004-01, Durango 2003-01

425-136Chevrolet Impala 2005-00

425-161Chevrolet Cobalt 2009-05, Pontiac G5 2009-07, Saturn Ion 2007-03

425-183Gm 2012-07, upper intermediate

425-135Buick Century, regal, Chevrolet monte Carlo Pontiac Grand Prix, oldsmobile Intrigue 2005-97, intermediate

425-137Chevrolet Cavalier 2005-95, Pontiac Sunfire 2005-95, intermediate

425-455Toyota avalon 1999-95, Camry 1996-92, Lexus ES 1996-92

425-454Toyota avalon 2009-05, Camry 2006-04, Solara 2008-04, Lexus ES 2006-02

restores steering to proper function

EngineeredDouble-D design provides improved durability and eliminates clunking

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CHASSIS

523-007 (Rear, Toe)Lincoln aviator 2005-03, Ford Explorer, mountaineer 2005-02

924-419mazda 3 2011-07

Strut Mount Bearing

523-011 (Rear, Lower)Ford Explorer, mountaineer 2010-06

425-800Kia Sedona 2006-02, intermediate

Steering Shafts (continued)

425-461Toyota Sienna 2010-04

425-462Toyota Sienna 2010-04

425-463Toyota Highlander 2006-04

Bearings wear causing noise and difficulty steering

Trailing Arms

Steering Rack Bushing Wheel Center Caps Leaf Spring Bracket

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CHASSIS

Watt Linkage Bell Crank Power Steering Pulley Lateral Links

Upper Shock Bracket

Trailing Arm Bushing

EngineeredTwo piece design eliminates the need to remove arm assembly

924-402 Chevrolet C/K Pickup 2000-88

Includes mounting hardware for a complete repair

ORIGINAL

Direct Fit replacements

original design requires removal of Trailing arm assembly to complete the repair

523-012 (Rear)acura Integra, Honda Civic, Cr-V, Del Sol 2001-88

reduce repair Cost - replace just the failed bushing, not the entire Trailing arm

DIESEL

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Engine Boot Kit

Exterior features a textured finish to prevent clamp slippage

904-220Ford E-Series Van 7.3L 2003-98, Excursion 7.3L 2003-00, F-Series Pickup 7.3L 2003-99

Engineeredmaterial upgraded for increased durability

Includes Engine Boots and Clamps for a complete repair

Fuel Filter Air Bleeders Power Mounted Driver (PMD) Relocation Kits

Injector Sleeves

Injection Pressure Regulator (IPR) Valve Seal Kit

904-232 Ford E-Series Van 7.3L, Excursion 7.3L, F-Series Pickup 7.3L 2003-94

Includes o-ring for a complete repair

replace when servicing Injection Pressure regulator

DIESEL

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Injector Sleeve

904-120Chevrolet Silverado 6.6L, GmC Sierra 6.6L 2004-01

Includes o-rings for a complete repair

Engineeredmaterial upgraded for increased durability

EGR Coolers Water Seperator Valves Vacuum Pumps

Oil Cooler Gasket Kits

904-228Ford E-Series Van 6.0L 2010-04, F-Series Pickup 6.0L 2007-04

904-225Ford E-Series Van 7.3L, Excursion 7.3L, F-Series Pickup 7.3L 2003-94

Includes o-rings and Gaskets

904-224Ford E-Series Van 7.3L 2003-95, Excursion 7.3L 2003-00, F-Series Pickup 7.3L 2003-94

Oil Cooler Kits

Cools engine oil

Includes o-rings and Gaskets for a complete repair

Includes o-rings for a complete repair

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DRIVETRAIN

Hub Lock Actuators Differential Cover Front Axle Shaft

4WD Differential Engagement Gear

936-003Honda Cr-V 2001-97

Drive Shaft Assemblies

Shift Interlock Module

Includes retainer and Thrust Washer for a complete repair

600-561S10 2005-83, Sonoma 2004-91

ALSO NEW:Part # Application

936-001 Honda Cr-V 2006-02

936-002 Honda Cr-V 2011-07

Transmits power to rear differential

EngineeredEngineered with serviceable universal u-joints

Prevents vehicle from starting in any gear other than park or neutral

924-707Ford Explorer, mountaineer 2010-06

ORIGINAL ASSEMBLY

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ELECTRICAL

601-001Jeep Commander, Grand Cherokee 2007-06

Electronic Shifter Module

901-123Gm 2009-03, Isuzu 2008-05, radio Control; Seek & Volume

Driver Info Switches

ALSO NEW:Part # Application

901-120 Gm 2009-02, GmC 2005, Isuzu 2008-03, Trip & Fuel

901-121 Gm 2009-02, GmC 2005, Isuzu 2008-03, Select & Personalization

901-122 Gm 2009-03, Isuzu 2008-05, radio Control; Program & Source

reduce repair Cost - replace just the failed module, not the entire Shifter assembly

Engineered

new design moves sensitive electronics away from potential debris, reducing reoccurance of original failure

LOWER HOUSING

ORIGINAL SHIFTER

ASSEMBLY

DirectDirect FITFITREPLACEMENTS

Power Seat Motors Totally Integrated Power Modules (TIPM)

Sliding Door Harness

Located on the steering wheel

599-950mini Cooper 2008-02

Remanufactured Power Steering Pump

Provides hydraulic boost to the steering gear to aid in power-assist steering

TM

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ELECTRICAL

Trunk Lid Pull Down Motor Fuel Pump Driver Modules Lighting Control Modules

601-050Land rover, mazda, mercedes, mini, Volkswagen 2010-98

High Intensity Discharge Modules (HID)

590-200Various Gm Trucks, 2007-05

Front Impact Sensors

601-051Chrysler 2009-05, Gm 2009-03, Porsche, Volkswagen 2010-03, Volvo 2009-99

Also known as: Air Bag Sensors

Sensor prone to corrosion

Direct Fit replacements for easy installation

Plug & Play Design for easy installation

• Located behind front bumper on radiator support beam

ALSO NEW:Part # Application

590-201 Chevrolet Express 2007-05, GmC Savanna 2007-05

590-202 Gm 4.3, 4.8, 5.3, 6.0, 8.1L 2004-03

590-203 Gm 2008-05, GmC 2005

590-204 Chevrolet Silverado, GmC Sierra 2007

590-205 Chevrolet Silverado, GmC Sierra 2004-03

590-206 Chevrolet Silverado, GmC Sierra 2008-07

590-207 Chevrolet Express, GmC Savanna 2004-03

Also known as: HID Ballasts

Engineered

upgraded software controls the high current needed to ignite the HID headlamp, while reducing original failure mode

Typical HID Repair Options

Ballast Relay Harness

XenonBulb

AFTERMARKET

• Expensive • Less expensive

• Time and labor intensive

• Requires rewiring

• Cost effective

• Direct fit - requires NO rewiring or additional labor

WarningCanceller

OE DEALER

Steps up the voltage needed to light xenon bulbs

Failure sets warning light

Failure sets warning light

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ELECTRICAL

13714Cadillac Escalade 2007, Chevrolet Suburban, Tahoe, GmC Yukon 2010-07

13715Buick Enclave, Cadillac Escalade, Chevrolet Suburban, Tahoe, Traverse, GmC acadia, Yukon 2010-07

13718Chevrolet Impala 2010, monte Carlo 2007-06, Pontiac Grand Prix 2008-06

13719Various Gm Cars and Trucks, 2010-07

13723Cadillac Escalade, Chevrolet Suburban, Tahoe, Traverse, Yukon 2010-07

13724Chevrolet Impala 2010-06, monte Carlo 2007-06, Pontiac Grand Prix 2008-06

13725Buick Enclave, Cadillac Escalade, Chevrolet Suburban, Tahoe, Traverse, Yukon, GmC acadia 2010-07

13717Various Gm Cars and Trucks, 2010-07

13722Buick Enclave, Cadillac Escalade, Chevrolet Suburban, Tahoe, Traverse, Yukon, GmC acadia 2010-07

easy to ProGram!

Keyless Entry Remotes

simple to Program - no Special Tools required

Direct replacements - Fit, Form, and Function

additional remotes launching early 2013

Battery Vent Tubes Daytime Running Lamp Modules

Hazard Switches

16 | 2012 SErVICE DEaLEr GuIDE VoLumE 3

ELECTRICAL

601-003Gm 2012-03, GmC 2005, Saab 2009-06

Steering Wheel Positioning Sensor

599-103Buick rainier 2005-04, oldsmobile Bravada 2004-02, Saab 9-7X 2005

Remanufactured Transfer Case Control Module

ALSO NEW:Part # Application

599-111 Chevrolet avalanche, Silverado, Suburban, Tahoe, GmC Sierra, Yukon 2007-03

599-113 Chevrolet Trailblazer, GmC Envoy 2005-02

599-114 Chevrolet avalanche, Silverado, Suburban, Tahoe, GmC Sierra, Yukon, 2007-03

Also known as: TCCM’s

TM

restores ability to shift in and out of 4WD mode

Plug and Play for easy installation(no programming required)

Fully remanufactured and tested for quality assurance

Quality assured - all Components fully stress tested

SCAN NOW!to view Installation Video

Engineered

Electronic and mechanical enhancements enable consolidation of three seperate oE parts into just one Dorman Sensor

Clock Spring Pigtail & Socket Purge Valve

Failure sets warning light

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ENGINE

Intake Coupling Kits Oil Coolers Camshaft Phasers

Exhaust Manifold Kits

674-915 (Left Hand)Jeep Wrangler 2010-07

674-869Buick Rainier 2009-2008, Chevrolet Trailblazer, GMC Envoy, Isuzu Ascender 4.2L 2008-06

Includes Gaskets and Flange Mounting Hardware for a complete repair

ALSO NEW:Part # Application

674-914 Jeep Wrangler 2010-07, Right Hand

674-278 (Left Hand)GM Trucks 8 Cyl 5.0L,5.7L-305/350 CID1986-83

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ENGINE

Oil Separator Covers PCV Valve Covers Timing Belt Springs

Manifold Converter Kit

Intake Manifold

674-889Chevrolet malibu, Pontiac G6, Saturn aura 2008-04

ALSO NEW:Part # Application

674-703 Chevrolet Colorado, GmC Canyon 2006-04, Hummer H3 2006

Includes Gaskets and mounting Hardware for a complete repair

regulates exhaust emissions

Knock Sensor Adaptor

615-270Ford E-Series Van, F-Series Pickup 2004-97

917-061Ford E-Series Van, F-Series Pickup, Thunderbird, mercury Cougar 2004-89

www.DormanProDuCTS.com | 19

ENGINE

917-035Chevrolet S10 2005-88, GmC Sonoma 2004-91, oldsmobile Bravada 2001-91

Oil Filter Adaptor Block

Oil Dip Stick Tubes

ALSO NEW:Part # Application

917-355 Volkswagen Beetle 2005-99, Golf 2006-00, Jetta 2005-00, TT 2006-00

retains oil Dipstick while preventing contaminants from entering engine

retains oil filter to engine block

Housing cracks over time

Threads strip from oil cooler line replacement

Super Charger Couplers Oil Cooler Adapter Seals Oil Cooler Lines

917-354audi a4 2000-99, Volkswagen Passat 2001-00

917-353Volkswagen Beetle 2005-98, Golf 2006-00, Jetta 2005-99

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ENGINE

Oil Dip Sticks

917-301oldsmobile Bravada, GmC Envoy, Buick rainier, Chevrolet SSr, Trailblazer 2005-03

917-302Cadillac Escalade, Chevrolet C/K Pickup, Chevrolet Suburban, Tahoe, GmC Yukon 2000-95

917-312Ford Focus 2004-00

917-327Chrysler 2011-05, Jeep 2011-05, VW 2011-09

917-330Honda Civic 2000-96, Del Sol 1997-96

917-350audi TT 2006-00, Volkswagen Beetle 2004-99, Jetta 2005-00, Golf 2006-00

917-351audi a4 2005-02, Volkswagen Passat 2005-03

917-352audi a4 2006-00, Volkswagen Beetle 2005-00, Golf 2011-00, Jetta 2005-99, Passat 2002-00

917-310Ford Excursion, F-Series Pickup 2005-03

917-311Ford E-Series Van 2010-05

917-331Honda Civic 2005-01

917-008nissan Sentra 2006-00

Handles on original units become brittle over time or melt

ALSO NEW:Part # Application

917-320 Dodge Caravan, Chrysler Town & Country 2010-06, Pacifica 2008-06

917-321 mercedes 2006-96

917-322 Dodge Challenger 2010-08

917-323 Chrysler 300 2010-05, Dodge Challenger 2010-09, magnum 2008-05, rWD

917-324 Chrysler 300 2008-05, Dodge Charger 2008-06, magnum 2008-05, rWD

ALSO NEW:Part # Application

917-325 Chrysler 300 2010-05, Dodge Charger 2010-06, magnum 2008-05, aWD

917-326 Chrysler 300 2010-06, Dodge Charger 2010-06, magnum 2008-06

917-340 mazda 626 2002-95, miata 1993-90, millennia 2002-95, mX-3 1994, mX-6 1997-95

917-341 mazda 626 2002-93, mX-6 1996-93, Protégé 2003-99

Water Pump Pulleys Oil Feed Lines Coolant Bleeder Screws

www.DormanProDuCTS.com | 21

ENGINE

Exhaust Manifold Crossover Pipe Kits

Oi l Filter Caps Oil Drain Plugs

635-401Dodge, Jeep 3.9L, 5.2L, 5.9L 2003-90

Timing Cover Kits

Includes Gasket and Seal for a complete repair

ALSO NEW:Part # Application

635-409 Dodge Cherokee 2001-93, Dakota 2002-96, Jeep Grand Cherokee 1998-93, Wrangler 2002-93

Transmission Mount Bushing

917-037Ford 500, Freestyle, Taurus, mercury montego 2007-05

reduce repair Cost - replace just the bushing, not the entire Transmission mount

COMPLETE ASSEMBLY

22 | 2012 SErVICE DEaLEr GuIDE VoLumE 3

ENGINE

Cross Over Pipe Fluid Reservoir Oil Pan

Valve Cover

Turbocharger

restores engine power and/or efficiency

Includes all Seals and Gaskets needed for a complete repair

Protects cylinder head components

Includes Gaskets and Hardware for a complete repair

Turbo Pipe Kit

Transfers exhaust gases from engine to exhaust system

264-965 (Left)Gm, Saab 4.8, 5.3, 5.7, 6.0, 6.2L 2009-99

679-005Ford 7.3L 2003-99

917-150audi a4 2006-00, Volkswagen Passat 2005-00

Includes Gaskets and Hardware for a complete repair

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FUEL & EMISSIONS

Air Filter Box Air Intake Hose EGR Tube

911-901BmW 2005-95, Volvo 2004-96, VW 2006-93

Air Pump Mounts

Includes all three mounts needed to secure the pump in place

47065HPGm 3.8L 2008-95

Heater Hose Connector Elbows

Connects Coolant Hose to Water Pump

Engineeredredesigned from plastic to aluminum for improved durability

ORIGINAL

Check Valve and Grommet Assortment

Includes two grommets to ensure proper fit for all applications

80189 Gm, Chryslers and Ford Vehicles

24 | 2012 SErVICE DEaLEr GuIDE VoLumE 3

FUEL & EMISSIONS

917-211Lexus rX, Toyota avalon, Camry, Highlander, Sienna, Solara 2008-00, no. 2

the most Comprehensive Program in the aftermarket

actuates Variable Valve Timing by controlling oil flow

Variable Valve Timing Solenoids (VVTs)

917-208 (Right)917-209 (Left)Infinity QX4 2003-01, nissan Pathfinder 2004-01

917-213Lexus ES, rX, Toyota avalon, Camry, Highlander, raV4, Sienna, Venza 2011-05, no. 2

917-214Lexus rX, Toyota avalon, Camry, Highlander, Sienna, Solara 2008-00, no. 1

917-011 (Right) 917-012 (Left)nissan 3.5, 4.0L 2010-02

Emissions/PCV Hose Fuel Filler Neck Vehicle Speed Sensor

www.DormanProDuCTS.com | 25

HEATING & COOLING

AC Bypass Pulley Coolant Bleeder Screw Coolant Reservoir

Exterior Temperature Sensor

Remanufactured Climate Control Module

measures exterior temperature

Provides primary interface between the vehicle’s operator and Climate Controls

Plug and Play for easy installation(no programming required)

100% Backlit Bulb replacement

TM

599-011Chevrolet malibu 2005-01, oldsmobile Cutlass 1999-97

902-021Ford 500, aviator, Blackwood, Crown Victoria, E-Series Van, Escape, Excursion, Expedition, Explorer, F-Series Pickup, Fiesta, Flex, Focus, Freestar, Freestyle, Fusion, Grand marquis, LS, marauder, mariner 2012-93

902-020BmW 1 Series 2011-08, 1 Series m 2011, 3 Series 2011-99, 5 Series 2011-97, 6 Series 2010-04, 7 Series 2011-95, X3 2011-04, X5 2011-01, X6 2011-08, Z4 2011-03, Z8 2003-00

26 | 2012 SErVICE DEaLEr GuIDE VoLumE 3

HEATING & COOLING

Transmission Oil Cooler Water Outlets Blend Doors

Power Steering Coolers

918-308Dodge ram Pickup 2012-02

Cools power steering fluid

918-300Buick rainier, Chevrolet SSr, Trailblazer, GmC Envoy, oldsmobile Bravada 2009-02

918-306Grand Cherokee 2010-05, Jeep Commander 2010-06

918-305Chrysler 300, Dodge Challenger, Charger, magnum 2009-05

918-307Chevrolet Express, GmC Savanna 2002-96

www.DormanProDuCTS.com | 27

restores gauges to proper operation and ensures accurate readings

Ready to Install: fully Programmed with mileage and viN

No Vehicle Downtime: Special order Ships Same Day

all new stepper motors using the latest, upgraded original design

all new Backlighting Bulbs with holders and a longer, thicker filament for extended and more reliable service

Remanufactured Instrument Clusters*

*instrument Clusters available in the uS only.

SCAN NOW!to view Installation Video

COVERING: CHRYSLER, FORD, GM and iNTERNaTiONaL

599-333Chevrolet Silverado 2012-07, GmC Sierra 2012-08

599-643Ford mustang 1998-96

599-647Ford Crown Victoria 2002-98

PRODUCT SPOTLIGHT

TM

Dorman Products, Inc. 3400 East Walnut St., Colmar, Pa 18915 1-800-523-2492 (Customer Service) www.DormanProducts.com © 2012 Dorman Products, Inc.

2012108

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