Selecta Advanced Floor Gully Brochure

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    UniclassL7315:P4131:P44

    CI/SfB

    (52.6) ACO Building Drainage

    D r a i n a g e s y s t e m s

    Product catalogue

    Selecta Advanced Floor Drainage Systems

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    Our built environment is becoming ever more

    complex. Applications are becoming more

    sophisticated and the increasing pressure of

    regulations and standards make achieving design,

    performance and financial goals ever tougher.

    ACO Building Drainage is a new concept within the

    ACO Group. Our mission: to eliminate design risk,

    to reduce installed and life cost and to deliver

    exceptional finish and performance in every

    product application.

    We achieve this through three factors:

    High performance materials

    Design experience and project support

    Global manufacturing capacity

    Our global resources and fabrication capacity make

    it possible for us to deliver best value, both with our

    standard products and with our bespoke designs.

    Confidence is further assured with quality systems

    that are in accordance with ISO 9001-2000.

    ACO Building Drainages extensive portfolio

    includes:

    Stainless steel Modular Channel system

    Stainless steel EuroGully gully system

    Stainless steel and polymer composite

    access covers

    Biological Grease Management system

    Gravity Grease Separator system

    Anti-flood protection valves Stainless steel socketed pipe system

    Rainwater outlets for flat roofs

    ACO Building Drainage is a division of ACO

    Technologies plc and part of the worldwide

    ACO Group. The Group has sales in excess of 400

    million worldwide with production facilities in the

    UK, Germany, France, Switzerland, Denmark,

    Spain, Poland, Czech Republic, Australia and the

    USA. In total more than 3000 people are employed

    in 30 countries throughout the world.

    Tel:

    01462 816666Fax:

    01462 851490e-mail Enquiries:

    [email protected]

    website:

    www.acobuildingdrainage.com

    ACO Building Drainage

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    ACO SelectaACO SELECTA ADVANCED FLOOR DRAINAGE SYSTEMS

    Advanced Floor Drainage Systems

    Advanced floor gully introduction & key technologies 4

    The role of the gully in preventative fire protection 6

    Declaration of fire resistance performance 7

    Grating material choice 8

    Conservation of fuel and power 9

    Load class 9

    Application Guide

    The application guide 10

    Features and Benefits

    Selecta two-part gully 12

    Direct-couple gullies and rodding eyes 13

    Components

    Gratings and solid covers 14

    Gully body tops - 2 part system 16

    Gully bodies - 2 part system 18

    Accessory options - fire protection 18

    Gullies - direct couple 19

    Installation Overview

    Vertical gully with wet room gully top in ground floor wetroom with tiles 22

    Vertical gully with resin finish using two-part screed gully top in ground floor 23

    Vertical gully with sheet vinyl using two-part flexible floor clamp in ground floor 24

    Horizontal gully with resin finish using two-part screed gully top in ground floor 25with optional back inlet inflow

    Vertical firestop gully in wetroom with tiles using two-part wetroom gully top 26in raised concrete floor

    Vertical firestop gully with sheet vinyl using two-part flexible floor clamp 27in raised acoustic concrete floor

    Horizontal gully with resin finish using two-part screed gully top in raised floor 28

    Direct connection gully with sheet vinyl using direct-couple flexible floor gully top in ground floor 29

    Direct connection rodding access with resin finish using direct-couple screed gully top 30in ground floor

    Vertical gully with tiles in raised concrete floor 31

    Operation and Maintenance

    Cleaning methods 32

    Standard Specification Clauses

    Standard specification clauses 34

    Contents

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    Advanced floor gully introduction & key technologies

    ACO Selecta - Floor DrainageADVANCED FLOOR DRAINAGE SYSTEMS

    Fire protection in a gully!

    ACO Building Drainage introduces the Selecta

    range of floor gullies. A range that has evolved as

    have changes in the construction environment.Durability and functional performance combine

    with modern aesthetics and sustainable materials.

    Added to these features are patented systems

    designed to augment other measures that reduce

    risk and aid compliance with the Regulatory

    Reform (Fire Safety) Order.

    Fire resistance performance: EI 120-U/U

    High performance stainless steel or copper alloy gratings

    Selecta provides choice: from high performance stainless steel designs through traditional copper alloy to low

    cost economy options. Our sophisticated manufacturing techniques enable off-the-shelf availability.

    Drainage options without body

    Accessories such as sealed rodding eyes can be

    used in stand alone or with the gully as required.

    Advanced waterproofing systems

    Ideal for concrete, tile and natural stone,

    Selecta also integrates with flexible sheet

    flooring as well as the most recent tanking

    materials for wetrooms.

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    Advanced floor gully introduction & key technologies

    ACO Selecta - Floor DrainageADVANCED FLOOR DRAINAGE SYSTEMS

    5

    Fire protection and cost reduction

    Time and cost of installation can be enhanced through use of

    the ACO Fit-In sleeve system - ideal for slab penetrations, Fit-In

    removes the need for mortar and reduces build time, as well

    as providing extra fire protection.

    Intumescent fire cartridge

    Tested in accordance with BS EN 1366. The more

    stringent replacement for BS476 ensures performanceeven in the most severe fire situations, reducing

    substantially smoke transfer to other building floor

    levels as well as reducing oxygen paths that feed fire.

    Designed and manufactured

    to BS EN 1253

    Remarkably few systems available on the

    market meet the requirements of this

    standard; specify confidently as factorsranging from self cleaning ability though

    adequate dpm flange membrane clamping

    area are ensured.

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    ACO Selecta - Floor DrainageADVANCED FLOOR DRAINAGE SYSTEMS

    The role of the gully in preventative fire protection

    There is now a wealth of material to consider

    regarding fire safety. The Regulatory Reform (Fire

    Safety Order) 20051 aims to reduce both hazard

    and risk, where risk is the likelihood and

    consequence of fire.

    Current Building Regulations2 incorporate design

    guidance where, given certain building types,

    compartmentation is used to reduce fire

    propagation. The efficacy of such schemes is

    dependent on both integrity and insulation.

    In the case of fire, Integrity prevents the passage of

    flame and hot gas from the exposed to unexposed

    side, whereas insulation restricts temperature rise

    below specified levels3. Preserving the integrity and

    insulation performance of a separating element is

    problematic if gullies are used for other than

    ground floor drainage. In effect, they present an

    'open ended' pipe penetration when the water trap

    is depleted and connecting pipework has beendestroyed. This worst case scenario is assumed in

    the test protocol followed by ACO.

    Penetrating devices, such as gullies, are tested in

    accordance with BS EN 13664, and classified in

    accordance with BS EN 135015 (see references

    on page 7).

    With a drainage gully, the underside is considered

    more critical as fire spread is more likely from lower

    floors. Attention must therefore be paid to the

    design of the gully body and its installation.

    Whilst measurements are taken at the grating via

    thermocouples, these upper parts of the system

    do not determine system performance.

    The gully body is cast iron and is sited within a

    thermally insulating pre-formed concrete jacket to

    provide effective fire containment and limit

    thermal transmittance. Protection is augmented by

    an intumescent cartridge that sits in the outlet

    spigot. This material expands at approximately

    150C, closing off the system completely.

    Used in combination, water trap depletion is

    dramatically reduced and integrity and insulation

    maintained. An additional, though unmeasured

    benefit, is the reduced passage of smoke.

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    ACO Selecta - Floor DrainageADVANCED FLOOR DRAINAGE SYSTEMS

    Risk proportionate

    measuresThe Publicly Available Specification - PAS 796

    comments on 'risk-proportionate' fire precautions.

    In this context unnecessary expenditure is

    precluded, but where appropriate, further

    protection can be included if necessary.

    The ACO Selecta system is designed to offer

    another tool for the specifier to incorporate intotheir design where appropriate. Its components are

    designed in such a way as to minimise the 'extra

    cost' of using them. The economical body is

    designed for multi-purpose applications; the

    intumescant cartridge is an insignificant cost in

    relation to the gully as a whole; the Fit-In

    installation sleeve is in itself designed to speed up

    the installation process.

    Part or system costs are available from ACO

    on request.

    Declaration of fireresistance performance

    The ACO Selecta vertical outlet body in conjunction

    with the optional intumescent fire cartridge is tested

    in accordance with BS EN 1366-34 and classified in

    accordance with BS EN 13501-25.

    The performance can be classified as EI 120-U/U

    indicating the gullies are uncapped both inside

    and outside the furnace.

    Selecta gully system during BS EN 1366

    fire resistance testing

    References

    1. - Regulatory Reform (Fire Safety Order) 2005;

    - Fire (Scotland) Act 2005;

    - Fire Safety (Scotland) Regulations 2006;

    - Fire and Rescue Services Order

    (Northern Ireland) 2006;

    - Fire Safety (Northern Ireland) Regulations

    2. Building Regulations Approved Document B

    Fire Safety, April 2007

    3. BS EN 1363-1:1999 Fire resistance tests

    - Part 1: General requirements

    4. BS EN 1366-3:2004 Fire resistance tests for

    service installations - Part 3: Penetration seals

    5. BS EN 13501-2:2003 Fire classification of

    construction products and building elements

    - Part 2: Classification using data from fire

    resistance tests, excluding ventilation services

    6. PAS 79:2007 Fire risk assessment - Guidance

    and a recommended methodology

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    ACO Selecta - Floor DrainageADVANCED FLOOR DRAINAGE SYSTEMS

    Grating material choiceACO offer both stainless steel and copper alloy

    gratings in a variety of patterns.

    The raw material cost of each alloy differs

    significantly: the major constituent of stainless steel is

    iron at over 70%, whilst copper is present in excess

    of 50% by weight in most of its alloy forms. A cost

    ratio of 2:1 is realistic favouring stainless steel.

    For the applications intended both alloys haveexcellent mechanical properties and corrosion

    resistance, although the manifestation of

    corrosion differs.

    Copper alloys

    Popularly referred to as nickel bronze, the exact

    constituents can be varied according to the

    properties desired. Due to the large number of

    alloys available, users may have to refer to the

    manufacturer for guidance on corrosion resistance

    in specific applications, however prolonged

    exposure to ammonia should be avoided.

    For many, the attraction of copper alloy is its

    golden hue, evident when new. The surface will

    initially tarnish quickly depending on environment.

    The 'patina' is a result of oxidisation that forms a

    passive layer that changes colour with time.

    An intermediate stage is evident on the grating

    aperture walls below. The passive layer protects the

    underlying metal from further corrosion. This can

    be removed but will reform continually. As such its

    effects are considered aesthetic only.

    The alloy has properties favourable to low cost

    manufacturing techniques such as casting.

    Corrosion effects are exacerbated by rough casting

    surfaces, particularly where this roughness is not

    subsequently removed. ACO manufacture all

    cooper alloy gratings with smooth side walls.

    Stainless steel alloys

    The stainless steel alloy family is dominated by

    austenitic '304' and '316' grades. As such there is a

    wealth of data on corrosion resistance to aid the

    user in specification and reduce uncertainty. In the

    case of most stainless steels chlorides may cause

    corrosion if exposure is prolonged.

    Passive grades, as used by ACO, benefit from a

    naturally occurring chromium-rich oxide that

    spontaneously regenerates if damaged in normal

    use. This passive layer is invisible to the eye and

    therefore little change in appearance is evident

    over the product life.

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    ACO Selecta - Floor DrainageADVANCED FLOOR DRAINAGE SYSTEMS

    Conservation of fueland power

    Building Regulations Approved Document Part L

    relates to the thermal performance of the building.

    It is generally accepted that this performance is the

    result of complex interactions between many

    systems. Floor penetrating gullies can complicate

    the design particularly with regard to insulation

    detailing.

    The two-piece Selecta system accommodates floor

    and insulation thicknesses up to 295mm via a

    standard extension piece supplied with the gully

    top. The plastic extension section can be easily cut

    on-site to suit specific applications.

    Load class

    All product combinations meet the requirements of

    BS EN 1253: 2003 for Load Class K3. The K3

    application area is described as area without

    vehicular traffic, such as bathrooms in dwellings,

    care homes, hotels, schools, swimming baths,

    public wash and shower facilities, balconies,

    loggias, terraces and roofs with greenery.

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    GRATINGS

    APPLICATION

    GULLY BODIES

    GULLY TOPS

    VerticalFoul Air Trap

    VerticalGully Body

    Economy 100Two-Part

    Economy 150Two-Part

    Tile 150Two-Part

    ScreedTwo-Part

    Wet RoomTwo-Part

    Vinyl Seal

    Two-Part

    FOULAIR TRAP

    ACCESSORY

    OPTIONS

    Corrosion

    resistance

    High

    ACO Selecta - Floor DrainageThe application guide

    Below you will find a general application guide. In short there are two main product choices:Two-Part systems or Direct-Couple. The Two-Part system uses the cast iron body and in vertical

    mode can incorporate fire protection features.

    Economy stainless steel- non-locked

    Standard stainless steel- locked

    Stainless

    Fire Protection Cartridge Fit-In Installation Core

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    High

    Economy

    Tiles

    Resin

    Screed

    Flexible/Vinyl

    Wet Room

    Rodding Eye Double Seal

    DIRECT COUPLEGULLY BODIES

    Flexible FloorClamp Two-Part

    ACCESSORYOPTIONS

    HorizontalFoul Air Trap

    Cost

    Flexible FloorDirect-Couple

    ACO Vinyl Seal

    Direct-CoupleScreed

    Direct-CoupleTile

    Direct-Couple

    Direct-Couple systems provide either a one-piece simple gully or rodding eye for connection to 110mmpipework, or allow use of the Slab Penetration unit. Choice of grating or solid covers for each system is

    detailed in the componets section of the catalogue.

    designer patterns and rodding eyes

    Copper alloy designer patterns and rodding eyes

    Stainless steelslip resistant

    range

    HorizontalGully Body

    Slab Penetration Unit Foul Air Trap

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    ACO Selecta - Floor DrainageFEATURES AND BENEFITS

    Selecta Two-Part gully

    Choice of 8 'designer' premium electro-polished

    locked stainless steel gratings. Bezel overall

    dimensions: 150 x 150 mm.

    Alternative 'designer' locked grating range in

    brushed copper alloy.

    Optional slip resistant finish on circular stainless

    steel grating.

    Cost effective ABS gully tops with choice of 100 x100mm or 150 x 150mm bezel unlocked slotted

    steel grating.

    Standard telescopic polyethylene gully top with

    stainless steel 150 x 150mm bezel allows 240mm

    vertical adjustment and full 360 bezel rotation.

    Rubber drainage ring fitted to all gully tops ensures

    any water seeping onto the membrane can freely

    enter the gully.

    Wet room gully top. Flexible polypropylene fleece

    hermetically bonded to telescopic gully top provides

    convenient integration to brush/roller applied wetroom tanking systems. Unique 150 x 150mm

    stainless steel bezel feature permits full 35mm

    horizontal and 360 adjustment to match tile

    patterns alleviating the need for pinpoint positioning

    accuracy of the gully body during installation.

    Circular stainless steel gully top for flexible sheet

    flooring with flooring clamp avoids disturbance of

    the flooring integrity when accessing the gully.

    ACO Vinyl Seal gully top for professional welded

    flexible sheet flooring applications.

    Circular 168mm stainless steel bezel for resin andcementitious floor screed applications.

    Cast iron gully body with 110 mm horizontal or vertical

    spigot outlet complete with removable foul air trap for

    easy servicing, flow rate 1.4 l/s. Dpm membrane clamp

    as standard. Horizontal bodies have universal back inlet

    connector for all 40mm (11/2'') solvent weld and push-

    fit waste pipes to BS 5254 and BS 5255.

    Optional ACO patented intumescent fire cartridge

    conforming to BS EN 1366 for vertical bodies only.

    Optional fire protection dry installation kit for

    installing vertical outlet gully body in concrete

    decks. Eliminates the need for time-consuming

    wet mortar sealing on installation.

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    ACO Selecta - Floor DrainageFEATURES AND BENEFITS

    Direct-Couple gullies and rodding eyes

    Choice of 8 'designer' premium electro-polished

    locked stainless steel square gratings. Bezel overall

    dimensions: 150 x 150mm.

    Alternative 'designer' locked square grating range in

    brushed copper alloy.

    Solid circular and square access covers complete

    with double EPDM seal manufactured from 304

    stainless steel and copper alloy.Circular perforated 304 stainless steel grating for

    flexible sheet flooring applications. Available in electro-

    polished or slip resistant options.

    Universal optional foul air trap. Water seal depth:

    50mm to BS EN 1253, flow 1.2 l/s.

    Circular 304 grade stainless steel bezel for flexible

    sheet flooring applications, with independent rigid

    nylon membrane clamp. Vertical spigot outlet:

    110mm OD.

    Square 304 stainless steel bezel fitted with ACO

    Vinyl Seal

    for welded flexible sheet flooringapplications. Frame outside dimensions:

    171 x 171mm, vertical outlet: 110mm OD.

    Square 304 grade stainless steel bezel for ceramic

    tile, resin and cementitious applications. Frame

    outside dimensions: 150 x 150mm, vertical outlet:

    110mm OD.

    Circular 304 grade stainless steel bezel for resin and

    cementitious floor applications. Frame outside

    dimensions: 168mm OD, vertical spigot outlet:

    110mm OD.

    Optional through-slab penetration sleeve 325mmlong. Fully welded 304 stainless steel construction,

    complete with 110mm OD spigot outlet and

    independent rigid nylon membrane clamp.

    May be used in conjunction with all direct

    couple bezels above.

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    ACO Selecta - Floor DrainageCOMPONENTS

    Square gratings

    Classic K3 150mm 104078 105066 0.6

    Weight

    Kg

    Part No

    Copper

    Alloy

    Part No

    Stainless

    Steel

    Load Class

    to BS EN

    1253

    Overall Module

    Including

    Bezels

    Grating

    Style

    Stainless Steel

    (electro-polished)

    Copper Alloy

    (brushed)

    Arco K3 150mm 104079 105067 0.6

    Linea K3 150mm 104076 105064 0.6

    Mondo K3 150mm 104074 105063 0.6

    Pop K3 150mm 104080 105068 0.6

    Quadrato K3 150mm 104075 105061 0.7

    Wave K3 150mm 104081 105062 0.6

    Wellness K3 150mm 104077 105065 0.6

    K3 150mm 105056 105055 0.6

    K3 150mm 105075 n/a 0.5

    TraditionalSlotted

    StandardSlotted

    n/a K3 150mm 105073 n/a 1.1Economy

    Non-locking(inc bezel)

    n/a K3 100mm 105072 n/a 0.9Economy

    Non-locking(inc bezel)

    n/a

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    ACO Selecta - Floor DrainageCOMPONENTS

    For flexible sheet flooring applications

    Circular gratings for screed and resin systems

    n/a K3 157mm 401185 n/a 0.25

    Weight

    Kg

    Part No

    Copper

    Alloy

    Part No

    Stainless

    Steel

    Load Class

    to BS EN

    1253

    Overall Module

    Including

    Bezels

    Grating

    Style

    304 Stainless

    Steel

    Copper Alloy

    (brushed)

    n/a K3 157mm 104048 n/a 0.25

    K3 157mm 105058 105057 0.5

    StandardPerforated

    (electro-polished)

    Slip ResistantPerforated

    StandardSlotted

    (brushed)

    K3 168mm 105051 105050 0.8Slotted

    Solid cover - for Direct Couple gullies only

    K3 150mm 105054 105053 0.6Solid Cover

    K3 168mm 105049 105048 0.9Solid Cover

    Notes:

    1. All Gratings supplied complete with lockings unless otherwise stated.

    2. Grating slot width typically 8mm.

    3. Solid covers supplied complete with EPDM double seal and lockings.

    4. When copper alloy gratings are assembled onto a bezel a mixed metal appearance will be visible against

    a 3mm stainless steel edge.

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    ACO Selecta - Floor DrainageCOMPONENTS

    Gully body tops - Two-Part system

    Tiles, resin and cementitious flooring applications

    Economy 100 Two-Part 105072 K3 0.9

    Weight KgBS EN 1253 Load ClassModel Reference Part No

    - Supplied complete with stainless

    steel grating

    - Not lockable

    Economy 150 Two-Part 105073 K3 1.1

    Weight KgBS EN 1253 Load ClassModel Reference Part No

    - Supplied complete with stainless

    steel grating

    - Not lockable

    Tile 150 Two-Part 105074 K3 1.1

    Weight KgBS EN 1253 Load ClassModel Reference Part No

    - Stainless steel frame

    - Match to all 150mm gratings

    - Supplied with locking

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    100 x 100

    30-80

    150 x 150

    30-96

    15

    150 x 150

    55-295

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    ACO Selecta - Floor DrainageCOMPONENTS

    Gully body tops - Two-Part system

    Resin and cementitious flooring applications

    Screed Two-Part 105052 K3 1.7

    Weight KgBS EN 1253 Load ClassModel Reference Part No

    - Stainless steel frame

    - Match to 105048 to 105051 inclusive

    - Supplied with locking

    ACO Vinyl Seal Two-Part 105071 K3 2.2

    Weight KgBS EN 1253 Load ClassModel Reference Part No

    Wetroom Spacer 104062 3mm 0.1

    104063 9mm 0.1

    Weight KghModel Reference Part No

    Wetroom flexible flooring applications

    Wetroom Two-Part 105078 K3 1.4

    Weight KgBS EN 1253 Load ClassModel Reference Part No

    - For tiles up to 10mm thick

    - Tiles greater than 10mm usespacer below

    - Match to all 150mm gratings

    - 18mm horizontal and 360o rotationalbezel adjustment

    - Supplied with locking

    - Stainless steel frame

    - Match to all 150mm gratings- For installation details see page 24

    - Supplied with locking

    Flexible Floor Clamp Two-Part 105069 K3 1.5

    Weight KgBS EN 1253 Load ClassModel Reference Part No

    - Match to all 157mm gratings

    - 304 stainless steel

    - Mechanical clamp

    - Accepts flooring up to 4mm thick

    - Supplied with locking

    61-300

    8-11

    168

    55-295

    20

    152

    h

    171x171

    225x225

    44-295

    225

    55-295

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    ACO Selecta - Floor DrainageCOMPONENTS

    Gully bodies - Two-Part system

    Accessory options - fire protection

    Vertical Spigot Gully Body 105046 Grey iron to BS EN 1561 EN-GJL-200 1.4 8.5

    Weight KgFlow Rate l/sMaterialModel Reference Part No

    Horizontal Spigot Gully Body 105079 Grey iron to BS EN 1561 EN-GJL-200 1.4 8.5

    Weight KgFlow Rate l/sMaterialModel Reference Part No

    Fire Stop Cartridge 104056 0.1

    Weight KgModel Reference Part No

    Fit-In Vertical Installation 104057 215 150 225 2.0Kit 2 Hour Fire Rating

    BS EN 1366

    Weight KgExternal Diameter mm Height mm Core Bore Diameter mmModel Reference Part No

    Core Former 104058 225 250 225 0.5

    Weight KgExternal Diameter mm Height mm Core Bore Diameter mmModel Reference Part No

    294

    110

    7

    294

    134

    33

    40

    80

    110

    6

    215

    150

    215

    251

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    ACO Selecta - Floor DrainageCOMPONENTS

    Gullies - Direct-Couple

    Tiles, resin and cementitious flooring applications

    Tile Direct-Couple 104010 K3 2.0 1.2

    Weight KgBS EN 1253 Load ClassModel Reference Part No Flow Rate

    - Match to all 150mm gratings

    - 304 stainless steel

    - Brushed frame

    - Supplied with locking

    135

    150x150

    110

    Resin and cementitious flooring applications

    Screed Direct-Couple 104004 K3 2.0 1.3

    Weight KgBS EN 1253 Load ClassModel Reference Part No Flow Rate

    - Match to 105048 to 105051 inclusive

    - 304 stainless steel

    - Supplied with locking

    135

    168

    110

    Flexible sheet flooring applications

    ACO Vinyl Seal - Direct-Couple 105070 K3 2.0 1.7

    Weight KgBS EN 1253 Load ClassModel Reference Part No Flow Rate

    - Match to all 150mm gratings

    - 304 stainless steel

    - Brushed frame

    - ACO Vinyl Seal

    - Supplied with locking

    171 x 171

    225 x 225

    135

    Flexible Floor - Direct-Couple 97231 K3 2.0 1.7

    Weight KgBS EN 1253 Load ClassModel Reference Part No Flow Rate

    - Match to all 157mm gratings

    - 304 stainless steel

    - Mechanical clamp

    - Accepts flooring up to 4mm thick

    - Supplied with locking

    225

    110

    115

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    ACO Selecta - Floor DrainageCOMPONENTS

    Gullies - Direct-Couple

    Accessory options - Direct-Couple gullies

    - 304 stainless steel

    - 1.2 l/s flow rate

    - 50mm water seal

    - BS EN1253 compliant

    50

    Foul Air Trap 401221 0.4

    Weight KgModel Reference Part No

    - 304 stainless steel

    - Used in conjunction with

    Direct-Couple gullies

    225

    320

    110

    18

    Slab Penetration Unit 104028 1.2

    Weight KgModel Reference Part No

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    ACO Selecta - Floor DrainageINSTALLATION OVERVIEW

    IntroductionThe installation details shown in the following

    pages set out to provide the designer with

    integrated solutions to floor drainage identifying

    preparation, installation and construction processes

    required to install waterproof floor gullies in a

    variety of environments including specific details

    for wet rooms and where acoustic treatment

    is required.

    Whilst these details do not cover every possible

    situation, they do provide a practical reference to

    most design applications.

    ACO Building Drainage acknowledge with

    thanks the advice provided in the following

    specialist fields:

    Building Adhesives Ltd

    WP1 and Fastflex wet room floor tanking systems.

    Tel: 01782 591100

    www.bal-adhesives.co.uk

    Hodgson & Hodgson Group Ltd

    REDUC acoustic overlay flooring systems.

    Tel: 01664 821810

    www.acoustic.co.uk

    Schluter Systems Ltd

    Schluter DITRA & Schluter KERDI wet room floor

    uncoupled tanking systems.

    Tel: 01530 813396

    www.schluter.co.uk

    Saint-Gobain Weber Ltd

    Weber.sys protec wet room floor tanking system.

    Tel: 08703 330070

    www.weberbuildingsolutions.co.uk

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    ACO Selecta - Floor DrainageINSTALLATION

    Vertical gully with wet room gully top in ground floor

    wetroom with tiles

    1. Prepare hardcore base A with sand blinding B

    and connect vertical gully body C to drain pipe

    and set to the required DPM level. Test

    pipework for leaks. Fit polystyrene debris

    protection cap during building work.

    2. Box out and backfill concrete D around gully

    body/pipe.

    3. Remove shuttering, cast concrete floor slab E

    and lay DPM F over flange G of gully body. If

    very thin sealing membranes are used a

    proprietary construction sealant should be used

    on the flange area to ensure proper function.

    Fit clamp ring H. Remove debris protection cap

    and locate trap into the gully body.

    4. Cut the telescopic height-adjustable tube I to the

    required length. Push the rubber drainage ringJ

    onto the telescopic tube and set the assembly

    into the gully body. The socket should extendbelow the drainage ring by 5mm minimum.

    5. Lay insulation K and fit around the gully body

    and telescopic tube.

    6. Locate the wet room gully top L in the

    telescopic tube to the required finished floor

    level. (Fit additional plastic bezel spacers if

    ceramic tiles thicker than 10mm). Lift and tape-

    up the integral polypropylene fleece M to

    protect during the screeding process.

    7. Lay the screed N to a 1:80 fall working the mixunder and flush with, the flange of the gully top.

    8. Apply a proprietary tanking membrane O to the

    whole floor in accordance with manufacturer's

    instructions, un-tape and embed the flexible

    polypropylene fleece whilst wet. Apply second

    application of tanking membrane and fully

    envelope fleece.

    9. Adjust sliding bezel P to suit desired tile

    orientation and fix to the gully top with screws

    provided.

    10. Lay tiles working away from bezel leaving a5mm gap Qto allow for flexible sealant

    between tile edge and bezel.

    11.Prime trap and fit grating.

    A

    B

    D

    G

    Q

    MOP

    N

    KH

    I

    L

    J

    E

    F

    C

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    ACO Selecta - Floor DrainageINSTALLATION

    Vertical gully with resin finish using Two-Part screed gully

    top in ground floor

    1. Prepare hardcore base A with sand blinding B

    and connect vertical gully body C to drain pipe.

    Set to the required DPM level and test

    pipework for leaks. Fit polystyrene debris

    protection cap during building work.

    2. Box out and backfill concrete D around gully

    body/pipe.

    3. Remove shuttering, cast concrete floor slab E

    and lay DPM F over flange G of gully body. If

    very thin sealing membranes are used a

    proprietary construction sealant should be used

    on the flange area to ensure proper function.

    Fit clamp ring H. Remove debris protection cap

    and locate trap into the gully body.

    4. Cut the telescopic height-adjustable tube I to the

    required length. Push the rubber drainage ringJ

    onto the telescopic tube and set the assembly

    into the gully body. The socket should extend

    below the drainage ring by 5mm minimum.

    5. Lay insulation K and fit around the gully body

    and telescopic tube.

    6. Locate the circular gully top L in the telescopic

    tube to the required finished floor level. Bend

    down tangs M to key with screed.

    7. Lay the screed N to a 1:80 fall working the mix

    under the flange of the gully top. When dry, lay

    resin finish O to required thickness leaving a

    5mm gap P at the bezel edge for a gun applied

    flexible sealant.

    8. Prime trap and fit grating.

    A

    B

    D

    G

    P

    MO N

    KH

    I

    L

    J

    E

    F

    C

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    ACO Selecta - Floor DrainageINSTALLATION

    Vertical gully with sheet vinyl using flexible floor clamp or

    welded Vinyl Seal in ground floor

    1. Prepare hardcore base A with sand blinding B

    and connect vertical gully body C to drain pipe,

    set to the required DPM level. Test pipework for

    leaks. Fit polystyrene debris protection cap

    during building work.

    2. Box out and backfill concrete D around gully

    body/pipe.

    3. Remove shuttering, cast concrete floor slab E

    and lay DPM F over flange G of gully body. If

    very thin sealing membranes are used a

    proprietary construction sealant should be used

    on the flange area to ensure proper function.

    Fit clamp ring H. Remove debris protection cap

    and locate trap into the gully body.

    4. Cut the telescopic height-adjustable tube I to the

    required length. Push the rubber drainage ringJ

    onto the telescopic tube and set the assembly

    into the gully body. The socket should extendbelow the drainage ring by 5mm minimum.

    5. Lay insulation K and fit around the gully body

    and telescopic tube.

    6. Locate the circular gully top L OR the square

    gully top M in the telescopic tube to required

    finished floor level and bend down tangs N to

    key with screed.

    7. Lay the screed O to a 1:80 fall working the

    mix under and flush with, the flange of the

    gully top.

    8. Lay vinyl sheet flooring P in adhesive bed over

    a) compression flange Qand secure with

    clamping ring OR b) the ACO Vinyl Edge flange

    R and hot air weld to the ACO Vinyl Seal strip.

    9. Prime trap and fit grating to suit.

    A

    B

    D

    G

    R

    O

    Q

    P

    KH

    I

    L MN

    J

    E

    F

    C

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    ACO Selecta - Floor DrainageINSTALLATION

    Horizontal gully with resin finish using Two-Part screed

    gully top in ground floor with optional back inlet inflow

    1. Prepare hardcore base A with sand blinding B

    and connect horizontal gully body C to drain

    pipe and set to the required DPM level. If back

    inlet required, remove stopper and connect

    40mm pipe to fall of 2 degrees. Test pipework

    for leaks. Fit polystyrene debris protection cap

    during building work.2. Box out and backfill concrete D around gully

    body/pipe.

    3. Remove shuttering, cast concrete floor slab E

    and lay DPM F over flange G of gully body. If

    very thin sealing membranes are used a

    proprietary construction sealant should be used

    on the flange area to ensure proper function.

    Fit clamp ring H. Remove debris protection cap

    and locate trap into the gully body.

    4. Cut the telescopic height-adjustable tube I to the

    required length. Push the rubber drainage ringJ

    onto the telescopic tube and set the assembly

    into the gully body. The socket should extend

    below the drainage ring by 5mm minimum.

    5. Lay insulation K and fit around the gully body

    and telescopic tube.

    6. Locate the circular gully top L in the telescopic

    tube to the required finished floor level. Bend

    down tangs M to key with screed.

    7. Lay the screed N to a 1:80 fall working the mix

    under the flange of the gully top. When dry,

    lay resin finish O to required thickness leaving a

    5mm gap P at the bezel edge for a gun applied

    flexible sealant.

    8. Prime trap and fit grating.

    A

    B

    D

    G

    P

    MO N

    KH

    I

    L

    J

    E

    F

    C

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    ACO Selecta - Floor DrainageINSTALLATION

    Vertical firestop gully in wetroom with tiles using Two-Part

    wetroom gully top in raised concrete floor

    A

    BD

    P

    L

    F

    N

    E

    OM

    JG

    K

    I

    H

    C

    1. Core drill hole A in concrete floor, fill any

    breached voids and position ACO Fit-In

    fireproof linerB at structural deck level.

    2. Locate gully body into the liner and connect to

    pipework using proprietary coupling. Test

    pipework for leaks.

    3. Gap seal all voids C between gully body and

    structural deck with a proprietary intumescent

    sealant. Push fit ACO Selecta Fire Stop

    Cartridge D into gully body and locate foul air

    trap into the gully body. Fit polystyrene debris

    protection cap during building work.

    4. Apply a reinforced polyester mesh tanking

    membrane E over the whole floor slab and

    dress over compression flange F of gully body.

    5. Fit clamp ring G and cut the telescopic height

    adjustable tube H to the required length. Push

    the rubber drainage ring I onto the telescopic

    tube and set the assembly into the gully body.

    The socket should extend below the drainage

    ring by 5mm minimum.

    6. Lay insulationJ and fit around the gully body

    and telescopic tube.

    7. Locate the wet room gully top K in the

    telescopic tube to the required finished floor

    level. (Fit additional plastic bezel spacers if

    ceramic tiles thicker than 10mm). Lift and

    tape-up the integral polypropylene fleece L to

    protect during the screeding process.

    8. Lay the screed M to a 1:80 fall working the mix

    under and flush with, the flange of the gully top.

    9. Apply a proprietary tanking membrane N to thewhole floor in accordance with manufacturers

    instructions, un-tape and embed the flexible

    polypropylene fleece whilst wet. Apply a second

    application of tanking membrane and fully

    envelope fleece.

    10. Adjust sliding bezel O to suit desired tile

    orientation and fix to the gully top with screws

    provided. Lay tiles working away from bezel

    leaving a 5mm gap P to allow for flexible

    sealant between tile edge and bezel.

    11. Prime trap and fit grating.

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    ACO Selecta - Floor DrainageINSTALLATION

    Vertical firestop gully with sheet vinyl using Two-Part

    flexible floor clamp in raised acoustic concrete floor

    1. Core drill hole A in concrete floor, fill any

    breached voids and position ACO Fit-In

    fireproof linerB at structural deck level.

    2. Locate gully body into the liner and connect

    to pipework using proprietary coupling.

    Pipe support brackets should be rubber lined.

    Test pipework for leaks.

    3. Gap seal all voids C between gully body and

    structural deck with intumescent sealant. Push

    fit ACO Selecta Fire Stop Cartridge D into gully

    body and locate foul air trap into the gully

    body. Fit polystyrene debris protection cap

    during building work.

    4. Apply a reinforced polyester mesh tanking

    membrane E over the whole floor slab and

    dress over compression flange F of gully body.

    5. Fit clamp ring G and cut the telescopic height-

    adjustable tube H to the required length. Push

    the rubber drainage ring I onto the telescopic

    tube and set the assembly into the gully body.

    The socket should extend below the drainagering by 5mm minimum.

    6. Lay screed to 1:80 fall up to edge of rubber

    drainage ring I.

    7. To fit grating frame, form double rebated

    rectangular hole in an acoustic floor panelJ and

    centre over the height adjustable tube H

    following manufacturers guidelines.

    8. Locate the square ACO Vinyl Edge gully top K

    into the telescopic tube H to finished floor

    level. Bond and fix gully top using non ferrousNo. 8 x 12mm countersunk screws to

    preserve acoustic isolation fixings must not

    penetrate through acoustic top board.

    9. Lay and bond flexible sheet flooring onto ACO

    Vinyl Edge profile K and hot air weld sheet

    flooring to ACO Vinyl Seal L.

    10. Prime trap and fit grating.

    A

    B D

    L J

    GE

    H

    F

    K

    I

    C

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    ACO Selecta - Floor DrainageINSTALLATION

    Detail 05

    Horizontal gully with resin finish using Two-Part screed

    gully top in raised floor

    1. Position horizontal gully body A to the required

    DPM level and connect to soil pipe system B

    using proprietary coupling. If back inlet

    required, remove stopperC and connect 40mm

    pipe to fall of 2 degrees. Test pipework for

    leaks. Fit polystyrene debris protection cap

    during building work.2. Cast suspended concrete floor slab around

    gully body.

    3. Apply a reinforced polyester mesh tanking

    membrane D over the whole floor slab and

    dress over compression flange E of gully body.

    Fit clamp ring F. Remove debris protection cap

    and locate trap into the gully body.

    4. Cut the telescopic height-adjustable tube G to

    the required length. Push the rubber drainage

    ring H onto the telescopic tube and set the

    assembly into the gully body. The socket should

    extend below the drainage ring by 5mm

    minimum.

    5. Lay insulation I and fit around the gully bodyand telescopic tube.

    6. Locate the circular gully topJ in the telescopic

    tube to the required finished floor level. Bend

    down tangs K to key with screed.

    7. Lay the screed L to a 1:80 fall working the mix

    under the flange of the gully top. When dry, lay

    a resin finish M to required thickness leaving a

    5mm gap N at the bezel edge for a gun

    applied flexible sealant.

    8. Prime trap and fit grating.

    EF

    N

    KM

    H

    A

    B

    C

    D

    I

    L

    G

    J

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    Direct connection gully with sheet vinyl using Direct-Couple

    flexible floor gully top in ground floor

    29

    ACO Selecta - Floor DrainageINSTALLATION

    1. Install drain pipe A and prepare hardcore base

    B with sand blinding C. Apply debris protection

    to pipe end, box out and backfill concrete D

    around pipe.

    2. Remove shuttering and pour concrete floor

    slab E.

    3. Lay DPM F and lay insulation G around

    drain pipe.

    4. Remove debris protection and connect circular

    gully top H or the square gully top I to pipe

    end and set to required floor level.

    5. Bend down tangsJ to key with screed and fit

    foul air trap K. Reapply debris protection.

    6. Lay the screed L to a 1:80 fall working the

    mix under and flush with either flange of the

    gully top.

    7. Lay vinyl sheet flooring M in adhesive bed

    over a) compression flange N and secure with

    clamping ring OR b) the ACO Vinyl Edge flange

    O and hot air weld to the ACO Vinyl Seal

    strip P.

    8. Prime trap and fit grating to suit.

    H I

    J

    O

    K

    L M

    PN

    A

    B

    C

    D E

    F

    G

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    Direct connection rodding access with resin finish using

    Direct-Couple screed gully top in ground floor

    30

    INSTALLATION

    1. Install access pipe A and prepare hardcore base

    B with sand blinding C. Cover pipe end, box

    out and backfill concrete D around pipe.

    2. Remove shuttering and pour concrete floor

    slab E.

    3. Lay DPM F and lay insulation G around

    access pipe.

    4. Connect square or circular rodding access top

    H to drain pipe and set to finished floor level.

    Bend down tangs I to key with screed.

    5. Lay the screedJ to a 1:80 fall working the mix

    under the flange of the gully top. When dry, lay

    a resin finish K to required thickness leaving a

    5mm gap L at the bezel edge for a gun applied

    flexible sealant.

    6. Fit double seal M and solid cover to suit.

    ACO Selecta - Floor Drainage

    M I

    H

    J K

    L

    A

    A

    A

    B

    C

    DE

    F

    G

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    ACO Selecta - Floor DrainageINSTALLATION

    Vertical gully with tiles in raised concrete floor

    F

    HK

    A

    E

    J

    GL

    B

    D

    C

    I

    1. Core drill and rebate hole A in suspended

    concrete slab B to receive Slab Penetration

    Unit C.

    2. Insert the Slab Penetration Unit and screw fix to

    slab. Connect to 110mm pipework D and

    test for leaks.

    3. Apply a reinforced polyester mesh tanking

    membrane E over floor slab and dress over

    compression flange F of Slab Penetration Unit.

    Fix clamping ring to compression flange

    ensuring that membrane is fully bonded

    between both components.

    4. Insert the square or circular gully top G into the

    Slab Penetration Unit and set to required floor

    level. Bend down the tangs H to key with

    screed, insert foul air trap I and provide debris

    protection prior to screeding.

    5. Lay the screedJ to a 1:80 fall working the mix

    under the flange of the gully top.

    6. Lay ceramic tiles K working away from bezel

    leaving a 5mm gap L to allow for flexible

    sealant between tile edge and bezel.

    7. Prime trap and fit grating to suit.

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    ACO Selecta - Floor DrainageOPERATION AND MAINTENANCE

    Cleaning methods

    Selecta gully components are easy to clean.

    Washing with soap or a mild detergent and warm

    water followed by a clear water rinse is usually

    quite adequate for most applications. An enhanced

    aesthetic appearance will be achieved if the

    cleaned surface is finally wiped dry.

    Precautions

    Acid cleaners should only be used for cleaning

    only when other methods have been proved

    unsatisfactory.

    Problem Cleaning Agent Comment

    Routine cleaning, all finishes Soap or mild detergent and water Sponge, rinse with clean water,and materials. (such as washing up liquid). wipe dry if necessary.

    Fingerprints, all finishes. Soap or warm water or organic Rinse with clean water,solvent (e.g. acetone or alcohol). wipe dry if necessary.

    Stubborn stains and Mild cleaning solutions, (e.g. Cif, Rinse with clean water,discolouration. Goddard Stainless Steel Care). wipe dry.

    Oil and grease marks, Organic solvent Clean after with soap and water,all finishes. (e.g. acetone or alcohol). rinse with clean water and dry.

    Rust and other corrosion Most mild corrosion and staining Rinse well with copiouseffects. effects can be removed by amounts of clean water

    application of commercially (precautions for acid cleanersavailable metal polishes. should be observed).Check manufacturers detailsbefore use.

    Scratches on brushed Household synthetic fibre scouring Never use ordinary steel woolfinishes. pads (e.g. Scotch Brite fibre pad). as iron particles can become

    Apply in direction of brushed embedded in the surface beingfinish. Clean with soap or cleaned and cause corrosiondetergent as per routine cleaning. problems.

    ALWAYS READ INSTRUCTIONS ON PROPRIETRY CLEANING AGENTS.

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    ACO Selecta - Floor DrainageOPERATION AND MAINTENANCE

    Cleaning the foul air trap & gully body

    1. It is highly recommended that before

    beginning to clean the foul air trap and gully

    body, suitable hand protection is used, such as

    latex gloves to prevent possible infection.

    2. Release the grating locking screws and lift out

    the grating.

    3. Reach down into the gully body and turn

    the red foul air trap locking lever 90 ANTI-

    CLOCKWISE and ease the trap away from

    the body and lift it clear of the body.

    4. Thoroughly clean the gully body and foul

    air trap with soapy water and rinse with

    clean water.

    5. Lubricate the trap seal with proprietory silocone

    lubricant and re-insert into the body, making

    sure the lower ledge of the trap engages with

    the recess in the gully body. Ease the trap

    towards the outlet to engage the seal and turnthe red locking lever 90 CLOCKWISE to lock

    the trap in place.

    6. Prime the trap with clean water to prevent

    odours and replace grating and lockings.

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    ACO Selecta - Floor DrainageSTANDARD SPECIFICATION CLAUSES

    ACO Building Drainage - Selecta Floor Gullies

    A range of two-part floor drains consisting of cast iron bodies complete with odour trap and one piece

    rodding access points with a range of gully tops, gratings and accessories.

    Suitable for point drainage in changing rooms, showers, wet rooms, kitchens, retail, hospitals, abattoirs,

    chemical plants, swimming pools, food and drink processing plants and washdown areas.

    Manufacturer: ACO Building Drainage,

    ACO Business Park, Hitchin Road, Shefford, Bedfordshire UK. SG17 5TE

    Tel: 01462 816666, Fax: 01462 851490.

    Email: [email protected]

    Material: Grey cast iron bodies to BS EN 1561 EN-GJL-200.

    Polypropylene.

    Stainless steel grade 304 pickle passivated.

    Copper alloy.

    Product: ACO Selecta Trapped Floor Gully, flow rate 1.4 l/s.

    ACO Direct Couple double sealed access points and gullies.

    Literature: Consult ACO Building Drainage technical literature for details.

    Link to web: http://www.acobuildingdrainage.com/selecta.php

    Design: ACO Building Drainage Technical Services provide design and specification.

    Selecta Rodding Points & Gullies

    Description: Double sealed rodding point with

    solid cover or direct connection floor gully Class

    K3 to BS EN 1253.

    Function: Light duty rodding point or point drainage

    in healthcare, commercial, changing rooms, showers,

    wet rooms, kitchens, retail, hospitals, abattoirs,chemical plants, swimming pools, food and drink

    processing plants and washdown areas.

    Type of Floor: Solid ground floor and suspended

    concrete floor.

    Material: Stainless steel grade 304 pickle passivated.

    Copper alloy.

    EPDM double seal.

    Type of Body:Vertical 110mm spigot outlet,

    optional foul air trap.

    Type of Grate: Range of designs in 304 stainless

    steel or copper alloy.

    Selecta Trapped Floor Drain

    Description: Floor Gully Load Class K3 to BS EN 1253.

    Function: Light duty point drainage in healthcare,

    commercial, changing rooms, showers, wet rooms,

    kitchens, retail, hospitals, abattoirs, chemical plants,

    swimming pools, food and drink processing plants

    and washdown areas.

    Type of Floor: Solid ground floor and suspended

    concrete floor.

    Material: Grey cast iron bodies to BS EN

    1561 EN-GJL-200.

    Polypropylene.

    Stainless steel grade 304 pickle passivated.

    Copper alloy.

    Type of Body: Trapped 110mm spigot outlet,

    horizontal or vertical orientation.

    Type of Grate: Range of designs in 304 stainless

    steel or copper alloy.

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    ACO SelectaNOTES

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    ACO Technologies plc

    ACO Building DrainageACO Business Park,Hitchin Road,Shefford,BedfordshireSG17 5TE

    Tel: 01462 816666Fax: 01462 851490

    e-mail: [email protected]

    website: www.acobuildingdrainage.co.uk