Service and Repair Operative Manual MC9 1 STAGE · 2018. 5. 7. · MC9 1st AE MC9 1 st Ser R M...

MC9 1st STAGE

Jannuary 2009 - Rev. MC9 /BEd. C/131st STAGE MC9

Service and Repair Operative Manual

MC9

1st S

tage

137

MC9 1st STAGEService and Repair Operative Manual

JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

313

8

This manual is restricted to Authorized Centers Cressi sub. Repair, maintenance, overhaul, calibration and any other intervention made to the dispensers must be made exclusively by trained personnel of the Authorized Centers Cressi sub. Cressi sub accepts no responsibility for actions on the dispensers carried out by an authorized and specifically trained by the same Cressi sub.

WARNING!• This manual is intended for use by expert technicians who should attend or have already received training

in equipment repairs and maintenance from Cressi-sub.• Avoid performing maintenance and/or repair operations on the equipment without the proper training required

to conduct these operations.• Users must never perform maintenance themselves; all maintenance must be performed EXCLUSIVELY

by an authorized Cressi-Sub center. • If the information provided in this document is unclear or not fully intelligible, please contact Cressi-sub before

proceeding with any disassembly or maintenance procedures.• Before proceeding, Cressi-sub recommends that you read the following document carefully to familiarize yourself

with all the tools and techniques needed to perform proper equipment maintenance and/or repair.• Use this document as a guide during the various steps of maintaining and/or repairing the equipment.• All operations must be done strictly in the order provided in this document.

Failure to do so could cause the equipment to function poorly, or worse, result in an accident.

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

313

9


WARNING!• To prevent any assembly errors when performing maintenance and/or repairs, we recommend using all

the replacement parts provided by Cressi-Sub in every operation.• Pay special attention to the recommendations provided in the margin of the figures that show the various

sequences of equipment maintenance and/or repair in order to avoid any problems that could result in an accident.• The document below in no way replaces the equipment’s instruction manual.• According to the European Standard, the procedures described in this document are pertinent to and intended

only for the disassembly, maintenance, and assembly of equipment meant for use with air (21% oxygen, 79% nitrogen - EEC Countries Only).

• Further information about of lubrication and cleaning of components are shown within the professional area on www.cressi.com site.

• The instructions provided in this document are based on information referring to the most update equipment available before printing. This document was created on the knowledge of the state of the art of the equipment during creation of this documentation. Cressi Sub reserves the right to make changes at any time.

Pos Cod Pos Cod1 HZ730027 17 HZ800041

MC9MC9 SC

MC5 1st Stages

(HZ 800047) Annual

Replacement Kit

2 HZ770080 18 HZ800062*

3k HZ800090 19 HZ800082*

4 HZ800054 20 HZ800081

5 HZ800055* 21 HZ800080

6 HZ800056* 22 HZ800063

7k HZ800057* 23 HZ800064

8 HZ800086 24 HZ800065

9 HZ800085* 25k HZ800066*

10k HZ800058 26k HZ800067

11 HZ800059* 27k HZ800047*

12 HZ730106 28 HZ800042

13 HZ730108* 29 HZ800043*

14 HZ730127 30 HZ800049

15 HZ730132* 31 HZ800046

16k HZ800040

HZXXXXXX* Contenuto nel kit revisione e non disponibile singolarmente. / Only available in maintenance kit; not available

individually./ HZXXXXXX non disponibile not available.

Ed/Issue 01/09

N°Tav./Rev. MC9/B


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

0


Spare parts

MC9 - MC9 S.C. - MC5 1st STAGES (HZ 800047) ANNUAL REPLACEMENT KIT CHART

1 DiaphragmHZ 800082

1 Back-Up RingHZ 800057

1 Sintered FilterHZ 800056

1 HP ValveHZ 800085

1 HP Valve JacketHZ 800059

1 Pin SupportHZ 800062

HZ 730132

HZ 800055

HZ 800066 HZ 800066 HZ 800057HZ 800043HZ 730108

O-RING Reference Table

SPARE PARTS - Reference Table1 External Hydrostatic Diaphragm

(MC9 S.C. Only) HZ 800011

T10 / T10 S.C./ CROMO 1 st STAGE (HZ 800045) ANNUAL REPLACEMENT KIT CHARTO-RING Reference Table

1 DiaphragmHZ800082

1 Back-up RingHZ800081

1 Sintered FilterHZ830091

1 HP poppet valveHZ800085

1 External Hydrostatic Diaphragm (T10 S.C. Only)

HZ800011

HZ830082 HZ830081HZ830094 HZ830094HZ800043 HZ730132 HZ730108SPARE PARTS Reference Table

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

1


MC9 / MC9 S.C. / MC5 - Code N° HZ 800047 Annual Replacement Kit Chart

Use only original Cressi-sub spare parts

Note: Cressi-sub recommend a full maintenance of the regulator at least once a year or more in case of intensive use.

REAL SIZE


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

2


• Cressi-Sub recommends complete regulator maintenance at least once a year, or more frequently in the case of particularly intense use.

• Maintenance must include replacement of all components provided in the annual equipment maintenance kit.• The special tools for maintenance of this device are illustrated on one of next pages.• Metal parts must be washed with hot water and neutral detergent and rinsed in fresh water. Any concretions

must be removed using ultrasound cleaning or with diluted acid solutions, always followed by long and thorough rinsing under running water. For more information, please refer to the general procedure.

• Do not use acids or solvents on rubber components.• The new ORs must be greased with a thin layer of lubricant: this procedure reduces to a minimum the risk of

damage during assembly.• The metal threading can be lubricated with grease on the first two rings of threading.

Annual replacement

Annual replacement

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

3


• According to the European Standard, the procedures described in this document are pertinent to and intended only for the disassembly, maintenance, and assembly of equipment meant for use with air (21% oxygen, 79% nitrogen - EEC Countries Only).

• Users must never perform maintenance themselves; all maintenance must be performed EXCLUSIVELY by an authorized Cressi-Sub center.

• You can find your authorized Cressi-Sub center by asking your dealer, or Cressi Sub S.p.A. itself by sending an e-mail to:

[email protected]

Annual replacement

Use only original Cressi-sub spare parts

Annual replacement

mailto:info%40cressi-sub.it%20?subject=

70

Spare Parts Price List - Listino Pezzi Ricambio - Ersatzteilpreisliste - Pieces Detachees

SPECIFICM

C9 - MC9 S.C.

1STS

TAGEREGULATORSTOOLSPrice - €

1STSTAG

E SETTING

PRESSURE G

AUG

E

MA

NO

MET

RO TA

RATU

RA 1° STA

DIO

MA

NO

MET

ER JUST

IERUN

G 1. ST

UFE

MA

NO

MÈT

RE DE RÉG

LAG

E DU

1ERÉTA

GE

49,00

49,00

49,00

49,00

HZ710010

Price - €

THREAD

ED BAR TO

TIGH

TEN TH

E REGU

LATOR IN

THE VIC

E

BARRA

FILETTATA

FISSAG

GIO

EROG

ATO

RE IN M

ORSA

GEWINDESTAB ZUR BEFESTIGUNG DES ATEM

REGLERS IM SCHRAUBSTO

CK

ÉTAU À M

AIN PO

UR M

AINTIEN

DU

DÉTEN

DEU

R DAN

S UN

ÉTAU

9,00

9,00

9,00

9,00

HZ709008

Price - €

YOK

E NU

T SO

CK

ET A

ND

WREN

CH

CH

IAVE A BU

SSOLA

PER RIMO

ZIO

NE BLO

CC

ASTA

FFA

SOC

KET

WREN

CH

TO

REMO

VE BRAC

KET

NU

T

CLÉ À

DO

UILLE PO

UR D

ÉVISSAG

E DE L’ÉC

ROU

DE BLO

CA

GE D

’ÉTRIER

56,00

56,00

56,00

56,00

HZ709012

Price - €

REMO

VING

YOKE TO

OL

UTEN

SILE UN

IVERSALE SMO

NTAG

GIO

STAFFA

STECKSC

HLÜ

SSEL ZU

R ENTFERN

UN

G

DER BEFESTIG

UN

GSM

UTTER D

ES BÜG

ELS

OU

TIL UN

IVERSEL DE D

ÉMO

NTAG

E D’ÉTRIER C

RESSI SUB

15,00

15,00

15,00

15,00

HZ709018

Price - €

ALLEN

KEY 6 m

m

CH

IAVE ESAG

ON

ALE 6 m

m

SECH

SKA

NT

SCH

LÜSSEL 6 m

m

CLÉ SIX

PAN

S DE 6 m

m

2,00

2,00

2,00

2,00

HZ709006

Price - €

EXT

RAC

TIO

N PO

INT

TO

OL

PUN

TA D

A EST

RAZ

ION

E

O-RIN

G EN

TFERN

ER

POIN

TE D

’EXT

RAC

TIO

N

4,50

4,50

4,50

4,50

HZ709004

Price - €

TO

OL T

O REM

OVE T

HE N

OZ

ZLE

UT

ENSILE RIM

OZ

ION

E UG

ELLO

WERK

ZEU

G FÜ

R DIE EN

TFERN

UN

G D

ER DÜ

SE

OU

TIL PO

UR L’EX

TRA

CT

ION

DU

SIÈGE

4,00

4,00

4,00

4,00

HZ709016

Price - €

BIG C

OM

PASS M

C9 S.C

. SPAN

NER

CH

IAVE A C

OM

PASSO

GRA

ND

E - MC

9 S.C.

VERSTELLBA

RER STIRN

LOC

HSC

HLÜ

SSEL GRO

ß MC

9 S.C.

CLÉ À

CO

MPA

S GRA

ND

MO

DÈLE M

C9 S.C

.

19,00

19,00

19,00

19,00

HZ709003

PA

RT

I RIC

AM

BIO

2013-8_Layout 1 30/09/14 13.51 Pagina 70

70


SPECIFICM

C9 - MC9 S.C.

1STS


1STSTAG

E SETTING

PRESSURE G

AUG

E

MA

NO

MET

RO TA

RATU

RA 1° STA

DIO

MA

NO

MET

ER JUST

IERUN

G 1. ST

UFE

MA

NO

MÈT

RE DE RÉG

LAG

E DU

1ERÉTA

GE

49,00

49,00

49,00

49,00

HZ710010

Price - €

THREAD

ED BAR TO

TIGH

TEN TH

E REGU

LATOR IN

THE VIC

E

BARRA

FILETTATA

FISSAG

GIO

EROG

ATO

RE IN M

ORSA



CK

ÉTAU À M

AIN PO

UR M

AINTIEN

DU

DÉTEN

DEU

R DAN

S UN

ÉTAU

9,00

9,00

9,00

9,00

HZ709008

Price - €

YOK

E NU

T SO

CK

ET A

ND

WREN

CH

CH

IAVE A BU

SSOLA

PER RIMO

ZIO

NE BLO

CC

ASTA

FFA

SOC

KET

WREN

CH

TO

REMO

VE BRAC

KET

NU

T

CLÉ À

DO

UILLE PO

UR D

ÉVISSAG

E DE L’ÉC

ROU

DE BLO

CA

GE D

’ÉTRIER

56,00

56,00

56,00

56,00

HZ709012

Price - €

REMO

VING

YOKE TO

OL

UTEN

SILE UN

IVERSALE SMO

NTAG

GIO

STAFFA

STECKSC

HLÜ

SSEL ZU

R ENTFERN

UN

G

DER BEFESTIG

UN

GSM

UTTER D

ES BÜG

ELS

OU

TIL UN

IVERSEL DE D

ÉMO

NTAG

E D’ÉTRIER C

RESSI SUB

15,00

15,00

15,00

15,00

HZ709018

Price - €

ALLEN

KEY 6 m

m

CH

IAVE ESAG

ON

ALE 6 m

m

SECH

SKA

NT

SCH

LÜSSEL 6 m

m

CLÉ SIX

PAN

S DE 6 m

m

2,00

2,00

2,00

2,00

HZ709006

Price - €

EXT

RAC

TIO

N PO

INT

TO

OL

PUN

TA D

A EST

RAZ

ION

E

O-RIN

G EN

TFERN

ER

POIN

TE D

’EXT

RAC

TIO

N

4,50

4,50

4,50

4,50

HZ709004

Price - €

TO

OL T

O REM

OVE T

HE N

OZ

ZLE

UT

ENSILE RIM

OZ

ION

E UG

ELLO

WERK

ZEU

G FÜ

R DIE EN

TFERN

UN

G D

ER DÜ

SE

OU

TIL PO

UR L’EX

TRA

CT

ION

DU

SIÈGE

4,00

4,00

4,00

4,00

HZ709016

Price - €

BIG C

OM

PASS M

C9 S.C

. SPAN

NER

CH

IAVE A C

OM

PASSO

GRA

ND

E - MC

9 S.C.

VERSTELLBA

RER STIRN

LOC

HSC

HLÜ

SSEL GRO

ß MC

9 S.C.

CLÉ À

CO

MPA

S GRA

ND

MO

DÈLE M

C9 S.C

.

19,00

19,00

19,00

19,00

HZ709003

PA

RT

I RIC

AM

BIO

2013-8_Layout 1 30/09/14 13.51 Pagina 70

70


SPECIFICM

C9 - MC9 S.C.

1STS


1STSTAG

E SETTING

PRESSURE G

AUG

E

MA

NO

MET

RO TA

RATU

RA 1° STA

DIO

MA

NO

MET

ER JUST

IERUN

G 1. ST

UFE

MA

NO

MÈT

RE DE RÉG

LAG

E DU

1ERÉTA

GE

49,00

49,00

49,00

49,00

HZ710010

Price - €

THREAD

ED BAR TO

TIGH

TEN TH

E REGU

LATOR IN

THE VIC

E

BARRA

FILETTATA

FISSAG

GIO

EROG

ATO

RE IN M

ORSA



CK

ÉTAU À M

AIN PO

UR M

AINTIEN

DU

DÉTEN

DEU

R DAN

S UN

ÉTAU

9,00

9,00

9,00

9,00

HZ709008

Price - €

YOK

E NU

T SO

CK

ET A

ND

WREN

CH

CH

IAVE A BU

SSOLA

PER RIMO

ZIO

NE BLO

CC

ASTA

FFA

SOC

KET

WREN

CH

TO

REMO

VE BRAC

KET

NU

T

CLÉ À

DO

UILLE PO

UR D

ÉVISSAG

E DE L’ÉC

ROU

DE BLO

CA

GE D

’ÉTRIER

56,00

56,00

56,00

56,00

HZ709012

Price - €

REMO

VING

YOKE TO

OL

UTEN

SILE UN

IVERSALE SMO

NTAG

GIO

STAFFA

STECKSC

HLÜ

SSEL ZU

R ENTFERN

UN

G

DER BEFESTIG

UN

GSM

UTTER D

ES BÜG

ELS

OU

TIL UN

IVERSEL DE D

ÉMO

NTAG

E D’ÉTRIER C

RESSI SUB

15,00

15,00

15,00

15,00

HZ709018

Price - €

ALLEN

KEY 6 m

m

CH

IAVE ESAG

ON

ALE 6 m

m

SECH

SKA

NT

SCH

LÜSSEL 6 m

m

CLÉ SIX

PAN

S DE 6 m

m

2,00

2,00

2,00

2,00

HZ709006

Price - €

EXT

RAC

TIO

N PO

INT

TO

OL

PUN

TA D

A EST

RAZ

ION

E

O-RIN

G EN

TFERN

ER

POIN

TE D

’EXT

RAC

TIO

N

4,50

4,50

4,50

4,50

HZ709004

Price - €

TO

OL T

O REM

OVE T

HE N

OZ

ZLE

UT

ENSILE RIM

OZ

ION

E UG

ELLO

WERK

ZEU

G FÜ

R DIE EN

TFERN

UN

G D

ER DÜ

SE

OU

TIL PO

UR L’EX

TRA

CT

ION

DU

SIÈGE

4,00

4,00

4,00

4,00

HZ709016

Price - €

BIG C

OM

PASS M

C9 S.C

. SPAN

NER

CH

IAVE A C

OM

PASSO

GRA

ND

E - MC

9 S.C.

VERSTELLBA

RER STIRN

LOC

HSC

HLÜ

SSEL GRO

ß MC

9 S.C.

CLÉ À

CO

MPA

S GRA

ND

MO

DÈLE M

C9 S.C

.

19,00

19,00

19,00

19,00

HZ709003

PA

RT

I RIC

AM

BIO

2013-8_Layout 1 30/09/14 13.51 Pagina 70


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

4


Special tools

HZ 709004extration point tool

HZ 709016 tool to remove

the orifice

HZ 709006 allen key

6 mm

dynamometric wrench

(unavailable)

HZ 709012 yoke nut socket

and wrench

HZ 710010 1st stage setting pressure gauge

HZ 709008threaded bar to tighten the regulator in

the vice

HZ 709018 removing yoke tool

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

5


Disassembling procedures

• Remove and replace all O-rings;• Use a plastic tool or a round pointed metal one in order not to damage the O-ring seat;• To replace the O-ring correctly, press its sides to create a bulge inside which to insert the round pointed tool, as shown in the pictures;• Attention: USE ONLY ORIGINAL CRESSI-SUB SPARE PARTS


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

6



In case the regulator has been used under water for a long time and shows oxidation traces, it may be useful to tap gently with a plastic hammer all along the perimeter of the area to be removed.

MC9 1st STAGE INTMC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

7



MC9 1st STAGE INTMC9 1st STAGEService and Repair Operative Manual

JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

8



Remove the bracket nut using the special spanner, as shown in the picture.After inserting the threaded tool in one of the first stage ports, tighten the regulator in a vice.

HZ 709018


MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

314

9



In case the special spanner is not available, the bracket nut can be removed using a large adjustable spanner as shown in the picture.

HZ 770080

HZ 800054


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

0


Remove the first stage bracket nut and bracket.


Kit OR DINHZ 800066

MC9 1st STAGE DINMC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

1



MC9 1st STAGE DINMC9 1st STAGEService and Repair Operative Manual

JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

2



Using a threaded bar, tighten the first stage body in a vice.Unscrew the DIN connector from the relating thread on the DIN filter, using a 6 mm. Allen wrench.


MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

3



Warning: in case the disassembling operations are difficult, do not carry out them using wrench extensions, since this might damage details of the equipment!In such case, we recommend to contact Cressi-sub at once, before carrying out any disassembling operation.

HZ 800046


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

4



Remove the DIN connector ring from the DIN filter.

HZ 800049


MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

5


Unscrew the DIN filter using a 24 mm hexagonal spanner, as shown in the picture.Pay particular attention: unscrewing the thread causes the inner valve spring to lessen its resistance, which might make the inner valve dart out of its seat.


HZ 800056

HZ 800058


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

6


Remove the bracket nut O-Ring (same as the DIN filter one) and take the HP jacket-piston bush completely out of its seat.

Remove the sintered filter and take out the first stage

valve completely.


HZ 800054

OR HZ 800055

HZ 800059

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

7



Remove the bracket nut O-Ring (same as the DIN filter one) and take the HP jacket-piston bush completely out of its seat.

HZ 800041


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

8


Remove the push pin


MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

315

9



Take out the interchangeable orifice, inserting the special tool curved end very carefully under its edge, so that you can use it to contrast the O-ring frictional resistance.

HZ 800043HZ 800042

HZ 709016


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

0


The especially shaped tool combined with the sturdiness of the stainless steel orifice allows to take it out safely without any risk of damage.


MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

1



In case the regulator has been used under water for a long time and shows oxidation traces, it may be useful to tap gently with a plastic hammer all along the perimeter of the first stage closing disk.


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

2


HZ 800063


Keeping the first stage tightened in the vice through the threaded bar, remove the closing disk using a 30 mm. hexagonal spanner. Then remove the 1st stage setting spring and guide plate.


MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

3



Introduce low pressure air through a 3/8” LP port to remove the diaphragm from its seat.


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

4


Setting screwHZ 800065

Spring guide plateHZ 800062

FilterHZ 800056

1st Stage bodyHZ 800040

Setting springHZ 800080

Spring washerHZ 800064

Diaphragm closing diskHZ 800063

Orifice O-RingHZ 800043

Pin pusher + pinHZ 800062 / HZ 800061

DiaphragmHZ 800082

HP piston jacketHZ 800059

Bracket nutHZ 800054

HP PistonHZ 800085

Complete HP valveHZ 800058

OrificeHZ 800042


MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

5


DiaphragmHZ 800082

Pin pusher + pinHZ 800062 / HZ 800061

HP pistonHZ 800085

OrificeHZ 800042

FilterHZ 800056

DIN 300 connectorHZ 800046

Complete HP valveHZ 800058

DIN filter bodyHZ 800049

DIN hand-wheel

HZ 800067

Setting screwHZ 800065

Setting springHZ 800080

Spring washerHZ 800064

Diaphragm closing diskHZ 800063

Spring guide plateHZ 800081

1st Stage bodyHZ 800040

HP piston jacketHZ 800059

OR HZ 800043

HZ 800042


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

6


After lubricating it carefully, insert the O-Ring into the interchangeable orifice seat. Insert the orifice into its seat inside the first stage body, as shown in the picture.

Assembling procedures

HZ 800057

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

7


Insert the backup ring into the HP housing, being careful not to scratch its internal sealing surface.


HZ 800057


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

8


After lubricating it carefully, insert the O-Ring into the balancing chamber.Note: a rich and thorough lubrication is unavoidable to make the HP valve work perfectly.


HZ 800057HZ800085

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

316

9


Place the piston spring on the balancing chamber and the HP piston inside the latter, as shown in the picture.Note:Make sure the hole through the HP piston stem is NOT blocked up with impurities.


HZ 800059


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

0


Insert the new HP piston jacket bush into the first stage body as shown in the picture.


HZ 800058

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

1


Insert the assembled HP valve into the first stage body as shown in the picture.


HZ 800056


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

2


Place the sintered filter on the valve as shown in the picture.


MC9 1st STAGE INT - DINMC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

3



Click for INT assembling procedures

Click for DIN assembling procedures


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

4




MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

5



After replacing the bracket nut O-Ring,

place the INT bracket between

the nut and the first stage body. Press

the nut onto the filter and overcome the spring resistance

down to the thread inside the first stage body. Screw the nut completely, keeping the first stage firmly on the work top, so that the O-ring will be placed correctly

into its seat.

Continua a page 184


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

6



Yoke nut blocking with dynamometric wrench: 30 N x m / 266 in-lbs

Kit OR DINHZ 800066


MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

7



HZ 800055

HZ 800067


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

8


After lubricating it, insert the DIN filter body O-Ring into its seat.



MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

317

9



Press the DIN filter body onto the filter and overcome the spring resistance down to the inner thread of the first

stage body. Screw the filter body

completely, keeping the first stage firmly on the work top, so that the O-ring will be placed correctly

into its seat.

MC9 1st STAGE DINMC9 1st STAGE DINMC9 1st STAGEService and Repair Operative Manual

JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

0



Tighten the first stage body in a vice through its threaded bar. Tighten the DIN filter body with a 24 mm. hexagonal dynamometric wrench, applying 30 N x m (266 in-lbs).


HZ 800067

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

1


After lubricating them carefully, insert the DIN connector O-Rings into their seats.



JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

2



After lubricating them carefully, insert the DIN connector O-Rings into their

seats.

HZ 800046


MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

3


Screw the DIN connector onto the relating thread of the DIN filter body, using a 6 mm. Allen wrench.Tighten it using a 6 mm hexagonal dynamometric wrench, applying 10 N x m (88.5 in-lbs).


HZ 800041


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

4


After connecting the HP valve including the filter through either the bracket nut (for INT model) or the DIN filter body (for DIN model), turn the body and insert the push pin into its seat.


HZ 800062

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

5



Insert the pin pusher and push

softly, to make sure the device works

correctly.

HZ 800082


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

6


Insert the diaphragm in the housing inside the body, making sure it that it is seated correctly in its operating position.Then, pressing lightly on the diaphragm, check that the mechanism functions correctly in its operating position.


HZ 800063

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

7


Screw the diaphragm closing disk completely, using a 30 mm dynamometric wrench, applying 30 N x m (266 in-lbs).


HZ 800064


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

8


Insert the spring washer into the first stage setting screw.


MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

318

9


Insert the spring guide plate onto the spring itself and connect the whole with the first stage as shown in the picture. Screw without over tightening the setting screw onto its threaded seat until the plate will adhere to the diaphragm.



JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

319

0


Screw the setting screw onto the threaded seat of the diaphragm closing disk, using a 6 mm. Allen wrench, before carrying out the correct setting of the first stage.


MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

319

1


• MC9 1st stage setting procedures, referring to the picture on page 193:• Connect the setting pressure gauge with one of the first stage LP ports• Connect the whole regulator (including both 1st and 2nd stages) with a 200 bars (2900 psi) pressurized tank,

or with an equally pressurized workbench.• Note: even though the regulator is overbalanced (that is, the intermediate pressure increases as tank pressure

decreases), it’s a good idea to calibrate the first stage to 200 bar / 2900 psi to properly control how the regulator functions. Intermediate pressure will rise slightly as pressure in the tank drops (circa + 0.6 bar / + 9 psi at tank 50 bar / 725 psi).

• Turn slowly the air valve on, while pressing the second stage air outlet button.• Do that some times more.

Setting


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

319

2


• Check the pressure on the gauge. MC9 first stage is correctly set at an intermediate pressure of 10 bars (146 psi). If it is different, close the air valve and discharge the regulator. Use a 6 mm. Allen wrench to turn clockwise (+) the setting screw, in order to increase the first stage intermediate pressure. Turning it anticlockwise (-), the pressure will on the contrary decrease.

• Note: make sure to discharge the regulator before setting the intermediate pressure, in order to avoid incorrect reading on the gauge.

• Make sure the intermediate pressure is reached swiftly and stays so, and does not increase after pressing the second stage discharge button for more times.

• After the setting, when pressing the second stage discharge button, the first stage pressure must decrease less than 1 bar (14,6 psi).

Setting

< 1 bar(14.6 psi)

MC9 1st STAGE

MC9

1st S

tage


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

319

3


Setting

Service Record

Client: ...................................................................................................................................................................... Record n.°............................................

Model: ........................................................................................................................................1st Stage serial number............................................

2nd Stage serial number............................................

Date of purchase:........................................................................................

Stated defect: ..........................................................................................................................................................................................................................

Operations performed

Full disassembly of the equipment and any accessories

Removal of previous lubricants

Washing of components in ultrasound machine with specific solution

Washing of components with specific solution

Rinsing and drying

Checking all components subject to wear and/or seal

Replacement of parts in the annual maintenance kit

Replacement of defective, worn or worn-out parts (see list)

Lubrication

Assembly and final check

Washing and cleaning after flooding

Manufacturer's recommended update

..................................................................

Calibration of first stage IP valve........................

Adjustment of second stage lever

Adjustment of Octopus second stage lever

Inhalation force calibration

Data check using test bench at different pressures

Pressure seal check

Valve functioning and seal check

....................................................................

Type of operation performed: ............................................................................................................................................................

Replacements parts according to the list: ....................................................................................................................................

Store this sheet until the next technical operation.

Location, stamp, and date...................................................................................... The Technician............................................

Warranty

Annual Overhaul

Special Maintenance

Notes ................................................................................................................................................................

..............................................................................................................................................................................

..............................................................................................................................................................................

..............................................................................................................................................................................

YES NO

a) ......................................................................................

b) ......................................................................................

c) ......................................................................................

d) ......................................................................................

e) ......................................................................................

f) ......................................................................................

Notes ............................................................................

............................................................................................

Replacement partsChecks and adjustments

Date of the next scheduled maintenance................................................................

MODEL SERIALNUMBER

DATE TECHNICIAN'SNAME

NOTES ON PROCEDURES(Date of the next

scheduled maintenance)

SIGNATUREDEALERNAME

Maintenance/Service Record


JANN

UARY

200

9 - R

EV. M

C9 /B

- ED

. C/1

319

4


Service Record

Download tabService Record table

Download tabMaintenance Card

http://cressi.com/easyUp/file/maintenance/ServiceRecordErogatoriCressiSub_en.pdf

http://cressi.com/easyUp/file/maintenance/SchedaRevisioneErogatoriCressiSub_en.pdf

Service and Repair Operative Manual MC9 1 STAGE · 2018. 5. 7. · MC9 1st AE MC9 1 st Ser R M...

Documents

Transcript of Service and Repair Operative Manual MC9 1 STAGE · 2018. 5. 7. · MC9 1st AE MC9 1 st Ser R M...