Serial Transmission System - smc.nu

Serial TransmissionSystem

Gateway System

Series EX510

Valve manifold

with SI unit

Input unit

GW unit

Output unit

CCompatible communication protocolsCompatible communication protocols

MAX 128 points (Input 64 points/Output 64 points)MAX 128 points (Input 64 points/Output 64 points)

An output unit is added. Applicable valve manifold series are expanded.

(The SY (plug-in) / SJ / SZ /SQ / VQ series are added.)

CAT.EU02-22 -UKB

16-point input unit(interlinks 8 connectors)

connectors

connectors

Auto switch

Flow switch

Pressure switch

Input device

16-point input unit(interlinks 16 connectors)

∗ Input units with covers

∗ The product is shown without a cover.

∗ The product is shown without a cover.

Two 2-wire auto switches can be connected to a single connector.

connectors

GW unit

Gateway System Serial Trans

Compatible communication protocolsCompatible communication protocols

Features 1

2 portsolenoid valve

Output equipment

Series EX510mission System

Valve, indicator light, relay, buzzer, etc. can be connected.

Manifold valve

with SI unit

Output unit

SY3000/5000(Plug-in)

SQ1000/2000

SJ2000/3000 SZ3000

VQ1000/2000

VQZ1000/2000/3000

S0700

SY3000/5000/7000/9000

SYJ3000/5000/7000

Features 2

Features 3

Features of Series EX510Conventional Adoption of Series EX510

Manifold valvewith SI unit Input unit Manifold valve

with SI unit

PLCProgrammable logic

controller

Input unit Input unit Manifold valvewith SI unit Input unit

Power supply Power supply

Manifold valvewith SI unit

PLCProgrammable logic

controller




More valves & sensors can be connected.Feature

CC-Link

DeviceNet

PROFIBUS-DP

3 master stations3 manifold

1 node1 manifold

1 node1 manifold

Compatible protocol Conventional type SI unit

CC-Link

DeviceNet

PROFIBUS-DP

3 master stations4 manifold/4-input unit

1 node4 manifold/4-input unit

1 node4 manifold/4-input unit

Compatible protocol Series EX510

GWSerial transmission system

EX510

Input unit Input unit

Input unit Input unit

• The introduction of the EX510 series makes it possible to connect more valves and sensors.

Connector cables result in wire-savings (including power supply cable)Feature

• A power supply cable for each slave unit was required in the past.


• With the introduction of the EX510 series, only a power supply cable to the GW unit is required.Connected to each unit is a branch cable which combines the lines for communication and power supply.

Branch cable

Communication lines

Power supply lines

There is no need to set the address for the SI and input units. Feature

• Setting the address for each unit was required in the past.

• With the introduction of the EX510 series only the address of the GW unit needs to be set.

Can easily change to a diffirent protocol.Feature

Compact SI unit Feature

Adoption of connectors which do not require any special tools for installationFeature

• After the introduction of the EX510 series, only the GW unit needs to be changed.

• In the past, all the part numbers of slave units were needed to be changed by returning it to the manufacturer and reordering (re-estimate, delivery time) it.

No special tools are required for the press-fitting the connectors of the branch cable connections and the e-con connectors for the sensor connections.

The output unit adopts a spring type terminal box, eliminating the need to tighten any retaining screws.

• The SI unit which connects output devices such as a solenoid valve, has a compact design compared with the conventional model. (Compactness: volume reduced by more than 60%)

60.8

3064

Conventional model (Series EX120) Series EX510

70

19.6

31

Only pliers are required for clamping. No need to strip the wire

Branch connector e-con connector

Lead wire Screw driver

Torque control and crimping work is unnecessary. Screwless construction. No tightening of retaining screws required.

Features 4

Delay in transmission of 1 ms or less Feature

Effectively use the unused points of the SI unitFeature

Valves which are independent from the manifold can be converted to serial transmission without purchasing new SI units.

The delay in transmission between the GW unit and SI unit/Output unit/Input unit is 1 ms or less.

Making I/O flexible Feature

The number of occupied points in the GW unit can be configured easily by setting a switch.

∗ Setting is different depending on the respective protocol. Refer to the specifications for details.

Input 64 points/Output 64 points (Initial setting) Example) Input 32 points/Output 32 points

Making I/O flexible

Input16 points

Input16 points

Input16 points

Input16 points

Output 16 points

Output 16 points

Output 16 points

Output 16 points

Input16 points

Input16 points

Output 16 points

Output 16 points

(Side view of the GW unit) are parts in use.

SI unit

Cable assemblyfor an output entry

Cable length of up to 20 metres is available.Feature

Input unit

Input unit Input unit Input unit

Valve

manifold

Valve

manifoldValve

manifold

Valve

manifold

Various units can be connected within a radius of 20 metres around the GW unit.

GW unit

Radius 20 metres

Features 5

ProtectionFeature

Each unit is protected against short circuiting from the power supply load.

The fuses for the Input / Output units are replaceable. Short circuit protection is integrated for the SI unit.

Replaceable fuse

Features 6

4-branch

input

4-branch

output

Communicationconnector

Power supply connector

EX510-GMJ1 EX510-GDN1 EX510-GPR1Model

®

Cover view

16

PWR(V)

PWR

BUS

OUTPUTINPUT

70 ±

0.2

5

4080

54 ± 0.2

64

5

25.7

60

COM A

COM B

COM C

COM D

OUTPUTINPUT

2 x ø4.5

Gateway SystemSerial Transmission System

Series EX510How to Order

CC-LinkDeviceNet

PROFIBUS-DP

MJ1DN1PR1

Communication protocol

MJ1EX510-G

Dimensions

GW Unit

Specifications

Communication protocol CC-Link (Ver.1.10) DeviceNet (Release2.0) PROFIBUS-DP (EN50170)GW type Remote device station

Rated voltage 24 VDC

Power supply voltage range

Power supply for input and control unit for GW: 24 VDC ±10%Power supply for output: 24 VDC +10%/–5% (with power drop warning at approx. 20 V)

Group 2 Only Server DPV0 Class 2

— EDS file GSD file

— Communication power supplyfor DeviceNet 11 to 25 VDC —

Current consumption100 mA or less (single GW unit)

—

Number of inputs/outputs

Number of input/output branchesBranch cableBranch cable lengthAmbient operating temperature/humidity

Ambient stored temperatureEnclosureApplicable standardsWeight (g)

Communication power supplyfor DeviceNet 50 mA or less

Input 4 branches/Output 4 branches4 core flat cable

Within 20 m–10 to 50°C/35 to 85% RH (no condensation)

–20 to 60°CIP20

UL, CSA, CE Note 2)

160 g (accessory included)

—

Communication speed156/625 kbps2.5/5/10 Mbps 125/250/500 kbps

9.6/19.2/45.45/93.75/187.5/500 kbps1.5/3/6/12 Mbps

[Usable I/O points]• Setting to occupy 2 stations

Input 32 points/Output 32 points

• Setting to occupy 3 stationsInput 64 points/Output 64 points

∗ Number of occupied stations can be changed by setting a switch.

Note 1) The file for using when setting the device automatically. Contact our sales representative for each file.Note 2) EMC directive 89/336/EEC; EN61000-6-2: 2001, EN55011: 1998+A1+A2

Mounting hole

Device data file Note 1)

Number of inputs: Max. 64 points /Number of outputs: Max. 64 points

Number of inputs/outputs can be changed respectively by setting a switch.• Number of inputs settings

0, 16, 32, 64 points• Number of outputs settings

0, 16, 32, 64 points

1

Parts Description

GW UnitNo. Description

Communication socket (BUS)

Power supply socket (PWR(V))

Power supply socket (PWR)

Branch connector (for outputs) on GW unit side

PE terminal

Mounting hole

Mounting groove for DIN rail

Communication connector

Power supply connector

Terminating resistor

Branch connector (for inputs) on GW unit side

Display, Switch setting part

Applications

1

2

3

4

5

6

7

8

9

10

11

12

For connecting with a network, using the communication connector (!0).

Supplies power for output devices, such a solenoid valve, using the power supply connector (!1).

Supplies power for input devices, as well as the Gateway control unit, using the power supply connector (!1).

Connects SI units (manifold valves) and output units, etc., using a branch cable (EX510-FC).

Connects input units, etc., using a branch cable (EX510-FC).

Displays the LEDs corresponding to the units condition and the switches for setting the adress and the communication speed.

Used for mounting the unit to a DIN rail.

Used for connecting the network cable.

Used for connecting the power supply cable.

Connects a terminating resistor to both end units of a transmission route.

Used for mounting the unit with two M4 screws.

Used for grounding.

Communication Connector Pin Assignment

EX510-GMJ1EX510-GDN1EX510-GPR1

Part no.

CC-Link (Ver.1.10)

DeviceNet (Release2.0)

PROFIBUS-DP (EN50170)

Communication protocolPin assignment and the corresponding wire colour

q

DA (Blue)

V-(Black)

VP

w

DB (White)

CAN_L (Blue)

RxD/TxD-N (Green)

e

DG (Yellow)

Drain

DGND

r

SLD

CAN_H (White)

RxD/TxD-P (Red)

t

FG

V+ (Red)

SHIELD

y

u

r

t

i

o

Communicationconnector (1 pc.)

Terminating resistor (1 pc.)∗ Attached to EX510-GPR1 only.

Power supply connector (2 pcs.)

Included accessories

q

w

!0!1

e

q w r te

2

!2

Series EX510Gateway SystemSerial Transmission System

3

Display Setting

Internal Circuit

Examples of Flexible I/O Settings

EX510-GMJ1 (CC-Link compatible)

Address setting

Mode setting

Setting of occupied stations

HOLD/CLR setting

Not used

Transmissionspeed setting

SW1

OFFON

OFFON

SW2

L RUN L ERRPWR(V) PWR

Display Contents Indicator light condition

PWR(V)The output power supply voltage is supplied as specified. The output power supply voltage is not supplied as specified.

Light is on.Light is off.

PWRWhen the input and the power for the Gateway is being supplied.When the input and the power for the Gateway is not being supplied.


L RUNWhen transmission is working properly. When transmission is interrupted.


COMA to D

When COM A to D are receiving data. When COM A to D are not receiving data.

Light is on.∗Light is off.

L ERR

When there is an error in the transmission. When setting the station number while being energised. When the transmission speed setting switch is changed. When the transmission is working properly.

Light is on.Light is on. (Blinks at 0.4 second intervals)Light is off.

654321ON10987654321ON

∗ Input unit (Input device) is connected and will illuminate when communication is working properly.

COM C COM DCOM A COM B

INPUT

Inte

rnal

cir

cuit

DC-DCconverter(insulated)

+24 V0 V

qw

COM D

INPUT

OUTPUT

+24 VRD+RD-0 V

qwer

+24 V0 V

Power supplyfor the input andthe Gatewaycontrol unit

Power supplyfor the outputs

+24 VTD+TD-0 V

qwer

COM A

INPUT

OUTPUT

+24 VRD+RD-0 V

qwer

+24 VTD+TD-0 V

qwer

(Brown)

DADBDG

SLDFG

PE

qw

qwert

The occupying number of the Gateway units can be changed easily by setting a switch.Consult the instruction manual for details. are parts in use.

Side view of the Gateway unit

3 stations occupied mode

Input/Output total 128 points

16 points

16 points

16 points

16 points

16 points

16 points

16 points

16 points

Input Output

2 stations occupied mode A


16 points

16 points

16 points

16 points

2 stations occupied mode B


8 points

8 points

8 points

8 points

8 points

8 points

8 points

8 points

Input: 16 points 4-branch settingsOutput: 16 points 4-branch settings



(at the time of shipping)

Series EX510

Input Output Input Output

4






MNS

When the power supply is OFF, off-line, or checking the MAC ID duplication.When I/O connection is on stand by. (On-line state)I/O connection installation is completed. (On-line state)I/O connection, time-out (Light degree of communication error)MAC ID duplication error, or BUS OFF error (Heavy degree ofcommunication error)

Light is off.Green light blinks.Green light is on.Red light blinks.Red light is on.

COMA to D



∗ Input unit (Input device) is connected and will illuminate when communication is working properly.

The occupying number of the Gateway units can be changed easily by setting a switch.The number of occupied inputs and outputs can be set respectively. (Figures below are examples of the flexibility of setting the output occupied numbers.)Consult the instruction manual for details.

are parts in use.


SW1

OFFON

OFFON

SW2

MNSPWR(V) PWR

654321ON10987654321ON

Address setting

Number of input settings

Number of output settings

Communicationspeed setting

HOLD/CLR setting

HW/SW setting


INPUT


V-CAN_L

DrainCAN_H

V+

qwert

qw

PE

COM D

INPUT

OUTPUT

+24 VRD+RD-0 V

qwer

+24 V0 V

+24 V0 V

qw

+24 VTD+TD-0 V

qwer

COM A

INPUT

OUTPUT

+24 VRD+RD-0 V

qwer

+24 VTD+TD-0 V

qwer

Communicationpart

Insulation circuit(Photo-coupler)

CANtransceiver

DC-DCconverter(not insulated)

(Brown)

Power supplyfor the inputs andthe Gatewaycontrol unit

Power supply for the outputs



16 points

16 points

16 points

16 points

16 points

16 points

16 points

16 points

Input: 16 points 4-branch settingsOutput: Unused settings


16 points

16 points

16 points

16 points



16 points

16 points

16 points

16 points

8 points

8 points

Input: 16 points 4-branch settingsOutput: 16 points 1-branch setting


16 points

16 points

16 points

16 points 16 points



16 points

16 points

16 points

16 points

8 points

8 points

8 points

8 points



16 points

16 points

16 points

16 points

16 points

16 points


4

Gateway SystemSerial Transmission System Series EX510

EX510-GDN1 (DeviceNet compatible)

Display Setting

Internal Circuit

Inte

rnal

cir

cuit


Input Output Input Output Input Output


16 points

16 points

16 points


8 points 16 points


16 points

16 points

16 points

16 points

16 points

16 points

8 points

8 points 16 points

5



Input Output Input Output






BFWhen PROFIBUS-DP communication is working improperly.When PROFIBUS-DP communication is working properly.


COMA to D



DIAWhen DIA is working improperly.When DIA is working properly.


∗ Input unit (Input device) is connected will illuminate when communication is working properly.

The occupying number of the Gateway units can be changed easily by setting a switch.The number of occupied inputs and outputs can be set respectively. (Figures below are examples of the flexibility of setting the input occupied numbers.)Consult the instruction manual for details.

Address setting

Number of input settings

Number of output settings

HOLD/CLRsetting

Not used

SW1

OFFON

OFFON


SW2

BF DIAPWR(V) PWR

654321ON10987654321ON

INPUT


+24 V0 V

qw

COM D

INPUT

OUTPUT

+24 VRD+RD-0 V

qwer

+24 V0 V

qw

+24 VTD+TD-0 V

qwer

COM A

INPUT

OUTPUT

+24 VRD+RD-0 V

qwer

+24 VTD+TD-0 V

qwer

(Brown)

VPR x D/T x D-N

DGNDR x D/T x D-P

SHIELD

qwert

PE

+5 V

GND



16 points

16 points

16 points

16 points

16 points

16 points

16 points

16 points

16 points

16 points

16 points

16 points

Input: Unused settings Output: 16 points 4-branch settings




8 points

8 points

16 points

16 points

16 points

16 points



8 points

8 points

8 points

8 points

16 points

16 points

16 points

16 points


Display Setting

EX510-GPR1 (PROFIBUS-DP compatible)

Series EX510

Internal Circuit

Inte

rnal

cir

cuit




Input Output

Power supplyfor the inputs andthe Gatewaycontrol unit

are parts in use.


6

Specifications

How to Order

DimensionsEX510-DX1 EX510-DX2

Input Unit

NPB

NPN output

PNP output

2-wire type

Compliant sensor

EX510-DX

Mounting example 1

Bracket (accessory for EX510-DX1)

Mounting example 2

35.1

30.8

5.6

40

19.8 ± 0.2

33.5

13 ±

0.2

916.3

80

31

2 x M42 x M4

60

PWR

2 x ø4.5

5

Shown with cover removed.

Mounting hole

DIN rail

70 ±

0.2

80

60

40

30 ± 0.251 10.5

N

1 connector, 2-input type


Note 1) B (2-wire type) is available with 1 connector, 2-input type only.

12

Unit type

1

EX510-DXN EX510-DXP, DXB1Model

Input type

Number of inputs

Sensor supply voltage

Max. sensor supply current

Consumption current

Input resistance

Rated input current

ON voltage/ON current

OFF voltage/OFF current

Display

Weight

NPN input PNP input

16 points

24 VDC

0.2 A/1 point, 0.9 A/1 unit

100 mA (Input unit internal parts)

5.6 kΩApprox. 4 mA

Green LED (illuminated when ON)

17 V or greater/2.5 mA or greater(Between input terminal and

for sensor + 24 VDC)

17 V or greater/2.5 mA or greater(Between input terminal and

for sensor 0 VDC)

7 V or less/1 mA or less(Between input terminal and

for sensor + 24 VDC)

7 V or less/1 mA or less(Between input terminal and

for sensor 0 VDC)

EX510-DX1: 90 gEX510-DX2: 110 g

(accessories included)

Bracket



Replaceable fuse(EX9-FU10)


Parts Description

!0

i

y

q

y

r

t

i

o

q

t

e

rwu

e

w

!1


CN0CN1CN2CN3CN4CN5CN6CN7

0123456789101112131415

PWR

0123

891011

12131415

4567

EX510-DX1




PWR

1

3

5

7

9

11

13

15

0123456789101112131415

0123

891011

12131415

4567

EX510-DX2

EX510

4 3 2 1

Branch connector (2 pcs.)(EX510-LC1)


Marker labelBracket

∗ Attached toEX510-DX1 only

Series EX510

7

Input UnitNo. Description

Branch connector on the input unit side

LED for power supply

LED for display

Fuse

e-con connector

Mounting hole

Mounting groove for DIN rail

Cover

Applications

1

2

3

4

5

6

7

8

For connecting with the GW unit, by press-fitting the branch connector (o) to the branch cable (EX510-FC).

Light ON: Power supply ON (Normal) stateLight OFF: Power supply OFF state

Light ON: When the input for sensor signal is turned ON.Light OFF: When the input for sensor signal is turned OFF.

For attaching to a DIN rail or when mounting with screws to the accessory bracket (!0).


For protecting the sensor cables. Place the marker label (!1) on the top of the cover.

Replaceable fuse (EX9-FU10)

Connecting sensor, etc.

8

Internal Circuits and Wiring Examples

• EX510-DXB1 ... 2-wire type input unit (1 connector, 2-input type)

• EX510-DXN1 ... Input unit for NPN (1 connector, 2-input type)

• EX510-DXP1 ... Input unit for PNP (1 connector, 2-input type)

DC-DCconverter

(notinsulated)

For input +24 V

RD (+)RD (–)

For input 0 V

q

w

e

r

q

w

e

r

0 V

0 V

CN0 to CN7Fuse

(e-con)

CN0

+24

IN0

IN1

+24

+24

IN2

IN3

+24

+24

IN4

IN5

+24

+24

IN6

IN7

+24

+24

IN8

IN9

+24

+24

IN10

IN11

+24

+24

IN12

IN13

+24

+24

IN14

IN15

+24

CN1 CN2 CN3 CN4 CN5 CN6 CN7

For sensor +24 V

Input w

Input q

For sensor +24 V

12

34

1: DC (+)2: Input w3: DC (+)4: Input q

(Brown)(Blue)(Brown)(Blue)

Wiring example: D-M9B(2-wire type auto switch)

Branch connectoron the input unit side

+24

IN0

IN1

0

+24

IN2

IN3

0

+24

IN4

IN5

0

+24

IN6

IN7

0

+24

IN8

IN9

0

+24

IN10

IN11

0

+24

IN12

IN13

0

+24

IN14

IN15

0

12

34

DC-DCconverter

(notinsulated)

For input +24 V

RD (+)RD (–)

For input 0 V

q

w

e

r

q

w

e

r

CN0 to CN7Fuse

(e-con)

CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7

For sensor +24 V

Input w

Input q

For sensor 0 V

Wiring example: ZSE40(Pressure switch NPN 2 outputs)

1: DC (+)2: Input w3: DC (–)4: Input q

(Brown)(White)(Blue)(Black)

+24 V

+24 V

+24

IN0

IN1

0

+24

IN2

IN3

0

+24

IN4

IN5

0

+24

IN6

IN7

0

+24

IN8

IN9

0

+24

IN10

IN11

0

+24

IN12

IN13

0

+24

IN14

IN15

0

12

34

1: DC (+)2: Input w3: DC (–)4: Input q

(Brown)(White)(Blue)(Black)

DC-DCconverter

(notinsulated)

For input +24 V

RD (+)RD (–)

For input 0 V

q

w

e

r

q

w

e

r

CN0 to CN7Fuse

(e-con)


For sensor +24 V

Input w

Input q

For sensor 0 V

Wiring example: ZSE40(Pressure switch PNP 2 outputs)

0 V

0 V




Inte

rnal

cir

cuit

Inte

rnal

cir

cuit

Inte

rnal

cir

cuit



+24 V

q

w

e

r

q

w

e

r+24 V

+24

IN0

IN1

0

+24

IN2

IN3

0

+24

IN4

IN5

0

+24

IN6

IN7

0

+24

IN8

IN9

0

+24

IN10

IN11

0

+24

IN12

IN13

0

+24

IN14

IN15

0

+24

IN1

NC

0

+24

IN3

NC

0

+24

IN5

NC

0

+24

IN7

NC

0

+24

IN9

NC

0

+24

IN11

NC

0

+24

IN13

NC

0

+24

IN15

NC

0

12

34

q

w

e

r



0 V

q

w

e

r

q

w

e

r0 V

+24

IN0

IN1

0

+24

IN2

IN3

0

+24

IN4

IN5

0

+24

IN6

IN7

0

+24

IN8

IN9

0

+24

IN10

IN11

0

+24

IN12

IN13

0

+24

IN14

IN15

0

+24

IN1

NC

0

+24

IN3

NC

0

+24

IN5

NC

0

+24

IN7

NC

0

+24

IN9

NC

0

+24

IN11

NC

0

+24

IN13

NC

0

+24

IN15

NC

0

12

34

q

w

e

r

Series EX510

9


For input 0 V

For sensor +24 V

Input w

Input q

For sensor 0 V

For sensor +24 V

NC

Input w

For sensor 0 V

Wiring example: D-M9N(3-wire type auto switch, NPN output)

DC-DCconverter

(notinsulated)

CN0, 2, 4, ..., 14

CN1, 3, 5, ..., 15

Fuse

(e-con)

1: DC (+)2: NC3: DC (–)4: Input

(Brown)

(Blue)(Black)

• EX510-DXN2 ... Input unit for NPN (1 connector, 1 input type)


Inte

rnal

cir

cuit

For input +24 V

RD (+)

RD (–)

For input 0 V

For sensor +24 V

Input w

Input q

For sensor 0 V

For sensor +24 V

NC

Input w

For sensor 0 V

Wiring example: D-M9P(3-wire type auto switch, PNP output)

DC-DCconverter

(notinsulated)

CN0, 2, 4, ..., 14

CN1, 3, 5, ..., 15

Fuse

(e-con)

1: DC (+)2: NC3: DC (–)4: Input

(Brown)

(Blue)(Black)

• EX510-DXP2 ... Input unit for PNP (1 connector, 1 input type)


Inte

rnal

cir

cuit

For input +24 V

RD (+)

RD (–)

How to Order

DimensionsEX510-DY

NP

NPN output

PNP output

Output specification

EX510-DY P

Terminal box type (Internal power supply)

Terminal box type (External power supply)

34

Connector type

3

Specifications

EX510-DYN3Model

Output type

Rated load voltage

Power supply type

Applicable cable for power supply connector

Number of outputs

Output connector type

Applicable cable

Max. load current

Protection

Current consumption

Weight

NPN output (sink type)

EX510-DYP3PNP output (source type)

EX510-DYN4NPN output (sink type)


24 VDC

16 points

Spring type

0.08 to 1.5 mm2 (AWG16 to 28)

Built-in short circuit protection

50 mA or less (inside a unit)

130 g (including accessories)

Internal power supply (supplied by GW unit)

—

External power supply (supplied by power supply connector)

0.14 to 1.5 mm2 (AWG16 to 26)

Meet the following 3 conditions:1. 0.5 A or less per point2. 1 A or less per unit 3. The total current for OUT0 to

7 must be 1 A or less. The total current for OUT8 to 15 must be 1 A or less.

Meet the following 3 conditions:1. 0.5 A or less per point2. 3 A or less per unit 3. The total current for OUT0 to

7 must be 1.5 A or less. The total current for OUT8 to 15 must be 1.5 A or less.

51

8060


Fixed with screws

0V +24V

2 x ø4.5

PWR

COM

0+--

1+2+3+4+5+

6+7+8+9+10+

11+12+13+14+15+

5A

30 10.5

705

5A

+ 15 + 14 + 13 + 12 + 11

+ 10 + 9 + 8 + 7 + 6

+ 5 + 4 + 3 + 2 + 1

- - + 0

COM

0

1

5to

to

to

6

10

11

15

PWR

0123

4567

891011

1213141515141312

111098

7654

3210

+24V0V


Output Unit

10

q

o

u


CN1

CN2

CN3

CN4

0V 24V

0123

4567

891011

12131415

0

1 5

6

10

11

15

PWR

COM

0+--

1+2+3+4+5+

6+7+8+9+10+

11+12+13+14+15+

w

t

e

r

!0

i

y

q

EX510

4 3 2 1

OUTPUT

Branch connector (2 pcs.)(EX510-LC1) Marker label


DC-DCconverter

(notinsulated)

Internal circuit diagram

Common for driving a load (–)Common for driving a load (–)Common for driving a load (+)OUT0

Common for driving a load (+)OUT5, 10, 15Common for driving a load (+)OUT4, 9, 14Common for driving a load (+)OUT3, 8, 13Common for driving a load (+)OUT2, 7, 12Common for driving a load (+)OUT1, 6, 11

NPNoutput

NPNoutput

NPNoutput

For output +24 VTD (+)TD (–)

For output 0 V

0 V

0 V

0 V

CN2, 3, 4

CN1

qwer

qwer

qwertyuio!0

• EX510-DYN3 ... Output unit for NPN (Internal power supply type)

!1 !2

Branch connectoron the output unit side

Inte

rnal

cir

cuit

Output UnitNo. Description

Branch connector on the output unit side


Cover

LED for communications

LED for display

Fuse

Output terminal box

Mounting hole

Mounting groove

Terminal box for external power supply

Applications

1

2

3

4

5

6

7

8

9

10

For connecting with the GW unit, by press-fitting the branch connector (!1) to the branch cable (EX510-FC).

Used for mounting the unit on a DIN rail.


Light ON: When receiving dataLight OFF: When there is no communication data.

Light ON: When the output signal is turned on.Light OFF: When the output signal is turned off.

Terminal for power supply(EX510-DYN4, EX510-DYP4 only)


For protecting the output load cable. Place the marker label (!2) on the top of the cover.

Replaceable fuse

Connect on output device such as a solenoid valve, etc.

DescriptionFunctions

CN1No.

Common for driving a load (–)

Common for driving a load (+)

OUT0

Terminal Block Connector (CN1)


CN3No.

CN2 CN4






Terminal Block Connector (CN2, CN3, CN4)

COM

COM

COM

Output

1

2

3

4

COM

Output

COM

Output

COM

Output

COM

Output

COM

Output

1

2

3

4

5

6

7

8

9

10

OUT5

OUT4

OUT3

OUT2

OUT1

OUT10

OUT9

OUT8

OUT7

OUT6

OUT15

OUT14

OUT13

OUT12

OUT11

41 2 3

41 2 3 85 6 7 910

Parts Description

11

Series EX510



CN1No.


Description

COM

Output

COM

Output

COM

Output

COM

Output

COM

Output

Functions

1

2

3

4

5

6

7

8

9

10

CN3No.

CN2 CN4






OUT5

OUT4

OUT3

OUT2

OUT1

OUT10

OUT9

OUT8

OUT7

OUT6

OUT15

OUT14

OUT13

OUT12

OUT11


COM

COM

COM

Output

1

2

3

4



OUT0

41 2 3

41 2 3 85 6 7 910


CN1No.



OUT0


COM

COM

COM

Output

1

2

3

4


CN3No.

CN2 CN4






OUT5

OUT4

OUT3

OUT2

OUT1

OUT10

OUT9

OUT8

OUT7

OUT6

OUT15

OUT14

OUT13

OUT12

OUT11


COM

Output

COM

Output

COM

Output

COM

Output

COM

Output

1

2

3

4

5

6

7

8

9

10

41 2 3

41 2 3 85 6 7 910

• EX510-DYP3 ... Output unit for PNP (Internal power supply type)

• EX510-DYN4 ... Output unit for NPN (External power supply type)


Common for driving a load (+)Common for driving a load (+)Common for driving a load (–)OUT0

Common for driving a load (–)OUT5, 10, 15Common for driving a load (–)OUT4, 9, 14Common for driving a load (–)OUT3, 8, 13Common for driving a load (–)OUT2, 7, 12Common for driving a load (–)OUT1, 6, 11

PNPoutput

PNPoutput

+24 V

+24 V

+24 V

CN2, 3, 4

CN1

DC-DCconverter

(notinsulated)

PNPoutput


For output 0 V

qwer

qwer

qwertyuio!0

Common for driving a load (–)Common for driving a load (–)Common for driving a load (+)OUT0

Common for driving a load (+)OUT5, 10, 15Common for driving a load (+)OUT4, 9, 14Common for driving a load (+)OUT3, 8, 13Common for driving a load (+)OUT2, 7, 12Common for driving a load (+)OUT1, 6, 11

0 V

0 V

0 V

CN2, 3, 4

CN1

For output 0 VFor output +24 V


NPNoutput

NPNoutput

NPNoutput


For output 0 V

External powersupply connector

qwer

qwer

qw

qwertyuio!0

DC-DCconverter

(notinsulated)



Inte

rnal

cir

cuit

Inte

rnal

cir

cuit

12



41 2 3

1041 2 3 85 6 7 9Description

COMOutputCOM

OutputCOM

OutputCOM

OutputCOM

Output

Functions

12345678910

CN3No.

CN2 CN4Common for driving a load (–)





OUT5

OUT4

OUT3

OUT2

OUT1

OUT10

OUT9

OUT8

OUT7

OUT6

OUT15

OUT14

OUT13

OUT12

OUT11


Description

COMCOMCOM

Output

Functions

1234

CN1No.


Common for driving a load (–)OUT0


VX21VX22VX23

MaterialBody

C37Stainless steel

SeriesSealNBRFKM

EPDMPTFE

Valve type

N.C.N.O.

Port size

1/8 to 1/2

Orifice diameter[mmø]

2 to 10

Rated voltage[V]

DC 24

Power consumption[W]

4.5

7.0

10.5

VX

VCW20VCW30VCW40

MaterialBody

C37Stainless steel

SeriesSealNBRFKM

EPDMPTFE

Valve type

N.C.N.O.

Port size

1/8 to 3/4


2 to 10

Rated voltage[V]

DC 24


6.0

8.0

11.5

VCW

VDW10VDW20VDW30

MaterialBody

C37Stainless steel

NBRFKM

SeriesSeal

Valve type Port size

M5 to 1/4N.C.


1 to 4

Rated voltage[V]

DC 24


2.5

3.0

3.0

VDW

Direct Operated 2 Port Solenoid Valve

Connection to Output Equipment

The output unit can be connected to 2-port solenoid valves such as the VX, VCW, VDW series and any other 3-port valves. Pay attention to the applicable cable and maximum load current when selecting a solenoid valve. The 2-port valves other than those shown below can be used as long as they meet the conditions; operating environment (enclosure, etc.), applicable cable and the maximum load current. Shown below is the typical 2-port solenoid valve. Additionally, we recommend a model with surge voltage suppressor is used for the 2-port solenoid valve.

Example) In the case of using 5 VX23 series (rated voltage: 24 VDC / power consumption: 10.5 W) (calculated under the condition with 5 valves turned on simultaneously)

Operating current per point for one valve10.5 W 24 V = 0.44 A ..... Meets the output unit load current requirement 1.

Therefore, the total current of the output unit is:10.5 (W) 24 (V) x 5 (pcs.) = 2.2 (A) ..... Therefore only the external power supply type can meet condition 2. The internal power supply type cannot be used.

Based on condition 3, The total current for OUT0 to 7 and OUT8 to 15 are 1.5 A respectively. Therefore, 3 VX valves can be wired to either of the 3 points for OUT0 to 7. (1.32 A for OUT0 to 7) and2 VX valves can be wired to either of the 2 points OUT8 to 15. (0.88 A for OUT8 to 15)

Other outputs can be made available by reducing the total number of the occupied points for simultaneous operation.

• EX510-DYP4 ... Output unit for PNP (External power supply type)

+24 V

+24 V

+24 VDC-DC

converter(not

insulated)

Common for driving a load (+)Common for driving a load (+)Common for driving a load (–)OUT0

Common for driving a load (–)OUT5, 10, 15Common for driving a load (–)OUT4, 9, 14Common for driving a load (–)OUT3, 8, 13Common for driving a load (–)OUT2, 7, 12Common for driving a load (–)OUT1, 6, 11

CN2, 3, 4

CN1

For output 0 VFor output +24 V


PNPoutput

PNPoutput

PNPoutput


For output 0 V

qwer

qwer

qwertyuio!0

qw

EX510-DYN3Model

Output type

Power supply type

Max. load current

NPN output (sink type)


EX510-DYN4NPN output (sink type)


Internal power supply (supplied by GW unit) External power supply (supplied by power supply connector)

Meet the following 3 conditions:1. 0.5 A or less per point2. 1 A or less per unit3. Total current for OUT 0 to

7 must be 1 A or less.Total current for OUT 8 to 15 must be 1 A or less.

Meet the following 3 conditions:1. 0.5 A or less per point2. 3 A or less per unit3. Total current for OUT 0 to

7 must be 1.5 A or less.Total current for OUT 8 to 15 must be 1.5 A or less.

Load Current Requirement



Inte

rnal

cir

cuit

External powersupply connector

Series EX510

13

Model

16 points

24 VDC

Built-in short circuit protection

50 mA or less (SI unit internal parts)

EX510-S01: 40 g EX510-S01A, B: 80 gEX510-S02: 50 g EX510-S02A, B, C: 90 g (including accessories)

Meet the following 3 conditions:

Output type

Number of outputs

Rated load voltage

Max. load current

Protection

Current consumption

Weight

EX510-S001, S002NPN output (sink type)

EX510-S101, S102PNP output (source type)

Specifications

How to Order

NPN output (common (+))

PNP output (common (–))

01

Output specification Mounting specification

0 0EX510-S

Dimensions

-AB

C

Screw mountingMounting on DIN rail vertically

Mounting on DIN rail horizontallyMounting on DIN rail horizontally

(Dedicated for the SJ manifold) Note)

31

EX510-S01AEX510-S01

EX510-S01B

EX510-S02C

44

33

COM

PWR

COM

PWR

58

64 2 x ø3.4Mounting hole

70

19.6

COM

PWR

14

12

Non-plug-in manifold

Plug-in manifold

Applicable valve manifold

1

Note) Applicable for EX510-S02 only.

COM

PWR

47.6

(24.

5)


SI Unit

1. 0.25 A or less per point2. 1.4 A or less per unit3. Total current for OUT 0 to 7 must be 1 A or less.

Total current for OUT 8 to 15 must be 1 A or less.

14

Parts Description

15

EX510-S01B

EX510-S02 EX510-S02A(Series SY, VQ)

EX510-S02B(Series SZ, SQ)

EX510-S02C(Series SJ)

EX510-S01(Series SY, SYJ, S0700, VQZ)

EX510-S01A(Series SY (Type 45))


Connector lock pin(1 pc.)

Branch connector (2 pcs.)(EX510-LC1)

EX510

4 3 2 1

o !0

COM

PWR01

89

67

1415

CN3

CN2 CN1

CN0

CN7

CN6 CN5

CN4

1234

q e

w r

t

SI UnitNo. Description

Branch connector on the SI unit side


LED for communications

Mounting hole

Connector for connecting a load

Mounting bracket

Connector lock pin insertion part

Coversion cable assembly

Applications

1

2

3

4

5

6

7

8

For connecting with the GW unit, by press-fitting the branch connector (o) to the branch cable (EX510-FC).

The cable assembly used for connection with the plug-in valve manifold.


Light ON: When receiving dataLight OFF: When there is no communication data.

Can be mounted on a DIN rail.


Used for securing the output connectors in a unit with the connector lock pin (!0). (EX510-S02 is inserted.)

Connects an output device such as a solenoid valve, etc.

Series EX510

i

It is possible to order a valve manifold with SI unit from the valve series listed in the brackets below. For further information, please refer to the individual valve/manifold catalogues. Also, you can change the system of your device by retrofitting the SI unit to an already purchased manifold.

u u

y

u

i

u

i

u

i

EX510-S002/NPN output

EX510-S102/PNP output

EX510-S001/NPN output

EX510-S101/PNP output


NPNoutput

NPNoutput


For output 0 V

For load +24 V OUT0OUT1For load +24 V

0 V

0 V

qwer

For load +24 V OUT14OUT15For load +24 V

rewq

rewq

... ...

(Connector for connecting a load)

Load

Load

Load

Load

CN0

CN7

+––+

+––+


NPNoutput

NPNoutput


For output 0 V

0 V

0 V

OUT0OUT1OUT2OUT3

For load +24 VFor load +24 VNot connectedNot connectedOUT15OUT14

......

......

NPNoutput

0 V

......

(Output connector)

......

......

......

rewq

rewq

rewq

qwer

qwer

!5!6!7!8!9@0


Load

LoadCN0

+––+

......

Load

LoadCN7

+––+


For output 0 V

PNPoutput

PNPoutput

+24 V

+24 V

qwer

rewq

rewq

OUT0For load 0 VFor load 0 VOUT1

OUT14For load 0 VFor load 0 VOUT15

(Connector for connecting a load)


PNPoutput

PNPoutput


For output 0 V

+24 V

+24 V

OUT0OUT1OUT2OUT3

For load 0 VFor load 0 VNot connectedNot connectedOUT15OUT14

......

......

......

......

PNPoutput

+24 V

......

......

(Output connector)

rewq

rewq

rewq

qwer

qwer

!5!6!7!8!9@0





Branch connector on the SI unit side In

tern

al c

ircu

itIn

tern

al c

ircu

itIn

tern

al c

ircu

itIn

tern

al c

ircu

it

Connector forconnecting a load

Connector forconnecting a load

16


17

5 Port Solenoid ValvesEX510 Serial Wiring Compatible

SY

Sonic conductance: C[dm3/(s bar)]

(representative value)Series

ø4

Piping with One-touch fittingsMetric size Inch size

Thread piping

SY3000SY5000SY7000SY9000

1.12.84.5

10.0

Applicablecylinder

size (reference)

ø40ø63ø80ø100

ø6

ø8

ø10

ø12

ø5/32"

ø1/4"

ø5/16"

ø3/8"

M5

1/8

1/4

3/8

Port size for A, B ports

VQZ



ø3.2


Thread piping

VQZ1000VQZ2000VQZ3000

1.22.03.9

Applicablecylinder

size (reference)

ø40ø63ø80

ø4

ø6

ø8

ø10

ø1/8"

ø5/32"

ø1/4"

ø5/16"

ø3/8"

M5

1/8

1/4


SYJ



ø4


Thread piping

SYJ3000SYJ5000SYJ7000

0.460.832.9

Applicablecylinder

size (reference)

ø25ø40ø50

ø6

ø8

ø5/32"

ø1/4"

ø5/16"

M3

M5

1/8


S0700



ø3.2


Threadpiping

S0700 0.36

Applicablecylinder

size (reference)

ø20 ø4

ø1/8"

ø5/32"

M5


For details, refer to the catalogue of each product.

VQ



ø3.2


Thread piping

VQ1000VQ2000

1.03.2

Applicablecylinder

size (reference)

ø40ø63

ø4

ø6

ø8

ø1/8"

ø5/32"

ø1/4"

ø5/16"

M5

10-32UNF


Plug-in Type Manifold

SJ



ø2

Piping with One-touch fittingsMetric size

Thread piping

SJ2000SJ3000

0.360.56

Applicablecylinder

size (reference)

ø25ø32

ø4

ø6

M3

M5


SZ




Threadpiping

SZ3000 0.77

Applicablecylinder

size (reference)

ø32ø4

ø6

ø5/32" ø1/4" M5


SY




SY3000SY5000

1.12.8

Applicablecylinder

size (reference)

ø40ø63

ø4

ø6

ø8

ø5/32"

ø1/4"

ø5/16"


SQ



ø3.2


Thread piping

SQ1000SQ2000

0.832.9

Applicablecylinder

size (reference)

ø32ø63

ø4

ø6

ø8

ø1/8"

ø5/32"

ø1/4"

ø5/16"

M5

10-32UNF


For details, refer to the catalogue of each product.

18


r e-con connectorw Branch

connector

t Fuse

q Branch cable

e Cable assembly for output entry

Output unit

System Composition / Options

How to Order

EX510-LC1

q Branch cableA 4 core flat cable is required for connecting between units.

w Branch connector (Unit 1 pc.)Connector required for connecting a branch cable to each unit.Two branch connectors are attached to the SI unit, the input unit and the output unit respectively.

Cable length (L)

How to Order

EX510-FC

010205102060

1 m 2 m 5 m10 m20 m60 m

10

10.1

6 ±

0.40

L

Brown: +24 VBlack: Communications +

White: Communications –Blue: 0 V

(Reference: AWG18)

EX510

4 3 2 1

(When press-fitting)

Electrical specifications

1000 VAC 1 minute(Leak current 1 mA or less)

Rated voltage

Rated current

Contact resistance

Withstand voltage

24 VDC

Max. 5.0 A

20 mΩ or less

Series EX510


GW unit

Input unit

Input unit

Auto switch

Flow switch

Pressure switch

Input device

* The maximum length of a branch cable for the EX510 series should be 20 metres or less.

19

Fuse

e Cable assembly for output entryCable assembly for connecting the unused outputs in the SI unit.

r e-con connector Connector for connecting a sensor to the input unit (EX510-DX).Refer to the connector part numbers which are applicable for each sensor.

t Replacement fuseReplacement fuse for the input unit (EX510-DX) and the output unit (EX510-DY).

EX510-VSS

+

–

L20 20

ø2.

8

EX510-VWQ

AC

B

L20 20

ø2.

8

BC

A

EX510-VSQ

BC

A

L20 20

ø2.

8

How to Order

ZS-28-Ce-con

EX510-VWS

–

+

+

–

L20 20

ø2.

8

∗ The cable may be pulled out if the pulling force is 12 N or greater.

Cable length (L)

How to Order

EX510-V

1030

1 m3 m

OutputSW

1 point2 points

10S SValve connector

-SQ

NoneFor SY, SYJ seriesFor VQ, VQZ series

SMC part no. (1 pc.)

ZS-28-CA-1ZS-28-CA-2ZS-28-CA-3ZS-28-CA-4ZS-28-CA-5

OrangeRed

YellowBlue

Green

0.6 to 0.90.9 to 1.01.0 to 1.151.15 to 1.351.35 to 1.60

0.1 to 0.5(AWG26 to 20)

3-1473562-41-1473562-41473562-42-1473562-44-1473562-4

Cover colour Compliant wirediameter (ø)

Nominal crosssectional area (mm2) Tyco Electronics AMP K.K. part no.

Applicable Wire


ZS-28-CZS-28-C-1ZS-28-C-2ZS-28-C-3ZS-28-C-4ZS-28-C-5

RedYellowOrangeGreenBlueGray

0.8 to 1.01.0 to 1.21.2 to 1.61.0 to 1.21.2 to 1.61.6 to 2.0

0.14 to 0.3(AWG26 to 24)

0.3 to 0.5(AWG22 to 20)

37104-3101-000FL37104-3122-000FL37104-3163-000FL37104-2124-000FL37104-2165-000FL37104-2206-000FL


Nominal crosssectional area (mm2) Sumitomo 3M Ltd. part no.


— Clear Up to 1.50.08 to 0.5

(AWG28 to 20) XN2A-1430∗


Nominal crosssectional area (mm2) OMRON Corp. part no.

ProductSwitchseries

D-A9D-M9D-YD-Z73D-Z76D-Z80Z/ISE1 Note 1)

Z/ISE2 Note 1)

Z/ISE30Z/ISE40 Note 2)

Z/ISE50 Note 2)

Z/ISE60 Note 2)

ISE7PF2A7PF2W7

Autoswitch

Pressureswitch

Flowswitch

e-con part numberTyco Electronics AMP K.K.

SMC part no.ZS-28-CA-2ZS-28-CA-2ZS-28-CA-3ZS-28-CA-2ZS-28-CA-3ZS-28-CA-3ZS-28-CA-3ZS-28-CA-3ZS-28-CA-3ZS-28-CA-3ZS-28-CA-3ZS-28-CA-3ZS-28-CA-4ZS-28-CA-4ZS-28-CA-4

Manufacturer's part no.1-1473562-41-1473562-41473562-41-1473562-41473562-41473562-41473562-41473562-41473562-41473562-41473562-41473562-42-1473562-42-1473562-42-1473562-4

ZS-28-CZS-28-CZS-28-CZS-28-CZS-28-C-1ZS-28-C-1ZS-28-C-1ZS-28-C-1ZS-28-C-1ZS-28-C-1ZS-28-C-1ZS-28-C-1ZS-28-C-1ZS-28-C-1ZS-28-C-1

37104-3101-000FL37104-3101-000FL37104-3101-000FL37104-3101-000FL37104-3122-000FL37104-3122-000FL37104-3122-000FL37104-3122-000FL37104-3122-000FL37104-3122-000FL37104-3122-000FL37104-3122-000FL37104-3122-000FL37104-3122-000FL37104-3122-000FL

SMC part no. Manufacturer's part no.Sumitomo 3M Limited

Note 1) Grommet type onlyNote 2) Connect 2 outputs. Avoid connecting an analogue output and an auto shift input to a connector.

These need to be wired separately. Please consult SMC for applicable connector part numbers other than shown above.

Refer to each connector manufacturer for detailed information on the connectors.

20

Electrical specificationsPart no.

Applicable model

Rated currentRated insulation capacityFuse resistance value

EX9-FU10

1 A

0.145 Ω

EX9-FU50

EX510-DY4

5 A

18 mΩ

EX510-DXEX510-DY3

AC/DC 48 V 50 A

How to Order

EX9-FUFuse rated current

1050

1 A5 A

10


Series EX510

Ordering Examples

Shown is an example for ordering the EX510 series.

q

w

e

i

r

!0

y

u

o

t

Branch connector(EX510-LC1)

∗ Cover not attached



DeviceNet communication line

q Gateway unit .......................................... EX510-GDN1 1 unit(DeviceNet compatible)

w Branch cable 20 metres ............................ EX510-FC20 1 roll

∗ e Input unit ............................................... EX510-DXN1 1 unit(1 connector, 2-input type NPN input)

∗ r Input unit ............................................... EX510-DXN2 1 unit(1 connector, 1 input type NPN input)

t e-con .................................................... ZS-28-C 24 pcs.

∗ y SY series manifold .................................. SS5Y3-42SA-08-C6-Q 1 unit∗ SY3140-5LOZ-Q 4 units∗ SY3240-5LOZ-Q 4 units

∗ u VQZ series manifold ................................ VV5QZ15-SA06C6-Q 1 unit∗ VQZ1150-5LO-Q 4 units∗ VQZ1250-5LO-Q 2 units

i SY series manifold ................................... SS5Y3-42-02-C6-Q 1 unit∗ SY3140-5LOZ-Q 2 units

o Cable assembly for output entry.................. EX510-VW10S 1 pc.

∗ !0 Output unit ............................................. EX510-DYN3 1 unit

!1 2 port solenoid valve ................................ VX2120-02-5GS1 1 pc.

∗ Two branch connectors are attached to the manifold with SI unit and two are attached to the input unit and the output unit respectively. The branch connector (EX510-LC1) is used to connect the individual units.

21

!1

Series EX510

Safety InstructionsThese safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe these instructions.

Caution : Operator error could result in injury or equipment damage.

1. The compatibility of the reduced-wiring system is the responsibility of the person who designs the system or decides its specifications.Since the products specified here are used in various operating conditions, their compatibility for the specific system must be based on specifications or post analysis and/or tests to meet the specific requirements. The expected performance and safety assurance are the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified, referring to the latest catalogue information with a view to giving due consideration to any possibility of equipment failure when configuring a system.

2. Only trained personnel should operate this equipment.Reduced-wiring system can be dangerous if handled incorrectly. Assembly, handling or repair of the systems using reduced-wiring system should be performed by trained and experienced operators.

3. Do not service machinery/equipment or attempt to remove components until safety is confirmed.1. Inspection and maintenance of machinery/equipment should only be performed once measures to

prevent falling or runaway of the driven object have been confirmed.2. When equipment is to be removed, confirm the safety process as mentioned above. Turn off the

power supply for this equipment.3. Before machinery/equipment is restarted, confirm that safety measures are in effect.

4. Contact SMC if the product is to be used in any of the following conditions:1. Conditions and environments beyond the given specifications, or if product is used outdoors.2. Installation on equipment in conjunction with atomic energy, medical equipment, food and

beverages, or safety equipment.3. An application which has the possibility of having negative effects on people, property, requiring

special safety analysis.5. Prior to use, thoroughly read the “Instruction Manual” and use the product

appropriately after first confirming the product’s operation with the distributor or SMC.6. Before using, carefully read the handling cautions described in this catalogue.7. Some products listed in this catalogue have limitations to the operating usage

and locations. Please confirm the limitations with the distributor or SMC.

Warning

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1. SMC, its officers and employees shall be exempted from liability for any loss or damage arising out of earthquakes or fire, action by a third person, accidents, customer error with or without intention, product misuse, and any other damages caused by abnormal operating conditions.

2. SMC, its officers and employees shall be exempted from liability for any direct or indi-rect loss or damage, including consequential loss or damage, loss of profits, or loss of chance, claims, demands, proceedings, costs, expenses, awards, judgments and any other liability whatsoever including legal costs and expenses, which may be suffered or incurred, whether in tort (including negligence), contract, breach of statutory duty, equity or otherwise.

3. SMC is exempted from liability for any damages caused by operations not contained in the catalogues and/or instruction manuals, and operations outside of the specification range.

4. SMC is exempted from liability for any loss or damage whatsoever caused by malfunc-tions of its products when combined with other devices or software.

Exemption from Liability

Danger : In extreme conditions, there is a possible result of serious injury or loss of life.

Warning : Operator error could result in serious injury or loss of life.

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Caution on Design and Selection

1. Use within the allowable voltage range.Using beyond the allowable voltage range is likely to cause the units and connecting devices to be damaged or to malfunction.

2. Do not use beyond the specification range.Using beyond the specification range is likely to cause a fire, malfunction, or breakdown in the units and connecting devi-ces. Check the specifications before handling.

3. Establish a backup system beforehand, which employs fail-safe concepts such as multiple equipment and devices to prevent breakage or malfunction of this product.

4. Provide an external emergency stop circuit that will immediately stop an operation and cut off the power supply.

5. When using in an interlock circuit:• Provide a double interlock which is operated by another

system (such mechanical protection function).• Perform an inspection to check that the interlock circuit is

working properly because it can cause possible injuries.

Warning

1. Keep the surrounding space free for mainte-nace.When designing a system, take into consideration the amount of free space needed for performing maintenance.

2. Use the UL-certified products below for com-bined direct current power supply.(1) Circuit in which voltage and current are controlled in accor-

dance with UL508A circuit to which power is supplied by the secondary coil of a transformer that meets the following conditions.• Maximum voltage (with no load):

30 Vrms (42.4 V at peak) or less• Maximum current:

1. 8 A or less (including when short-circuited) 2. and in case of being controlled by circuit protection de-

vices (fuse, etc) which meets the below rated volatges.

(2) A Class 2 circuit using a maximum of 30 Vrms or less (42.4 V at peak), which power is supplied by a Class-2 power supply unit in accordance with ULB10 or UL1585.

3. This product is one of the components that is installed into a final piece of equipment. The customer has to confirm that the whole equipment conforms to the EMC directive.

Caution

4. The power supply for the Gateway unit should be 0 V as standard for both the power supply of the outputs as well as the power supply for the inputs and for the Gateway control unit.

Caution

Caution on Design and Selection

1. Do not drop, bump, or apply excessive im-pact. Otherwise, the unit can become damaged, malfunction, or fail to function.

2. Hold the body while handling this product.Otherwise, the unit can become damaged, malfunction, or fail to function.

3. Observe the tightening torque rangeTightening outside of the allowable torque range will likely da-mage the product.

4. Do not install a unit in a place where it can be used as a scaffold.Applying any excessive load such as stepping on the unit by mistake or placing a foot on it, will cause it to break.

Caution

Mounting

Series EX510Specific Product Precautions 1Be sure to read this before handling.

Voltage with no load (V peak)

0 to 20 (V)

Exceeding 20 (V) up to 30 (V)

Max. rated current (A)

5.0

100

Voltage figure at peak

+24 V

0 V

+24 V

Power supply for the inputs and for the Gatewaycontrol unit


+24 V

0 V

–24 V

Power supply for the inputs and for the Gatewaycontrol unit


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Wiring

1. Avoid miswiring.If miswired, there is a probability of damaging units or connec-ting devices.

2. Do not wire while energising the product.It is likely to damage the units or connecting devices.

3. Avoid wiring power and high tension lines in the same wiring route as the unit.Noise or surge produced in the signal line from the power line or high line could cause a malfunction. Wiring of the reduced wiring system and the power line or high pressure line should be separated from each other.

4. Confirm the wiring insulation.Inferior insulation (contact with other circuit, insulation between terminals, etc.) will likely cause damage to the units or connec-ting devices due to excessive voltage or the influx of current.

1. Take measures to avoid applying repeated bending forces or pulling forces to the cable.Also, pay attention not to place any heavy matter on the cable or clipping. It is likely to cause a broken wire.

2. Confirm grounding to maintain the safety of the reduced wiring system and for anti-noise performance.Grounding should be close to units and keep the grounding distance short.

Warning

Operating Environment

Warning

Series EX510Specific Product Precautions 2Be sure to read this before handling.

Adjustment, Operation

1. Do not short-circuit a load. If a load is short-circuited, excessive current can cause damage to the connected devices. The fuse of the input unit will melt and below. The overcurrent protection function of the output and SI units will ac-tivate. However, they cannot cover all modes, so damage is likely to occur.

2. Do not manipulate or perform settings with wet hands.

Warning

Operating Environment

1. Do not use this product in the presence of dust, particles, water, chemicals, and oil.Use with such materials is likely to cause a malfunction or breakage.

2. Do not use this product in the presence of a magnetic field.Use in such an environment is likely to cause a malfunction.

3. Do not use this product in an atmosphere containing an inflammable gas, explosive gas, or corrosive gas.Use in such an atmosphere is likely to cause a fire, explosion, or corrosion.This wire-reduced system is not explosion-proof.

4. Do not use this product in places where the-re are cyclic temperature changes.In case that the cyclic temperature is beyond normal tempera-ture changes, the internal unit is likely to be adversely effected.

5. Do not use this product in places where the-re is radiated heat around it.Such a place is likely to cause a malfunction or breakage.

6. Use it near sources that generate a surge which exceeds the benchmark test. Even though this product is CE-marked, do not. The internal circuit components are likely to deteriorate or become damaged when there is equipment (solenoid type lifter, high fre-quency guided furnace, motor, etc.) which generates a large surge around the reduced wiring system. Take measures to prevent an electrical surge and avoid having the wires touch each other.

7. Use a product type that has an integratedsur-ge absorption element when directly driving a load which generates a surge voltage such as relay or a solenoid valve.

8. The reduced wiring system should be insta-lled in places with no vibration or shock.If installed in a place with vibration or shock, a malfunction or breakage is likely to occur.

Warning

1. DIP switches and rotary switches should be set with a small watchmakers’ screwdriver.

Caution

1. Do not disassemble, modify (including circuit board replacement) or repair this product.Such actions are likely to cause injuries or breakage.

2. Perform periodic inspection.Confirm that wiring or screws are not loose.Otherwise, unpredicted malfunction in the system composition devices is likely to occur.

3. When an inspection is performed. • Turn off the power supply.• Stop the supplied fluid and discharge the fluid in the piping

and confirm the release to the atmosphere before performing an inspection. Otherwise injuiries are likely to occur.

Warning

Caution

Maintenance

Caution

SMC CORPORATION Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 FAX: 03-5298-5362Specifications are subject to change without prior notice

and any obligation on the part of the manufacturer.

ARGENTINA, AUSTRALIA, BOLIVIA, BRASIL, CANADA, CHILE,CHINA, HONG KONG, INDIA, INDONESIA, MALAYSIA, MEXICO,NEW ZEALAND, PHILIPPINES, SINGAPORE, SOUTH KOREA,

TAIWAN, THAILAND, USA, VENEZUELA

OTHER SUBSIDIARIES WORLDWIDE:

© DiskArt™ 1988

© DiskArt™ UKSMC Pneumatics (UK) LtdVincent Avenue, Crownhill, Milton Keynes, MK8 0ANPhone: +44 (0)800 1382930 Fax: +44 (0)1908-555064E-mail: [email protected]://www.smcpneumatics.co.uk

AustriaSMC Pneumatik GmbH (Austria).Girakstrasse 8, A-2100 KorneuburgPhone: +43 2262-62280, Fax: +43 2262-62285E-mail: [email protected]://www.smc.at

Czech RepublicSMC Industrial Automation CZ s.r.o.Hudcova 78a, CZ-61200 BrnoPhone: +420 5 414 24611, Fax: +420 5 412 18034E-mail: [email protected]://www.smc.cz

PortugalSMC Sucursal Portugal, S.A.Rua de Engº Ferreira Dias 452, 4100-246 PortoPhone: +351 22-610-89-22, Fax: +351 22-610-89-36E-mail: [email protected]://www.smces.es

BelgiumSMC Pneumatics N.V./S.A.Nijverheidsstraat 20, B-2160 WommelgemPhone: +32 (0)3-355-1464, Fax: +32 (0)3-355-1466E-mail: [email protected]://www.smcpneumatics.be

LithuaniaSMC Pneumatics Lietuva, UABSavanoriu pr. 180, LT-01354 Vilnius, LithuaniaPhone: +370 5 264 81 26, Fax: +370 5 264 81 26

LatviaSMC Pneumatics Latvia SIASmerla 1-705, Riga LV-1006, LatviaPhone: +371 781-77-00, Fax: +371 781-77-01E-mail: [email protected]://www.smclv.lv

SwedenSMC Pneumatics Sweden ABEkhagsvägen 29-31, S-141 71 HuddingePhone: +46 (0)8-603 12 00, Fax: +46 (0)8-603 12 90E-mail: [email protected]://www.smc.nu

FranceSMC Pneumatique, S.A.1, Boulevard de Strasbourg, Parc Gustave EiffelBussy Saint Georges F-77607 Marne La Vallee Cedex 3Phone: +33 (0)1-6476 1000, Fax: +33 (0)1-6476 1010E-mail: [email protected]://www.smc-france.fr

FinlandSMC Pneumatics Finland OYPL72, Tiistinniityntie 4, SF-02031 ESPOOPhone: +358 207 513513, Fax: +358 207 513595E-mail: [email protected]://www.smc.fi

EstoniaSMC Pneumatics Estonia OÜLaki 12-101, 106 21 TallinnPhone: +372 (0)6 593540, Fax: +372 (0)6 593541E-mail: [email protected]://www.smcpneumatics.ee

GreeceSMC Hellas EPEAnagenniseos 7-9 - P.C. 14342. N. Philadelphia, Athens, GreecePhone: +30-210-2717265, Fax: +30-210-2717766E-mail: [email protected]://www.smchellas.gr

TurkeyEntek Pnömatik San. ve Tic Ltd. Sti.Perpa Tic. Merkezi Kat: 11 No: 1625, TR-80270 Okmeydani IstanbulPhone: +90 (0)212-221-1512, Fax: +90 (0)212-221-1519E-mail: [email protected]://www.entek.com.tr

PolandSMC Industrial Automation Polska Sp.z.o.o.ul. Konstruktorska 11A, PL-02-673 Warszawa, Phone: +48 22 548 5085, Fax: +48 22 548 5087E-mail: [email protected]://www.smc.pl

NetherlandsSMC Pneumatics BVDe Ruyterkade 120, NL-1011 AB AmsterdamPhone: +31 (0)20-5318888, Fax: +31 (0)20-5318880E-mail: [email protected]://www.smcpneumatics.nl

IrelandSMC Pneumatics (Ireland) Ltd.2002 Citywest Business Campus, Naas Road, Saggart, Co. DublinPhone: +353 (0)1-403 9000, Fax: +353 (0)1-464-0500E-mail: [email protected]://www.smcpneumatics.ie

HungarySMC Hungary Ipari Automatizálási Kft.Budafoki ut 107-113, H-1117 BudapestPhone: +36 1 371 1343, Fax: +36 1 371 1344E-mail: [email protected]://www.smc.hu

SwitzerlandSMC Pneumatik AGDorfstrasse 7, CH-8484 WeisslingenPhone: +41 (0)52-396-3131, Fax: +41 (0)52-396-3191E-mail: [email protected]://www.smc.ch

ItalySMC Italia S.p.AVia Garibaldi 62, I-20061Carugate, (Milano)Phone: +39 (0)2-92711, Fax: +39 (0)2-9271365E-mail: [email protected]://www.smcitalia.it

GermanySMC Pneumatik GmbHBoschring 13-15, D-63329 EgelsbachPhone: +49 (0)6103-4020, Fax: +49 (0)6103-402139E-mail: [email protected]://www.smc-pneumatik.de

SloveniaSMC industrijska Avtomatika d.o.o.Grajski trg 15, SLO-8360 ZuzemberkPhone: +386 738 85240 Fax: +386 738 85249E-mail: [email protected]://www.smc.si

SlovakiaSMC Priemyselná Automatizáciá, s.r.o.Námestie Martina Benku 10, SK-81107 BratislavaPhone: +421 2 444 56725, Fax: +421 2 444 56028E-mail: [email protected]://www.smc.sk

RomaniaSMC Romania srlStr Frunzei 29, Sector 2, BucharestPhone: +40 213205111, Fax: +40 213261489E-mail: [email protected]://www.smcromania.ro

NorwaySMC Pneumatics Norway A/SVollsveien 13 C, Granfos Næringspark N-1366 LysakerTel: +47 67 12 90 20, Fax: +47 67 12 90 21E-mail: [email protected]://www.smc-norge.no

DenmarkSMC Pneumatik A/SKnudsminde 4B, DK-8300 OdderPhone: +45 70252900, Fax: +45 70252901E-mail: [email protected]://www.smcdk.com

RussiaSMC Pneumatik LLC.4B Sverdlovskaja nab, St. Petersburg 195009Phone.:+812 718 5445, Fax:+812 718 5449E-mail: [email protected]://www.smc-pneumatik.ru

SpainSMC España, S.A.Zuazobidea 14, 01015 VitoriaPhone: +34 945-184 100, Fax: +34 945-184 124E-mail: [email protected]://www.smces.es

http://www.smceu.comhttp://www.smcworld.com

EUROPEAN SUBSIDIARIES:

BulgariaSMC Industrial Automation Bulgaria EOOD16 kliment Ohridski Blvd., fl.13 BG-1756 SofiaPhone:+359 2 9744492, Fax:+359 2 9744519E-mail: [email protected]://www.smc.bg

CroatiaSMC Industrijska automatika d.o.o.Crnomerec 12, 10000 ZAGREBPhone: +385 1 377 66 74, Fax: +385 1 377 66 74E-mail: [email protected]://www.smc.hr

1st printing KX printing KX 05 UK Printed in Spain

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