Selection guide TeSys motor starters - open version Schneider Electric Selection guide TeSys motor...

0262Q-EN_Ver1.1.fm/2 Schneider Electric

Selection guide TeSys motor starters - open version 0

Selectable overload class

Detection of overtorque, no-load running, long starting timesEarth fault protection (equipment protection only)

Protection against phase imbalanceProtection against phase loss

Fault differentiation With contact block

Reset on thermal overload Manual or automatic

Manual Manual or automatic Manual

Alarms (thermal overload, overcurrent, ...)

Indication of motor load

Protection function parameter entry"Log" function, monitoring

Remote motor starter status and commands via serial or parallel link

Motor starter management via serial link (status, commands, selection and parameter entry for alarms, log, monitoring)

Modbus port built-in

Isolation function

Protection against overloads and short-circuits

Power at 400 V With circuit-breaker 0.06…75 kW 30…450 kW 0.06…450 kW 0.06…110 kWWith fuses 0.06…75 kW 30…450 kW 0.06…450 kW

Magnetic circuit-breaker or fuses

Magnetic circuit-breakeror fuses

Magnetic circuit-breakeror fuses

Thermal magnetic circuit-breaker

Contactor Contactor Contactor Contactor

Thermal overload relay

Electronic thermal overload relay

Multifunction protection relay

Function performed Function not performed

24621-EN_Ver1.1.fm/2 Schneider Electric

Curves TeSys motor starters - open version 0

Model U starter-controllers

Tripping curves for control units LUCA, LUCB, LUCDAverage operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %.

1 LUCD, 3 poles from cold state, class 20.2 LUCA, LUCB, 3 poles from cold state, class 10.3 LUCA, LUCB, LUCD, 3 poles from hot state.

Tripping curves for control units LUCCAverage operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %.

1 LUCC, single-phase, cold state.2 LUCC, single-phase, hot state.

10,1

1

10

100

1000

102 3 4 5 6 7 8 12 20 3014

1

3

2

Tim

e (s

)

x the setting current (Ir)

1 102 3 4 5 6 7 8 12 20 30140,1

1

10

100

1000

2

1

Tim

e (s

)


References : page 24614/3

24621-EN_Ver1.1.fm/3Schneider Electric

Curves (continued) TeSys motor starters - open version 0


Tripping curves for control units LUCMCold state curvesAverage operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %.

10,1

1

10

100

1000

1011

2 3 4 5 6 7 8 9 1213 15 17 19

2014 16 18

10000

30


Tim

e (s

)

Class 30Class 25Class 20Class 15Class 10Class 5





Tripping curves for control units LUCMHot state curvesAverage operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %

10,1

1

10

100

1000

1011

2 3 4 5 6 7 8 9 1213 15 17 19

2014 16 18

10000

30


Tim

e (s

)

Class 30Class 25Class 20Class 15Class 10Class 5





Current limitation on short-circuitUe = 460 V

1 Maximum peak current2 32 A power base3 12 A power base

Thermal limit on short-circuitUe = 460 V

1 32 A power base2 12 A power base

10,1

1

10

100

12 0,4 0,6 0,8 102 3 4 6 8 10020 30 40 60 80

1

2

3

Max

imum

pea

k cu

rren

t (kA

)

Prospective Isc (kA)

10,1

1

10

100

12 0,4 0,6 0,8 102 3 4 6 8 10020 30 40 60 80

1

2

Sum

of I

²dt (

kA)

Prospective Isc (kA)

References : pages 24611/2 to 24614/4

24622_Ver1.00-EN.fm/2 Schneider Electric



U s e i n cat eg o ry A C - 41

Us e i n cat eg o ry A C - 43Ue ≤ 4 4 0 V Ue = 6 9 0 V

21 3 4 5 6 7 8 9 10 12 32 400,5

0,6

0,8

1

2

3

5

4

6

8

10

LUB

12

LUB

32

Mill

ion

sof

oper

atin

gcy

cle

s

Current broken in A

21 3 4 5 6 7 8 9 10 12 32 400,5

0,6

0,8

1

2

4

5

3

6

8

10

LUB

12

LUB

32

0,55

0,75

1,5

2,2

4

5,5

7,5

230 V

400 V

0,75

0,55

1,5

2,2

4 5,5

7,5

11 15

kW

1,5

2,2

5,5

7,5

11 15

440 VkW

kW

0,55

0,75

Mill

ions

ofo

pera

ting

cycl

es

Current broken in A21 3 4 5 6 7 8 9 2110 12 32 40

0,5

0,6

0,8

1

2

4

3

5

6

8

10LU

B 1

2

LUB

32

Mill

ions

ofo

pera

ting

cycl

es

Current broken in A

References :pages 24611/2 to 24614/4

24622_Ver1.00-EN.fm/3Schneider Electric



U s e in c at eg o ry A C - 44U e ≤ 4 4 0 V Ue = 6 9 0 V

21 3 5 10 20 1003017080

666040

50 200

0,1

0,2

0,4

0,3

0,50,6

0,81

0,01

0,02

0,04

0,03

0,050,06

0,08

LUB

12

LUB

32

Current broken in A

Mill

ions

ofo

pera

ting

cycl

es

21 3 5 10 20 100301268054

6040

50 200

0,1

0,2

0,4

0,3

0,50,6

0,81

0,01

0,02

0,04

0,03

0,050,06

0,08

LUB

12

LUB

32

Current broken in A

Mill

ions

ofo

pera

ting

cycl

es



Dimensions TeSys motor starters - open version 0


Starter-controllersNon-reversing Reversing

Rail mounting Screw fixing Rail mounting Screw fixing

Minimum electrical clearance : X1 = 35 mm for Ue = 440 V and 50 mm for Ue = 690 V,X2 = 0(1) Maximum depth (with Modbus communication module)Reverser block for mounting separately from power base

Rail mounting Screw fixing

Sets of busbars and plug-in power socketsGV2 G445 and GV2 G454 GV2 Gppp with terminal block GV1 G09 GV2 G245 and G254

IGV2 G245 (2 x 45) 89GV2 G254 (2 x 54) 98

I P GV2 G554 GV2 G345 and G354GV2 G445 (2 x 45) 179 45GV2 G454 (2 x 54) 206 54

aNumber of tap-offs 5 6 7 8 IGV2 G445 (2 x 45) 224 269 314 359 GV2 G345 (2 x 45) 134GV2 G454 (2 x 54) 260 314 368 422 GV2 G354 (2 x 54) 152

AK5 JB144 AK5 PC13, PC33, PC33L

126

135 (1)

154

X1

X1 45

X2

X2

126

135 (1)

30 Ø4

163

224

45

125 23

3

29 Ø4

45113

115

113 36

104

Ø4

95

l

a

18

pGV1 G09

30

l

260 l

79

82

30

4581

438

452

45,5

35,538


Dimensions TeSys motor starters - open version 0


Limiter-disconnector LUA LB1Disconnector LUA LB10

Current limiter LA9 LB920

(1) Maximum depth (with Modbus communication module).Current limiter GV1 L3

(1) Maximum depth (with Modbus communication module).Door interlock mechanismsLU9 AP00 Door cut-out

Addressing consolesXZ MC11 ASI TERV2

Modbus splitter box LU9 CG3Splitter box LU9 G02

135 (1) 45

9315

4

6

53,5

146

2ØM4

103

115

51

135 (1) 45

4015

4

= =

==

54

54

508 11,5 8

55

230

ÿ7

3080

209

195

84 35

111 45

154

30Ø4111

163


Schemes TeSys motor starters - open version 0


Starter-controllers, 12 or 32 AWith standard, advanced or multifunction control unitNon-reversing Reversing

With control unit LUCC or LUCMConnection of a single-phase motor

Control terminal block

Reverser blocksLU2M LU6M

Control terminal blocks

With pre-wired connector LU9M RC

Control terminal block Basic scheme

S1 Start next stageS2 Electrical interlockingS3 Maintaining contactB1 Maintain forward runningB3 Maintain reverse runningA1 Pulse forward runningA2 CommonA3 Pulse reverse running(1) Electronically operated bistable

electromagnet.

Add-on contact blocks Add-on contact modulesLUA1 D11 LUA1 C11 LUA1 C20 LUFN 20 LUFN 11 LUFN 02

13/N

O

14/N

O

21/N

C

22/N

C

2/T

1

4/T

2

6/T

3

A1

A2

1/L1

3/L2

5/L3

Control Unit

84 8281

2/T

1

4/T

2

6/T

3

2/T

1

4/T

2

6/T

3

A3

B3

A1

B1

A2

1/L1

3/L2

5/L3

Control Unit

Pre-wired

Reverser

13/N

O

14/N

O

21/N

C

22/N

C

2 4 6

A1

A2

1 3 5

L1 L2

M

U V

Control Unit

A3

B3

A1

B1

A2

LU2B Reverser Motor Controller

1/L1

3/L2

5/L3

A3

2/T

1

4/T

2

6/T

3

B3

A1

S1

S2

S3

B1

A2 84 8281

Reverser

S1

S2

S3

A3

B3

A1

B1

A2

LU6M Reverser Block

S1

S2

S3

LU6M

LU9M RC

Reverser Block

Pre-wired coil

A3

B3

A1

B1

A2

LU2M Reverser Motor ControllerLU6M

A1

A3

A2

S1

22

A2

A1

21

1413

S3

B1

B3

S2

(1)

Rev

erse

Forw

ard

Rev

erse

Forw

ard

53/NO 54/NO

95/NC 96/NC

17/NO 18/NO

95/NC 96/NC

17/NO 18/NO

97/NO 98/NO

33/NO 34/NO

43/NO 44/NO 31/NC 32/NC

43/NO 44/NO 31/NC 32/NC

41/NC 42/NC


Schemes (continued) TeSys motor starters - open version 0


Control unitsStandard control unit LUCA : Advanced control unit (LUCB, LUCC, LUCD) :

Basic scheme

1 and 2Trips3 and 4Electromagnet5 Power base rating6 N/C

Basic scheme

1 and 2Trips3 and 4Electromagnet5 Power base rating6 N/C7 Weight8 Thermal status/Set9 Reset mode/Reset10 (lm/Ir)11 Vc2 12 Vc1

Multifunction control unit LUCMControl terminal block

Basic scheme

1 and 2Trips3 and 4Electromagnet5 Power base rating6 N/C7 Weight8 N/C9 Weight10 (lm/Ir)11 Rx/Tx 12 Vc1

A1

A2

LUCA

1 2 3 4

tr

5 6

SensorL1

SensorL2

SensorL3

Power Base Interface

ControlA.S.I.C.

Supply and Detection of

start sequence

Thermal overload memory

A1

7 8 9 10 11 12

1 2 3 4 5 6

A2

LUCp

tr

SensorL1

SensorL2

SensorL3


ControlA.S.I.C.

Supply and Detection of

start sequence

Thermal over-load memory

Interface Module

Test

654

D(B

)D

(A)

GN

D

854

LUCM

24 V Aux

Multifunction Control Unit

A1

7 8 9 10 11 12

1 2 3 4 5 6

A2

LUCM

D(B) D(A) GND

ESC ENT

RS485458

RJ45

SensorL1

SensorL2

SensorL3


ControlA.S.I.C.

Supply and detection of

start sequence

Thermal overload memory

Interface Module

Display and Parameter Entry

Supply

24 V Aux




Function modulesAlarmLUF W10

Basic scheme

Indication of motor loadLUFV 1 LUFV 20-10 V output 4-20 mA output

Basic scheme

Load > at 10 k� 1 mA max

Basic scheme

100 � < load < 500 � c 30 V max and 40 mA min

07 08

LUFW 10 Alarms Module

07 08

LUFW 10

Advanced Control Unit or Multifunction Control Unit

Input interface Supply

Bistable Relay

LED

0...10 V

NC

LUFV 1 Analogue output Module

4...20 mANC

LUFV 2

24 V Aux

Analogue output Module

24 V Aux

LUFV 1

0...10 V



µP - Analogue/Digital converter

Insulation

Digital/Analogue converter

LUFV 2

4...20 mA c 24 V



µP - Analogue/Digital converter

Insulation

Digital/Analogue converter

Voltage/Current converter




Communication modulesCommunication module ASIL UFC5 Modbus communication module LULCWithout pre-wired coil connection Without pre-wired coil connection

With pre-wired coil connection LU9B N11C With pre-wired coil connection LU9B N11C

With pre-wired coil connection LU9M RC With pre-wired coil connection LU9M RC

Basic scheme

Basic scheme

Com

OA

1

OA

3 AS-i

ASILUF C5 AS-i Module

Com

OA

1

Com

LO1

OA

3

654

D(B

)D

(A)

GN

D

854

LUL C031

24 V Aux

Modbus Module

AS-i

ASILUF C5

LU9B N11C

AS-i Module

Pre-wired coil Com

LO1

654

D(B

)D

(A)

GN

D

854

LUL C031

LU9B N11C24 V Aux

Modbus Module

Pre-wired coil

AS-i

ASILUF C5

LU9M RC

AS-i Module

Pre-wired coil Com

LO1

54

D(B

)D

(A)

GN

D

854

LUL C031

LU9M RC

24 V Aux

Modbus Module

Pre-wired coil

c 24 V

ASILUF C5

Com

OA

1

OA

3 AS-i

A2SIOutput Interface

Ready-Fault-PoleLED

LULC 031

Com

Com

OA

1

OA

3

LO1

D(B)

D(A)

GNDRS485

AL1

AL2

4

5

8

ModbusRJ45

Output InterfaceSupply

24 V Aux

Address

Input interface


Ready-Fault-PoleLED




Communication modules (continued)Parallel wiring moduleWithout pre-wired coil connection Parallel wiring splitter box LU9 G02

With pre-wired coil connection LU9B N11C

With pre-wired coil connection LU9M RC

Basic scheme

1 Forward running2 Reverse running3 Output common4 Selector in position5 Pole state6 Reserved7 Fault8 Input common

(1) 20-way HE10 input connector(2) 20-way HE10 output connector

GatewaysLUF P1 LUF P7 LUF P9

87654321Com

OA

1

OA

3

LUF C00

Link // RJ45

Parallel bus Module

LU9 G02

c 24 V

Com

Com

12

34

56

78

910

1112

1314

1516

1718

1920

12

34

56

78

910

1112

1314

1516

1718

1920

(1)

12

34

56

78

(2)

RJ 45

X1

X2

X3

X4

X5

X6

X7

X8

X10

X9

RJ 45

RJ 45

RJ 45

RJ 45

RJ 45

RJ 45

12

34

56

78

RJ 45

Forward runningReverse runningOutput common

N/CPole state

N/CFault

Input commonFault X1Fault X2Fault X3Fault X4Fault X5Fault X6Fault X7Fault X8Pole state X1Pole state X2Pole state X3Pole state X4Pole state X5Pole state X6Pole state X7Pole state X8+ 24 V Aux- 24 V Aux+ 24 V Aux- 24 V Aux

Forward running X1Forward running X2Forward running X3Forward running X4Forward running X5Forward running X6Forward running X7Forward running X8Reverse running X1Reverse running X2Reverse running X3Reverse running X4N/CN/CN/CN/C+ c 24 V- c 24 V+ c 24 V- c 24 V

Forward runningN/C

Output commonN/C

Pole stateN/C

FaultInput common

Out

puts

Inpu

ts

24 V Aux

87654321

LUF C00

LU9B N11C Link // RJ45

Parallel bus Module

Pre-wired coil

87654321

LUF C00

LU9M RC Link // RJ45

Parallel bus Module

Pre-wired coil

Com

OA

3

OA

1

87654321

LUF C00

RJ45

PolesReady-Fault

87654321

LUF P1

X2 Fip I/O

54

D(B

)D

(A)

GN

D

8549

X1

Fip I/O - Modbus gateway

24 V Aux

87654321

LUF P7

X2 Profibus

54

D(B

)D

(A)

GN

D

8549

X1

Profibus - Modbus gateway

24 V Aux

54321

LUF P9

X2 DeviceNet

54

D(B

)D

(A)

GN

D

854

X1

DeviceNet - Modbus gateway

24 V Aux


TeSys motor starters - open version 0


Data accessible

Data profile under AS-iControl unit present in the product Standard Advanced MultifunctionStatus D0 Ready (available)

D1 Poles closed (running)Commands D0 Forward running

D1 Reverse running

Register addresses accessible under ModbusControl unit present in the product Standard Advanced MultifunctionIdentification Register 0�Register 99 Words�Bits Commercial reference, serial number, software versionLog Register 100�Register 450 Words�Bits Fault log, Operating log, Log of last 5 trips

Status Register 451�Register 464 Words�Bits Alarm signalling (bits), Fault signalling (bits)Values Register 465�Register 471 Words Irms phase 1, phase 2, phase 3. Motor load, thermal status

Earth leakage current. Phase imbalance and phase failure

Register 472�Register 599 Words�Bits ReservedConfiguration Register 600�Register 699 Words�Bits Protection and alarm thresholds, fallback mode and reset mode

Commands Register 700�Register 714 Words�Bits Commands

Status and values

Register 452 Bit 0 Short-circuit faultBit 1 Overcurrent faultBit 2 Thermal overload fault

Register 455 Bit 0 Ready (available)Bit 1 Poles closedBit 2 FaultBit 3 AlarmsBit 4 ReservedBit 5 Reset not enabledBit 6 ReservedBit 7 Motor runningBit 8 Motor current % (bit 0)Bit 9 Motor current % (bit 1)Bit 10 Motor current % (bit 2)Bit 11 Motor current % (bit 3)Bit 12 Motor current % (bit 4)Bit 13 Motor current % (bit 5)Bit 14 ReservedBit 15 Motor starting

Register 461 Bit 3 Thermal overload alarmRegister 465 Word Thermal status valueRegister 466 Word Motor load value (Im/Ir)

Configuration Register 602 Bit 0 Manual reset on thermal overload faultBit 1 Remote reset on thermal overload faultBit 2 Automatic reset on thermal overload fault

Register 682 Bit 0 Fallback mode validationBit 1 Outputs OA1 and OA3 unchangedBit 2 Outputs OA1 and OA3 forced to 0Bit 3 ReservedBit 4 Outputs OA1 forced to 1 and OA3 unchangedBit 5 Outputs OA3 forced to 1 and OA1 unchanged

Commands Register 700 Bit 0 Output LO1commandRegister 704 Bit 0 OA1 output command

Bit 1 OA3 output commandBit 2 ReservedBit 3 ResetBit 4 ReservedBit 5 Trip testBit 6�15 Reserved


Recommended application schemes


Model U starter-controllersNon-reversing

Non-reversing starter-controllers LUB

2-wire control via 2-position switch 3-wire control, pulsed start with maintaining contact

Connection of a motor load indicator module LUFV 2

1/L1

3/L2

5/L3

2/T

1

4/T

2

6/T

3

M3

U1

V1

W1

Control Unit

A2A1

RunningStop

A2A1

13 14

4...20 mA

NC

LUFV 2 Analogue output Module

24 V Aux24 V Aux


Recommended application schemes (continued)


Model U starter-controllersNon-reversing

Non-reversing starter controllers LUB (continued)Control via communication module ASIL UFC5Without pre-wired coil connectionWith emergency stop

Without pre-wired coil connectionWith emergency stop and local control

With pre-wired coil connection LU9B N11CWith emergency stop

Without pre-wired coil connectionWith general emergency stop, local emergency stop and local control

Control via Modbus communication module LULC 031Without pre-wired coil connectionWith emergency stop and multifunction control unit LUCM

Without pre-wired coil connectionWith emergency stop

A1A2

Com

OA

1

OA

3

AS-i

Bus AS-i


A1A2

Com

OA

1

OA

3

AS-i

Bus AS-i


Adju

stm

ent

Nor

mal

AS-i

Bus AS-i


LU9B N11CPre wired coil

A1A2

Com

OA

1

OA

3

AS-i

Bus AS-i

ASILUF C5

Localemergency stop

Generalemergency stop

Adju

stm

ent

Nor

mal

AS-I Module

A1A2

Com

OA

1

OA

3

AS-i

Bus AS-i

654

D(B

)D

(A)

GN

D

854

RJ45

Bus Modbus RS 485

ASILUF C5

LUCM

AS-i Module


24 V Aux

A1A2

Com

OA

1

Com

LO1

OA

3

654

D(B

)D

(A)

GN

D

854

Modbus

LULC 031 Modbus Module

24 V Aux




Model U starter-controllersReversing

Reversing starter-controllers LUB2-wire control via 3-position switch

3-wire control, pulsed start with maintaining contact

Control via communication module ASIL UFC5 3-wire control, pulsed start with maintaining contact and limit switchesWith pre-wired coil connection LU9M RCWith emergency stop and multifunction control unit LUCM

Control via communication module ASIL UFC5 Control via Modbus communication module LULC 031Without pre-wired coil connectionWith emergency stop and running direction pilot lights and limit switches

Without pre-wired coil connectionWith emergency stop and local control

2/T

1

4/T

2

6/T

3

2/T

1

4/T

2

6/T

3

U1

W1

V1

M 3

1/L1

3/L2

5/L3

Control Unit

A3

B3

A1

B1

A2

LU2B Reverser Motor Controller

Stopforward running

reverse running

A3

B3

A1

B1

A2

LU2B

Stopforward running

and reverse running

Reverser Motor Controller

Stop forward running

Stopreverse running

Start forward running

Start reverse running

AS-i

Bus AS-i

654

D(B

)D

(A)

GN

D

854

Bus Modbus RS 485

LUCM

ASILUF C5

24 V Aux

AS-i Module


LU9M RCPre wired coil A

3

B3

A1

B1

A2

LU2B

Stop forward running

and reverse running


Stopforward running

Stopreverse running



Limit switch forward running

Limit switch reverse running

53 54 81 84

82

A3

B3

A1

B1

A2

Com

OA

1

OA

3 AS-i

Bus AS-i

LU2B ASILUF C5 AS-i ModuleReverserMotor

Controller

A3

B3

A1

B1

A2

Com

OA

1

Com

LO1

OA

3

654

D(B

)D

(A)

GN

D

854

Modbus

LU2B LULC 031 Modbus Module

24 V Aux

Adju

stm

ent

Nor

mal



ReverserMotor

Controller




Model U starter-controllersReversing

Reversing starter-controllers LUB + LU6M

3-wire control, pulsed start with maintaining contact

2-wire control via 3-position switch

2/T

1

4/T

2

6/T

3

2/T

1

4/T

2

6/T

3

U1

W1

V1

M 3

1/L1

3/L2

5/L3

1/L1

3/L2

5/L3

Control Unit

A3

B3

A1

B1

A2

21 22

S1

S2

S3

13 14

A2A1

LU6M Reverser Block

Stop forward running and

reverse runningStop

forward running

Stopreverse running



A3

B3

A1

B1

A2

21 22

S1

S2

S3

A2A1

LU6M Reverser Block

Stopforward running

reverse running



Model U starter-controllersControl units

Function characteristicsControl units Standard Advanced Multifunction

LUCA LUCB LUCC LUCD LUCMThermal overload protectionOvercurrent protection 14.2 x the setting current 3 to 17 x the setting current

Short-circuit protection 14.2 x the max. current

Protection against phase loss

Protection against phase imbalanceEarth fault detection(equipment protection only)

Tripping class 10 10 20 5…30Motor type 3-phase Single-phase 3-phase Single-phase and 3-phase

Thermal overload test functionOvertorque

No-load runningLong starting times

Reset mode Manual Parameters can be setAutomatic or remote With function module or parameters can

be set via the bus with a communication module, see chart below.

Parameters can be set

Parameters can be set via the bus with a communication module (see below).

Alarm

Thermal overload alarm only with function module or communication module, see below.l

Possible for each type of fault. Indication on front panel of the control unit, via remote terminal, via PC or via PDA (1).

With communication modules to make use of these alarms via a bus, see below.

"Log" function Log of the last 5 trips. Number of starts, number of trips, number of operating hours.

"Monitoring" function Indication on front panel of the control unit via remote terminal, via PC or via PDA (1).

With function modules (2)

Thermal overload alarm With module LUF W

Fault differentiation and manual reset With module LUF DH20

Fault differentiation and automatic reset With module LUF DA10Indication of motor load (analogue) With module LUF V

With communication module or via Modbus port on control unit LUCM (2)

Starter status (ready, running, fault) With any communication module

Reset mode Parameters can be set via the bus

Alarm With module Modbus LUL C031(thermal overload alarm only).

With Modbus module LUL C031 and Modbus port on the control unit (alarm possible for all types of fault).Remote reset via the bus

Indication of motor load

Fault differentiationRemote programming and monitoring of all functions With Modbus module LUL C031 and

Modbus port on the control unit."Log" function"Monitoring" function

Built-in function Function provided with accessory

(1) PDA : Personal Digital Assistant.(2) Mounting possibilities: 1 function module or 1 communication module.


References TeSys motor starters - open version 0

Model U starter-controllersStandard and advanced control units

Description1 Extraction and locking handle2 Test button (on advanced control unit only)3 Ir adjustment dial4 Locking of settings by sealing the transparent cover5 Sealing of locking handle

Standard control unitsMaximum power ratings of standard 3-phase motors50/60 Hz

Setting range

Clip-in mounting on power baseRating

Reference to be completed by adding the voltage code (1)

Weight

400/ 415 V 500 V 690 VkW kW kW A A kg

0.09 – – 0.15…0.6 12 and 32 LUCA X6pp 0.135

0.25 – – 0.35…1.4 12 and 32 LUCA 1Xpp 0.1351.5 2.2 3 1.25…5 12 and 32 LUCA 05pp 0.135

5.5 5.5 9 3…12 12 and 32 LUCA 12pp 0.135

7.5 9 15 4.5…18 32 LUCA 18pp 0.13515 15 18.5 8…32 32 LUCA 32pp 0.135

Advanced control unitsPressing the Test button on the front panel simulates tripping on thermal overload.Class 10 for 3-phase motors

0.09 – – 0.15…0.6 12 and 32 LUCB X6pp 0.140

0.25 – – 0.35…1.4 12 and 32 LUCB 1Xpp 0.1401.5 2.2 3 1.25…5 12 and 32 LUCB 05pp 0.140

5.5 5.5 9 3…12 12 and 32 LUCB 12pp 0.140

7.5 9 15 4.5…18 32 LUCB 18pp 0.14015 15 18.5 8…32 32 LUCB 32pp 0.140

Class 10 for single-phase motors– – – 0.15…0.6 12 and 32 LUCC X6pp 0.140

0.09 – – 0.35…1.4 12 and 32 LUCC 1Xpp 0.140

0.55 – – 1.25…5 12 and 32 LUCC 05pp 0.1402.2 – – 3…12 12 and 32 LUCC 12pp 0.140

4 – – 4.5…18 32 LUCC 18pp 0.140

7.5 – – 8…32 32 LUCC 32pp 0.140

Class 20 for 3-phase motors0.09 – – 0.15…0.6 12 and 32 LUCD X6pp 0.1400.25 – – 0.35…1.4 12 and 32 LUCD 1Xpp 0.140

1.5 2.2 3 1.25…5 12 and 32 LUCD 05pp 0.140

5.5 5.5 9 3…12 12 and 32 LUCD 12pp 0.1407.5 9 15 4.5…18 32 LUCD 18pp 0.140

15 15 18.5 8…32 32 LUCD 32pp 0.140

(1) Standard control circuit voltages :

Volts 24 48…72 110…240c BL (2), (3) – –

a B – –

c or a – ES (4) FU(2) Voltage code to be used for a starter-controller with communication module.(3) d.c. voltage with maximum ripple of ± 10 %.(4) c : 48…72 V, a : 48 V.

5

1

2

34

530

655

LUCA ppppLUCB pppp

LUB p2 + LUCA pppp

5207

35

LUB p2 + LUCB pppp

5207

36

Characteristics : pages 24620/2 and 24620/5

Schemes :pages 24640/2 to 24640/5



Model U starter-controllersMultifunction control units

Description1 Extraction and locking handle2 Built-in display window (2 lines, 12 characters)3 4-button keypad4 c 24 V auxiliary power supply5 Modbus RS485 communication port. Connection by RJ45 connector.6 Sealing of locking handleThe display window 2 and keypad 3 allow :b in configuration mode: local configuration of protection functions and alarms,b in run mode: display of parameter values and events.The Modbus RTU communication port 5 is used to connect :b an operator terminal,b a PC,b a Personal Digital Assistant (PDA).

Multifunction control unitsParameter entry, monitoring of parameter values and consultation of logs are carried out :b either on the front panel, using the built-in display window/keypad,b or via an operator terminal,b or via a PC or a PDA with PowerSuite software,b or remotely, via a Modbus communication bus.Programming of the product via the keypad requires a c 24 V auxiliary power supply.Maximum power ratings of standard 3-phase motors50/60 Hz

Setting range

Clip-in mounting on power baseRating

Reference (1)

Weight

400/ 415 V 500 V 690 VkW kW kW A A kg

0.09 – – 0.15…0.6 12 and 32 LUCM X6BL 0.1750.25 – – 0.35…1.4 12 and 32 LUCM 1XBL 0.175

1.5 2.2 3 1.25…5 12 and 32 LUCM 05BL 0.175

5.5 5.5 9 3…12 12 and 32 LUCM 12BL 0.175

7.5 9 15 4.5…18 32 LUCM 18BL 0.175

15 15 18.5 8…32 32 LUCM 32BL 0.175

TeSys model U user's manual (2)

Application Language Reference Weightkg

On CD-Rom Multi-language (3) LU9 CD1 0.022

Operator terminalThis compact Magelis terminal enables the parameters of multifunction control unit LUCM to be read and modified. It is supplied pre-configured to provide dialogue with 8 model U starter-controllers (Modbus protocol, application pages and alarm pages loaded). Starter-controller alarm and fault management takes priority.Language Display window Supply voltage Reference Weight

kgMulti-language (3) 4 lines of 20 charactersc 24 V XBT NU400 r 0.150

Connecting cable (4)

Function Length Type Reference Weightkg

Connects terminal XBT NU400 to a multifunction control unit.

2.5 m SUB-D 25-way female - RJ45

XBT Z938 0.200

(1) Input voltage c 24 V with maximum ripple of ± 10 %.(2) The CD-Rom contains user's manuals for the AS-i and Modbus communication modules,

multifunction control units and gateway modules, as well as the gateway programming software.

(3) English, French, German, Italian, Spanish(4) If a terminal is used with several control units, this cable can be connected to a Modbus hub

or to T-junctions (see page 24616/3).

6

1

2

3

5

4

530

656

LUCM ppBL

LUB p2 + LUCM ppBL

520

737

XBT NU400

5213

35



r Available 1st half of 2003.



Model U starter-controllersFunction modules

Function modulesOutput Item Application Reference Weight

kg

Fault differentiation and manual resetThis module differentiates short-circuit and thermal overload faults.It includes a contact for each of these types of fault.It can only be used with an advanced control unit, from which it takes its power.

2 N/O with common point – a or c 24…250 V LUF DH20 r 0.060

Fault differentiation and automatic resetThis module signals a thermal overload fault. It includes an overload fault contact. Short-circuit signalling can be obtained by using an add-on fault signalling contact LUA1 (see page 24612/2).It can only be used with an advanced control unit, from which it takes its power.In the event of tripping on thermal overload, the control unit is forced to automatic reset mode. In the event of tripping on short-circuit, the control unit is forced to manual reset mode.

1 N/O – a or c 24…250 V LUF DA10 r 0.055

Thermal overload alarmThrough load shedding, this module makes it possible to avoid stoppages in operation due to overload tripping.Imminent thermal overload tripping is displayed as soon as the thermal state exceeds the threshold of 105 % (hysteresis = 5 %).Signalling is possible via an LED on the front panel of the module and externally by a N/O relay output.It can only be used with an advanced control unit, from which it takes its power.

1 N/O 1 a or c 24…250 V LUF W10 0.055

Indication of motor loadThis module provides a signal which is representative of the motor load status (I average/Ir).v I average = average value of the rms currents in the 3 phases,v Ir = value of the setting current.The value of the signal (depending on the module used : 0-10 V or 4-20 mA) corresponds to a load status of 0 to 200 %. (0 to 300 % for a single-phase load).It can be used with an advanced or multifunction control unit.The 0-10 V module (LUF V1) is powered by the control unit.The 4-20 mA module (LUF V2) requires a c 24 V external supply.

0 -10 V 2 – LUF V1 r 0.050

4 - 20 mA 2 – LUF V2 0.050

Other versions Application modules which allow the starter-controllers to provide preset logic functions and eliminate the need for additional auxiliary functions :b module dedicated to measuring,b module for non-reversing applications (e.g. : pumping, ventilation),b module for reversing applications (e.g. : mechanical handling).Please consult your Regional Sales Office.

2

1

12

3

100

200%

0 10 V20 mA4

LUB p2 + LUCB pppp + LUFW 10 or LUF Vp

521

299

5213

00

1 2.2 kW2 4 kW3 7.5 kW



r Available 2nd half of 2003.


Presentation 0PowerSuite advanced dialogue solutions

The PowerSuite advanced dialogue solutions can be used for Schneider Electric drives and starters. They enable communication with the product from a Pocket PC, a PC or a dedicated terminal.The solutions, with a Pocket PC or PC, enable files to be prepared for uploading to the drives and the starters. The PowerSuite software creates its files ensuring consistency between the configuration/adjustment functions of the product.

The Pocket PC can be used during preparation, programming, setup and maintenance.It comprises a Pocket PC terminal and corresponding connection accessories.The software is integrated into a Windows CE environment, for which the operating system language can be selected on ordering (English, French, German, Spanish, Italian).The software incorporates all the functions of integrated and remote terminals (drive or starter configuration and adjustment, control, signalling, etc).The Pocket PC can be used:b alone to prepare and store configuration/adjustment files (integral battery or line supply)b connected to a PC for uploading configuration/adjustment files from the Pocket PC to the PC or downloading from the PC to the Pocket PCb connected to the drive or to the starter for configuration, adjustment or control purposes or to upload a configuration/adjustment file from the Pocket PC to the product or download a configuration/adjustment file from the product to the Pocket PC.

The PowerSuite software workshop is used to set up a drive or a starter from a PC in a Microsoft Windows 95, 98, NT4 or 2000 environment.The software incorporates all the functions of integrated and remote terminals (drive or starter configuration and adjustment, control, signalling, etc.) with assisted, guided operator dialogue in 5 languages (English, French, German, Spanish, Italian) in a Windows environment.It can be used: b alone to prepare and store drive or starter configuration files on diskette, CD-ROM or hard disk The drive or starter configuration can be printed out on paper or can be exported to office automation software.b connected to the drive or starter for configuration, adjustment or control purposes, or for uploading a configuration/adjustment file from the PC to the product or downloading from the product to the PC.Connection is via a link between the drive or starter connector and the serial port on the PC.

The Magelis display unit with matrix screen can be used to monitor, diagnose and adjust up to 8 Altivar 28, 38, 58 or 58F drives in 5 languages (English, French, German, Spanish, Italian). It can display variables in alphanumeric format with European, Cyrillic or Asian fonts in 4 sizes, or it can display icons or background images in black and white as well as animations in barchart or gauge format. The application is preloaded in the factory.

5100

8650

2945

5108

88

PowerSuite Pocket PC

PowerSuite software workshop for PC

Magelis display unit with matrix screen

CompatibilityCompatibility of advanced dialogue solutions with drives and starters

Drives Starter TeSys model U controller-starters

ATV 28, ATV 58, ATV 58F

ATV 38 ATV 11 ATS 48

PowerSuite Pocket PCPocket PC VW3 A8108pp u V 1.20 u V 1.40 u V 1.40 u V 1.30Setup kit VW3 A8102 u V 1.20 u V 1.40 u V 1.40 u V 1.30Connection kit VW3 A8111

PowerSuite software workshop for PCCD-ROM VW3 A8104 r u V 1.0 u V 1.40 u V 1.40 u V 1.30 u V 1.40Connection kit VW3 A8106

Magelis display unit with matrix screenDisplay unit XBT HM017010A8

AccessoriesCD-ROM VW3 A8105 r u V 1.0 u V 1.40 u V 1.40 u V 1.30 u V 1.40Operator terminal VW3 A8103pp

Incompatible products Compatible products and versions

r V 1.40 software version available 2nd half 2002.


Reference 0PowerSuite advanced dialogue solutions

PowerSuite Pocket PCSeveral solutions are available to meet the needs of individual users:- the complete Pocket PC- the setup kit- the connection kit for Pocket PC.

The complete Pocket PC comprises:- 1 "Jordana 525" Pocket PC , with multilingual operating system (1), supplied with PC synchronisation cable and mains power supply- 1 CD-ROM containing the multilingual (1) setup software which can be ordered separately- 1 connection kit for Pocket PC The setup kit comprises:- 1 CD-ROM containing the multilingual (1) setup software which can be ordered separately- 1 connection kit for the Pocket PCThe connection kit for the Pocket PC comprises:- 2 connection cables, length 0.6 m, with 2 RJ45 connectors- 1 RJ45/9-way SUB-D adaptor for connecting ATV 58 and ATV 58F- 1 converter marked “RS 232/RS 485 PPC” with one 9-way male SUB-D connector and 1 RJ45 connector.- 1 converter, for ATV 11, with one 4-way male connector and 1 RJ45 connector.Description Reference Weight

kgComplete Pocket PC VW3 A8108pp (2) 1.000

Setup kit VW3 A8102 0.400

Connection kit for the Pocket PC VW3 A8111 0.300

XBT HM017010A8

1050

80

VW3 A8103pp

5209

62

PowerSuite software workshop for PCThe PowerSuite software comprises:- 1 CD-ROM containing the multilingual (1) setup software - 1 connection kit for PCThe PC connection kit comprises:- 2 connection cables, length 3 m, with 2 RJ45 connectors- 1 RJ45/9-way SUB-D adaptor for connection of ATV-58 and ATV-58F drives- 1 converter marked “RS 232/RS 485 PC” with one 9-way female SUB-D connector and 1 RJ45 connector- 1 converter, for ATV 11, with one 4-way male connector and 1 RJ45 connector.Description Reference Weight

kg1 CD-ROM containing the multilingual setup software (1) VW3 A8104 r 0.100

Connection kit for PC VW3 A8106 0.350

Magelis display unit with matrix screenThe terminal has a backlit LCD with 8 lines of 40 characters. The RS 458 connection kits for ATV 28 (VW3 A28301), ATV 38 and ATV 58 (VW3 A58306) drives, as well as other connection accessories, should be ordered separately according to the number and type of drives connected. Please consult your Regional Sales Office.Description Reference Weight

kgMagelis display unit with matrix screen XBT HM017010A8 0.600

AccessoriesDescription Reference Weight

kg1 upgrade CD-ROM for multilingual (1) setup software (3) VW3 A8105 r 0.100

“Jordana 525” Pocket PC terminal supplied with PC synchronisation cable and mains power supply

VW3 A8103pp (2) 0.300

1 x 16 MB compact flash card containing the Pocket PC software for the "Jornada 525" (4)

VW3 A8110 0.100

(1) English, French, German, Spanish, Italian.(2) To order the operating system in your chosen language, replace pp by EN for English, FR for French, DE for German, SP for Spanish and IT for Italian.(3) To find out about the latest available version, please consult your Regional Sales Office.(4) This card enables the software to be run immediately without synchronising with a PC.r V 1.40 software version available 2nd half 2002.


Presentation,combinations

TeSys control components 0

Model U controllers

PresentationAbove 32 A, the model U controller provides a motor starter management solution identical to that provided by TeSys model U starter-controllers.

Used in conjunction with a short-circuit protection device and a contactor, it provides a motor starter whose functions are the same as those of a TeSys model U starter-controller and, in particular, provides motor starter overload protection and control functions.

CompositionIt consists of a control unit whose adjustment range is compatible with the secondary of current transformers, plus a control base which also allows fitment of a function module or a communication module.

It requires a c 24 V external power supply.

Combinations providing type 2 coordinationWith circuit-breakerStandard power ratings of 3-phase motors 50-60 Hz in category AC-3 400/415 V

Circuit-breaker (1) Contactor Model U controller Current transformers

PkW

IeA

Reference RatingA

Irm (2)A

Reference (3) Reference Reference

18,5 35 NS80HMA 50 500 LC1 D40 LUTM + LUCp 3 x LUT C100522 42 NS80HMA 50 650 LC1 D50 LUTM + LUCp 3 x LUT C100530 57 NS80HMA 80 880 LC1 D65 LUTM + LUCp 3 x LUT C100537 69 NS80HMA 80 1040 LC1 D80 LUTM + LUCp 3 x LUT C100545 81 NS100HMA 100 1300 LC1 D95 LUTM + LUCp 3 x LUT C100555 100 NS160HMA 150 1350 LC1 D115 LUTM + LUCp 3 x LUT C100575 135 NS160HMA 150 1800 LC1 D150 LUTM + LUCp 3 x LUT C400590 165 NS250HMA 220 2200 LC1 F185 LUTM + LUCp 3 x LUT C4005110 200 NS250HMA 220 2640 LC1 F225 LUTM + LUCp 3 x LUT C4005132 240 NS400HMA 320 3200 LC1 F265 LUTM + LUCp 3 x LUT C4005160 285 NS400HMA 320 4160 LC1 F330 LUTM + LUCp 3 x LUT C4005200 352 NS630HMA 500 5000 LC1 F400 LUTM + LUCp 3 x LUT C4005220 388 NS630HMA 500 5500 LC1 F400 LUTM + LUCp 3 x LUT C4005250 437 NS630HMA 500 6000 LC1 F500 LUTM + LUCp 3 x LUT C8005

With fusesStandard power ratings of 3-phase motors 50-60 Hz in category AC-3 400/415 V

Switch disconnector-fuse

aM fuses Contactor Model U controller Current transformers

PkW

IeA

Reference Size RatingA

Reference (3) Reference Reference

18,5 35 GS1 F 14 x 51 40 LC1 D40 LUTM + LUCp 3 x LUT C100122 42 GS1 J 22 x 58 50 LC1 D50 LUTM + LUCp 3 x LUT C100130 57 GS1 J 22 x 58 80 LC1 D65 LUTM + LUCp 3 x LUT C100137 69 GS1 J 22 x 58 100 LC1 D80 LUTM + LUCp 3 x LUT C100145 81 GS1 J 22 x 58 100 LC1 D95 LUTM + LUCp 3 x LUT C100155 100 GS1 L T0 125 LC1 D115 LUTM + LUCp 3 x LUT C100175 135 GS1 L T0 160 LC1 D150 LUTM + LUCp 3 x LUT C400190 165 GS1 N T1 200 LC1 F185 LUTM + LUCp 3 x LUT C4001110 200 GS1 N T1 250 LC1 F225 LUTM + LUCp 3 x LUT C4001132 240 GS1 QQ T2 315 LC1 F265 LUTM + LUCp 3 x LUT C4001160 285 GS1 QQ T2 400 LC1 F330 LUTM + LUCp 3 x LUT C4001200 352 GS1 S T3 500 LC1 F400 LUTM + LUCp 3 x LUT C4001220 388 GS1 S T3 500 LC1 F400 LUTM + LUCp 3 x LUT C4001250 437 GS1 S T3 500 LC1 F500 LUTM + LUCp 3 x LUT C8001315 555 GS1 S T3 630 LC1 F630 LUTM + LUCp 3 x LUT C8001(1) Product marketed under the Merlin Gerin brand.(2) Irm : setting current of the magnetic trip(3) For reversing operation, replace the prefix LC1 with LC2.


Dimensions: page 24651/3

Schemes : page 24651/3


Referencesdimensions,mounting,schemes

TeSys control components 0

Model U controllers

Control basesConnection Reference to

be completedWeight

kgCurrent transformers Control

Screw terminals Screw terminals LUT M r 0.800

Without connections LUT M0 r 0.760

Control units (control circuit voltage c 24 V)Description Class For motor Setting range Reference Weight

A kgAdvanced 10 3-phase 1.25…5 LUCB T5BL r 0.140

20 3-phase 1.25…5 LUCD T5BL r 0.140

Multifunction 5 to 30 3-phase 1.25…5 LUCM T5BL r 0.175

Current transformersOperating current Reference Weight

kgPrimary Secondary100 5 LUT C1005 r 0.550

400 5 LUT C4005 r 0.550

800 5 LUT C8005 r 0.680

Function modules and communication modulesThe TeSys model U controller is fully compatible with the modules listed below.If used with a serial communication module, connection of the inputs is by means of an interface card, to be ordered separately, and it must be used in conjunction with a c 24 V control module LUCp ppBL.

b Thermal overload alarm module LUF W10, see page 24614/5.b Motor load indication module LUF V1 or LUF V2, see page 24614/5.b AS-i communication module ASILUF C5, see page 24616/2.b Modbus communication module LUL C031, see page 24517/2.

Input interface cardThis card must be used in conjunction with the communication modules. It allows signals coming from the contactor and the short-circuit protection device to be connected to the controller, and therefore the transmission of motor starter status information to the PLC via the bus.Description Reference Weight

kg3-input interface card LUT E1 r 0.100

Terminal block for control bases without connectionsConnection For base Item Reference Weight

kgScrew terminals

LUT M0 3 + 4 LU9T C r 0.045

Dimensions, mounting, schemesDimensions Mounting Scheme

561

419

LUT M + LUCB T5BL

561

418

LUT M + LUCM T5BL

127 45

170

127 30Ø4

179 E1 E2 E3 + -Com

24V Aux

LUTM

LUTM

13/NO 44/NO





Model U starter-controllersParallel link module and pre-wired coil connection components

The parallel wiring system makes it possible to connect starter-controllers to the PLC I/O modules quickly and without any need for tools. It replaces traditional screw terminal and single wire connections. It is used with the Telefast pre-wired system (see our Control and connection components catalogue n° 16666)The parallel wiring module provides the status and command information for each starter-controller. It must be used with a c 24 V control unit, LUCp ppBL.The splitter box distributes information from the PLC I/O modules to each of the starter-controllers connected to it.

Parallel type connectionArchitecture

1 Parallel link module LUF C002 Pre-wired coil connection

LU9B N11C3 Connection cable LU9 Rp with

one RJ45 connector at each end

4 Splitter box LU9 G02 for 8 motor starters with channel connections on the PLC side by 2 HE 10 connectors and on the starter-controller side by 8 RJ45 connectors.

5 Connection cable TSX CDPppp with one HE 10 connector at each end.

Parallel wiring module

1

35

2

1

2

4

ToPLC

Description Item Reference Weightkg

Parallel wiring module 1 LUF C00 0.045

6 Outputs for starter commands7 RJ45 connector for connecting to splitter box

6 7

520

836





Model U starter-controllersParallel link module and pre-wired coil connection components

Pre-wired components simplify wiring and reduce wiring errors.

By pre-wired connector or wire link.

b Pre-wired connector : pre-wired coil connectionThe use of a power base without pre-wired connections is recommended.

b Wire link :Allows insertion, for example, of an emergency stop control or a voltage interface.This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used.

No tools are required to connect the parallel wiring module to the PLC. Connection is via a splitter box which allows up to 8 starter-controllers to be connected; a maximum of 4 reversing starters per splitter box is allowed.The splitter box requires a c 24 V power supply.

(1) Allows "run" and "fault" status of each starter-controller to be fed back to the PLC and transmits commands.

1

2

5208

13

LUB + LUF C00 + LU9B

1

8

561

420

LUB + LUF C00 + LU9B

Connection of communication module output terminals to the coil terminals

Description For use withpower base

Item Reference Weightkg

Pre-wiredcoil connection

LUB pp 2 LU9B N11C 0.045

LU2B pp 8 LU9M RC 0.030

Connection of parallel wiring module to the PLC

Splitter boxConnectors Item Reference Weight

kgPLC side(16I/12O)

Starter-controller side

2 x HE 1020-way

8 x RJ45 4 LU9 G02 (1) 0.260

Connection cables to the splitter boxConnectors Item Length

mReference Weight

kg2 x RJ45 connectors 3 0.3 LU9 R03 0.045

1 LU9 R10 0.065

3 LU9 R30 0.125

Connection cables from splitter box to PLCType of connection Gauge C.s.a. Length Reference WeightPLC side Splitter box

sideAWG mm2 m kg

HE 1020-way

HE 1020-way

22 0.324 0.5 TSX CDP 053 0.085

1 TSX CDP 103 0.150

2 TSX CDP 203 0.2803 TSX CDP 303 0.410

5 TSX CDP 503 0.670

28 0.080 1 ABF H20 H100 0.080

2 ABF H20 H200 0.1403 ABF H20 H300 0.210

Bare wires HE 1020-way

22 0.324 3 TSX CDP 301 0.400

5 TSX CDP 501 0.660





Model U starter-controllersAS-i communication module and pre-wired coil connection components

The AS-i communication module makes it easy to connect starter-controllers to the AS-i wiring system, and therefore allows remote control and command of these starter-controllers.

The various operating states of the module (AS-i voltage present, communication fault, addressing fault,…) are indicated on the front panel by 2 LEDs (green and red).

Operation of the module is continuously monitored by auto-testing, in a way that is totally transparent to the user.

The incorporation of AS-i V.2 functions allows diagnostics to be performed on the module, either remotely via the bus or locally via the ASI TERV2 addressing terminal.Addressing and diagnostics of the module status are carried out without having to disconnect, using cable ASI TERIR1 via an infrared port.

The communication module must have a c 24 V supply and must be used in conjunction with a c 24 V control unit, LUCp ppBL.The product is supplied with a yellow connector 7 for connection to the AS-i system, a black connector 8 for connection to the c 24 V auxiliary supply and a black connector 9 for connection of the outputs.

Series type connectionArchitecture

1 Communication module ASILUF C52 Tap-off XZ CG01423 Pre-wired coil connection LU9B N11C

Information transmitted by the AS-i system

c 24 V

AS-i

13

2

AS-i profile 7.D.F.0Data bits (command) Bit value = 0 = 1

Command D0 (O) Stop forward Forward running

Command D1 (O) Stop reverse Reverse running

Command D2 (O) Not used Not usedCommand D3 (O) Not used Not used

Data bits(status)

Bit value = 0 = 1

Status D0 (I) Not ready or fault Ready

Status D1 (I) Stopped RunningStatus D2 (I) Not used Not used

Status D3 (I) Not used Not used

AS-i communication module


Communication module 1 ASILUF C5 0.065

4 5 6

9 8 7

4 Green LED : AS-i voltage present5 Red LED : AS-i or module fault6 Infrared port (photodiode) for addressing the

module.7 Yellow connector for connection to the AS-i system8 Black connector for connection to a c 24 V

auxiliary supply9 Outputs for starter commands





Model U starter-controllersAS-i communication module and pre-wired coil connection components

Pre-wired components simplify wiring and reduce wiring errors


b Pre-wired connector : pre-wired coil connectionThe use of a power base without pre-wired control circuit connections is recommended.


AS-i configuration is carried out using PL7 Micro/Junior/Pro software. From the module declaration screen, it is possible to configure all the slave devices corresponding to all the AS-i I/O.Configuration is carried out by following the instructions on the screen.

1

3

5208

37

LUB + ASILUF C5 + LU9B

1

5

520

799

LU2B + ASILUF C5 + LU9M


Description For use with power base


Pre-wired coil connection LUB pp 3 LU9B N11C 0.045


Connection of the communication module on the serial bus (1)

Achieved by using a tap-off for connection to 2 ribbon cables : b 1 for AS-i (yellow).b 1 for separate c 24 V supply (black).

Description Lengthm

Reference Weightkg

Tap-off 2 XZ CG0142 0.265

Consoles and cable adaptorsDescription Reference Weight

kgAddressing consoleBattery operated. Battery charger suppliedAS-i V.1 and V.2.1 compatible

XZ MC11 0.550

Adjustment and diagnostics consoleRuns on LR6 batteriesAllows addressing of AS-i V.2.1interfaces and diagnostics

ASI TERV2 0.500

Cable adaptorFor console XZ MC11

XZ MG12 0.070

Cable adaptorFor consoles ASI TERV2 and XZ MC11For infrared addressing

ASI TERIR1 0.070

XZ MC11

520

898

ASI TERV2

5208

99

Software set-up



On CD-Rom Multi-language (3)

LU9 CD1 0.022

(1) Degree of protection IP 54. Connection by 4 x 0.34 mm2 wires.Black wire : +24 V.White wire : 0 V.Blue wire : AS-i (–).Brown wire : AS-i (+).

(2) The CD-Rom contains user's manuals for the AS-i and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software.

(3) English, French, German, Italian, SpanishConfiguration example with Premium TSX SAY 100/1000 module

561

421





Model U starter-controllersModbus communication module and pre-wired coil connection components

b Star topology

b Bus topology

For more detailed information, please refer to User's Manual LU9 CD1, see page opposite.

Communication module LUL C031 enables the model U starter-controller to be connected to the Modbus network.It must have a c 24 V supply and must be used in conjunction with a c 24 V control unit, LUCp ppBL.It incorporates a 0.5 A, c 24 V digital output for local command requirements.

Series type connectionArchitecture

1 Communication module LUL C031

2 Pre-wired coil connection LU9B N11C

3 Connection cable with one RJ45 connector at each end VW3 A8 306 Rpp

4 Modbus hub with channel connections to PLC and to starter-controller with RJ45 connectors

6 Line terminator

1

3

2

1

3

2

4

6

To PLC

1 Communication module LUL C031

2 Pre-wired coil connectionLU9B N11C

5 T-junctionVW3 A8 306 TFpp

6 Line terminator

5 6

2

5

2

11

Information carried by the busDepends on the type of control unit used.Control unit Standard Advanced Multifunction

Starter status(ready, running, fault)Alarms (overcurrent, ...)Thermal overload alarmRemote reset via the busIndication of motor loadFault differentiationRemote programming and monitoring of all functions"Log" function"Monitoring" functionStart and Stop commands

Functions performed

Modbus communication module


Communication module 1 LUL C031 0.080

6 Module status signalling LED7 c 24 V supply connection8 RJ45 connector RTU RS485 for Modbus link9 Digital output10 Outputs for starter commands

6

10 8 79

5208

09





Model U starter-controllersModbus communication module and pre-wired coil connection components

Pre-wired components simplify wiring and reduce wiring errors.


b Pre-wired connector : pre-wired coil connectionThe use of a power base without pre-wired control circuit connections is recommended.


Achieved either by means of a Modbus hub or using T-junctions.

1

2

5208

10

LUB + LUL C031 + LU9B

1

7

520

811

LU2B + LUL C031 + LU9M


Description For use with power base


Pre-wired coil connection LUB pp 2 LU9B N11C 0.045


Connection of the communication module on the serial bus

Description Lengthm


Modbus hub8 slaves

– 4 LU9 GC3 r 0.260

Cables fitted with two RJ45 connectors

0.3 3 VW3 A8 306 R03 0.045

1 3 VW3 A8 306 R10 0.065

3 3 VW3 A8 306 R30 0.125

T-junctions (1) 0.3 5 VW3 A8 306 TF03 0.032

1 5 VW3 A8 306 TF10 0.032

RS 485 line terminator – – VW3 A8 306 R 0.012



On CD-Rom Multi-language (3) LU9 CD1 0.022

(1) Fitted with 2 RJ45 female connectors (bus side) and a 0.3 m or 1 m length cable supplied with an RJ45 male connector (station side).

(2) The CD-Rom contains user's manuals for the AS-i and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software.

(3) English, French, German, Italian, Spanish




24618_Ver1.00-EN.fm/2 Schneider Electric

LUF P gateway modules allow connection between Modbus and other buses suchas FIPIO, Profibus-DP and DeviceNet.

These gateways generate information which can be accessed by the Modbus bus sothat it is available for read/write functions on the other buses using the above-mentioned protocols.

A gateway module consists of a box which allows connection of up to 8 starter-controller slaves connected on the Modbus bus.

Software set-up is performed using PC software included in the PowerSuite softwareworkshop (see page 60200/3) and explained in user's manual LU9 CD1.However, software set-up of the FIPIO/Modbus gateway is performed using PL7Micro/Junior/Pro software.

Presentation

Example of architecture

DescriptionFront panel of the product

1 Communication status of the Modbus downstream bus2 Gateway status3 Communication status of the Modbus upstream bus4 Connectors for connection to third party bus

Underside of product

5 RJ45 connector for link to a PC6 RJ45 connector for connection on the Modbus bus7 c 24 V power supply

Modbus

ATV 28

LUF P

ATS 48

FIPIOProfibus DPDeviceNet

Gatewayconfigurationby PC


5615

1156

1512

321

4

5

7

6

Software set-up

Presentation,description


Model U starter-controllersGateways

24618_Ver1.00-EN.fm/3Schneider Electric

Characteristics,references,dimensions


Model U starter-controllersGateways

CharacteristicsEnvironment Conforming to IEC 664 Degree of pollution : 2Ambient air temperaturearound the device

°C + 5…+ 50

Degree of protection IP 20Degree of EMC protection Emission Conforming to IEC 50081-2 : 1993

Immunity Conforming to IEC 61000-6-2 : 1999Number of slaves which can be connected Up to 8 slaves

Connection To third party bus By SUB D9 connector for FIPIO and Profibus-DP and by 5-way plug-in connector forDeviceNet

To Modbus bus By RJ45 connector conforming to Schneider standard

To a PC By RJ45 connector

Supply V c 24 + or - 10 %Consumption Max. mA 280

Typical mA 100Indication/diagnostics By LED on front panel

ReferencesDescription Reference Weight

kgGateways FIPIO/Modbus LUF P1 0.245

Profibus DP/Modbus LUF P7 0.245

DeviceNet/Modbus LUF P9 0.245

DimensionsLUF P1

75 27

120

==

5209

74


Characteristics TeSys motor starters - open version 0


EnvironmentApprovals UL, CSA

Pending : BV, GL, LROS, DNV, PTB

Conforming to standards IEC/EN 60947-6-2, CSA C22-2 N°14, Type EUL 508 type E : with phase barriers LU9 SP0

Rated insulation voltage (Ui) Conforming to IEC/EN 60947-1, overvoltage category III,degree of pollution : 3

V 690

To UL508, CSA C22-2 n°14 V 600

Rated impulse withstand voltage (Uimp)

Conforming to IEC/EN 60947-6-2 kV 6

Safety separation of circuits SELV

Conforming to IEC/EN 60947-1 appendix N

V Between the control or auxiliary circuit and the main circuit : 400

Between the control and auxiliary circuits : 400

Degree of protectionConforming to IEC/EN 60947-1(protection against direct finger contact)

Front panel outside connection zone

IP 40

Front panel and wired terminals IP 20Other faces IP 20

Protective treatment Conforming to IEC/EN 60068 “TH”

Conforming to IEC/EN 60068-2-30 Cycles 12

Conforming to IEC/EN 60068-2-11 h 48Ambient air temperature around the device

Storage °C - 40…+ 85

Operation °C Power bases and standard and advanced control units : - 25… + 70

Power bases and multifunction control units : - 25…+ 55. (At temperatures above 45 °C, leave a minimum gap of 9 mm between products)

Maximum operating altitude m 2000

Operating positions In relation to normal vertical mounting plane

Flame resistance Conforming to UL 94 V2Conforming to IEC/EN 60695-2-12 °C 960 (parts supporting live components)

°C 650

Environmental restrictions Cadmium and silicone-free, recyclable

Shock resistance1/2 sine wave = 11ms

Conforming to IEC/EN60068-2-27(1)

Power poles open : 10 gnPower poles closed : 15 gn

Vibration resistance5…300 Hz

Conforming to IEC/EN 60068-2-6(1)

Power poles open : 2 gn

Power poles closed : 4 gn

Immunity to electrostatic discharge

Conforming to IEC/EN 61000-4-2 kV In open air : 8 - Level 3

kV On contact : 8 - Level 4

Immunity to radiated high-frequency disturbance

Conforming to IEC/EN 61000-4-3 V/m 10 - Level 3

Immunity to fast transient currents

Conforming to IEC/EN 61000-4-4 kV All circuits except for serial link : 4 - Level 4kV Serial link : 2 - Level 3

Immunity to dissipatedshock waves

Conforming to IEC/EN 61000-4-5 Common mode Serial modeUc > 200 V kV 4 2

Uc < 200 V kV 2 1Uc = c 24 V kV 2 0.5

Immunity to conducted high-frequency disturbance

Conforming to IEC/EN 61000-4-6 V 10

(1) Without modifying the contact states, in the most unfavourable direction.

30˚

30˚

90˚ 90˚


Dimensions: pages 24630/2 and 24630/3

Schemes : pages 24640/2 to 24640/5



Model U starter-controllersPower bases and control units

(1) Voltage with maximum ripple of ± 10 %.

Power base and control unit type LUB 12 + LUCAor LUCB or LUCCor LUCD

LUB 32 + LUCAor LUCB or LUCCor LUCD

LUB 12 + LUCM LUB 32 + LUCM

Power circuit connection characteristicsConnection to Ø 4 mm screw clamp terminals

Flexible cablewithout cable end

1 conductor mm2 1.5…10 1.5…10 1.5…10 1.5…10

2 conductors mm2 1.5…6 1.5…6 1.5…6 1.5…6

Flexible cablewith cable end

1 conductor mm2 1…6 1…6 1…6 1…62 conductors mm2 1…6 1…6 1…6 1…6

Solid cablewithout cable end

1 conductor mm2 1…10 1…10 1…10 1…10

2 conductors mm2 1…6 1…6 1…6 1…6Screwdriver Philips n° 2 or flat screwdriver : Ø 6 mm

Tightening torque N.m 1.9…2.5 1.9…2.5 1.9…2.5 1.9…2.5

Control circuit connection characteristicsConnection to Ø 3 mm screw clamp terminals

Flexible cablewithout cable end

1 conductor mm2 0.75…1.5 0.75…1.5 0.75…1.5 0.75…1.52 conductors mm2 0.75…1.5 0.75…1.5 0.75…1.5 0.75…1.5

Flexible cablewith cable end

1 conductor mm2 0.34…1.5 0.34…1.5 0.34…1.5 0.34…1.5

2 conductors mm2 0.34…1.5 0.34…1.5 0.34…1.5 0.34…1.5Solid cablewithout cable end

1 conductor mm2 0.75…1.5 0.75…1.5 0.75…1.5 0.75…1.5

2 conductors mm2 0.75…1.5 0.75…1.5 0.75…1.5 0.75…1.5

Screwdriver Philips n° 1 or flat screwdriver : Ø 5 mmTightening torque N.m 0.8…1.2 0.8…1.2 0.8…1.2 0.8…1.2

Control circuit characteristicsRated voltageof control circuit

a 50/60 Hz V 24…240 24…240 – –

c V 24…240 24…240 24 24

Voltage limits Operation c 24 V (1) V 20…27 20…27 20…28 20…28a 24 V V 20…26.5 20…26.5 – –

a or c 48…72 V V a 38.5…72, c 38.5…93

a 38.5…72, c 38.5…93

– –

a or c 110…240 V V a and c 88…264 a and c 88…264 – –

Drop-out c 24 V V 14.5 14.5 14.5 14.5a 24 V V 14.5 14.5 – –

a or c 48…72 V V 29 29 – –

a or c 110…240 V V 55 55 – – Typical consumption I max while

closingc 24 V mA 130 210 150 200

a 24 V mA 130 210 – –

a or c 48…72 V mA 280 280 – – a or c 110…240 V mA 280 280 – –

I rms sealed c 24 V mA 55 70 70 75

a 24 V mA 65 80 – – a or c 48…72 V mA 35 30 – –

a or c 110…240 V mA 30 20 – –

Heat dissipation W 2 3 1.7 1.8Operating time Closing ms 24 V : 70/ 48 V 60; � 72 V : 50 75 65

Opening ms 40 40 25 25

Resistance to micro-breaks ms 3 3 3 3Resistance to voltage drops IEC/EN 61000-4-11 At least 70 % of Uc for 500 ms At least 70 % of Uc for 500 ms

Mechanical durability In millions of operating cycles 15 15 15 15

Maximum operating rate In operating cycles per hour 3600 3600 3600 3600

Main pole characteristicsNumber of poles 3 3 3 3Isolation functionconforming to IEC/EN 60947-1

Possible Yes Yes Yes Yes

Padlocking 1 padlockwith Ø 7 mm shank

1 padlockwith Ø 7 mm shank



Rated thermal current A 12 32 12 32

Rated operating current (Ue�� 440V)

To IEC/EN 60947-6-2

In cat. AC-41 �� 70°C : 12A �� 70°C : 32A �� 55°C : 12A �� 55°C : 32AIn cat. AC-43 �� 70°C : 12A �� 70°C : 32A �� 55°C : 12A �� 55°C : 32A

Rated operating voltage V 690 690 690 690

Frequency limits Of the operating current Hz 40…60 40…60 40…60 40…60Power dissipatedin the power circuits

Operating current A 3 6 9 12 18 25 32

Power dissipated in all three poles W 0.1 0.3 0.6 1.1 2.4 4.6 7.5

Rated breaking capacity on short-circuit V 230 440 500 690kA 50 50 15 4

Total breaking time ms 2 2 2

Thermal stress limit With Isc max on 440 V kA²s 90 120 90 120






Model U starter-controllersReversing power bases and auxiliary contacts

Specific characteristics of power bases LU2B and reverser blocks LU2M or LU6MMaximumoperating time

Without change of direction ms 75

With change of direction ms 150

General characteristics of auxiliary contactsConventional rated thermal current (Ith)

For ambient temperature � < 70 °C A 5

Frequency of the operating current Hz Up to 400Minimum switching capacity � = 10-8 U min V 17

I min mA 5

Short-circuit protection Conforming to IEC/EN 60947-5-1 A gL fuse : 4Short-time rating Permissible for 1 s A 30

500 ms A 40

100 ms A 50Insulation resistance m� 10

Non-overlap time Guaranteed between N/O and N/C contacts

ms 2 (on energisation and on de-energisation)

Specific characteristics of auxiliary contact built-into the power baseLinked contacts Conforming to IEC/EN 60947-4-1 Each power base has 1 N/O contact and 1 N/C contact which are mechanically linked

Mirror contact Conforming to draft standardIEC/EN 60947-1

The N/C contact fitted in each power base reliably represents the state of the power contacts (safety scheme)

Rated operating voltage (Ue) V Up to a 690 ; c 250

Rated insulationvoltage (Ui)

Conforming to IEC/EN 60947-5-1 V 690Conforming to UL, CSA V 600

Specific characteristics of auxiliary contacts in modules LUF N and of auxiliary contacts LUA1Rated operating voltage (Ue) V Up to a 250 ; c 250

Rated insulationvoltage (Ui)

Conforming to IEC/EN 60947-5-1 V 250Conforming to UL, CSA V 250

Operational power of contactsConforming to IEC/EN 60947-5-1

a.c. supply, categories AC-14 and AC-15Electrical durability (up to 3600 operating cycles/hour on an inductive load such as the coil of an electromagnet : making power (cos�� 0.7) = 10 times the power broken (cos�� = 0.4)

d.c. supply, category DC-13Electrical durability (up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load.

V 24 48 115 230 400 440 600 V 24 48 125 2501 million operating cycles

VA 60 120 280 560 960 1050 1440 W 120 90 75 68

3 million operating cycles

VA 16 32 80 160 280 300 420 W 70 50 38 33

10 million operating cycles

VA 4 8 20 40 70 80 100 W 25 18 14 12

0,1 0,2 0,3 0,40,5

0,60,7

0,80,9

1 2 3 45

67

8910

0,1

0,2

0,30,4

0,60,5

0,80,7

7

1

2

3

54

6

81

Mill

ions

of o

pera

ting

cycl

es

Current broken in A

0,1 0,2 0,3 0,40,5

0,60,7

0,80,9

1 2 3 45

67

8910

0,1

0,2

0,30,4

0,60,5

0,80,7

7

1

2

3

54

6

81

48 V

250 V

125 V

24 V

Mill

ions

of o

pera

ting

cycl

es

Current broken in A

References :page 24611/2





Model U starter-controllersControl units

Characteristics of standard control units LUCAProtection Motor type 3-phase

Conforming to standard IEC/EN 60947-6-2, UL 508

Overload protection

Tripping class conforming toUL 508, IEC/EN 60947-6-2

10

Frequency limits of the operating current Hz 40…60Temperature compensation °C - 25…+ 70

Protection against phase imbalance With

Short-circuit protection

Tripping threshold 14.2 x the setting currentTripping tolerance ± 20 %

Characteristics of advanced control units LUCB, LUCC and LUCDControl unit type LUCB LUCC LUCD

Protection Motor type 3-phase Single-phase 3-phase

Conforming to standard IEC/EN 60947-6-2, UL 508 IEC/EN 60947-6-2, UL 508 IEC/EN 60947-6-2, UL 508Overload protection


10 10 20

Frequency limits of the operating current Hz 40…60 40…60 40…60

Temperature compensation °C - 25…+ 70 - 25…+ 70 - 25…+ 70

Protection against phase imbalance With – WithShort-circuit protection

Tripping threshold 14.2 x the setting current 14.2 x the setting current 14.2 x the setting current

Tripping tolerance ± 20 % ± 20 % ± 20 %

Characteristics of multifunction control units LUCMProtection Motor type Selectable : single-phase or 3-phase

Conforming to standard IEC/EN 60947-6-2, UL 508

Overload protection


5, 10, 15, 20, 25, 30 (selectable)

Frequency limits of the operating current Hz 40…60Temperature compensation °C - 25…+ 55

Communication interface for terminal on enclosure door

Physical interface RS 485 multi-drop

Connector RJ45 on front panelProtocol Modbus RTU

Maximum transmission speed bit/s 19 200 (self-configuration up to this value)

Maximum return time ms 100Display Type LCD, 2 lines of 12 characters

Language version Multilanguage (English, French, German, Italian, Spanish)

Accuracy ± 5 %Resolution 1 % of Ir

Auxiliary supply External type V c 24, with maximum ripple of ± 10 %.

Heat dissipation W 0.8

Configuration table for protection devices and alarms on multifunction control units LUCMTripping Alarm Adjustment of

tripping thresholdAdjustment oftime before tripping

Adjustment ofalarm threshold

Factory setting Factory setting Range Default value Range Default value Range Default valueOvercurrent Activated (1) – 3…17 Ir 8 – – – –Overload Activated (1) Activated 0.15…32 A (2) Ir min Class : 5…30 5 10…100 % of

the thermal state

85 %

Earth fault Activated Activated 0.2…5 Ir min 0.3 Ir min 0.1…1.2 s 0.1 s 0.2…5 Ir min 0.3 Ir minPhase imbalance Activated Activated 10…30 % 10 % 0.2…20 s 5 s 10…30 % 10 %

Torque limitation Deactivated Deactivated 1…8 Ir 2 Ir 1…30 s 5 s 1…8 Ir 2 Ir

No-load running Deactivated Deactivated 0.3…1 Ir 0.5 Ir 1…200 s 10 s 0.3…1 Ir 0.5 IrLong starting times Deactivated Deactivated 1…8 Ir Ir 1…200 s 10 s 1…8 Ir Ir

Configuration of additional functions on multifunction control units LUCMFactory setting Setting range

Reset Manual Manual, automatic or remote

Time before reset 120 s 1…1000 sType of load 3-phase motor 3-phase motor, single-phase motor

Self-cooled Self-cooled, force cooled

Language English English, French, German, Italian, SpanishDisplay Average current Average current, thermal state of motor, current in phase 1 / 2 / 3, earth leakage current, phase imbalance, cause

of last 5 faults(1) This function cannot be deactivated.(2) The setting range depends on the rating of the control unit used.






Model U starter-controllersLimiter-disconnectors and current limiters

Characteristics of limiter-disconnector LUA LB1Rated insulation voltage (Ui)conforming to standard IEC/EN 60947-1

V 690

Conventional rated thermal current (Ith)conforming to standard IEC/EN 60947-1

A 32

Operating threshold I rms kA 50

Breaking capacity V 440 690

kA 130 70Mounting Directly on the upstream terminals of the starter-controller

ConnectionSolid cable 1 conductor mm2 1.5…10

2 conductors mm2 1.5...6Flexible cable without cable end 1 conductor mm2 1…10

2 conductors mm2 1…6

Flexible cable with cable end 1 conductor mm2 1...62 conductors mm2 1...6

Screwdriver Phillips n°2 or flat screwdriver ø 6 mm

Tightening torque N.m 1.9…2.5

Characteristics of current limiter LA9 LB920Rated insulation voltage (Ui)conforming to standard IEC/EN 60947-1

V 690


A 63

Operating threshold I rms A 1000

Breaking capacity V 440 690kA 100 35

Mounting Separate

Connectionmm2 1.5…25Solid cable 1 conductor

2 conductors mm2 1.5...10Flexible cable without cable end 1 conductor mm2 1.5…25

2 conductors mm2 2.5…10

Flexible cable with cable end 1 conductor mm2 1.5…162 conductors mm2 1.5…4


Tightening torque N.m 2.2

Characteristics of current limiter GV1 L3Rated insulation voltage (Ui)conforming to standard IEC/EN 60947-1

V 690


A 63

Operating threshold I rms A 1500

Breaking capacity V 440 690kA 70 15

Mounting Directly on the upstream terminals of the starter-controller or separate, using terminal block GV2 G05

Connectionmm2 1.5…25Solid cable 1 conductor

2 conductors mm2 1.5...10

Flexible cable without cable end 1 conductor mm2 1.5…25

2 conductors mm2 2.5…10Flexible cable with cable end 1 conductor mm2 1.5…16

2 conductors mm2 1.5…4


Tightening torque N.m 2.2

References :page 24612/3





Model U starter-controllersFunction modules and communication modules

Characteristics of thermal overload alarm function modules LUF W10Activation threshold Fixed at 88% of the thermal tripping state

Hysteresis between activation and switching off 5 %

Display By LED on front panelSupply Powered by the control unit

Digital output characteristics Type N/O contact

AC-15 230 V max; 400 VA 100 000 operating cyclesDC-13 24 V; 50 W 100 000 operating cycles

Characteristics of motor load indication function module LUF VpLUF V1 LUF V2

Analogue output 0 -10 V 4 - 20 mA

Signal delivered Value of I average/Ir ratio within the range of 0 to 2Load impedance Minimum k� 10 –

Maximum � – 500

Typical � 1 x 106 100Signal characteristicswith advanced control unit

Accuracy ± 6 % ± 6 %

Signal characteristicswith multifunction control unit

Accuracy ± 10 % ± 10 %

Resolution 1 % of Ir 1 % of Ir

Supply Powered by the control unit External c 24 V

Characteristics of AS-i communication module ASILUF C5Approval AS-i V2.1 n° (pending)

AS-i profile 7.D.F.0Ambient air temperature °C Operation - 25…+ 70

AS-i supply V 29.5...31.5

Current consumption By the AS-i system mA Normal operation : 25mA Fault condition : 30

Auxiliary supply V c 24 ± 30 %

Current consumption On 24 V supply for the outputs mA 200Number of outputs 2 dedicated to starter-controller coil operation

Switching capacity of the solid state outputs 0.5 A/24 V (outputs protected against short-circuits)

Indication/diagnostics By 2 LEDs on front panel

Characteristics of Modbus communication module LUL C031Physical interface RS 485 multi-drop

Connector RJ45 on front panelProtocol Modbus RTU

Maximum transmission speed bit/s 19 200 (self-configuration up to this value)

Maximum return time ms 30Addressing By switches : from 0...31

Ambient air temperature °C Operation - 25…+55

Supply for the outputs V c 24Current consumption On 24 V supply for the outputs mA 200

Number of outputs 3, of which 2 dedicated to starter-controller coil operation

Switching capacity of the solid state outputs 0.5 A/24 VIndication/diagnostics By 3 LEDs on front panel

Connection characteristicsModule type LUF W10 LUF V1

LUF V2ASILUF C5 LULC 031 LUFC 00Inputs and 24 V auxiliary

Outputs

Connectors Pitch 5.08 3.81 5.08 3.81 3.81 3.81Flexible cable without cable end 1 conductor mm² 0.2…1.5 0.14…1.5 0.2…2.5 0.14…1.5 0.14…1.5 0.14…1.5

2 identical conductors mm² 0.2…1 0.14…0.75 0.2…1 0.14…0.75 0.14…0.75 0.14…0.75

Flexible cable with cable end

Without insulated ferrule

1 conductor mm² 0.25…1.5 0.25…1.5 0.25…2.5 0.25…1.5 0.25…1.5 0.25…1.52 identical conductors mm² 0.25…1 0.25…0.34 0.25…1 0.25…0.34 0.25…0.34 0.25…0.34

With insulated ferrule

1 conductor mm² 0.25…1.5 0.25…0.5 0.25…2.5 0.25…0.5 0.25…0.5 0.25…0.5

2 identical conductors (1) mm² 0.5…1.5 0.5 0.5…1.5 0.5 0.5 0.5Solid cable without cable end : 1 conductor mm² 0.2…1.5 0.14…1.5 0.2…2.5 0.14…1.5 0.14…1.5 0.14…1.5

2 identical conductors mm² 0.2…1 0.14…0.5 0.2…1 0.14…0.5 0.14…0.5 0.14…0.5

Conductor size 1 conductor AWG 24 to AWG 12

AWG 28 to AWG 16

AWG 24 to AWG 12

AWG 28 to AWG 16

AWG 28 to AWG 16

AWG 28 to AWG 16

Tightening torque N.m 0.5…0.6 0.5…0.6 0.5…0.6 0.5…0.6 0.5…0.6 0.5…0.6Flat screwdriver mm 3.5 2.5 3.5 2.5 2.5 3.5

(1) Use a double cable end.





Characteristics TeSys control components 0

Model U controllersControl bases and control units

EnvironmentControl base and control unit type LUT M + LUCB T5 or LUCD T5 LUT M + LUCM T5

Approvals UL, CSA

Conforming to standards IEC/EN 60947-4-1, UL 508, CSA C22-2 N°14

Rated insulation voltage(Ui)

Conforming to IEC/EN 60947-1, overvoltage category III,degree of pollution : 3

V 690

Conforming toUL508, CSA C22-2 n°14

V 600

Rated impulsewithstand voltage (Uimp)

Conforming to IEC/EN 60947-4-1 kV 6

Degree of protectionTo IEC/EN 60947-1(protection againstdirect finger contact)

Front panel (outside connection zone) IP 40Front panel and wired terminals IP 20

Other faces IP 20

Protective treatment Conforming to IEC/EN 60068 “TH”

Conforming to IEC/EN 60068-2-30 Cycles 12Conforming to IEC/EN 60068-2-11 h 48

Ambient airtemperaturearound the device

Storage °C - 40…+ 85

Operation °C - 25…+ 70 - 25…+ 55

Maximum operating temperature m 2000

Operating positionsWithout derating

In relation to normal verticalmounting plane

Flame resistance Conforming to UL 94 V2

Conforming to IEC/EN 60695-2-1 °C 960 (parts supporting live components)°C 650

Shock resistance1/2 sine wave = 11ms

Conforming to IEC/EN60068-2-27 (1)

15 gn

Vibration resistance5…300 Hz

Conforming to IEC/EN 60068-2-6(1)

4 gn

Immunity toelectrostatic discharge

Conforming to IEC/EN 61000-4-2 kV In open air : 8 - Level 3kV On contact : 8 - Level 4

Immunity to radiated disturbance

Conforming to IEC/EN 61000-4-3 V/m 10 - Level 3

Immunity to fast transient currents

Conforming to IEC/EN 61000-4-4 kV All circuits except serial link : 4 - Level 4

kV Serial link : 2 - Level 3

Immunity to dissipated shock waves

Conforming to IEC/EN 61000-4-5 Common mode Serial modeControl voltage > 200 V kV 4 2Control voltage < 200 V kV 2 1

Control voltage = � 24 V kV 2 0.5

Immunity to raidoelectric disturbance

Conforming to IEC/EN 61000-4-6 V 10

(1) Without modifying the contact states, in the most unfavourable direction.

30˚

30˚

90˚ 90˚


Dimensions : page 24651/3



Characteristics (continued) TeSys control components 0

Model U controllersControl bases and control units

Control supply characteristicsOperating voltage V � 24

Power consumption W 2

Connection By plug-in terminal blockSolid cable 1 conductor mm2 0.75…1.5

2 conductors mm2 0.75…1.5Flexible cable without cable end 1 conductor mm2 0.34…1.5

2 conductors mm2 0.34…1.5

Flexible cable with cable end 1 conductor mm2 0.75…1.52 conductors mm2 0.75…1.5

Screwdriver Philips n° 1 or flat screwdriver : Ø 5 mmTightening torque N.m 0.8…1.2

Input characteristicsOperating voltage V � 24

Logic inputs mA Logic state 1 : I � 10 mA Logic state 0 : I � 3 mA

Digital output characteristicsType Double break volt-free contacts

Load a.c. current V 250 maxd.c. current V 24 V

Permissible power in cat. AC-15 VA 500 for 100 000 operating cycles

Permissible power in cat. DC-13 W 50 for 100 000 operating cycles

Characteristics of external current transformersPrecision Class 5P

Precision limit factor 15

Maximum operating temperature °C 70

Transformer ratio 100/5 400/5 800/5Hole diameter mm 35 35 10Maximum connection c.s.a. mm2 300 300 Built-in


Dimensions : page 24651/3


0262Q-EN_Ver1.1.fm/3Schneider Electric

0

With function module Indication on front panel,processing by communication

Manual Remote or automatic with function module Reset parameters can be set to manual or automatic



Indication on front panel, processing by communication

With communication module or control splitter box

With AS-i or Modbus communication module

With AS-i or Modbus communication module(indication of motor load and thermal overload alarm only with Modbus communication module)

(1) (1) (1)

With Modbus communication module

0.06…11 kW 0.06…15 kW 0.06…15 kW 16.5…450 kW 0.06…15 kW 16.5…450 kW

0.06…450 kW 0.06…450 kW

Quickfit solution Starter-controller with standard control unit

Starter-controller with advanced control unit

Magneticcircuit-breaker or fuses

Starter-controller with multifunction control unit

Magneticcircuit-breaker or fuses

Contactor Contactor

Controller with advanced control unit

Controller with multifunction control unit

(1) Parallel wiring module


Presentation TeSys motor starters - open version 0


PresentationThe TeSys model U starter controller is a D.O.L. starter (1) which performs the following functions :b protection and control of single-phase or 3-phase motors:v breaking function,v overload and short-circuit protection,v thermal overload protection,v power switching,b control of the application: v protection function alarms,v application monitoring (running time, number of faults, motor current values, ...),v logs (last 5 faults saved, together with motor parameter values).These functions can be added by selecting control units and function modules which simply clip into the power base The product can therefore be customised at the last moment. Setting-up accessories simplify or completely eliminate wiring between components.

Basic starter-controllerConsists of a power base and a control unit. Power base

Is independent of the control voltage and of the motor power.It incorporates the breaking function with a breaking capacity of 50 kA at 400 V, total coordination (continuity of service) and the switching function.b 2 ratings are available: 0…12 A and 0…32 A.b Non-reversing (LUB) and reversing (LU2B).

Control units These must be selected according to the control voltage, the power of the motor to be protected and the type of protection required.b Standard control unit (LUCA) : satisfies the basic protection requirements for motor starters: thermal overload and short-circuit (for details see page 24601/3).b Advanced control unit (LUCB, LUCC or LUCD) : allows additional advanced functions such as alarm, fault differentiation, … (for details see page 24601/4).b Multifunction control unit (LUCM) : suitable for the most sophisticated control and protection requirements (for details see page 24601/5). The control units are interchangeable without rewiring and without using tools. They have a wide range of adjustment (range of 4) and low heat dissipation.

Control optionsFunction modules can be used to increase the functions of the starter-controller.

Function modules Must be used with advanced control units. 4 types are available:b thermal overload alarm (LUF W10),b fault differentiation and manual reset (LUF DH20),b fault differentiation and automatic or remote reset (LUF DA10),b indication of motor load (LUF V), which can also be used with the multifunction control unit.All information processed by these modules is available on digital contacts.Communication modules

The information processed is exchanged:b via a parallel bus:v parallel wiring module (LUF C00),b via a serial bus:v AS-i module (ASILUF C5),v Modbus module (LUL C031).They must be used in conjunction with a c 24 V control unit and require a c 24 V control voltage. Connection to other protocols such as FIPIO, Profibus-DP and DeviceNet is possible via gateway modules (LUFP).Auxiliary contact modules (LUFN)

3 possible configurations 2 N/O, 1 N/O + 1 N/C or 2 N/C.

Add-on contact blocksIndicate the following status of power base : ready, fault and pole status.

Power optionsReverser block

Allows a non-reversing power base to be converted to reversing operation.The reverser block (LU2M) is mounted directly beneath the power base without modifying the width of the product (45 mm). The reverser block LU6M is mounted separately from the power base when the height available is limited.Limiter-disconnector LUA LB

This unit is mounted directly on the power base. It allows the breaking capacity to be increased up to 130 kA at 400 V.

Setting-up accessoriesPlug-in terminal blocks

The control terminal blocks are of the plug-in type, so allowing wiring to be prepared away from the machine or the replacement of products without rewiring.Control circuit wiring system

Numerous pre-wired accessories provide simple, clip-in connections (e.g. connection of reverser control terminals, ...

(1) For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible.

6

5

7

1

2

3

4

8

521

288

1

2

3

3

3

4

5

6

7

8



Model U starter-controllerswith standard control unit

Power baseLUB or LU2B

3-phase motorClass 10

Status and commands transmitted by the bus

Blanking coverLU9C 1

Modbuscommunicationmodule LUL C031

Standard control unitLUCA

AS-i communication moduleASILUF C5

Auxiliary contact moduleLUF N

Parallel wiring moduleLUF C00

Add-on contact blocks LUA1

Parallel bus Serial bus

Status


Status

b Protection against overloads and short-circuitsb Protection against phase failure and phase imbalance b Protection against insulation breaks (equipment protection only)b Manual reset

520

726



Model U starter-controllerswith advanced control unit



Single-phase motorClass 10

Fault differentiation and manual reset

Fault differentiation and automatic reset

Alarm Indication of motor load(analogue)


b Fault differentiation and manual, remote or automatic resetb Alarmb Indication of motor load

Auxiliary contact moduleLUF N

Function moduleLUF DH20

Function moduleLUF DA10

Function moduleLUF W

Function moduleLUF V


Advanced controlunit LUCB

Advanced controlunit LUCD

Advanced control unit LUCC

b Protection against overloads and short-circuitsb Protection against phase failure and phase imbalance b Protection against insulation breaks (equipment protection only)b Manual reset (remote or automatic with a function module)

Modbus communication moduleLUL C031

Blanking cover LU9C 1

Add-on contact blocks LUA1


Status

Blanking cover LU9C 2



Status

520

727



Model U starter-controllerswith multifunction control unit


b Protection against overloads and short-circuitsb Protection against phase failure and phase imbalance b Protection against insulation breaks (equipment protection only)b Reset parameters can be set to manual or automaticb Protection function alarm b Indication on front panel or on remote terminal via Modbus RS 485 portb "Log" functionb "Monitoring" function, indication of main motor parameters on front panel of the control unit or via a remote terminalb Fault differentiationb Overtorque, no-load running

Single-phase or 3-phase motorsClass 5, 10, 15, 20, 25, 30

Indication of motor load (analogue)


Remote programming and monitoring of all functions


Multifunction control unitLUCM

Function moduleLUF V


AuxiliarycontactmoduleLUF N

Add-on contact blocksLUA1

Modbus communication moduleLUL C031



Status


Status

520

728


Application examples TeSys motor starters - open version 0


Starting and protection of a pump.

b Power : 4 kW at 400 V.b In : 9 Ab Maximum of 10 class 10 starts per hour.b Duty class S3.b 3-wire control :v Start button (S2),v Stop button (S1),b Control circuit voltage : a 230 V.

b Short-circuit protection with level of protection of 50 kA at 400 V.b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit.b Electronic protection against thermal overloads with an adjustment range of 4.b Load switching (2 million operating cycles in category AC-43 at In).b Indication of motor status by N/C or N/O contact.b Interlock between the motor starter control and the selector switch position; not possible to start the motor when the switch is in the OFF position.

Application

Operating conditions

Products used

520

965

Products used Item Quantity Reference PagePower base 12 A with screw clamp connections

1 1 LUB 12 24611/2

Standard control unit 2 1 LUCA 12FU 24614/3

Functions performed

Scheme

5616

80

1/L1

3/L2

5/L3

2/T

1

4/T

2

6/T

3

A2

A1

1314

–

M3

230 V

U1

V1

W1

C.U.




Expansion of an existing installation to meet the operating conditions described below.

Monitor the status of the motor and obtain alarm signalling by a digital contact in order to improve operation of the pump and anticipate a complete stoppage due to thermal overload.

b Alarm information is generated by the advanced control unit and is processed by the thermal overload alarm function module to make it usable.b The advanced control unit includes a thermal trip Test button on its front panel.

Application


Additional products used

561

681

Products used Item Quantity Reference Page

Replace the standard control unit with an advanced control unit and insert a thermal overload alarm function module.Advanced control unit 2 1 LUCB 12FU 24614/4

Alarm function module 3 1 LUF W10 24614/5

Functions performed

Scheme

Other versions The advanced control unit can provide other functions, depending on the type of function modules used (instead of the LUF W module described above) :- fault differentiation with function module LUF DA10 or LUF DH20,- indication of motor load with function module LUF V. This module delivers a 0-10 V, or 4-20 mA, analogue signal which is proportional to the average 3-phase current drawn by the motor. This allows the load current to be monitored and provides access to other application functions using this value, or to predictive or preventive maintenance possibilities (replacement of the motor before it breaks down).

LUF W10

1/L1

3/L2

5/L3

2/T

1

4/T

2

6/T

3

A2

A1

1314

–

M3

230 V

U1

V1

W1

07 08

C.U.

To application

Alarms Module




Monitoring operation of a surface pump in a water treatment plant to avoid running empty, which could lead to destruction of the pump.

b Power : 15 kW at 400 V.b In : 28.5 Ab Duty class S1.b Control circuit voltage : c 24 V.b Control-command by PLC and serial link using the Modbus protocol.

b Short-circuit protection with level of protection of 50 kA at 400V.b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit.b Electronic protection against thermal overloads with an adjustment range of 4.b Load switching (1.5 million operating cycles in category AC-43 at In).b Measurement of load current and detection of no-load running by the multifunction control unit.b Interlock between the motor starter control and the selector switch position; not possible to start the motor when the switch is in the OFF position.b No-load running or operation under load. To use this function, the following parameters must be entered :v trip : the answer yes/no enables or disables the function,v time before tripping : the time period during which the value of the current must be below the tripping threshold in order to cause tripping (adjustable from 1 to 200 s).vtripping threshold : value as a % of the load current ratio in relation to the setting current. If the ratio remains below this threshold for the time specified in the previous parameter, the product trips (adjustable from 30 to 100 %).b Indication of the various motor starter status and currents.

The multifunction control unit incorporates other control and protection functions, such as : monitoring and control of phase current, alarm, …Module LUL C031 also provides a programmable output.

Application


Products used

520

969

5616

82

Products used Item Quantity Reference PagePower base 32 A without connections 1 1 LUB 320 24611/2Multifunction control unit 2 1 LUCM 32BL 24614/5

Modbus communication module 3 1 LUL C031 24616/2

Pre-wired coil connectionConnection of communication module output terminals to the coil terminals

4 1 LU9B N11C 24616/3

Connection cable for connecting the communication module to the serial bus

– 1 VW3 A8 306 Rpp 24616/3

T-junction – 1 VW3 A8 306 TF3 24616/3

Functions performed

Schemes

24 V

4 5 8

Modbus

4 5 8

VW3 A8 306 TF3

1/L1

3/L2

5/L3

2/T

1

4/T

2

6/T

3

M3

U1

V1

W1

D (

B)

D (

A)

Gnd

+ 24 V

LO1

Com D (

B)

D (

A)

Gnd

LUCM LUL C031

C.U.

LU9B N11CPre-wired coil

Modbus ModuleMultifunction Control Unit

24 V Aux 24 V Aux

Other functions

Modbus profile IEC 64915Commands (Register 704) Status (Register 455)Forward running Bit 0 Ready (available)

Reverse running Bit 1 Poles closed

Reserved Bit 2 FaultReset Bit 3 Alarms

Reserved Bit 4 Reserved

Connection test Bit 5 ReservedReserved Bit 6 Reserved

Reserved Bit 7 Motor running

Reserved Bit 8 Motor current % (bit 0)Reserved Bit 9 Motor current % (bit 1)

Reserved Bit 10 Motor current % (bit 2)

Reserved Bit 11 Motor current % (bit 3)Reserved Bit 12 Motor current % (bit 4)

Reserved Bit 13 Motor current % (bit 5)

Reserved Bit 14 ReservedReserved Bit 15 Motor starting




Starting and control of a packing machine conveyor belt.

b Power : 0.37 kW at 400 V.b In : 0.98 Ab Duty class S1.b Control circuit voltage : c 24 Vb Control and command by the AS-i wiring system.

b Short-circuit protection with level of protection of 50 kA at 400 V.b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit.b Electronic protection against thermal overloads with an adjustment range of 4.b Load switching (2 million operating cycles in category AC-43 at In).b Indication of motor status by N/C or N/O contact.b Interlock between the motor starter control and the selector switch position; not possible to start the motor when the switch is in the OFF position.b Start/Stop commands and Ready, Running and Stopped motor status are transmitted by the bus. The AS-i 7.D.F.O profile of the new AS-i V2 protocol, implemented in the starter-controller, ensures total compatibility with that of the LF enclosed starter range.b Indication of module operation and communication status by 2 LEDs on the front panel of the communication module.b Addressing of the module is achieved via an infrared link, using adjustment console ASI TERV2 or console XZ MC11. Using pre-wired coil connector LU9B N11C avoids having to wire the control connections. However, easy access to the control connector on the front panel of the starter allows any control schemes required by the user to be included in the line (local controls, emergency stop, safety contact, .....)

Application


Products used

520

967

561

683

Products used Item Quantity Reference PagePower base 12 A without connections 1 1 LUB 120 24611/2Standard control unit 2 1 LUCA 1XBL 24614/3

AS-i communication module 3 1 ASILUF C5 24615/2

Tap-off for connecting the communication module to the serial bus

– 1 XZ CG0142 24615/3

Pre-wired coil connectionConnection of communication module output terminals to the coil terminals

4 1 LU9B N11C 24615/3

Functions performed

Scheme

24 V AS-i

+ +

24 V

+

AS-i

1/L1

3/L2

5/L3

2/T

1

4/T

2

6/T

3

M3

U1

V1

W1

XZ CG0142

ASILUF C5

C.U.

LU9B N11CPre-wired coil

AS-i Module




Manual control of a 2-position turntable.

b Power : 2.2 kW at 400 V.b In : 6 Ab 30 starts per hourb Duty class S4.b 3-wire control :v Pushbutton for Position 1 (S1),v Pushbutton for Position 2 (S2),v Stop button (S5),b Stopping at the positions is achieved by limit switches S3 and S4.b Control circuit voltage : a 115 V.

b Short-circuit protection with level of protection of 50 kA at 400V.b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit.b Electronic protection against thermal overloads with an adjustment range of 4.b Load switching (2 million operating cycles in category AC-43 at In).b Interlock between the motor starter control and the selector switch position; not possible to start the motor when the switch is in the OFF position.

Electrical interlocking is ensured by pre-wired connector LU9M RC (item 3) included on base LU2B 12. The design of the reversing power block makes mechanical interlocking unnecessary.

Application


Products used

520

971

5616

84 Products used Item Quantity Reference PagePower base reversing, 12 A with screw clamp connections

1 1 LU2B 12FU 24611/3

Standard control unit 2 1 LUCA 12FU 24614/3

Functions performed

Scheme (manual control)

1/L1

3/L2

5/L3

2/T

1

4/T

2V

1

U1

W1

6/T

3

M3

A3

B3

A1

B1

A2

LU2B

115 V

C.U.




Model U controllers

Monitoring blockage of a rock crusher by monitoring the motor current.

b Power : 90 kW at 400 V.b In : 185 Ab Duty class S1.b Control circuit voltage : a 230 Vb Control-command by PLC and serial link using the Modbus protocol.

b Short-circuit protection with level of protection of 70 kA at 400V.b Electronic protection against thermal overloads with an adjustment range of 4.b Detection of crusher blockage by monitoring the induced overcurrent. To use the "overtorque or jam" function, the following parameters must be entered :v trip : the answer yes/no enables or disables the function,v time before tripping : the time period during which the value of the current must be above the tripping threshold in order to cause tripping (adjustable from 1 to 30 s).v tripping threshold : value as a % of the load current ratio in relation to the setting current. If the ratio remains above this threshold for the time specified in the previous parameter, the product trips (adjustable from 100 to 800 %).

It is possible to set the parameter for an alarm at a preset threshold under the same conditions as above.

The multifunction control unit incorporates other control and protection functions, such as : monitoring and control of phase currents, alarm, …

Communication module LUL C031 also provides a programmable output.

Application


Products used

520

973

Products used Item Quantity Reference PageController without connections 1 1 LUT M0 24651/3Multifunction control unit 2 1 LUCM T5BL 24651/3

Modbus communication module 3 1 LUL C031 24616/2

Current transformers 4 3 LUT C4005 24651/3Contactor 5 1 LC1 F185P7 –

Circuit-breaker 6 1 NS 250HMA –

Terminal block for control base LUT M0 – 1 LU9T C 24651/3

Functions performed

5612

71

Scheme

Other functions

230 V

24 V

4 5 8

Modbus

4 5 8

VW3 A8 306 TF3

D (

B)

D (

A)

Gnd

+ 24 V

LO1

Com D (

B)

D (

A)

Gnd

E1

E2

E3

Com

1314

A1

A2

LUCM LUTM

SL1

SL2

SL3

LUL C031

2/T

1

4/T

2

6/T

3

2/T

1

4/T

2

6/T

3

1/L1

3/L2

5/L3

1/L1

2T1

3/L2

4T2

5/L3

1/L1

3/L2

5/L3

6T3

U1

W1

V1

M3

SL1 SL2 SL3

LUT C4005

LU9T CPre-wired coil

Modbus ModuleControllerMultifunctionControl Unit

LU9T CPre-wired coil

From SL1,2,3 from –A1

To SL1,2,3 from –KA1

24 V Aux24 V Aux

Current transformer



Model U starter-controllersNon-reversing power bases

Two versions of control connection are available:b connection by screw terminals, plug-in control terminal block,b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required (allowing the use of control connection prewiring accessories) or when a reverser block is to be mounted by the customer.

Power bases for non-reversing D.O.L. starting (1)

Connection Item(2)

Rating Reference WeightPower Control � 440 V 500 V 690 V

A A A kg

These bases have 2 auxiliary contacts: 1 N/O (13-14) and 1 N/C (21-22) which indicate the closed or open position of the power poles.

They must be used in conjunction with a control unit, see pages 24614/2 to 24614/4.

Screw terminals

Screw terminals

1 + 2 + 3+ 4

12 12 9 LUB 12 0.900

32 23 21 LUB 32 0.900

Without connections

1 + 2 12 12 9 LUB 120 0.865

32 23 21 LUB 320 0.865

For use with high density PLC cards (100 mA)Must be used with c 24 V control units, LUCp ppBLScrew terminals

Screw terminals

1 + 2 + 3+ 4

12 12 9 LUB 12BH r 0.900

32 23 21 LUB 32BH r 0.900

Without connections

1 + 2 12 12 9 LUB 120BH r 0.865

32 23 21 LUB 320BH r 0.865

Terminal blocks for power bases without connectionsConnection For base Item

(1)Reference Weight

kgScrew terminals LUB 120 or 320 3 + 4 LU9B N11 0.045

(1) Rated breaking capacity for operation on short-circuit (Iq), see table below.For higher values, use current limiters, see page 24612/3.

Volts 230 440 500 690kA 50 50 15 4(2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown

in the illustration.

Other versions Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses).Please consult your Regional Sales Office.

LUB p2

5207

39

LUB p20

5613

30

1

2

43

520

740





LUB p2



Model U starter-controllersReversing power bases

Two versions of control connection are available:b connection by screw terminals, plug-in control terminal block,b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required, allowing the use of control connection pre-wiring accessories.

Power bases for reversing D.O.L. starting, pre-assembled (1)

Connection Item(2)

Rating Reference to be completed (3)

WeightPower Control � 440 V 500 V 690 V

A A A kg

These bases have two N/O common point contacts (81-82-84) which indicate non-reversing and reversing operating status.Screw terminals

Screw terminals

1 + 2 + 3+ 4 + 5

12 12 9 LU2B 12pp 1.270

32 23 21 LU2B 32pp 1.270Without connections

1 + 2 + 3 + 5

12 12 9 LU2B A0pp 1.270

32 23 21 LU2B B0pp 1.250

For use with high density PLC cards (100 mA)Must be used with c 24 V control units, LUCp ppBLScrew terminals

Screw terminals

1 + 2 + 3+ 4 + 5

12 12 9 LU2B 12BH r 1.270

32 23 21 LU2B 32BH r 1.270

Without connections

1 + 2 + 3 + 5

12 12 9 LU2B A0BH r 1.27032 23 21 LU2B B0BH r 1.250

Power bases for reversing D.O.L. starting, mounted by the customer

A reverser block should preferably be combined with a non-reversing power base without connections to create a reversing starter-controller.The built-in N/O (13-14) and N/C (21-22) contacts are used for electrical interlocking between the reverser block and the base; they are therefore no longer available as output contacts.The reverser block has two N/O common point contacts (81-82-84) which indicate non-reversing and reversing operating status.32 A reverser block Connection Item (2) Reference to be

completed (3)Weight

kgPower ControlFor mounting directly beneath the power base

Screw terminals

Without connections

3 LU2M B0pp 0.400

For mounting separately from the base(screw or rail fixing)

Screw terminals

Without connections

6 LU6M B0pp 0.425

AccessoriesDescription Item Application Reference Weight

kgControl block 4 Non-reversing power base

without connections LU2B A0pp or B0ppLU9 M1 0.025

Reverser block LU2M B0pp for direct mounting beneath power base

LU9 M1 0.025

Reverser block LU6M B0pp for mounting separately from power base

LU9 M1 0.025

7 Reverser block LU6M B0pp for mounting separately from power base

LU9M R1 0.030

Control circuit pre-wiring componentsDescription Item Reference Weight

kgPre-wired connector (4) 5 LU9M R1C 0.035

(1) See note (1) page 24611/2.(2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown

in the illustration.(3) Select the same control voltage as that of the control unit.

Standard control circuit voltages :

Volts 24 48…72 110…240c BL – –a B – –

c or a – ES (5) FU

(4) For control connection between a power base and a reverser block, for direct mounting.(5) c : 48…72 V, a : 48 V.

Other versions Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses).Please consult your Regional Sales Office.

LU2B p2

5612

70

4

3

5

1

2

LU2B p2

6

7

4

LU6M + LU9 M1 + LU9M R1C

520

741

5208

26






Presentation,references


Model U starter-controllersAdd-on contact blocks and auxiliary contact modules

Contact statesProduct status Position of

control handle

Indication on front panel

N/O pole contact

N/C pole contact

N/O contact any fault

N/C contact any fault

N//O contact product ready

Off 0

Ready to operate 0

Running 1

Tripped on short-circuit I>>

Tripped onthermal overload

Manual reset mode 0

Automatic reset on thermal overload mode

0

Remote reset mode 0

N/O contact in closed positionN/O contact in open position

References

OFF

TRIP

TRIP

Add-on contact blocksSignalling and composition Connection Item Reference Weight

kg1 N/C fault signallingcontact (95-96) and1 N/O contact (53-54) indicating status of starter-controller power poles

Screw terminals 1 + 2 LUA1 D11 r 0.030

Without connections

1 LUA1 D110 r 0.012

1 N/C fault signallingcontact (95-96) and1 N/O contact (17-18) indicating control handle in “ready” position

Screw terminals 1 + 2 LUA1 C11 r 0.030

Without connections

1 LUA1 C110 r 0.012

1 N/O fault signallingcontact (97-98) and1 N/O contact (17-18) indicating control handle in “ready” position

Screw terminals 1 + 2 LUA1 C20 0.030

Without connections

1 LUA1 C200 0.012

Auxiliary contact modulesModule with 2 contacts indicating the state of the starter-controller power polesApplication : a or c 24…250 V, Ith : 5 A Connection Contact Item Reference Weight

kgN/O N/CScrew terminals 2 – 3 LUF N20 0.050

1 1 3 LUF N11 0.050

– 2 3 LUF N02 0.050

AccessoriesDescription For use on Item Reference Weight

kgScrew clamp terminal blocks

LUA1 D110 2 LU9B D11 r 0.022

LUA1 C110 2 LU9B C11 r 0.022

LUA1 C200 2 LU9B C20 0.022

Blanking covers Location for auxiliary contact, communication or function module

4 LU9C 1 0.020

Location for add-on contact blocks 5 LU9C 2 0.010

3

4

2

1

5

5615

21

LUB + LUA1 + LUF N

Characteristics :page 24620/4

Schemes :page 24620/2




Model U starter-controllersPower connection pre-wired system, limiter blocksand accessories

(1) Supplied with limiter cartridge.(2) These devices make it possible to increase the breaking capacity of the power base.(3) Use a GV2 G05 terminal block for mounting on the busbar system.(4) Sold in lots of 100. (5) The fixing kit includes a shaft extension (maximum depth 508 mm).

Pre-wired system for power connections up to 63 ADescription Application Pitch

mmItem Sold

inlots of

Unit reference Weight

kgSets of 3-pole63 A busbars

2 tap-offs 45 2 1 GV2 G245 0.03654 – 1 GV2 G254 0.038

3 tap-offs 45 – 1 GV2 G345 0.058

54 – 1 GV2 G354 0.0604 tap-offs 45 1 1 GV2 G445 0.077

54 – 1 GV2 G454 0.085

5 tap-offs 54 – 1 GV2 G554 0.100Protectiveend cover

For unused busbar outlets

– 4 5 GV1 G10 0.005

Terminal block for supply toone or more busbar sets

Connection from the top

– 3 1 GV1 G09 0.040

Pre-wired system for power connections up to 160 AThe busbar system can be screw-mounted onto any type of support.Set of 4-pole busbars : 3-phase + neutral or 3-phase + commonNumber oftap-offs at18 mm intervals

Item Lengthmm

For mounting in enclosure widthmm

Reference Weight

kg18 5 452 800 AK5 JB144 0.900

Removable 3-phase power socketsNumber of points usedon thebusbar system

Thermal current

Item Cable length

Soldinlots of

Unit reference Weight

kg

2 16 6 200 6 AK5 PC13 0.04032 6 250 6 AK5 PC33 0.045

1000 6 AK5 PC33L 0.060

Limiter blocks and accessoriesApplication Item Breaking

capacity IqMounting Unit reference Weight

��440 V 690 VkA kA kg

Limiter-disconnector (2)

7 + 10 130 70 Direct on power base

LUA LB1 (1) 0.310

Currentlimiters (2)

– 100 35 Separate LA9 LB920 0.320

8 70 15 Direct on power base GV1 L3 (3) 0.130

Disconnector 7 – – Direct on power base LUA LB10 r 0.175Limiter cartridge 10 130 70 Limiter-disconnector LUA LF1 0.135

Clip-in marker holder

– – – On power base, on reverser block, on parallel link splitter box

LAD 90 (4) 0.001

Phase barriersPhase barriers LU9 SPO must be used to create a UL 508 type E certified starter (Self Protected Starter). Without the phase barrier, the starter-controller is certified UL 508.Description Item Application Mounting Reference Weight

kgPhase barriers 9 LUB or LU2B 12 or 120

LUB or LU2B 32 or 320LUA LB1

Direct on terminalsL1, L2, L3

LU9 SP0 0.030

Door interlock mechanismsDescription Item Reference Weight

kgFixing kit (5) 11 + 12 LU9 AP00 0.490

Door-mounted handle black/blue, IP54 13 LU9 AP11 0.150Door-mounted handle red/yellow, IP54 13 LU9 AP12 0.150

5 6

7

10

8

12

11

13

3

8 14 2

9

561

425

5615

235

2073

25

6152

2

5615

24


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Selection guide TeSys motor starters - open version Schneider Electric Selection guide TeSys motor...

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