Seperation processes CHEN 312 Lecture 2

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    Ideal Solution & Raoult's Law

    Raoult's Law states that, for an ideal solution, the equilibrium partial

    pressure of a component at a fixed temperature T equals the product

    of its vapor pressure (when it is pure) and its mole fraction in theliquid:

    pA !"AxA

    where

    pA equilibrium partial pressure of component#A in the $as at

    temperature T

    !"A vapor pressure of pure liquid A at temperature T

    xA liquid#phase mole fraction of component#A at temperature T

    Note: The vapor pressure is a constant at constant temperature%

    &ence, from the equation, we see that Raoult's Law predicts a linear

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    Daltons Law

    alton's law states that the total pressure exerted b the mixture

    of non#reactive $ases is equal to the sum of the partialpressures of individual $ases%

    Total pressure, !T pA p* !"AxA !"*x*

    !"AxA !"*(+ # xA) xA(!"A !"*) !"*

    -f the vapor ma be ta.en as an /ideal $as0 then:

    xPxP

    xP

    BOBAOA

    BOB=

    +

    =

    + xPxP

    xP

    BOBAOA

    AOA

    )P(PxP

    xP

    OBOAAOB

    AOA

    +

    )P(PxP

    xP

    OAOBBOA

    BOB

    +p* !T * * p*1!T

    pA !T A A pA1!T

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    The constant-temperature phase

    diagramfor an ideal solution isshown%

    2or a binar mixture of A and *3

    pA !"AxA3 p* !"*x* !"*(+ # xA)

    The partial pressures var linearlwith xA% This is shown as pAvs% xA

    and p*vs% x*

    2or an ideal $as mixture, the total

    pressure is the sum of the partialpressures%

    Total pressure !T pA p*%

    !"A

    !"*

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    Relative olatilit!

    istillation processes require a difference in volatilities of the

    components% The greaterthe difference, the easierit is to separatethe components% A measure for this is termed the relative volatilit%

    4olatilit of component#i: partial pressure of component#i divided b

    mole fraction component#i in liquid

    2or a binar mixture of A and *, therefore:

    4olatilit of A pA1 xA 4olatilit of * p*1 x*

    where p is the partial pressure of the component and x is the liquid

    mole fraction%

    Relative volatilit: the ratio of volatilit of A (5ore 4olatile 6omponent546) over volatilit of * (Lower 4olatile 6omponent L46):

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    Relative volatility is therefore a measure of separability of A and B.

    Since xB= 1 - xA, we have

    Replace with pA = yA!" # pB = $ 1 - yA %!" so as to express

    everythin& in terms of the '()

    *roppin& subscript +A+ for more volatile component, and

    simplifyin& we obtain the euation for relative volatility

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    "he larger the value of above 1.,the greater the de&ree of separability,i.e. the easier the separation. Recallthat when a system has reachedeuilibrium, no further separation can

    ta/e place.

    "he net transfer rate from vapor toliuid is exactly balanced by thetransfer rate from liuid to vapor.

    Separation by distillation is onlyfeasible within the re&ion bounded bythe euilibrium curve and the 0odia&onal line.

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    2rom the equilibrium curves, we see that the greater the distance

    between the equilibrium curve and the dia$onal line (where x), the

    greater the difference in liquid and vapor compositions and therefore

    the easierthe separation b distillation%

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    2lash *istillation

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    FLASH (EQUILIBRIUM) DISTILLATION"his is de3ned as a sin&le-sta&e continuous operation

    where a vapor mixture is partially condensed or a liuidmixture is partially vapori4ed. the vapour produced and theresidual liuid are in euilibrium and are then separatedand removed. "he incomin& 5uid is 3rst pressuri4ed andheated, and then fed throu&h a reducin& valve into the

    5ash drum. Because of the lar&e pressure drop, part of the5uid vapori4es extremely rapidly.

    Bottomsliqui

    B! "A! #B

    Distillate$a%or to total&o'e'ser

    ! A! H

    Heati'gsour&e QH

    Fee

    F! *F! #F

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    2lash can be seen as a distillation operation with only onesin&le-euilibrium sta&e. "he 5ash operation stops when thevapor and the liuid stream reach the euilibrium

    compositions at the 5ash pressure and temperature. "hetwo streams obtained can be easily separated.

    ENERGY BALANCE EQUATION:

    FhF+ QH= BhB+ VHv

    MATERIAL BALANCE EQUATIONS:

    F = B + V; FzF= BxA+ VyA

    Bottomsliqui

    B! "A! #B

    Distillate$a%our tototal&o'e'ser

    ! A! H

    Heati'gsour&e QH

    Fee

    F! *F! #F

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    )onsider a binary mixture of A $'()% and B $6()%. "he feed ispreheated before enterin& the separator and 5ows throu&h apressure-reducin& valve to the separator where the separation

    between the vapour and liuid ta/es place. "he uantity of Aproduced in the vapour $and in the liuid% depends on thecondition of the feed, i.e. how much of the feed is enterin& inthe vapour phase, which in turn is controlled by the extent ofheatin&. 7n other words, the de&ree of vapori4ation a8ects theconcentration $distribution% of A in the vapour phase and liuidphase.

    Bottomsliqui

    B! "A! #B

    Distillate$a%our tototal&o'e'ser

    ! A! H

    Heati'gsour&e QH

    Fee

    F! *F! #F

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    "here is a relationship between the de&ree of heatin&$vapori4ation% and mole fraction of A in the vapor and liuid $yand x%. "his relationship is /nown as the 9peratin& 6ine

    :uation.

    7f no vapori4ation ta/es place, then the liuid leavin& theseparator will have the same composition as the feed.

    7f total vapori4ation occurs, the vapour will also have the samecomposition as the feed.

    Bottomsliqui

    B! "A! #B

    Distillate$a%our tototal&o'e'ser

    ! A! H

    Heati'gsour&e QH

    Fee

    F! *F! #F

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    De+'e , - mole ,ra&tio' o, t#e ,ee t#at is $a%ori*ea' .it#ra.' &o'ti'uousl as a $a%or/

    "herefore, for 1 mole of binary feed mixture, $1- f% is the

    mole fraction of the feed that leaves continuously as a liuid.6et

    yA= mole fraction of A in vapor leavin&

    xA = mole fraction of A in liuid leavin&

    42= mole fraction of A in feed enterin&

    Bottomsliqui

    B! "A! #B

    Distillate$a%our tototal&o'e'ser

    ! A! H

    Heati'gsour&e QH

    Fee

    F! *F! #F

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    "he distribution of A in the vapor and liuid phases $yAand xA%

    depends on the amount of preheatin& that ta/es place. Basedon the de3nition of ,, the greaterthe heatin&, the largerthe

    value of ,which will be obtained.

    7f the feed is completely vapori4ed, then f = 1.. "hus, f variesfrom $no vapori4ation% to 1 $total vapori4ation%.

    "o see how yA

    and xA

    chan&e as f chan&es, a material balance

    is used to obtain an operatin& line euation, which relates the

    Bottomsliqui

    B! "A! #B

    Distillate$a%our tototal&o'e'ser

    ! A! H

    Heati'gsour&e QH

    Fee

    F! *F! #F

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    2rom a material balance for 1 mole of feed then for the morevolatile component $A%

    1. 42= f yA< $1 - f% xAf yA= 42- $1 - f% xA

    Re-arran&e into

    2rom the above operatin& line euation, for a &iven value off and 42, there are certain values for yA and xArespectively.

    "he fraction f depends on the enthalpy of the feed and theenthalpies of the vapour and liuid leavin& the separator.

    *roppin& the subscripts &ives the &eneral operatin& lineeuation

    here x = 4 in case the feed is li uid

    +

    =

    f

    zx

    f

    f1y FAA

    2xf

    +x

    f

    f+(

    +

    =

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    2or a &iven feedcondition with a

    /nown value of f and42, the above

    euation is a strai&htline euation withslope = -$1-f%>f and

    intercept = 42> f.

    7f x = 42, and y = 42

    $no separation%, "heoperatin& line

    crosses the point $x2,x2% for all values of f.

    "his provides onepoint on theoperatin& line. "he

    other point can beobtained from the

    ith 42 /nown, the operatin& line on the euilibrium curve is

    constructed. "he 7'terse&tio' between the operatin& line and

    the euilibrium curve yields the values for yA and xA. "his is

    2xf

    +x

    f

    f+(

    +

    =

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    The energy balance is an independent equatin! "here thenly un#n"n is Q

    H"hile hF! hBand Hvcan be calculated r

    read $r% an enthalpy-composton !a"#am $r thebinary %ixture&

    F hF+ Q

    H= B h

    B+ V H

    v

    Fr exa%ple:

    hF= x

    A'

    pA(T ) + x

    B'

    pB(T )

    "he above operatin& line can also be written as:

    Since and

    FAA zVFx

    VBy

    +

    =

    2xf

    +x

    f

    f+(

    +

    =

    ,F

    Vf =

    F

    Bf =1

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    42

    , 0 12om%lete$a%ori*atio'

    , 0 3'o$a%orisatio'

    Analysis of 9peratin& 6ine )han&es in 2raction(aporised

    2or a &iven feed composition, x2 is 3xed. hen the

    fraction of feed vapori4ed is chan&ed, the mole fraction'() in the vapor and liuid products chan&esaccordin&ly.

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    "he 2i&ure below shows how the temperature and mole fractionchan&e on a phase dia&ram.