Selecting the Right Components for Harsh Environments
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Selecting the Right Components for Harsh Environments Find solutions for hose system and belt drive issues
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Transcript of Selecting the Right Components for Harsh Environments
Selecting the Right Components for Harsh Environments
Find solutions for hose system and belt drive issues
This webinar will be available afterwards at
designworldonline.com & via email
Q&A at the end of the presentation
Hashtag for this webinar: #DWwebinar
Before We Start
Moderator
Paul Heney Design World
Presenters
Brent Oman Gates Corporation
Tim Dean Gates Corporation
Selecting the Right Components
for Harsh Environments
Presented by Tim Deans: Global Hydraulic Engineering Lead
&
Brent Oman: Manager, Product Application Engineering
Gates Corporation
Selecting the Right Products for Extreme Environments
• Learn how to avoid common problems that harsh environments
pose for end markets including: o Oilfield
o Agriculture
o Mining
o Marine
o Food & Beverage
o Construction
o And more!
Selecting the Right Products for Extreme Environments
• Benefits to Making Informed Product Decisions: o Avoid costly downtime
o Reduce risk of damage to components and expense of replacing components
o Avoid contamination (for example, in the food industry)
o Prevent environmental damage (for example, from a toxic spill)
o Improve productivity
o Avoid potential damage
o Ensure a safe working environment
Environmental Issue: Abrasion
• Hose/Hydraulics
o Issues: hose abrasion, routing problems, crushing
issues, scraping, premature failure, rust/oxidation
o Solutions:
• Re-routing
• Use abrasion-resistant cover
• Switch to dual line hose
o Recommended Products: Mega Tuff® cover,
XtraTuff™ cover, and dual line hose such as M3K
DL or CM2T® DL
Environmental Issue: Abrasion
• Belts
o Issues: sprocket wear and rust, which results in belt wear
o Solutions:
• Replace sprockets and belts when signs of extreme wear
or rust appear
• Use plated sprockets and bushings to help prevent rust
• Review current drive guard and brainstorm methods to
further minimize belt drive exposure to abrasives
o Recommended Products: Poly Chain® GT® Carbon™
synchronous belt drive systems, Predator® V-belt drive
systems
Environmental Issue: Corrosion
• Hose/Hydraulics
o Issues: exposure to fertilizers, road and sea
salt, and UV radiation, which can break down
the steel in couplings creating a red rust on
the surface of the metal
o Solutions:
• Use corrosion resistant hose and plating
o Recommended Products: TuffCoat™ plating,
TuffCoat™ Xtreme, stainless steel couplings
Environmental Issue: Corrosion
• Belts
o Issues: exposure to humid or moist environments leave belt
drive components susceptible to rust corrosion
o Solutions:
• Minimize the exposure to fluids. In many cases, a made-
to-order metal solution can minimize corrosion and
extend drive life
• Use stainless steel or electroless nickel-plated sprockets
and bushings
o Recommended Products: 8mm Stainless Steel Poly Chain®
GT®2 sprockets or Gates Made-To-Order-Metals support team
Environmental Issue: Temperature Extremes
• Hose/Hydraulics
o Issues: hose breakdown
o Solutions:
• Replace with ozone resistant hose and/or hose that can handle a broad range of
temperatures
o Recommended Products: High-temperature hose (M4KH, M3KH, C5D and G2XH, for
example), PowerClean™ (Pressure Washer), 205MB Steam King® (Steam), 232MB
Steam Queen® (Steam) or Barricade™ 4219BF (Marine)
Environmental Issue: Temperature Extremes
Before After
• Case Study
Environmental Issue: Temperature Extremes
• Belts
o Issues: high temperatures can damage compounds and
cause cracking, chunking out, tooth shear. Quality belts
can withstand temperatures near -40F or lower
o Solutions:
• Replace cracked belts with belts that have special
high-temperature construction,
• Ensure proper ventilation
• Work with manufacturer engineering support for
applications in extreme cold
o Recommended Products: Predator® belt drive systems,
molded notch V-belts, PowerGrip® GT®2
Environmental Issue: Contamination
• Hose/Hydraulics
o Issues: unsanitary environment due to contaminants; product damage
o Solutions:
• Flush with chemically compatible fluid
• Blow out contaminants with shop air
• Utilize a cleaning projectile, like a sponge or pellet
o Recommended Products: MegaClean™ system
Environmental Issue: Contamination
• Belting
o Issues: frequent wash down to meet sanitary requirements;
product damage; incompatibility with industry standards (food
safety standards for example)
o Solutions:
• Replace with easy-to-clean, joint-free components
designed for the food and beverage industry
• Reduced maintenance through ability to clean in place
o Recommended Products: Gates Mectrol PosiClean® food grade
belting
Gates Mectrol PosiClean® food grade belting
Environmental Issue: Fluid Incompatibility
• Hose/Hydraulics
o Issues: unsanitary environment due to contaminants; product damage
o Solutions:
• Select hose compatible with the fluid being transferred
• Check chemical resistance charts for compatibility with materials,
couplings, and O-rings
o Recommended Products: MegaSys® spiral wire and wire braid hoses, Stallion®
and Mustang® acid-chemical hoses
Environmental Issue: Exposure to Fluids
• Belts
o Issues: solvents or oils can create rubber belt swelling or
stickiness
• Fluid contaminants can degrade material integrity and
belt strength, resulting in delamination
o Solutions:
• Review current drive guard and brainstorm methods to
further minimize belt drive exposure to contaminants
• Select a degradation-resistant belt
o Recommended Products: Poly Chain® GT® Carbon™ belt
system
Environmental Issue: High Pressure
• Hose/Hydraulics
o Issues: leaks, bursts, coupling blowoffs and whipping hose can lead to safety
hazards and environmental contamination
o Solutions:
• Make sure the working pressure of the hose is greater or equal than
maximum system pressure
• Use a sleeving system or hose cover to contain bursts and leaks
o Recommended Products: M-XP™ Million-Impulse Cycle hose, spiral wire
hydraulic hose, LifeGuard® line-of-sight sleeving, MegaSys® constant pressure
hoses
Environmental Issue: Hazardous Environments
• Belts
o Issues: static electricity or highly charged environments are a fire hazard
o Solutions:
• Clean debris and contaminants and ground systems properly
• Use a static-conductive belt line
• Bleed off residual static buildup with a static-conductive brush
o Recommended Products: Super HC, Hi-Power II, and Tri-Power V-belts; 8mm
and 14mm PowerGrip GT2 synchronous belts
Be Proactive in Harsh Environments
• Ensure optimal production and minimal
maintenance by proactively choosing
products and solutions that can
withstand your challenging
circumstances.
• With the right design, most appropriate
products and a thorough maintenance
regimen, you can be sure your
equipment will run smoothly long-term.
Questions?
Design World Paul Heney [email protected] Phone: 440.234.4531 Twitter: @DW_Editor
Gates Corporation Brent Oman [email protected] Phone: 303.744.5800 Gates Power Transmission Facebook - facebook.com/GatesPowerTransmission Gates Power Transmission YouTube - youtube.com/gatespt Gates Belts & Applications Blog - gatesbeltsandapplications.blogspot.com
Gates Corporation Tim Deans [email protected] Phone: 303.744.5070 Gates Fluid Power Facebook - facebook.com/GatesFluidPower Gate Fluid Power YouTube - youtube.com/GatesFluidPower Gates Fluid Power Twitter - twitter.com/GatesFluidPower
Thank You
This webinar will be available at designworldonline.com & email
Tweet with hashtag #DWwebinar
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