SERVICE DEALER GUIDE - Dorman Products · SERVICE DEALER GUIDE ... 523-011 (Rear, Lower) Ford...
Transcript of SERVICE DEALER GUIDE - Dorman Products · SERVICE DEALER GUIDE ... 523-011 (Rear, Lower) Ford...
www.DormanProducts.com
Formerly “Dealer only” Parts Now AvAilAble iN the AftermArket
NEW PRODUCTS • NEW SOLUTIONS • NEW OPPORTUNITIES
SERVICE DEALER GUIDE2012 ∙ volume 3
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www.DormanProDuCTS.com | 3
BODY
912-034Chevrolet Cobalt 2009-05, Pontiac G5 2008-07
Hood Release Cables
924-153 Buick rainier 2007-05, Chevrolet Trailblazer, GmC Envoy 2009-05, Saab 9-7X 2009-06
Door Checks
Keeps door in an open position and prevents door from opening too wide
ALSO NEW:Part # Application
924-150 Chevrolet Equinox 2009-05, Pontiac Torrent 2009-06
924-151 Chrysler Sebring, Dodge Stratus 2006-98
924-152 Ford Excursion 2005-00, F-Series Pickup 2011-99
ALSO NEW:Part # Application
912-031 Buick LaCrosse 2009-05, Chevrolet Impala 2008-06, monte Carlo 2007-06, Pontiac Grand Prix 2008-04
912-035 Buick LeSabre, Lucerne, Cadillac DeVille, DTS, Seville, oldsmobile aurora, Pontiac Bonneville, 2009-98
912-044 Ford Expedition, F-Series Pickup, Lincoln navigator 2004-97
912-047 Ford Taurus 2007-96, mercury Sable 2005-96
Ignition Lock Housing Window Channel Console Latches
4 | 2012 SERVICE DEALER GUIDE VOLUME 3
BODY
924-562Buick Rainier, Chevrolet Trailblazer, GMC Envoy, Saab 9-7X, Trailblazer 2009-06, Cashmere; Driver Side
Seat Switch Panels
924-717Ford 500 2005, Expedition 2010-04, Explorer 2011-04, F-Series Pickup 2011-08, Mustang 2011-05, Taurus 2011, Lincoln Aviator 2005-04, Mark LT 2008, MKX 2011, Navigator 2011-04, Honda Edge 2011, Mercury Montego 2005, Mountaineer 2010-05
Ignition Lock Cylinders
924-718Chevrolet Cobalt, CTS, Equinox, HHR, Pontiac G5, Torrent, Saturn Ion, Sky, Solstice, Suzuki XL-7 2012-03
924-716Buick Century, LaCrosse, Lucerne, Cadillac DTS, Escalade, SRX, Chevrolet Avalanche, Express, Express 4500, Impala, Monte Carlo, Silverado, Suburban, Tahoe, Uplander, GMC Savana, Sierra, Yukon, Hummer H2 2012-04
No special tools required for programming new unit to old key
ALSO NEW:Part # Application
924-560 Buick Rainier, Chevrolet Trailblazer, GMC Envoy, Saab 9-7X 2009-06, Black; Driver Side
924-561 Buick Rainier, Chevrolet Trailblazer, GMC Envoy, Saab 9-7X 2009-06,Gray; Driver Side
Panel covers power seat switches
Designed to match interior color of vehicle∙ Black∙ Cashmere∙ Gray
Hazard Switches Integrated Latch Actuators Body Mount Kits
Ignition Lock Assembly
∙ No need to program new security key∙ Kits contain tumblers to code new lock to original key
Reduce Repair Cost - Replace just the failed cylinder, not the entire Ignition Lock Assembly
www.DormanProDuCTS.com | 5
BODY
Third Brake Lamp Assemblies
Tail Lamp Circuit Boards
Wiper Transmissions Door Lock Actuator Interior Door Handle
923-011GmC Envoy 2008-02
923-036Jeep Grand Cherokee 2004-99rH & LH side
923-212Chevrolet Suburban, Tahoe, GmC Yukon 2011-07
923-206Ford F250, F350, F450, F550 2008-99, ranger 2003-95
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BODY
Window Regulators
741-968 (Rear, Left) 741-969 (Rear, Right)Ford F-Series Pickup, mark LT 2008-04
741-160 (Rear, Left)741-161 (Rear, Right)Chrysler Sebring, Dodge Stratus 2006-01
740-644 (Front, Left) 740-645 (Front, Right)Gm 2007-99
Component that attaches to the window glass and is responsible for raising and lowering the window
the most Comprehensive Program in the aftermarket
Ready to Install: Plug & Play(no wire splicing necessary)
Visit www.DormanProducts.com/GetMore for Product Information, Installation Sheets,
Product Videos and More! Scan here to learn more
Mirror Switch Windshield Wiper Arm Window Switch
748-974 (Front, Left) 748-975 (Front, Right)Chevrolet Cruze 2011
741-582 (Rear, Right)741-583 (Rear, Left)Cadillac DeVille 2005-00
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CHASSIS
Sway Bar Kits Wheel Hubs Steering Knuckles
425-155Chevrolet monte Carlo 2007-06, Pontiac Grand Prix 2008-04
Steering Shafts
425-153Chevrolet Equinox 2006-05, Saturn Vue 2007-02, Torrent 2006
425-158Chevrolet Impala 2010-06
425-169Buick LaCrosse 2009-05
425-257Dodge Dakota 2004-01, Durango 2003-01
425-136Chevrolet Impala 2005-00
425-161Chevrolet Cobalt 2009-05, Pontiac G5 2009-07, Saturn Ion 2007-03
425-183Gm 2012-07, upper intermediate
425-135Buick Century, regal, Chevrolet monte Carlo Pontiac Grand Prix, oldsmobile Intrigue 2005-97, intermediate
425-137Chevrolet Cavalier 2005-95, Pontiac Sunfire 2005-95, intermediate
425-455Toyota avalon 1999-95, Camry 1996-92, Lexus ES 1996-92
425-454Toyota avalon 2009-05, Camry 2006-04, Solara 2008-04, Lexus ES 2006-02
restores steering to proper function
EngineeredDouble-D design provides improved durability and eliminates clunking
8 | 2012 SErVICE DEaLEr GuIDE VoLumE 3
CHASSIS
523-007 (Rear, Toe)Lincoln aviator 2005-03, Ford Explorer, mountaineer 2005-02
924-419mazda 3 2011-07
Strut Mount Bearing
523-011 (Rear, Lower)Ford Explorer, mountaineer 2010-06
425-800Kia Sedona 2006-02, intermediate
Steering Shafts (continued)
425-461Toyota Sienna 2010-04
425-462Toyota Sienna 2010-04
425-463Toyota Highlander 2006-04
Bearings wear causing noise and difficulty steering
Trailing Arms
Steering Rack Bushing Wheel Center Caps Leaf Spring Bracket
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CHASSIS
Watt Linkage Bell Crank Power Steering Pulley Lateral Links
Upper Shock Bracket
Trailing Arm Bushing
EngineeredTwo piece design eliminates the need to remove arm assembly
924-402 Chevrolet C/K Pickup 2000-88
Includes mounting hardware for a complete repair
ORIGINAL
Direct Fit replacements
original design requires removal of Trailing arm assembly to complete the repair
523-012 (Rear)acura Integra, Honda Civic, Cr-V, Del Sol 2001-88
reduce repair Cost - replace just the failed bushing, not the entire Trailing arm
DIESEL
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Engine Boot Kit
Exterior features a textured finish to prevent clamp slippage
904-220Ford E-Series Van 7.3L 2003-98, Excursion 7.3L 2003-00, F-Series Pickup 7.3L 2003-99
Engineeredmaterial upgraded for increased durability
Includes Engine Boots and Clamps for a complete repair
Fuel Filter Air Bleeders Power Mounted Driver (PMD) Relocation Kits
Injector Sleeves
Injection Pressure Regulator (IPR) Valve Seal Kit
904-232 Ford E-Series Van 7.3L, Excursion 7.3L, F-Series Pickup 7.3L 2003-94
Includes o-ring for a complete repair
replace when servicing Injection Pressure regulator
DIESEL
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Injector Sleeve
904-120Chevrolet Silverado 6.6L, GmC Sierra 6.6L 2004-01
Includes o-rings for a complete repair
Engineeredmaterial upgraded for increased durability
EGR Coolers Water Seperator Valves Vacuum Pumps
Oil Cooler Gasket Kits
904-228Ford E-Series Van 6.0L 2010-04, F-Series Pickup 6.0L 2007-04
904-225Ford E-Series Van 7.3L, Excursion 7.3L, F-Series Pickup 7.3L 2003-94
Includes o-rings and Gaskets
904-224Ford E-Series Van 7.3L 2003-95, Excursion 7.3L 2003-00, F-Series Pickup 7.3L 2003-94
Oil Cooler Kits
Cools engine oil
Includes o-rings and Gaskets for a complete repair
Includes o-rings for a complete repair
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DRIVETRAIN
Hub Lock Actuators Differential Cover Front Axle Shaft
4WD Differential Engagement Gear
936-003Honda Cr-V 2001-97
Drive Shaft Assemblies
Shift Interlock Module
Includes retainer and Thrust Washer for a complete repair
600-561S10 2005-83, Sonoma 2004-91
ALSO NEW:Part # Application
936-001 Honda Cr-V 2006-02
936-002 Honda Cr-V 2011-07
Transmits power to rear differential
EngineeredEngineered with serviceable universal u-joints
Prevents vehicle from starting in any gear other than park or neutral
924-707Ford Explorer, mountaineer 2010-06
ORIGINAL ASSEMBLY
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ELECTRICAL
601-001Jeep Commander, Grand Cherokee 2007-06
Electronic Shifter Module
901-123Gm 2009-03, Isuzu 2008-05, radio Control; Seek & Volume
Driver Info Switches
ALSO NEW:Part # Application
901-120 Gm 2009-02, GmC 2005, Isuzu 2008-03, Trip & Fuel
901-121 Gm 2009-02, GmC 2005, Isuzu 2008-03, Select & Personalization
901-122 Gm 2009-03, Isuzu 2008-05, radio Control; Program & Source
reduce repair Cost - replace just the failed module, not the entire Shifter assembly
Engineered
new design moves sensitive electronics away from potential debris, reducing reoccurance of original failure
LOWER HOUSING
ORIGINAL SHIFTER
ASSEMBLY
DirectDirect FITFITREPLACEMENTS
Power Seat Motors Totally Integrated Power Modules (TIPM)
Sliding Door Harness
Located on the steering wheel
599-950mini Cooper 2008-02
Remanufactured Power Steering Pump
Provides hydraulic boost to the steering gear to aid in power-assist steering
TM
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ELECTRICAL
Trunk Lid Pull Down Motor Fuel Pump Driver Modules Lighting Control Modules
601-050Land rover, mazda, mercedes, mini, Volkswagen 2010-98
High Intensity Discharge Modules (HID)
590-200Various Gm Trucks, 2007-05
Front Impact Sensors
601-051Chrysler 2009-05, Gm 2009-03, Porsche, Volkswagen 2010-03, Volvo 2009-99
Also known as: Air Bag Sensors
Sensor prone to corrosion
Direct Fit replacements for easy installation
Plug & Play Design for easy installation
• Located behind front bumper on radiator support beam
ALSO NEW:Part # Application
590-201 Chevrolet Express 2007-05, GmC Savanna 2007-05
590-202 Gm 4.3, 4.8, 5.3, 6.0, 8.1L 2004-03
590-203 Gm 2008-05, GmC 2005
590-204 Chevrolet Silverado, GmC Sierra 2007
590-205 Chevrolet Silverado, GmC Sierra 2004-03
590-206 Chevrolet Silverado, GmC Sierra 2008-07
590-207 Chevrolet Express, GmC Savanna 2004-03
Also known as: HID Ballasts
Engineered
upgraded software controls the high current needed to ignite the HID headlamp, while reducing original failure mode
Typical HID Repair Options
Ballast Relay Harness
XenonBulb
AFTERMARKET
• Expensive • Less expensive
• Time and labor intensive
• Requires rewiring
• Cost effective
• Direct fit - requires NO rewiring or additional labor
WarningCanceller
OE DEALER
Steps up the voltage needed to light xenon bulbs
Failure sets warning light
Failure sets warning light
www.DormanProDuCTS.com | 15
ELECTRICAL
13714Cadillac Escalade 2007, Chevrolet Suburban, Tahoe, GmC Yukon 2010-07
13715Buick Enclave, Cadillac Escalade, Chevrolet Suburban, Tahoe, Traverse, GmC acadia, Yukon 2010-07
13718Chevrolet Impala 2010, monte Carlo 2007-06, Pontiac Grand Prix 2008-06
13719Various Gm Cars and Trucks, 2010-07
13723Cadillac Escalade, Chevrolet Suburban, Tahoe, Traverse, Yukon 2010-07
13724Chevrolet Impala 2010-06, monte Carlo 2007-06, Pontiac Grand Prix 2008-06
13725Buick Enclave, Cadillac Escalade, Chevrolet Suburban, Tahoe, Traverse, Yukon, GmC acadia 2010-07
13717Various Gm Cars and Trucks, 2010-07
13722Buick Enclave, Cadillac Escalade, Chevrolet Suburban, Tahoe, Traverse, Yukon, GmC acadia 2010-07
easy to ProGram!
Keyless Entry Remotes
simple to Program - no Special Tools required
Direct replacements - Fit, Form, and Function
additional remotes launching early 2013
Battery Vent Tubes Daytime Running Lamp Modules
Hazard Switches
16 | 2012 SErVICE DEaLEr GuIDE VoLumE 3
ELECTRICAL
601-003Gm 2012-03, GmC 2005, Saab 2009-06
Steering Wheel Positioning Sensor
599-103Buick rainier 2005-04, oldsmobile Bravada 2004-02, Saab 9-7X 2005
Remanufactured Transfer Case Control Module
ALSO NEW:Part # Application
599-111 Chevrolet avalanche, Silverado, Suburban, Tahoe, GmC Sierra, Yukon 2007-03
599-113 Chevrolet Trailblazer, GmC Envoy 2005-02
599-114 Chevrolet avalanche, Silverado, Suburban, Tahoe, GmC Sierra, Yukon, 2007-03
Also known as: TCCM’s
TM
restores ability to shift in and out of 4WD mode
Plug and Play for easy installation(no programming required)
Fully remanufactured and tested for quality assurance
Quality assured - all Components fully stress tested
SCAN NOW!to view Installation Video
Engineered
Electronic and mechanical enhancements enable consolidation of three seperate oE parts into just one Dorman Sensor
Clock Spring Pigtail & Socket Purge Valve
Failure sets warning light
www.DORMANPRODUCTS.com | 17
ENGINE
Intake Coupling Kits Oil Coolers Camshaft Phasers
Exhaust Manifold Kits
674-915 (Left Hand)Jeep Wrangler 2010-07
674-869Buick Rainier 2009-2008, Chevrolet Trailblazer, GMC Envoy, Isuzu Ascender 4.2L 2008-06
Includes Gaskets and Flange Mounting Hardware for a complete repair
ALSO NEW:Part # Application
674-914 Jeep Wrangler 2010-07, Right Hand
674-278 (Left Hand)GM Trucks 8 Cyl 5.0L,5.7L-305/350 CID1986-83
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ENGINE
Oil Separator Covers PCV Valve Covers Timing Belt Springs
Manifold Converter Kit
Intake Manifold
674-889Chevrolet malibu, Pontiac G6, Saturn aura 2008-04
ALSO NEW:Part # Application
674-703 Chevrolet Colorado, GmC Canyon 2006-04, Hummer H3 2006
Includes Gaskets and mounting Hardware for a complete repair
regulates exhaust emissions
Knock Sensor Adaptor
615-270Ford E-Series Van, F-Series Pickup 2004-97
917-061Ford E-Series Van, F-Series Pickup, Thunderbird, mercury Cougar 2004-89
www.DormanProDuCTS.com | 19
ENGINE
917-035Chevrolet S10 2005-88, GmC Sonoma 2004-91, oldsmobile Bravada 2001-91
Oil Filter Adaptor Block
Oil Dip Stick Tubes
ALSO NEW:Part # Application
917-355 Volkswagen Beetle 2005-99, Golf 2006-00, Jetta 2005-00, TT 2006-00
retains oil Dipstick while preventing contaminants from entering engine
retains oil filter to engine block
Housing cracks over time
Threads strip from oil cooler line replacement
Super Charger Couplers Oil Cooler Adapter Seals Oil Cooler Lines
917-354audi a4 2000-99, Volkswagen Passat 2001-00
917-353Volkswagen Beetle 2005-98, Golf 2006-00, Jetta 2005-99
20 | 2012 SErVICE DEaLEr GuIDE VoLumE 3
ENGINE
Oil Dip Sticks
917-301oldsmobile Bravada, GmC Envoy, Buick rainier, Chevrolet SSr, Trailblazer 2005-03
917-302Cadillac Escalade, Chevrolet C/K Pickup, Chevrolet Suburban, Tahoe, GmC Yukon 2000-95
917-312Ford Focus 2004-00
917-327Chrysler 2011-05, Jeep 2011-05, VW 2011-09
917-330Honda Civic 2000-96, Del Sol 1997-96
917-350audi TT 2006-00, Volkswagen Beetle 2004-99, Jetta 2005-00, Golf 2006-00
917-351audi a4 2005-02, Volkswagen Passat 2005-03
917-352audi a4 2006-00, Volkswagen Beetle 2005-00, Golf 2011-00, Jetta 2005-99, Passat 2002-00
917-310Ford Excursion, F-Series Pickup 2005-03
917-311Ford E-Series Van 2010-05
917-331Honda Civic 2005-01
917-008nissan Sentra 2006-00
Handles on original units become brittle over time or melt
ALSO NEW:Part # Application
917-320 Dodge Caravan, Chrysler Town & Country 2010-06, Pacifica 2008-06
917-321 mercedes 2006-96
917-322 Dodge Challenger 2010-08
917-323 Chrysler 300 2010-05, Dodge Challenger 2010-09, magnum 2008-05, rWD
917-324 Chrysler 300 2008-05, Dodge Charger 2008-06, magnum 2008-05, rWD
ALSO NEW:Part # Application
917-325 Chrysler 300 2010-05, Dodge Charger 2010-06, magnum 2008-05, aWD
917-326 Chrysler 300 2010-06, Dodge Charger 2010-06, magnum 2008-06
917-340 mazda 626 2002-95, miata 1993-90, millennia 2002-95, mX-3 1994, mX-6 1997-95
917-341 mazda 626 2002-93, mX-6 1996-93, Protégé 2003-99
Water Pump Pulleys Oil Feed Lines Coolant Bleeder Screws
www.DormanProDuCTS.com | 21
ENGINE
Exhaust Manifold Crossover Pipe Kits
Oi l Filter Caps Oil Drain Plugs
635-401Dodge, Jeep 3.9L, 5.2L, 5.9L 2003-90
Timing Cover Kits
Includes Gasket and Seal for a complete repair
ALSO NEW:Part # Application
635-409 Dodge Cherokee 2001-93, Dakota 2002-96, Jeep Grand Cherokee 1998-93, Wrangler 2002-93
Transmission Mount Bushing
917-037Ford 500, Freestyle, Taurus, mercury montego 2007-05
reduce repair Cost - replace just the bushing, not the entire Transmission mount
COMPLETE ASSEMBLY
22 | 2012 SErVICE DEaLEr GuIDE VoLumE 3
ENGINE
Cross Over Pipe Fluid Reservoir Oil Pan
Valve Cover
Turbocharger
restores engine power and/or efficiency
Includes all Seals and Gaskets needed for a complete repair
Protects cylinder head components
Includes Gaskets and Hardware for a complete repair
Turbo Pipe Kit
Transfers exhaust gases from engine to exhaust system
264-965 (Left)Gm, Saab 4.8, 5.3, 5.7, 6.0, 6.2L 2009-99
679-005Ford 7.3L 2003-99
917-150audi a4 2006-00, Volkswagen Passat 2005-00
Includes Gaskets and Hardware for a complete repair
www.DormanProDuCTS.com | 23
FUEL & EMISSIONS
Air Filter Box Air Intake Hose EGR Tube
911-901BmW 2005-95, Volvo 2004-96, VW 2006-93
Air Pump Mounts
Includes all three mounts needed to secure the pump in place
47065HPGm 3.8L 2008-95
Heater Hose Connector Elbows
Connects Coolant Hose to Water Pump
Engineeredredesigned from plastic to aluminum for improved durability
ORIGINAL
Check Valve and Grommet Assortment
Includes two grommets to ensure proper fit for all applications
80189 Gm, Chryslers and Ford Vehicles
24 | 2012 SErVICE DEaLEr GuIDE VoLumE 3
FUEL & EMISSIONS
917-211Lexus rX, Toyota avalon, Camry, Highlander, Sienna, Solara 2008-00, no. 2
the most Comprehensive Program in the aftermarket
actuates Variable Valve Timing by controlling oil flow
Variable Valve Timing Solenoids (VVTs)
917-208 (Right)917-209 (Left)Infinity QX4 2003-01, nissan Pathfinder 2004-01
917-213Lexus ES, rX, Toyota avalon, Camry, Highlander, raV4, Sienna, Venza 2011-05, no. 2
917-214Lexus rX, Toyota avalon, Camry, Highlander, Sienna, Solara 2008-00, no. 1
917-011 (Right) 917-012 (Left)nissan 3.5, 4.0L 2010-02
Emissions/PCV Hose Fuel Filler Neck Vehicle Speed Sensor
www.DormanProDuCTS.com | 25
HEATING & COOLING
AC Bypass Pulley Coolant Bleeder Screw Coolant Reservoir
Exterior Temperature Sensor
Remanufactured Climate Control Module
measures exterior temperature
Provides primary interface between the vehicle’s operator and Climate Controls
Plug and Play for easy installation(no programming required)
100% Backlit Bulb replacement
TM
599-011Chevrolet malibu 2005-01, oldsmobile Cutlass 1999-97
902-021Ford 500, aviator, Blackwood, Crown Victoria, E-Series Van, Escape, Excursion, Expedition, Explorer, F-Series Pickup, Fiesta, Flex, Focus, Freestar, Freestyle, Fusion, Grand marquis, LS, marauder, mariner 2012-93
902-020BmW 1 Series 2011-08, 1 Series m 2011, 3 Series 2011-99, 5 Series 2011-97, 6 Series 2010-04, 7 Series 2011-95, X3 2011-04, X5 2011-01, X6 2011-08, Z4 2011-03, Z8 2003-00
26 | 2012 SErVICE DEaLEr GuIDE VoLumE 3
HEATING & COOLING
Transmission Oil Cooler Water Outlets Blend Doors
Power Steering Coolers
918-308Dodge ram Pickup 2012-02
Cools power steering fluid
918-300Buick rainier, Chevrolet SSr, Trailblazer, GmC Envoy, oldsmobile Bravada 2009-02
918-306Grand Cherokee 2010-05, Jeep Commander 2010-06
918-305Chrysler 300, Dodge Challenger, Charger, magnum 2009-05
918-307Chevrolet Express, GmC Savanna 2002-96
www.DormanProDuCTS.com | 27
restores gauges to proper operation and ensures accurate readings
Ready to Install: fully Programmed with mileage and viN
No Vehicle Downtime: Special order Ships Same Day
all new stepper motors using the latest, upgraded original design
all new Backlighting Bulbs with holders and a longer, thicker filament for extended and more reliable service
Remanufactured Instrument Clusters*
*instrument Clusters available in the uS only.
SCAN NOW!to view Installation Video
COVERING: CHRYSLER, FORD, GM and iNTERNaTiONaL
599-333Chevrolet Silverado 2012-07, GmC Sierra 2012-08
599-643Ford mustang 1998-96
599-647Ford Crown Victoria 2002-98
PRODUCT SPOTLIGHT
TM
Dorman Products, Inc. 3400 East Walnut St., Colmar, Pa 18915 1-800-523-2492 (Customer Service) www.DormanProducts.com © 2012 Dorman Products, Inc.
2012108
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