www.segler.eu

ConveyorTechnology BlendingTechnology FeedandDischarge MeteringandHandling Tanks,VesselsandApparatuses SpecialMachineryandPlants Components Service

SEGLER SEGLER

Made to Measure SolutionsFormorethan100years,theSEGLERcompanyhasbeensynon-ymouswithmaterialhandlingtechnologyofthehigheststand-ard.Oursolutionsareasdiverseandindividualasourcustom-ersandtheir industries.Whether itsassemblies,machinesorcomplexsystems–youwillreceiveaservicepackagedesignedtomeetyourspecificneeds.Ifyoulike,fromthefirstidea,pro-cess consultation, design, manufacturing and assembly, to acomprehensivecustomerservice.

We are your single source supplier: reliable, quick and precise.

Certified excellent qualityPressureequipmentdirective97/23/EG,

AD2000-MerkblattHPO(TÜVNord)ManufacturingqualificationDIN18800-7C

(DINEN1090-2EXC2)(TÜVNord)SpecializedcompanyaccordingtoWHG(TÜVNord)CertifiedweldingspecialistDINENISO3834-3(TÜVNord)

Recentawardsforourproductdevelopmentsaswellasforouremployeequalificationactivitiesunderscore theexpertiseofSEGLER.

SEGLER CustomersOur120employeescreatesolutionsforcompaniesinthefollowingindustries:

ChemicalIndustryFoodEnergyPrimaryResourcesEnvironmentConstructionPlantandMechanicalEngineeringAndmuchmore

Products and ServicesTheportfolioofSEGLERhasconsistentlyexpanded.Weoffercomprehensiveservicesinthefollowingareas:

ConveyorTechnologyBlendingTechnologyFeedandDischargeMeteringandHandlingTanks,VesselsandApparatusesSpecialMachineryandPlantsComponentsService

At a glance:

Different types of facilities and customized designsExamplesforthevarietyofareasandmadetomeasuredesignsofourmachinesandfacilitiesinclude:

ForindustrialfacilitiesandpilotplantsForbulkgoodsofallkinds,

pastymaterials,liquidsConveying,blending,heating,cooling,

coating,crystallising,deagglomeration, grading,pressing,purifying,storing andmuchmore.Useofdifferenttypesofhigh-alloysteelPipe,U,V,doubletroughSingleshaft(E-Class),multipleshaft(M-Class)screwsFull,ribbon,paddle,doublepaddlescrews,

doublethread,conicalscrewflightsHardfacing,plating,specialcoatingsProductspecificliningVacuumandpressureoperationIntegratedweighingtechnologyModularconstructionComprehensiveadditionalequipmentsFood-grade,ATEX,WHGconformvariantsAndmuchmore

Conveyor Technology Conveyor Technology

Screw conveyorsSPIRATORHorizontalscrewsVerticalscrewsInclinedscrewsSpiralscrewsRibbonscrewsPaddlescrewsAndmore

Process screwsPROSPIRATORScrewconveyorswithadditionalfunctionslike: Cooling/heating Drying/moistening Blending Crystallising Sanitising

Pipetrough

Utrough

Vtrough

OmegaTrough

Double-UTrough,intermeshing

RibbonhelixFullbladehelix

SerratedhelixPaddles

InspectionportHingedcoverBoltedcoverwithnozzlesDrivebracket

Clutchprotection

Conventionalgearedmotorwithclutchand

flangebearing

Endplatewithdriveandtorquesupport

Chaindriveprotectioncasing

Chaindrive

Flangebearing

Packinggland/PTFEshaftseal

TroughfeetUtrough

Quickreleasefastener

Safetyswitch

Dischargenozzlewithflange

Troughendwithbearingandrundetection

Counterrotatingflight

Inlet

Application Example Chemical Industry:

Screw conveyors

DevelopedandproducedbySEGLER,thesehorizontalscrewconveyorsmovepowderbulkgoodswithatemperatureofover60°C.

Implementation: SingleshaftscrewconveyorsHeavy-duty,dust-proofdesignAchieves880kg/h,continuousdutySturdypipeshaftwithcontinuouslyonbothsides

fullpenetrationweldedhelixDischargeareawithcounter-rotatingflightProtectionagainstaccidentalcontactCleaningportsDriveconsolewithspurgearedmotorandclutch

Conveyor Technology Conveyor Technology

Bucket ElevatorsBeltbucketelevatorsChainbucketelevatorsMaintenanceplatforms

Beltbucketelevator

Singleshaftscrew

E Lges E

X

X

s

A

A

Screwdiameter

SD

Shaftpipe

diameterD1

Recom-mended

pitchS

MaximumscrewRPM

(1/min)

Conveyingvelocityatnmax

(m3/s)

Flowrateatnmax(m3/h)=0,15 =0,45

A A1 B C E

CentrebearingfromL

tot

100 30 100 190 0,32 1,3…4 112 210 63 130 180 3500

130 44,5 130 168 0,35 2,3…7 150 256 85 150 185 3500

150 44,5 150 150 0,40 4,3…13 170 276 90 160 185 4000

200 60,3 200 135 0,45 7,6…23 220 326 112 190 195 4000

250 60,3 250 120 0,50 13,2…40 270 376 140 225 195 4000

300 76,1 300 108 0,56 24…71,6 320 440 170 250 205 4000

400 76,1 350 96 0,56 38,5…116 425 535 220 300 255 4000

500 88,9 400 84 0,56 60…178 525 669 280 360 270 4000

630 101,6 450 75 0,56 94,7…284 660 804 355 435 270 4000

800 133 500 67 0,56 151…455 835 987 450 525 270 4000

1000 159 560 60 0,56 237…712 1040 1240 570 640 300 4000

1250 219,1 630 54 0,56 380…1130 1290 1500 725 780 300 4000

AA1

CB

X-X

BucketwidthB-B

mm 120 200 250 315 400 500 630 800 1000

Drumdiameter mm 355 500 500 500 630 630 900 1000 1250

a mm 700 950 1000 1000 1100 1200 1430 1750 1850

c mm 750 950 1210 1260 1470 1800 1900 2100 2400

e mm 950 1300 1380 1550 1800 1950 2100 2925 3325

f mm 656 908 938 1008 1250 1300 1380 1500 1700

g mm 298 408 478 580 680 780 900 980 1080

h mm 610 800 915 1050 1150 1375 1550 1675 1775

k mm 217 250 350 450 475 575 600 775 875

Drum

Funn

elCh

ute

Drum

e

k

h

cb

d

hk

f

a

A-A

B-B

g

Blending Technology Blending Technology

Process BlendersPROMIX BATCHBlendersinbatchoperation:PaddleblenderRibbonblender(horizontalblender)Verticalblender:

-agitatorblender -conicalscrewblender

Process BlendersPROMIX CONTIContinuouslyrunningblenders:PaddleblenderRibbonblenderSingleshaftblenderMultishaftblender

NomixtureimpurityhazardbyoillubricationDrivedesignedforminimalmaintenanceFood-grade,suitableforCIPcleaningConicalscrewblenderwithCEtypeexaminationand

TÜVcertificateapprovedfor zone20and/or0

Continuous shovel mixer

TwoSEGLERcontinuousblendersinnonstopoperationpro-videareliableandhomogenousblendofsaltswithvariousliquids.

Implementation:DoubleshaftpaddleblenderContinuousoperationwithaflowrate

upto250tons/hourConvertibleboltedpaddlewithwear

protectionhardfacingHeavydutyandrobustmachineBlendershaftswithintermeshingpaddlesPremiumspur-geardriveensuresthemechanical

synchronismofbothshafts

Singleshaftribbonblender

Multishaftpaddleblender

Singleshaftpaddleblender

Conical screw blender

SEGLERhasdesignedandisproducingconicalscrewblen-dersfortheprocessingofacellulosebasedmaterial.Thefibrousmixtureise.g.usedasathickeningandbindingagent.

Implementation: Conicalscrewshaftwithprogressivelypitchto

enableperfectmixingirrespectiveofthefillAgitatorwithrobustchaindriveLidwithasturdybumpedboilerheadBlenderscrewshaftwithoutbottombearing

(overhungarrangement)Reduceddrivepowerrequireddueto

regionalenergyinput

Application Example Primary Industry:Application Example Chemical Industry:

Conicalblenderwithnewdrivedesign

Feed and Discharge Metering and Handling

DischargingdeviceDischargescrewsactivatorFurnacescrewfeederSiloallocationStuffingscrew

Double big bag filling station

Realisationofalow-dustbigbagfillingstationwithprod-uctswitchforplasticflakes.

Implementation: Fillingstationwithframeinastablequadraticpipe

designweldedFramewithspringsisheightadjustablesothatthe

tensionofthebigbagscanbere-adjustedVibrationtabletocompactthebigbagfillingDistributorandmaximumlevelindicatorfor

optimisingthebagfilllevelHeightadjustablebigbagtraversePlatformscale

Silodischargedevice(lifebottomfeeder)

TripleUtroughdischargescrewsactivatorwithUtroughgatheringscrew

Bigbagdischargestationwithhopperandmeteringscrew

Application Example Plastics Industry:

DoubleUtroughbufferscrewwithapressuretunnelforpumpfeeding

BigbagfacilitiesMeteringscrewsDrymaterialfeeder

Pipetroughmeteringscrewconveyorwithspoutplugvalvetorestrictor

increasethebulkdensity

Bagdischargestationwithfilterandexhaustfan,

bulkingagitator,dischargescrewand

meteringscrew

Screw conveyor for mill feeding

Application Example Chemical Industry:

Inorderto leada fibrouschemicalproduct intothemill,SEGLERhasdevelopedandisproducingthatscrewfeeders.In this application, the risk of explosion, narrow spaceavailable and an enormous additional load by the rotaryvalveweredecisivefactors.

Implementation:HorizontalpipetroughscrewconveyorSinglescrewshaftinoverhungarrangementSpacesavingdrivedesignwithcompactlybearingChemical-grade,gastightFlowrate300kg/h,continuousduty zone20(inside),and22(outside)Sturdycasingdesignwithinspectionport

Tanks, Vessels and Apparatuses Tanks, Vessels and Apparatuses

AgitatorvesselsHeatexchangerStoragetanksReactorvesselsSpecialapparatusforpharmaceutical,

food,andchemicalapplicationsHeatingandcoolingpipingModificationsandfunctionalexpansions

HosereelvesselDesignedfor50barginaccordancewithASME-Code

Triple level tank

For a food producer, SEGLER pro-duceda17mtr tallagitatorvessel.Inthisunitliquidfoodstuffsreliablycanbetemperedandarekeptincon-tinuous motion until their furtherprocessing.

Application Example Food Industry:

Roundsilowithspiralchute

Storagetanks

Agitatortankswithheatingjacketandstirrer

Implementation: Storagetankwith3x30,000litresvolume3agitatorsWithheatingandcoolingfunction

StainlesssteelthroughoutCompletelyinsulatedFood-grade,suitableforCIPcleaning

Pressureequipmentdirective97/23/EG,AD2000-MerkblattHPO

ManufacturingqualificationDIN18800-7C(DINEN1090-2EXC2)

SpecializedcompanyaccordingtoWHG

CertifiedweldingspecialistDINENISO3834-3

Special Machinery and Plants Special Machinery and Plants

ScrubbersCoolingsystemsRollcrushersScrewpressesBunkerfacilitiesSeparationand

sink/floatsystemsAndmuchmore Mechanicalprocessingplant

Blendingfacilitywithconveyorsystem

Conti-plantfortheproductionofpastes

Screw heater

In order to feed a reactor in the petrochemical industrywith plastic powder, SEGLER developed and produced ahorizontallyheatinganddistributionscrew.

Implementation: Sturdysinglescrewshaftwithhelixinfullbladedesign

inanOmegaprofiletroughHeatingjacketmadeofheatexchangingsheetmetalwithASMElicenceincludingpressuretestHeatingjacketoperatingpressure8bargWorkingpressureinsidethetroughis2bargat180°C zone20Dust-proofdesignPerformanceonaverage90to/hReversibleworkingdirection

Application Example Petrochemical Industry:

Implementation:7coolingpipesconcentricallyarrangedmovetheproductCountercurrentcoolingairisguidedpastthepipesandisreturnedviaacentralinsulatedpipeCoolingefficiency:722kW,flowrate:4.2Mg/h4inspectionports

Tubular rotary cooler

Theprojectwastoreplaceanexistingfacilityforthecoolingofmineralpig-mentswithanewrotarycooler.Thecooler realised by SEGLER allowedfor more cooling performance (from950°Cdownto80°C)withconcomi-tantflowincrease.

Application Example Chemical Industry:

Dewateringscrewpress

Multi-stagedryer

Components Components

Screw shaftsSPIREX FullscrewshaftsPaddlescrewshaftsRibbonscrewshaftsMultiplescrewflightsTaperedscrewflightsScrewswithdifferentpitchWaterscrewconveyors(screwpumps)Specialscrews

Screw flightsSPIXMixingpaddlesScrewflights(fullbladedesign)SerratedscrewflightsThermoscrewflightsRibbonscrewflights

Standardtype Conical(outside) Conical(inside)

Progressive Inclinedfullbladehelix Ribbonhelix

S1 S1 S1

S1.1–S1.2 S1 S1

d 1d 1 d 1

d 1.1 d 1

d 1.1

d 1.2

d 2.1

d 2.2

d 2d 2d 2d 2 d 2

d 1.2

Specialscrewflights,serrated

Specialscrewflightswithpaddlesegments

Specialscrewflights,perforated

Service Service

SEGLER offers a 360°- Service. All services come from onesource,allowingyoutoconcentrateonyourcorebusiness.Processconsultationanddesignaswellas

inventoryoflocalconditions3DCADEngineeringinclusivedetailworkBuilt-upweldingandhardfacingLasermachining,pickling,abrasiveblasting,coatingprocessErectionandcommissioningGuidanceforofficialacceptanceandcertificationsDocumentationTrainingServicing,maintenance,andrepairSparepartserviceTest-sizescalesincl.productanalysisResearchanddevelopment,alsoincooperationwiththe

GermanInstituteofFoodTechnologies(DIL)

Precision in Development and Production

Wearecontinuouslyexpandingourproductionfacilitiesandourprocedureportfolio.Inordertomanufacturesystemsofthehighestqualityandtoguaranteeoptimumserviceweutilisethefollowingtechnologies:

Capacities and Facilities:

3D-CADconstructionsoftwareProEngineerCNCmachiningcenter

-Flatbedlathesuptoadiameterof1000mm,length6000mm -TiltbedlathewithdriventoolsCuttingfacilities

-Lasercuttingequipmentupto12mmstainlesssteel -Plasmacuttingequipmentforupto60mmstainlesssteelandrotatorforpipeandtorisphericalheadworkCNCbevellingcentrewith210topressureVariousscrewflightpresses,rollers,saws,andpressesWelding

-WIG,MIG/MAG,PTA -Weldingrobotwithweldsearchfunction -Hardfacingwithavarietyoffluxcoredwires(alsopipehardfacing,internallyandexternally)Surfacetreatmenttechnologies

-Dryinghallforcoatingsandpaintings(alsocustomized) -Picklingandneutralizationfacilityforstainlesssteel -Abrasiveblastingequipmentsseparatelyforstainlessandmildsteel

SEGLER-FörderanlagenMaschinenfabrik GmbH

Friedrich-Segler-Straße1149626BergeGermany

Tel +49(0)54359510-0Fax +49(0)54359510-33info@segler.eu

www.segler.eu