Segment Presentation RES Rail Equipment
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Transcript of Segment Presentation RES Rail Equipment
Innovative Service Solutions
Name | Function | Month Day, 2016
Rail Equipment
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
2014Exceeding expectations
of customers and partners
Applying structured work processes and LEAN principles
- Respect for people
- Dedicated employees
- High standards
CustomerPartnership
OperationalExcellence
Committed People
Our Values:Committed to Quality and Partnership
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Accident Frequency Rate
Providing a Safe and Healthy Work Environment
Accident Severity Rate 1.9Accident Frequency Rate (2014: 2.5)
48.1Accident Severity Rate(2014: 53.9)
106 610Health and safety training (in hours)(2014: 81 768 hours)
2015 2014 2013 20120
0.5
1
1.5
2
2.5
3
3.5
1.9
2.5
3.33
in cases per million working hours
2015 2014 2013 20120
10
20
30
40
50
60
70
48.153.9
61.4 63.1
in lost days per million working hours
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date4
PumpsOverhung - Vertical - Axial Multistage30+ Manufacturers / 200+ ModelsWorking Temperature: up to 400 F (200 C)Disch Pressure : 1,000 to 4,500psi (70 - 310 bar)Power: up to 10,000 HPSpeed: 3,600 to 6,000 RPM Weight: 50,000 lb (23 t)
Equipment PanoramaTh
erm
o - M
echa
nica
l Driv
ers
Hot Gas Expanders10 Manufacturers / 40 ModelsWorking Temperature: 1,250 F (677 C)Power: up to 20,000 HP Speed: 8,000 to 11,250 RPM Weight: 28,000 lb (12.7 t)
Steam Turbines50+ Manufacturers / 450+ ModelsWorking Temperature: 950 F (510 C)Power: 1 –100 MW ( 1,300 - 134,000 HP)Speed: 3,600 to 7,200 RPM Weight: 200,000 lb (90 t)
Combustion Turbines28 Manufacturers / 100 ModelsWorking Temperature: 2,500 F (1,371 C)Power: 10 - 250 MW (13,000 - 335,000 HP)Speed: 3,600 RPM Weight: 200,000 lb (90 t)
Driv
en E
quip
men
tE
lect
rical
Equ
ipm
ent
Motors & Generators20 ManufacturersPower: 10 - 50MW (13,400 - 67,000 HP)Voltage: 6.7kV to 13.8 kV Speed: 300 - 3,600 RPM Weight: 100,000 lb (45 t)
Centrifugal Compressors70+ Manufacturers / 700+ ModelsPower: up to 30,000 HPSpeed: 3,000 - 15,000 RPM Disch. Pressure: up to 6,000 psi (413 bar)Weight: 200,000 lb (90 t)
Axial Flow Compressors20 Manufacturers / 50+ ModelsPower: up to 20,000 HPSpeed: 3,000 - 9,000 RPM Disch. Pressure: up to 290 psi (20 bar)Weight: 100,000 lb (45 t)
Screw Compressors20 Manufacturers / 60+ ModelsPower: 300 - 2,500 HP Speed: 3,000 - 10,000 RPM Disch. Pressure: up to 250 psi (17 bar)Weight: 15,000 lb (6.8 t)
Geared Compressors20 Manufacturers / 40 ModelsPower: 250 - 14,000 HP Speed: 3,000 - 10,000 RPM Disch. Pressure: up to 150 psi (10 bar)Weight: 35,000 lb (16 t)
Reciprocating Compressors15+ ManufacturersPower: up to 8,000 HPSpeed: 300 RPM
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Discover the Sulzer Partnership Simplified maintenance management due
to one access point for all services Improved operational efficiency with
customized solutions Increased availability of your equipment
with innovative solutions Reduction of maintenance cost with
tailored contracts and transparent budget Improved life cycle with our focus to think
long term Commitment to high quality matched by
our dedication to sustainability Benefit from years of industry knowledge
and experience
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
We Service Equipment such as
AC and DC traction motors All auxiliary motors Generators and alternators Transformers Smoothing chokes Axles and axle boxes Bogies Braking systems Gearboxes Clamp heads Hydraulic power packs Re-insulation axle MSU tubes
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Our Services for the Rail Industry Full range of services
Inspection Repairs Testing Commissioning Replacement parts, incl. coils and
commutators
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Traction service capabilities Commutator machining, undercutting
and beveling Low and high speed balancing Tungsten Innert Gas (TIG) welding Testing in our facilities or on-site
We offer In-depth technical expertise First-class engineering facilities Reliable quality
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Land-based Support Coil shops around the world Rapid re-engineering Extensive database of over 10,000 coil
designs AC coils and bars DC coils Rogowski coils
We offer Quality Speed Precision
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Locomotive bogie repairs Manufacture of new suspension pads In-house replacement of primary and
secondary suspension pads Bonding Mechanical fixation in position In-situ machining on bogie
We offer Rapid response Approved procedures In accordance with Railway Group
standards
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Traction motor frame repairs Complete welding repair to reclaim
stator frames end shields spigots axle mounting surfaces
Non-destructive testing Removal of cracked/damaged sections
We offer Timely repairs Efficient support Lifetime extension
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Gearbox repairs Weld and machine repairs to torsion
bar locations Refurbishment of worn bearings and
bearing cartridge location bores Special metal spray process Machining to exact specifications
We offer Cost efficiency Higher reliability Lifetime extension
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Shaft repairs Restorative processes to bring back
shaft dimensions physical properties to “as new” standard
Manufacture of replacement components
We offer Highest quality Fast delivery Innovative solutions
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Hydraulic and pneumatic system repairs In-house and on-site testing for
hydraulic systems pneumatic systems power packs
Freight hopper machine system Track maintenance machine system
We offer Tailored solutions Optimized operating life Rapid response
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Quality and Sustainability Committed to providing highest quality All locations implement certified
management systems (ISO 9001) Dedication to sustainability Ensure health and safety Secure environmental sustainability Cleaner, more energy-efficient processes
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date
Traction: Winter failure of traction motors following heavy snow fallChallenge To repair locomotive traction units to ensure that train
fleet continues to function High and unplanned workloads
Solution Capacity limitations were identified and additional
resources indented Close cooperation with the maintenance company to
ensure efficient forecasting of demand and delivery Additional materials on hand
Benefits Locomotives kept running during stressful winter period
Service Solutions for the Rail Industry Author, © Sulzer Ltd., Date17
THE SAFE HARBOR STATEMENT UNDER THE US PRIVATESECURITIES LITIGATION REFORM ACT 1995
This presentation may contain forward-looking statements, including but not limited to, projections of financial developments, market activities or future performance of products and solutions, containing risks and uncertainties. These forward-looking statements are subject to change based on known or unknown risks and various other factors, which could cause the actual results or performance to differ materially from the statements made herein.