SEG / SEG PLUS€¦ · Instructions of deflector installation in SEG boilers (14kW, 17kW, 28kW,...

ENGLISH

SEG / SEG PLUSOPERATION AND MAINTENANCE DOCUMENTATION

TRANSLATION OF THE ORIGINAL MANUAL

ISSUE II 2019/06/01

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INTRODUCTION

Dear User, Thank you for choosing the heating boiler from Metal-Fach. We hope that the device will meet your requirements and bring much satisfaction. The heating boiler was designed and

manufactured according to the most important, current norms and standards, guaranteeing safety and dependable use. Using the device in accordance with the provided manual ensures effective and

dependable operation. The boiler is not meant to be operated by persons of lowered mental or physical independence or by persons with no experience or limited knowledge about the product if they are not supervised or

instructed by the person responsible for their safety. Operation by children is prohibited.

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Table of Contents 1. Initial activities ............................................................................................................................. 3 2. Applied symbols .......................................................................................................................... 3 3. Definitions of terms in the manual ........................................................................................... 3 4. General information ................................................................................................................... 3 5. Boiler equipment ........................................................................................................................ 3 6. Use ................................................................................................................................................ 4 7. Basic elements of the boiler ....................................................................................................... 5 8. Basic dimentions of the boiler SEG/SEG PLUS ......................................................................... 6 9. Technical specifications SEG/SEG PLUS .................................................................................... 7 10. Control and safety ....................................................................................................................... 8 11. Fuel ............................................................................................................................................... 8 12. Requirements for the boiler room and boiler installation ...................................................... 8 13. Instructions of deflector installation in SEG boilers (14kW, 17kW, 28kW, 38kW) ............... 10 14. Boiler installation ...................................................................................................................... 10 15. Connecting the boiler to the heating system ......................................................................... 11 16. Connection of boiler to heating installation in closed-loop system (additional option) .... 14 17. Requirements for the expansion vessel ................................................................................. 15 18. Connecting the boiler to the power supply ............................................................................ 15 19. Connecting the boiler to the chimney ..................................................................................... 18 20. Boiler start-up ............................................................................................................................ 18 21. Recommended boiler power settings ..................................................................................... 22 22. Tips when using the boiler ....................................................................................................... 23 23. Boiler maintenece and cleaning .............................................................................................. 23 24. Istruction for utilising the boiler .............................................................................................. 23 25. Spare parts list ........................................................................................................................... 23 26. Possible faults and malfunctions ............................................................................................. 24 27. Operating requirements ........................................................................................................... 28 28. Installing the feeder in the boiler and start-up ...................................................................... 28 29. Installation and replacing the overload clutch arrester ........................................................ 28 30. Feeder operations ..................................................................................................................... 30 31. Feeder operation manual ......................................................................................................... 30 32. Feeder mantenance .................................................................................................................. 30 33. Replacing the ignition ............................................................................................................... 30 34. Disposal of EkoEnergia burner after its lifespan .................................................................... 31 35. Possible disruptions in work of ekoenergia burner .............................................................. 32

Warranty conditions ................................................................................................................. 33 Confirmation of performance of inspection, guarantee repair, maintenance service: ..... 35 Conformity declaration WE/UE ................................................................................................ 37 Warranty Card for the steel boilers, central heating water boilers ...................................... 39 Warranty claim .......................................................................................................................... 41 Start-up report ........................................................................................................................... 43 Start-up report ........................................................................................................................... 45

List of tables Tab. 5.1 Boiler equipment ................................................................................................................... 4 Tab. 8.1 Boiler dimentions (mm) SEG/SEG PLUS ............................................................................... 6 Tab. 9.1 Technical specifications SEG/SEG PLUS ............................................................................... 7 Tab. 14.1 Flammability of construction products: ........................................................................... 11 Tab. 15.1 Symbols applied in the schematics .................................................................................. 12 Tab. 15.2 Symbols applied in the schematics .................................................................................. 12 Tab. 21.1 Suggested settings of GOLD II and PLATINUM controller for work with ekoenergia

burner – ecopea fuel ......................................................................................................... 22 Tab. 25.1 Spare parts ......................................................................................................................... 23 Tab. 35.1 Examples of ekoenergia burner failures ......................................................................... 32

Description of schematics Schematic 1.1 Serial plate .................................................................................................................... 3 Schematic 7.1 Basic elements of the boiler SEG 14-38 kW ............................................................... 5 Schematic 8.1 Boiler dimentions SEG/SEG PLUS ............................................................................... 6 Schematic 12.1 Minimal requirements for the boiler room ............................................................. 9 Schematic 13.1 Deflector's position above burner’s furnace. ........................................................ 10 Schematic 15.1 Connecting the boiler to the heating system diagram ........................................ 12 Schematic 15.2 Connecting boilers to the heating system diagram ............................................. 12 Schematic 15.3 Connecting the boiler to the heating system ........................................................ 13 Schematic 15.4 Connecting the boiler to the heating system with Laddomat and buffer .......... 13 Schematic 16.1 Safety schematics of the boiler with the cooling coil and thermal protection .. 14 Schematic 16.2 BVTS Valve ................................................................................................................ 15 Schematic 18.1 Electrical schematics for connecting the boiler– controllerPLATINUM. ............. 16 Schematic 18.2 Electrical schematics for connecting the boiler – additional B MODULE. .......... 17 Schematic 20.1 Automatic boiler start-up; PLATINUM controller: ................................................. 18

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1. Initial activities (USER)

Procedure to follow on delivery of the METAL-FACH boiler

check if the boiler is complete (tab 5.1) and if it has not been damaged during delivery

confront your order with the data plate, that is placed on the left or right on the boiler body

read the user's manual carefully as it contains all the information required for safe

operation of the boiler

If you happen to encounter any problems, please contact our service department or dedicated

METAL- FACH service centre. The staff are trained and certified and have access to the original

parts which ensure proper servicing and boiler installation.

Schematic 1.1 Serial plate

2. Applied symbols (USER/INSTALLER)

ATTENTION!

Very important piece of information that needs to be read

TIP!

Information that should be read to make operation easier.

3. Definitions of terms in the manual (USER/INSTALLER)

Central heating boiler is a device intended to burn solid fuels in order to heat up the heat

carrier (usually water) that circulates in the heating system.

Burner - a technical device enabling burning of pellet fuels (BIO burner), coal in the form of

eco peas (cast iron burner).

Feeder is a part or set of devices designed for delivering various fuels to the boiler.

Biomass - in energy production terms, it is a source of primeval energy consisting of different

plant or animal substances which have been biodegraded. Its use is not limited within the legal

system.

Pellet is a burning material that comes from the pressed wood waste, mainly wood dust,chip,

woodwork or lumbermill waste. It can also be produced from bark, straw,sunflower or other

organic materials. Pellet is delivered in the form of granules or rolls

4. General information (USER)

The maintenance and operation documentation is a part of the product that comes with the

delivered boiler. The Operation and Maintenance Documentation contains data concerning the

design, installation and method of using SEG/SEG PLUS series boilers with an EkoEnergia burner

(cast iron, retort burner). A thorough study of the manual enables a proper and safe operation of

the boiler.

ATTENTION!

The user is advised to follow all guidelines concerning the appliance given in this

Operation and Maintenance Documentation, Guarantee Terms as well as in

generally applicable law.

Our boilers are shipped assembled. They are tightly attached to a pallet. Some other forms of

securing the boiler are used e.g. foil wrapping.

During the shipping, the boiler should be tightly secured (e.g.with transport belts) so that it

does not turn or move. The delivery should meet the requirements set in the general rules for

transporting materials. The loading and unloading of the boilers should be carried out using lifting

devices (fork lift truck) of lifting capacity over 1000kg.

5. Boiler equipment (USER)

The delivery includes basic as well as additional elements depending on the type of order. On

receiving the boiler you should carefully inspect the boiler to ensure that it has been delivered

undamaged and complete. The additional and basic elements are listed below (Tab 5.1).

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Tab. 5.1 Boiler equipment

Basic equipment Unit Number

of items

Central heating boiler pcs. 1

Microprocessor regulator operates:

boiler temperature sensor

hot tap water temperature sensor

central heating feed and return temperature sensor C.H.1 and

C.H.2

return water temperature sensor

outside temperature sensor

fumes temperature sensor

burner temperature

pcs. 1

Blower fan pcs. 1

STB pcs. 1

Fuel feeding system with burner set 1

Fuel bin pcs. 1

Boiler cleaning equipment

poker

brush

pcs. 1

Adjustable screws pcs. 4

Additional equipment Unit Number

of items

LAMBDA SENSOR module pcs. 1

Cooling coil for closed system with valve pcs. 1

Documentation Unit Number

of items

Boiler maintenance and operation documentation pcs. 1

Controller user's manual and warranty card pcs. 1

Blower fan user's manual and warranty card pcs. 1

Screw motoreducer user's manual pcs. 1

EKOENERGIA feeder maintenance and operation manual pcs. 1

ATTENTION!

Every user should familirise themselves with the operation manual for the regulator,

blower fan and EKOENERGIA feeder

ATTENTION!

METAL-FACH reserves the right to implement changes to the parametres, equipment

and specification of the offered products without prior notice.

6. Use (USER/INSTALLER)

Boilers intended for heating of residential buildings like: single-family and multi-family homes,

utility buildings, public buildings are equipped with an automatic furnace chamber filling system.

Thanks to the newest construction solutions, the SEG and SEG PLUS boilers can reach the capacity

of 90%. The proper operation and highest performance of the boiler depends on the quality of

installation, right flue and appropriate service and maintenance.

ATTENTION!

The boilers are designed to operate only with open system water installations with

gravitional or forced circulation which are secured in accordance with PN-EN 13384-

1:2004/ A1:2007 Heating and Calorifics

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7. Basic elements of the boiler (USER/INSTALLER)

The water chassis is a construction made from welded certified steel sheets of 6 mm thickness

P265GH (for fumes interacting elements) and 4 mm (for other elements) S235JR+N.

Schematic 7.1 Basic elements of the boiler SEG 14-38 kW

Schematics description

1. Exchanger

2. Fuel bin

3. Feeder

4. Motoreducer

5. Burner

6. Feeder cover

7. Extinguishing unit

8. Cleaning door

9. Observation door

10. Ash door

11. Infeed stub

12. Return stub

13. Discharge stub

14. Adjustable screw

15. Flue

16. Upper cleaning hatch

17. Ash pan cleanout

18. Cooling coil (optional)

19. Sleeve of STB sensor

20. Sleeve of boiler temp. sensor

21. Sleeve of flue gas temp. sensor

22. Lambda sensor case

23. Pressure equalization conduit

24. Ventilator

25. Sleeve of Feeder temp. sensor

26. Ash drawer

27. Deflector

28. Swirlers

30. Control module

31. Display

32. Switch

33. Fuse

34. STB

35. Ventilator electrical connection

36. Feeder electrical connection

37. Ignition electrical connection

38. Feeder temperature sensor

39. Sensor of mixer 2

40. Hot Tap Water Sensor

41. Fumes sensor

42. Hot tap water pump (CWU)

43. Mixer pump 2

44. Mixer pump 1

45. Boiler socket

46. Mixer 1

47. Mixer 2

48. Central heating pump (CO)

49. Circulation pump

50. Return sensor

51. Weather sensor

52. Sensor of mixer 1

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8. Basic dimentions of the boiler SEG/SEG

PLUS (USER/INSTALLER)

ATTENTION!

Feet are present on boilers:

- from SEG 14 to SEG 38

- from SEG PLUS 14 to SEG PLUS 38.

Their height is 30 mm.

Schematic 8.1 Boiler dimentions SEG/SEG PLUS

Tab. 8.1 Boiler dimentions (mm) SEG/SEG PLUS

TYPE SEG/

SEG PLUS - 14

SEG/

SEG PLUS - 17

SEG/

SEG PLUS - 28 SEG - 38 SEG - 50 SEG - 75

A 1250 1250 1250 1290 1443 1505

B 535 535 535 585 681 793

C 1225 1420 1480 1480 1490 1440

D 758 793 845 845 1060 1175

E 910 1105 1160 1160 1110 1115

F 347 356 409 409 536 545

G 1 1/2” 1 1/2” 1 1/2” 1 1/2” 1 1/2” 1 1/2”

H 3/4'' 3/4'' 3/4'' 3/4'' 3/4'' 3/4''

I 180 180 180 180 220 220

J 1 1/2” 1 1/2” 1 1/2” 1 1/2” 1 1/2” 1 1/2”

K 213 247 245 245 337 350

L 213 207 205 205 190 175

M 680 680 680 680 680 680

N 693 716 765 765 850 850

O 125 125 125 125 175 220

P 865 905 954 954 1218 1413

R - - - - - -

S - - - - - -

T - - - - - -

U 338x158 338x198 338x198 388x198 488x198 600x264

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9. Technical specifications SEG/SEG PLUS (USER/INSTALLER)

Tab. 9.1 Technical specifications SEG/SEG PLUS

PARAMETERS UNIT

TYPE OF BOILERS

SEG/

SEG PLUS – 14

SEG/

SEG PLUS – 17

SEG/

SEG PLUS – 28 SEG – 38 SEG – 50 SEG – 75

Nominal thermal output (coal) [kW] 14 17 28 38 50 75

Boiler power range [kW] 4,2-14 5,1-17 8,4-28 10,5-38 15-50 22,5-75

Heating surface [m2] 2,1 2,54 2,85 3,11 5,41 6,75

Boiler water capacity [L] 60 68 73 95 120 173

Maximum working pressure [bar] 3 3 3 3 3 3

Maximum working temperature [°C] 95 95 95 95 95 95

Test pressure [bar] 4,5 4,5 4,5 4,5 4,5 4,5

Boiler class [-] 5 5 5 5 5 5

Boiler efficiency [%] ≤90 ≤90 ≤90 ≤90 ≤90 ≤90

Single fuel load [L] 190 290 350 350 400 520

Fuel [-] eco-pea coal

Power supply [-] ~230V; 50Hz

Electrical power consumption during boiler work at

nominal power [W] 350 350 350 350 400 400

Electric- power consumption (temporarily

maximum) [W] 1050 1050 1050 - - -

Temperature controller setting range [°C] 60-85 (1 at a time)

Required chimney flue [pa] [Pa] 20 23 23 35 38 40

Flow resistance δT [10k] [mbar] 5,47 7,03 12,33 29,83 60,88 136,98

Flow resistance δT[20k] [mbar] 1,19 1,75 3,8 7,45 15,47 34,24

Boiler weight [kg] [kg] 448 510 535 551 785 935

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10. Control and safety (USER/INSTALLER)

1) Automatic control of the boiler can adjust:

boiler temperature

temperatury w obiegu centralnego ogrzewania C.O.1,C.O.2 ;

hot water temperature

room temperature

temperature of return water from central heating (boiler exchanger protective feature)

ignition time (depending on type of fuel)

fuel feeder operation time

feeder and vent manual control time

automatic burner power modulation (fuzzy logic)

automatic air feed (lambda sensor module)

2) Temperature sensor

The STB mechanical protection is situated inside the boiler and prevent the heating system

from overheating. it is set by default at 95oC. if temperature exceeds 95, the vent is turned off. at

the same time central heating hot water pumps come on and the mixer valve opens.

3) Fuzzy Logic control (advantages):

advanced algorithm

reduces fuel consuption and lowers the amount of sooth and contamination in the boiler

enhanced boiler working temperature stability- eliminates condensation in the boiler

(sweating of the boiler)

combustion chamber temperature is high and stable which lowers carbon oxides

emission.

4) Lambda sensor

The sensor continiously adjusts the amount of air in order to provide the most efficient

operation of the boiler and minimise the carbon oxide emission under the given boiler load, fuel

type and weather conditions.

5) Fumes temperature sensor

The sensor is situated in the boiler flue. it allows to control the fumes temperature. if the

temperature exceeds 250 oC, the vent automatically shuts down until the combustion

temperature drops.

6) Mixing valve acutator x2

With this device you can adjust the set heating circle temperature in the central heating

system, keeping the constant boiler temperature. The temperature is calculated from the heating

curve in relation to the outside temperature

11. Fuel (USER)

The default fuel of boilers equipped with a screw feeder or retort or BIO burner is:

1) Grade II class a1 hard coal compliant with section 5.3 (Table 7) of standard PN EN 303-

5:2012 calorific value: > 26MJ/kg; moisture: 11% in working condition;

ash content: 2 - 7 % in working condition of mass in dry state;

volatile element content: 15 -30% in working condition of mass in dry state;

The fuel should be clean and not contain rocks, pieces of wood etc.

12. Requirements for the boiler room and

boiler installation (USER/INSTALLER)

In Poland, all the soild fuels boilers should be made in accordance with PN- 87/B-02411 Norm

„Soild fuels boilers”. The have been divided into two categories.

1) For small boilers under 25 kW, the following requirements should be met:

the boiler should be placed in the central position to the heated rooms and in a seperate

room.

the floor surface should be inflammable. If the floor is flammable, it should be covered

with steel metal sheet of 0,7 mm thickness and exceed the boiler contour by at least 50

cm. the boiler should be placed on inflammable base of 0,05 m above the floor and

secured by steel angles.

the boiler room can be lit naturally as well as artificially.

the location of the boiler in the room should enable free access to the boiler during

cleaning and maintenance works. The distance between the back of the boiler and a wall

should be at least 70 cm, the side of the boiler and a wall should be at least 100 cm and

the front of the boiler and a wall opposite should be at least 200 cm;

the height in a new building should be at least 220 cm. in old buildings the the boiler room

should be at least 190 cm high as long as the ventilation inside is sufficient (supply-

exhaust ventilation)

supply ventilation should be provided by an open slot of 200 cm2 in diameter and placed

up to 100 cm over the floor surface.

the exhaust ventilation should be provided by an exhaust duct of 14 x 14 diameter and

made from noncombustible material. Its outlet should be installed under the ceiling of the

boiler room. The exhaust duct should lead out over the roof and placed in the close vicinity

of the chimney. No shut down equipment can be installed on the duct.

2) Boiler rooms of heating power greater than 25kW should meet extra requirements, such

as:

the distance to the far-most chimney, at gravitional draught, cannot exceed 50 cm of the

chimney height.

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the fuel and slag store should be located by the boiler room. The storing height up to 220

cm with a 50 cm free space above it.

the equipment for vertical and horizontal delivery of the fuel and slag should be

considered.

the fuel store should be equipped with natural ventilation that allows for full airing once an

hour in the fuel store and three airing circles an hour in the slag store.

the entrance door to the boiler room should be fire- resistant (0,5 class of fire resistance),

the minimum width 80cm and should open outside. the door should have a handle- free

system when opened from the inside and have a door handle when coming inside

the requirements for the ventilation are the same as those for the boiler rooms of lower

power; additionaly, in the boiler rooms of power greater than 400 kW, the supply exhaust

ventilation should be accompanied by mechanical ventilation that can be periodically

activated when feeding the fuel and removing slag. it must also be able to provide 10 airing

circles an hour

natural lightning which can light the front of the boiler should be considered in the room.

the total surface of the windows should equal at least 1/15 of the floor surface; half of the

windows in the room should open; the electrical lightining and electrical socket of max. 24

V should also be located in the room

inspection chamber that will allow cooling water should be located in the floor; its capacity

should equal the water capacity of the biggest boiler but not exceed 2m3

in the boiler room all the heating pipes should be insulated

The placing of the boiler together with the minimum distance requirements is presented in

the boiler room (Schematic 12.1)

ATTENTION!

The mechanical exhaust ventilation should not be used in the boiler room

ATTENTION!

Correct fresh air infeed to the boiler room will ensure efficient fuel burn.

ATTENTION!

Ensure that the carbon dioxide level in the room is not too high.

ATTENTION!

For more information on boiler room construction, refer to the 12.03.2009 Minister

of Infrastructure Law.

TIP!

The rules included in the law serve only as guidelines which must be verified as the

law is amended.

Schematic 12.1 Minimal requirements for the boiler room

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13. Instructions of deflector installation in

SEG boilers (14kW, 17kW, 28kW, 38kW) (USER/INSTALLER)

1. Insert the support rods into the boiler by resting them on the brackets situated on the boiler’s

interior side walls.

2. Place the deflector’s ceramic elements on them in such a manner that the oval recesses rest

on these rods.

3. Position the entirety directly above the burner's furnace

Schematic 13.1 Deflector's position above burner’s furnace.

14. Boiler installation (USER/INSTALLER)

The important element of installation is correct setting and levelling of the SEG and SEG PLUS

boilers. The boilers do not require special base and need to be leveled with adjustable feet. The

boiler must be set in the vertical position.

1. Check that four adjustable feet have been provided

2. Level the boiler in relation to the floor (if the position of

the boiler is level, there is no need for the feet)

3. Place the feet into the dedicated slots.

4. Level the position of the boiler.

ATTENTION!

If the boiler is not levelled properly it can be damaged.

ATTENTION!

The boiler must not be placed in a damp and wet room as the enhanced corrosion

process will shortly damage the boiler.

ATTENTION!

The adjustable screws in the boilers are:

SEG 14 - 38

SEG PLUS 14 - 38

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The boiler must be placed on a flameproof pad that exceeds the boiler outline by 2 cm. if the

boiler is located in the basement, it is recommended that it is placed on a base of at least 5 cm

thick. The bearing of the floor and the fire hazard conditions are the key elements of choosing the

right location for the boiler i.e:

• 20 cm - from any flammable materials

• 40 cm - from any flammable materials of C3 flammability

• 40 cm - from any flammable materials of unknown flammability

Tab. 14.1 Flammability of construction products:

Flammability of construction

products: Construction products

A - noncombustible Sandstone, concrete, bricks, fire-resistant plaster,

(concrete/ cement) mortar, tiles, granite

B - difficult to ignite Wood- cement boards/beams, fibreglass, mineral

insulation

C1 - difficult to ignite Beech wood, oak wood, plywood

C2 - normal combustibility Pine, larch and spruce wood, corck, plank boards,

rubber floorings

C3 - Easily ignited Asphalt plywood, celluloid compound, polyurethane,

polystyrene, polyethylene, plastics, PVC

15. Connecting the boiler to the heating

system (INSTALLER)

The connecting of the boiler to the central heating system should be contracted to a producer-

certified company. This procedure should be confirmed in the warranty card which is attached to

this manual. The boiler must be connected according to the manufacturer’s guidelines and this

manual.

ATTENTION!

It is recommended for first start-up of the boiler to be performed according to

the guidelines given in the Operation and Maintenance Documentation, by a person

holding a valid license - (Information concerning persons licensed to start up the

boiler is available from the Manufacturer - tel. +48 85 711 94 56).

ATTENTION!

The temperature of the return water from the central heating boiler should not be

lower than 45C.

ATTENTION!

It is required that the boiler is connected to the heating installation by a four- way

valve.

The schematics of the connecting the boiler to the heating installation meet the PN- 91/B-

02420 requirements.

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Schematic 15.1 Connecting the boiler to the heating system diagram

Tab. 15.1 Symbols applied in the schematics

Designation Key

RO Deaeration pipe

RW Expansion pipe

RS Signal pipe

RP Spill pipe

RB Safety pipe

T1 Temperature

P1 Pressure

Schematic 15.2 Connecting boilers to the heating system diagram

Tab. 15.2 Symbols applied in the schematics

Designation Key

T Temperature sensor

Tk Boiler temperature sensor

Tz Outside temperature sensor

Tcw Hot tap water temperature sensor

Tco Central heating temperature sensor

Tpw Return water temperature

Tpod Feeder temperature sensor

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Schematic 15.3 Connecting the boiler to the heating system

Figure description:

1. Outside the building

2. Expansion vessel

3. Room regulator

4. Mixer

5. Heater

6. Heating circle

7. Floor heating

Schematic 15.4 Connecting the boiler to the heating system with Laddomat and buffer

8. Central heating pump (CO)

9. Hot tap water pump (CWU)

10. Circulation pump

11. Additional pump P3

12. Block

13. Laddomat

14. 1,2,3,4 heating circle pumps

15. Thermostat mixing valve

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16. Connection of boiler to heating

installation in closed-loop system

(additional option) (INSTALLER)

ATTENTION!

The central heating system in the open system must meet the requirements set in

the PN-EN 12828:2006 norm- Heating systems in buildings and the PN-EN 303-

5:2012 Solid fuel boilers with manual and automatic feeding.

When installing the boiler in the closed system, it is important to use elements that prevent

overheating, excessive increase of pressure and use the controller of temperature during burning

process.

In the SEG and SEG PLUS boilers, there is a copper coil that is installed inside the boiler

exchanger. The coil is made from ribbed copper pipe.

Schematic 16.1 Safety schematics of the boiler with the cooling coil and thermal protection

Tab. 16.1 Examples of devices enabling heating systems protection

Part Description

STB Safety temperature stop with manual return to start position

Cooling coil Cooling coil cools the system when the temperature exceeds

97C

BVTS Valve

BVTS valve prevents the flame from returning back into the

solid fuel feeder through flooding the fuel in heightened

temperature situation.

Pressure expansion tank Preventing heightened pressure

Safetly fixtures It includes safety valve, manometer and deaerator

ATTENTION

The boiler installed in the closed system must be equipped with all the safety

devices listed in Tab. 16..

ATTENTION!

The cooling coil should be connected to the water system. The power supply cannot

be the pressure tank unit because it needs power supply for its operation.

The exchanger that is installed in the water coat is connected to the cold water cable, that

flows through it only when the thermal valve opens up when it exceeds the given temperature.

The water goes through the exchanger and receives the heat from boiler water coat and then is

led to the sewage system as hot water might damage it.

The exchanger is able to lower the temperature in the water coat by few degrees within

several seconds. If the temperature in the boiler coat drops below the set temperature then the

valve cuts off the water to the exchanger. In this solution, the high quality of the exchanger and

valve allows several consecutive switch off and on of the protection

In the solution with a built in safety coil e.g thermal protection is used.

The solid fuel boilers with an automatic feeding feature carry very little risk of an uncontrolled

rise in central heating temperature as the amount of the fed fuel is small. Moreover, in case of a

sudden temperature rise, the safety procedure will activate without the user.

If anything goes wrong, the controller will switch off the feeder for 30 sec in order to remove

the ember. If after 2 min from the ember removal, the feeder temperature does not drop, the

controller will try again. After four consecutive trials to reach 85oC the controller fails to lower the

feeder temperature, the boiler stops and emergency extinguishing will start.

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Schematic 16.2 BVTS Valve

The emergency extinguisher, that prevents from combustion of fuel in the tank. Can also be

connected to the water system. In case the set temperature is exceeded, the extinguisher opens

the water valve and activated regardless of the power supply.

Thanks to the special design of SEG and SEG PLUS series boilers, the risk of flame penetrating

into the fuel dispenser is negligible and is counteracted by:

hermetic design/limit switch protection of the fuel dispenser;

device equalizing pressure between the furnace chamber and fuel dispenser

ATTENTION!

The gas pressure in the expansion vessel should be checked before use and

properly adjusted. The vessel should be inspected once a year.

ATTENTION!

The safety valve should be installed in the heat source or its closest vicinity e.g

power cable to the system in an easily accessible spot.

ATTENTION!

The safety valve should prevent the max excessing of work pressure no more than

10%

17. Requirements for the expansion vessel (INSTALLER)

Every open water heating installation should be equipped with an expansion vessel, which

receives excess water volume and deaerates the installation. The vessel should be installed in the

top-most point of the installation, and if possible, vertically above the boiler (boilers).

The capacity of the vessel should be calculated using the unit capacity for every kW of power at

1-2 dm 3.

The expansion vessel is equipped in stubs to connect a riser safety tube, safety downpipe, and

a spill pipe and - connected to it - deaeration.

The diameter of the deaeration and spill pipe should be at least

[MM]

- Boiler efficiency [kW]

The most important requirements on the operation of the device are the following:

The expansion vessel should be about 3.5% of the total water volume in the water heating

installation and boiler.

Each boiler must have a safety tube and spill-pipe.

Installation should be equipped with a signal pipe and expansion pipe, and a stub for

deaerating the expansion vessel.

In the case of several boilers, each should have its own safety pipe in accordance with the

guidelines in PN-91/B-02413. Safety and spill pipes should not have any closing valves, and the

pipes and vessel should be protected from freezing.

18. Connecting the boiler to the power supply (INSTALLER)

The boiler is designed for 230V/50 Hz voltage. Such connection should be carried out by a

certified specialist. The 230V/10A connection socket with grounding should be easily accessible.

The power supply to the boiler and room lighting should have own circuit.

The finishing and heating test should be noted in the Warranty Card. the Warranty Card

should then be sent over to the manufacturer in order for the user to be registered in the

company system.

ATTENTION!

First start-up of the boiler must be performed solely by service personnel trained by

the manufacturer, holding a current Authorized Service Technician or Distributor

certificate issued by METAL-FACH, or by a person holding an Electrician's license up

to 1.5 kW.

ATTENTION!

All the pumps, mixers, transmitters, ignition etc. are not parts of the controller

equipment.

16

Schematic 18.1 Electrical schematics for connecting the boiler– controllerPLATINUM.

Electrical connection diagram of regulator:

Panel - control panel, and additionally, ecoSTER200/ecoSTER TOUCH room panel, λ - Lambda sensor module, B - module for support of additional heating circulations, BT – CT4 boiler temperature sensor, FS

– CT4 fuel feeder temperature sensor, CWU – domestic hot water temp. sensor, RS - CT4 return water temp. sensor, M1/M2 – CT4 temp. sensor of regulated mixer’s circulation, BH- upper CT4 buffer temp.

sensor, BL- lower CT4 buffer temp. sensor, WS- CT6-P weather temperature sensor, FT- CT2S flue gas temp. sensor, TR- universal thermostat of mixer (open-close), H- outlet for control of back-up boiler or

signaling of alarms, RE- relay (12V, max 80mA) for connection of back-up boiler/alarm, DS- inlet to fuel dispenser cover flap or door opening sensor, RMP- inlet of RPM sensor, L N PE- 230V~ grid power

supply, GR – earthing strip, STB – inlet to safety temp. limiter, PO – main feeder, W- fan, PM- domestic hot water circulating pump, PCO- boiler pump charging the buffer, IG- igniter, PCW- domestic hot water

pump, SM1/SM2- mixer’s actuator, PM1/PM2- mixer’s pump, CPU- control

17

Schematic 18.2 Electrical schematics for connecting the boiler – additional B MODULE.

Schematics of electric connections – additional B MODULE,

where

M3- regulated circuit temperature sensor (mixer 3) CT4 type

M4- regulated circuit temperature sensor (mixer 4) CT4 type

RM3- mixer 3 room thermostat

RM4- mixer 4 room thermostat

FS- BU feeder fuel level sensor

H2- outlet to the back-up boiler control or alarm or hot tap water

circulation pump

Relay

L N PE- power supply 230V~

P/M ¾ - mixer pump

SM ¾ - mixer servo

BU - The fuel tank from the bunker to the tank in the boiler

CPU- control

A - ecoMAX 860P2-T controller, module A

18

19. Connecting the boiler to the chimney (INSTALLER)

Smoke flue

The flue pipes extract the fumes outside and intake air used for burning fuel. The necessary

draught depends on:

the temperature difference between the hot fumes and cold air

proper chimney height

the chimney diameter should be no less than 20 x 20 cm

chimney properties (smooth surfaces inside and outside) grout tightness

The effective height of the chimney is the difference between the highest grate and the flue

outlet. The effective height of the individual chimneys must be at least 4 m and of collective

chimneys for solid and liquid fuels should be at least 5 m. the difference between the two grates

can’t be greater than 6,5 m.

In case of sloping roofs, the chimneys should end at the ridge, in the area of free wind. It

prevents any draught brakes. Pay attention to the location of the building in relation to the

buildings around.

Choosing chimney

In most cases, choosing the right chimney is done by using an approximation method or

according to manufacturer’s recommendations. In special cases (bad pressure conditions, large

volume of fumes) the chimneys are chosen according to the PN-EN 13384-1+A2:2008 Norm.

Chimneys for solid fuels boilers

It must be noted that the solid fuel grates of nominal thermal power of >20 kW and without

vent require separate chimney.For the solid fuel grates, single-layer brick chimneys can be used.

Today, three-layer chimneys of smooth surface and good thermal insualtion are commonly used.

Flue

The boiler is connected to the chimney with a flue and smoke flue. The smoke flue consists of

pipes and fittings which are set in rooms. The smoke flues meet the requirements set in the

chimney fire hazard regulations and are often made from the same material as the main chimney.

The smoke flues should be made from non-flammable materials. The smoke flues or their

housings should meet the requirements set in the small chimneys fire test Polish Norm. It is

allowed to build the housing from solid bricks of 12 cm thickness. The bricks should be set on the

cement- plaster mortar with outer plaster or binder. The connections should be kept as short as

possible and set in the upright direction to the chimney in order to avoid heat losses and

additional resistance. They cannot be set to other rooms. The fumes pipes should not be set in

rooms where furnaces cannot be installed, moreover, they cannot installed in walls and ceilings.

Due to low fumes temperature, in order to protect the chimney from dampness and draught limit,

use the acid- resistant or ceramic chimney liners with condensate discharge to the waste drain.

The distance between the chimney and the closest tree top line should be at least 6m.

20. Boiler start-up (USER/INSTALLER)

SEG/ SEG PLUS boilers have a single combustion chamber - at the bottom with a built-in

furnace.

Schematic 20.1 Automatic boiler start-up; PLATINUM controller:

1. The first step is to switch the boiler on until “contact”

2. Controller display. The red

boiler feed switch is found in the

upper left corner, and an 8.2A fuse

is located under the switch.

3. Starting boiler feed.

To start feed to the boiler, press the red button in the “I” position, as illustrated in the drawing

above

19

If this is performed correctly, the

display will activate as in the

drawing shown here.

4. The main menu is presented

in the picture shown here.

The controller has a touch screen and is operated using a finger.

5. Manual Work Menu

After connecting all devices to the boiler (pumps, actuators, valves, etc.), it is possible to check

their work. The “Manual work” menu is used for this purpose. To enter the manual work menu,

select the manual work icon and confirm.

After following these instructions,

the menu will be displayed as in

the drawings shown here.

6. Starting the boiler

The boiler needs a dose of fuel to work. When the boiler is new, the first thing to do is to fill the

dispenser with the proper type of fuel. The feeder in Sokół boilers is a wormscrew feeder (the

worm is responsible for transporting fuel to the burner). For problem-free start-up, first “feed” the

starting dose fo fuel to the boiler's burner.

20

To do this, select the feeder in the

“Manual work” menu and press

ENTER to start it (OFF will change

to ON).

a) EkoEnergia burner

The picture shown here shows an

empty feeder (no starting fuel

dose)

When the feeder is set to ON in the Manual work menu, fuel will begin to arrive at the burner.

The picture shown here shows a

correct “heap” of fuel enabling

boiler start-up. Exit the manual

work menu when such a heap is

obtained.

7. Switching on the boiler

To switch on the boiler’s

controller, return to the main

menu. The next step is to press

the red button in order to start the

controller..

21

If this is performed correctly,

“FIRING UP” should replace “OFF”

in the upper left corner.

8. Firing up process.

The firing up process takes place as follows:

Feed time - the feeder supplies the starting dose of fuel;

Ignition test time - fan and feeder work to raise a flame from embers;

Firing up time - blower works together with igniter;

The firing up cycle has 3 attempts, and if the boiler is not fired up, “Firing up failed” will be

displayed on the screen.

The igniter’s work is illustrated by

the flame visible in the picture

shown here.

The boiler is recognized as having

been fired up successfully at the

instant when flue gas temperature

exceeds the boiler's temperature

by 10 degrees. To check the flue

gas temperature at any given time,

enter the information menu.

In the figure shown here, we see

that the flue gas temperature is

not 10 degrees greater than the

boiler's temperature, so the boiler

is working in “FIRING UP” mode.

If the flue gas temperature is 10

degrees greater than the boiler’s

temperature, the boiler enters

normal work mode, as illustrated

in the pictures shown here.

22

c) First boiler start-up.

If all of the above steps have been performed correctly, first boiler start-up can be

commenced.

Extinguishing the boiler

If you plan a longer idle period for the boiler, set the control panel in the „OFF” mode.

Re-commencing the boiler if the boiler had been stopped due to lack of fuel.

remove the carbon deposit from the burner

feed the fuel into the bin

on the control panel, set the „OFF” mode

feed the fuel into the burner with the „TEST” manual fuel stoking feature,

feed the fuel until granulate is visible at the top of the burner

set the „ON” mode on the control panel, flame should appear after few minutes

if there is no ignition, set fire by using traditional grill ignition or wood

set the blower to „TEST”

after starting fire, set the „ON” mode on the control panel.

Automatic commencing the boiler after replacing the safety clutch fuse:

remove the carbon deposit from the burner

turn the screw left and right and check if there are no „foreign bodies” e.g. stone, metal

rod. If such are present, rmove them and put on the pin

feed the fuel into the bin

on the control panel, set the „OFF” mode

feed the fuel into the burner with the „TEST” manual fuel stoking feature,

feed the fuel until granulate is visible at the top of the burner

set the „ON” mode on the control panel, flame should appear after few minutes

if there is no ignition, set fire by using traditional grill ignition or wood

set the blower to „TEST”

after starting fire, set the „ON” mode on the control panel.

ATTENTION!

Remember to close the feeder cover tightly.

ATTENTION!

Do not stand in front of the boiler when opening the boiler door as you may run the

risk of getting burn.

ATTENTION!

If the boiler is equipped with a Lambda sensor, set its parameters with a fumes

analyser during setting the blower for the following boiler powers.

21. Recommended boiler power settings (USER)

To obtain the correct, fault-free and efficient operation of the boiler, the boiler should operate

at 80% of its nominal power and temperature of 60C. It is also suggested to install a mixing valve.

Tab. 21.1 Suggested settings of GOLD II and PLATINUM controller for work with ekoenergia

burner – ecopea fuel

Power 14 17 25 35 50 75

Parameter

Burn out 20 20 20 20 20 20

Blow 15 15 15 15 15 15

Blow 100% 30 30 30 30 30 30

Feeder cycle (ON+OFF) 20 20 20 20 20 20

Feeding in cycle-ON 13 16 20 25 20 25

Initial stoking 10 10 10 20 10 10

Ignition 0 0 0 0 0 0

Blower+ Ignitor 5 5 5 0 0 0

Fire test 3 3 3 4 4 4

Initial power 60 60 60 60 60 60

Burn out 2 2 2 2 2 2

Boiler power (kW) 14 17 25 35 50 75

Blower 100% 22 22 22 25 35 40

Blower 80% 20 20 20 22 30 37

Blower 60% 18 18 18 20 25 34

Blower 40% 16 16 16 18 20 31

Blower 20% 14 14 12 16 15 28

Starting power 9 9 9 9 9 9

Burn out 12 12 12 12 12 12

Sustain power 12 12 12 12 12 12

ATTENTION!

The controller settings can be regulated depending on the variety of the existing

central heating systems, heating requirements of the bulding and calorific value of

the fuel. The boiler parameters are set by the user and it is not serviced by the

company.

23

22. Tips when using the boiler (USER)

the boiler can be operated by two adults who have familiried themselves with the manual

the presence of unsupervised children in the boiler room, or allowing them to operate the

boiler is forbidden.

ensure that the boiler is switched off during any works with flammable materials that

emimt flammable gases or fumes e.g glueing, painting etc.)

turn off the boiler before clearing out the exhaust carbon from the retort, gutter etc.( „OFF”

position)

turn off the boiler before stoking the boiler („OFF position)

do not use flammable liquids for igniting the boiler, the boiler ignites automatically

(ignition)

turn off the boiler before cleaning

do not overheat the boiler

do not place any flammable material in the close vicinity of the boiler

during ash removal, any flammable materials should be kept at a distance of 150 cm from

the boiler

the ash should be placed in heat resistant containers with a lid

if the boiler operates at the temperature lower that 60C, the steel exchanger may „sweat”

and cause corrosion that shorten the boiler life span. That is why the minimum operation

temperature of the boiler should be 60C

after the heating season is over, the boiler and the smoke duct must be thoroughly

cleaned

the boiler room should be kept tidy and dry

ATTENTION!

The boiler is not meant to be operated by persons of lowered mental or physical

independence or by persons with no experience or limited knowledge about the

product if they are not supervised or instructed by the person responsible for their

safety.

ATTENTION!

Any tampering with the boiler electronic system or boiler construction is forbidden.

23. Boiler maintenece and cleaning (USER)

ATTENTION!

Clean the boiler only when it is disconnected from the power supply.

In order to save fuel, the burner chamber as well as the convection channels must be kept

clean. The walls and the grates in the burner chamber should be cleaned through the charger and

burner doors. The boiler exchanger should also be cleaned regularly.

The convection channels and the flue should be cleaned through cleaning hatch on the boiler

flue or at the bottom in the side wall. It should be carried out with expendable metal brushes. The

boiler should be cleaned during the idle period, preferably every 100 hours. A thorough cleaning

of the boiler should be done monthly.

If the fuel is of low quality, cleaning should be done more often.

24. Istruction for utilising the boiler (USER)

Before scrapping the boiler, all the electronic elements should be removed. They should be

disposed of according to the 2002/96/WE Electric and Electronic Equipment. In order to dispose of

the electronic elements you should contact the manufacturer.

The steel elements the boiler is made from should be scrapped in the dedicated locations

(scrap yards).

ATTENTION!

The boiler and its elements should not be disposed of together with other waste.

25. Spare parts list (USER/INSTALLER)

Tab. 25.1 Spare parts

Spare parts Article

Sensors Sensors

Temperature sensors for GOLD

Boiler sensor

Feeder sensor

Return sensor

Central Heating Sensor

Hot Tap Water Sensor

Outside sensor

Fumes sensor

Photo sensor

24

Spare parts Article

Temperature sensor for PLATINUM

Boiler sensor

Feeder sensor

Return sensor

Central Heating sensor

Controllers GOLD Regulator

PLATINUM Regulator

STB Thermal protection

Ignition Ignition 700W

Sensor Lambda sensor set

Lambda sensor case

Fan RMS-108 Fan

RMS-120 Fan

Feeder Motoreducer with engine 1 rpm

Motoreducer with engine 3 rpm

Motoreducer with engine 1 rpm

Motoreducer with engine 1 rpm EkoEnergia

Motoreducer with engine 2 rpm EkoEnergia

Feeder motor 0,09 kw

Feeder motor 0,18 kw

Feeder motor 0,09 kw EkoEnergia

Feeder motor 0,18 kw EkoEnergia

Feeder screw 800 mm

Feeder screw 890 mm

Feeder screw- other size

Feeder screw EkoEnergia 25 kw




Burner safety pin M5x60, class 8,8

25 kw EkoEnergia boiler feeder




Oprzyrządowanie Capillary for fumes sensor

Electric bundle

Ventilator, feeder, ignitor socket

Rubber loop

Power switch

Fuse nest

Fuse

Interface transmitter

Bin sealing

Spare parts Article

Eye-hole sealing

Door sealing

Feeder sealing

Door handle

Side sheet metal 1 pc.

Top shhet metal 1 pc.

Door 1 pc.

26. Possible faults and malfunctions (USER)

Before calling the helpline read the FAQ section of the manual.

ATTENTION!

Please remember that in the case of unnecessary customer support, the customer

covers the costs of calling and work of the support unit (price list available at

www.metalfachtg.com.pl).

You can also report problems online: www.metalfachtg.com.pl/zglos-problem-online.

Infoline: Paweł Czepiel

(Russian, English)

mobile +48 663 453 222

e-mail: [email protected]

http://www.metalfachtg.com.pl/zglos-problem-online

25

Question Answer Explanation

How long can the boiler

operate on full tank?

There is no simple answer. It can be assumed that the boiler

can operate for 3-4 days.

The continuous burn time depends on:

fuel calorific value

heating insulation of the building

kind of installation i.e. floor heating, radiators, boiler

boiler exchanger cleanliness, amount of ash in the ash tray

outside temperature

inside temperature

combustion quality

What is the lowest

temperature of the boiler?

The higher the temperature the better but the lowest

temperature should not fall below 60oC.

The boiler should be adjusted in the way so that when the boiler temperature is 60oC, the fumes

temperature is 140oC. It ensures the best efficiency of the boiler. At such temperatures, the boiler will not

„sweat” and get wet as there is no fumes gas condensation

What is the minimum return

temperature?

The recommended return temperature is 10oC lower than

the feeding temperature.

In practice, without any mixing valves or other mixing devices it is impossible. It is recommended to install a

four-way valve to make the boiler operate on short circulation at high temperature and the installation on

any set temperature. The protection of the boiler is still in place and equals the boiler feeding temperature.

How is the boiler protected

against freezing?

The boiler is protected against freezing with the controller

software.

At the temperature below 8oC, the controller opens up the mixing valve and turns on the central heating

pump in order to prevent the water in the installation from freezing. Additionally, all the pipes that are

exposed to heat loss should be extra insulated. Check if all the windows in the vicinity of the piping are

complete and shut and there are no holes in the walls etc.

What are the GOLD controllers

working modes?

The GOLD controllers have three working modes. Summer- heating up the tap water.

Manual- heating up the tap water and feeding the central heating. In this mode, set the temperature on the

boiler and the heating circulation.

Weather- heating up the tap water and the central heating. In this mode, the controller calculates the set

temperature for the boiler and heating circulation.

Why is there grime in the

boiler?

There are few conditions in which grime collects in the boiler

e.g. wet fuel, bad combustion conditions, oversized boiler,

low boiler temperature.

In the first case, the wet fuel produces low fumes temperature causing fumes condensation. In such case,

not only does the boiler get dirty but the chimney as well.

In the second case, it is usually caused by insufficient amount of air in the combustion chamber. It is

enough to let in some more air and the flame with gases will burn completely.

In the case of an oversized boiler, the temperature is reached very quickly making the boiler idle and the

fumes gases burn out causing grime collection. The worst scenario is when the temperature is too low. If

the boiler is not connected properly, it becomes a thermostat, which means that if you want to lower the

temperature in your house, you need to lower the boiler temperature. It is recommended to install mixing

valves.

What to do when the water in

the boiler boils?

Do not panic. Nothing serious usually happens. The reason

for that might be lack of heat reception, open ash tray door,

feeding easily burnt materials e.g. paper.

In such case, when the temperature exceeds 90oC, the controller activates all the pumps (even the ones

that are switched off) and opens up the mixing valve in order to cool down the boiler. If the door is open

please close it. It is essential not to let cold water into the installation as it may cause an explosion.

What is a heating curve? Heating curve is an outside temperature graph in relation to

the central heating water temperature. The heating curve is a

calculated heating temperature in relation to the outside

temperature.

The heating curve graph is included in the controller manual.

The blower fan is not working? The blower fan is not working because it might be unplugged.

The boiler has overheated and STB protection has

intervened.

Put the blower plug back in. After the boiler has cooled down, press the STB button.

26


Is it allowed to fill up the

installation with water while

the boiler is working?

Filling up the installation while the boiler is working is

absolutely forbidden.

Letting water into the boiler runs the risk of unsealing the boiler and installation. If the boiler is overly

heated it may unseal and crack.

In the case of an oversized boiler, the temperature is reached very quickly making the boiler idle and the

fumes gases burn out causing grime collection. The worst scenario is when the temperature is too low. If

the boiler is not connected properly, it becomes a thermostat, which means that if you want to lower the

temperature in your house, you need to lower the boiler temperature. It is recommended to install mixing

valves.

Is it advisable to install a four-

way valve?

Yes, it is advisable to install a four-way valve. A four- way valve is a very useful device which:

protects the boiler against low temperature corrosion, mixes the infeed water with return so as to

achieve a stable agent for the central and floor heating

enables smooth temperature control by an actuator, saves fuel, protects the boiler from corrosion and

prolongs boiler life span.

What is central tap water

priority?

The central hot tap water priority is a controller feature that

heats up the hot tap water vessel and then activates the

central heating.

The feature is used in hot tap water consumpiton conditions.

What is hot tap water

decontamination?

It is a feature of the controller that heats up the tap water

tank to 70oC in order to decontaminate it.

The feature kills the Lagionaella bacteria in the central tap water circuit. If the water in the tank is kept

below 50oC, the bacteria settles. The situation is possible to take place when the tank temperature is kept

below 50oC or when the taps are rarely open.

What is the anti-lock? Antilock feature works only with pellet. The main purpose of the device is to keep the heat in the furnace. If the boiler shuts off after reaching the

required temperature then, provided the temperature does not fall, the antilock ativates for 5-10 seconds

every 20 minutes. The antilock can be set according to the preferences and boiler power. Usually, it is set

for 5 seconds.

The feeder engine is working

but not stoking.

The engine is working but not stoking because the pin is off

or the feeding screw is worn off.

Replace the pin.

Replace the feeding screw.

What fuel can I use in boilers

with a gutter feeder?

You can use different fuels thanks to three working modes. Mode 1- ecopea.

Mode 2- pellet as well as grain, seeds or fine wood chips of low granulation.

Mode 3- grate- wood and coal. If you use eco-pea or pellet, you can simultaniously use the upper grate by

gradually adding wood or coal.

The feeder does not work and

the engine is humming.

The feeder does not work and the engine is humming

because it is probably blocked and the pin is off. Another

reason might be that the engine capacitor is worn off.

Open the cleaning hatch door, remove the „foreign body” e.g. a stone.

Replace the engine capacitor.

The feeder engine is

overheating.

The feeder engine is overheating because the capacitor is

worn off.

Replace the engine capacitor.

Why is the pin off? The pin is off because the pellet granulation is different than

recommended, there are too much saw dust in pellet. The

fuel might be wet or there is sinter in the burner.

Change pellet.

Dry off the fuel.

Clean the burner.

Why is the fuel burning in the

boilers with automatic

feeding?

It is due to bad feeding times. Blower settings are wrong. Adjust fuel feeding and/or the blower (see the setting table).

Call the helpline.

Why is there sinter on the

burner?

Sinter is made by excessive air infeed. Regulate the blower operation.

What does alarm mean –

excessive flue gas temp. ?

Clean boiler means that the boiler's exchanger may be dirty.

Flue gas temperature greater than 280oC.

Clean the boiler's exchanger.

Reduce fuel feed

27


Why does the unburnt pellet

fall into the ash tray?

Because the pellet feeing rate or ventilation are too big. Lower the feeding by 2-3% and check for improvement, if necessary, repeat the procedure.

Lower the ventilation by 2-3% and check for improvement, if necessary, repeat the procedure.

What does the „feeder

overheat” mean?

The overheated feeder can mean that the fuel bin door is

open.

The seal under the bin is broken.

The cleaning hatch seal is broken.

The seal between the burner and feeder pipe is broken.

Loose screws on the connections of the basket between the

feeder and burner.

Close the fuel bin door

Replace the seal under the bin door.

Replace the seal under the basket.

Replace the seal.

Tighten all the screws.

What does the „boiler

overheat” alarm mean?

The boiler overheats when the temperature exceeds 90oC

(usually when the upper grate is in operation).

The hold time is too short.

Cool down the boiler, remove the fuel if necessary.

Increase the hold time.

What does the „fumes sensor

damaged” alarm mean?

It means that the fumes temperature has exceeded 250oC.

The fumes temperature sensor is broken.

Lower the fuel feeding. If the fuel is burnt on the burner and grate simultaniously, feed less fuel to the

grate.

Replace the fumes temperature sensor.

Smoke coming from the boiler

door.

It means that there is no draught. Tighten wall in the connection between the flue pipe and the chimney.

Check if the patency of the chimney, and its parameters are as recommended by the manufacturer.

Seal the outlet of the boiler to the chimney vent, preventing the suction of cool air.

If the chimney diameter is too small, you can install an extraction fan.

There is water coming from

the convection channels.

The fuel used is wrong or the humidity is too high.

Combustion temperature is too low.

Too little air feed.

Fumes throttle is closed.

Controller is set incorrectly.

Use fuel of proper energy value and humidity.

Open the air throttle.

Open the fumes throttle.

Set the controller right.

During the initial start-ups the

boiler „sweats”.

It is due to condensation. Heat the boiler above 80oC and keep this temperature for at least 6 hours. If necessary, repeat.

Why is the fuel combustion so

rapid?

The chimney diameter is too big.

Air flow is too high.

Controller set is incorrect.

Close the throttle on the flue.

Check the sealant on the door.

Regulate the airflow.

Regulate the controller or call the helpline.

What features does the

microprocessor regulator

have?

The controller provides:

automatic ignition

weather control

room control (room temperature)

central tap water pump regulation

clock regulation of the circulation pump, additional

pump, burner (boiler operation time)

extinguishing

control via Lambda sensor.

28

27. Operating requirements (USER)

The assembly and disassembly of the feeder and its elements should not be forced. No

pressure and vibrations are allowed and the whole unit should be carefully levelled. The

connecting surfaces should be smooth and clean. A long-lasting overload, which is prevented by

the pin, is not allowed. The feeder must be disconnected from the power line before performing

any maintainance and cleaning.

TIP!

The fuel feeder room should be well ventilated and free of intensive heat sources

(radiators, electric fires etc.) in its vicinity. The temperature in the room should not

be lower than 0C and not exceed 40C.

28. Installing the feeder in the boiler and

start-up (INSTALLER)

ATTENTION

The installation of the feeder should be performed only by a certified company

specialising in assemby and maintenance of electric systems. Any installation works

performed by an unauthorised persons releases the manufacturer from lability and

warranty.

During connecting the feeder to the boiler, ensure that:

the screw shaft is well-levelled

all the screws are tightened to prevent any loosing-up

put the plug into the socket located at the bottom of the boiler

during installing the multi-fuel burner, secure the mounting plate with heat- resistant

silicone of resistance of 1250C.

29. Installation and replacing the overload

clutch arrester (USER/INSTALLER)

The EkoEnergia burner does not require any specialist operation. It is a self-operating device

which feeds the fuel to the burning area. In case of fuel of too big grains or containing too much

unwanted waste the 125 Nm torque limiting screw might fall off and damage the motoreducer. In

such case the warranty is void.

ATTENTION!

Replacing the pin does not fall under the warranty and can be performed by the

user following the manual. Replacing the pin does not make the warranty void.

Before replacing the pin make sure that the boiler is disconnected from the power

line and all the works must be done carefully and precisely.

The arrester for the overload clutch that limits the torque to 125Nm is a screw with cylindrical

head and DIN 6912 M5 X 50 hexagonal nest of 5.8 mechanical properities class. There are 3 pins

delivered with the motoreducer.

Protection element (locking screw)

1. Remove the plastic cover from the mechanism

29

2. Remove the protection element from the

motoreducer

3. Clean the element from any dirt and residues left

by the locking screw

4. Insert a new protection element

5. Secure the screw with a nut

6. The protection element has been installed

correctly

7. Put the plastic cover back on

30

30. Feeder operations (USER)

ATTENTION!

The settings must not be corrected more than 5-10% at a time in order not to spoil

the correct settings.

During the feeder operation, pay special attention to:

-the amount of air that is supplied by the blower should be correlated with the fuel

combustion rate

-monitoring the condition and look of the fire in the furnace:

o red, smokey flame means that the air infeed is too low

o bright, white flame means that the air infeed is too high

o the correct flame should be clean of bright yellow colour

31. Feeder operation manual (USER/INSTALLER)

The weekly activities that should be performed on the feeder

open the inspection door to check on the flame

from time to time, remove ash. If ash settles excessively too often you need to correct the

proportion of the fuel mass to the air infeed. If correction does not work, check if the type

of the fuel you use has right properties

check the fuel level in the feeding chamber

clean out the pipe of any pellet or biomass, empty the bin, clean the funace, blow through

the burner, unscrew the blower, remove the ash

dismount the motoreducer with the screw by removing the safety pin to disconnect the

screw from the motoreducer

to prevent the elements mentioned above from seizure, grease the screw pivot and the

motoreducer sleeve with some bearing gease.

During any works with the feeder, remember that there are particularly dangerous spots

such as the chamber under the bin and rotary screw shaft by the reducer.

ATTENTION

You may hurt yourself seriously if you do not operate the feeder properly.

ATTENTION

If the feeder is not disconnected from the power supply, during weekly activities, it

may activate itself automatically.

32. Feeder mantenance (USER)

You should periodically clean the feeder from dust, fuel remains or ash. Clean the engine

chassis regularly. The reducers are filled with synthetic oil that ensures their performance during

the operation period so you need to clean it on the outside.

ATTENTION

Do not use any solvents when cleaning as they may damage the seals and ring

gaskets. Any maintenance works on the engine should be performed according to

the Operation and Maintenance Documentation guidelines.

33. Replacing the ignition (USER/INSTALLER)

ATTENTION

Before replacing the ingnitor disconnect the boiler from power outlet by unplugging

it from the socket.

1. Disconnect the ignition power cabel.

2. Unscrew the lock nut.

31

3. Unscrew the ignition mounting screws.

4. Carefully remove the broken ignition.

5. Install the new ignition.

6. Tighten all the screws and connect the power cable.

Check if the device works.

34. Disposal of EkoEnergia burner after its

lifespan (USER)

All the information about the disposal of the trough burner after its lifespan is included in the

chapter „Disposing the trough burner after its lifespan”.

32

35. Possible disruptions in work of ekoenergia

burner (USER)

Tab. 35.1 Examples of ekoenergia burner failures

Failure Possible cause Method of repair

Burner does not activate

No power or boiler controller

switched off

Check the power feed and

master switch of the electronic

controller

Motoreducer’s fuse activated Check and replace if necessary

Overload relay tripped Reset overload relay

Motor’s thermal breaker

switch activated

Check the breaker switch and

determine the cause of its

activation

Worm feeder is empty (no

fuel)

Overload relay tripped Reset overload relay

No fuel in dispenser or fuel

suspended above feeder

Check level of fuel in dispenser

and above holes for fuel

intake

Worm coupling decoupled

from motoreducer

Replace coupling insert and

recouple the coupling

The feeder's worm does not

turn in the burner despite

work of motoreducer

Motoreducer’s fuse activated Check and replace if necessary

Worm coupling decoupled

from motoreducer

Replace coupling insert and

recouple the coupling

Worm not cleaned before end

of boiler work

Remove the worm, clean it,

notify the manufacturer

Frequent shearing of wedge

securing the worm occurs

Unstable fastening of

motoreducer’s bracket to

substrate

Correct this and ensure

permanent fastening

Poorly centered motoreducer

bracket relative to worm

Check axiality of installation

and center if necessary

Smoke is rising from the

dispenser

A leak of the entire system is

present

Check whether the feeder's

cover flap is closed tightly,

Check the seals and bolts of

the feeder and the burner,

tighten loose elements if

necessary

Singed end of worm in retort Improper combustion

regulation

Adjust to correct burning in

the boiler according to boiler's

instruction manual

ATTENTION!

Following these instructions extends the time of reliable feeder work. Information

about potential factory defects must sent immediately after their detection,

preferably in writing.

ATTENTION!

The manufacturer reserves the right to implement any construction changes during

modernisation of the product.

33

Warranty conditions

(USER) User’s Declaration: I hereby declare that the boiler (hereinafter also referred to as the “appliance”) has been delivered

to me as per my order, new and complete. The Seller has familiarized me with the appliance’s operation and provided a complete set of documentation (including, in particular: Operation and Maintenance Documentation including, among other things, instructions for installation and use of the appliance, guarantee terms). I take note of the manufacturer’s recommendation to conduct annual technical inspections of the appliance, which are to be confirmed on the guarantee card.

……………………………………………………………. Date and legible signature of the User

Scope of the guarantee: 1. Liability arising from the guarantee covers only defects resulting from causes present in the

appliance at the time of its issue to the User. 2. A guarantee on the appliance is granted by the manufacturer (also referred to as the

"Guarantor”): Jacek Kucharewicz, conducting economic activity under the company name Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66, NIP (Taxpayer Identification Number): 545-100-10-62, REGON 050073833, telephone +48 85 711 94 56).

3. Under the guarantee, the User obtains the right to free repair of the appliance if defects of the appliance are revealed during the guarantee period. In the event where the Guarantor determines that it is impossible to repair the appliance or part thereof, the Guarantor reserves the right to replace the appliance or part thereof with a new one.

Guarantee period: On the appliance (boiler) – 2 years from the date of sale, but no longer than 36 months from the

date of its production, with the exception of: a) the exchanger – the guarantee on which has a duration of 5 years from the date of sale; b) moving parts, cast iron, mechanical parts, parts of the worm, igniter – the guarantee on which

has a duration of 1 year from the date of sale; c) consumables (e.g. sealing cord, seals, vermiculite, chamotte), electrical components, bolt

securing the worm’s clutch, pins – which are not covered by the guarantee. Terms of exercising rights under the guarantee: 1. Installation of the appliance according to the Operation and Maintenance Documentation

(particularly connection of the boiler to a properly built installation, performance of first start-up according to the guidelines of the appliance’s manufacturer, application of devices protecting the boiler against return of cold water (four-way valve with actuator, laddomat, etc.)

2. Sending a copy of the guarantee card, properly filled out, signed and sealed by the Seller, to the Manufacturer’s address within 30 days from the date of the appliance’s sale

3. Presentation of the guarantee card, properly filled out (signed and sealed by the seller), at the time of filing a claim, along with proof of the appliance's purchase (e.g. receipt, invoice). In the event of the User’s loss of the guarantee card, a duplicate will not be issued.

4. Adherence by the User to the guidelines given in the appliance’s Operation and Maintenance Documentation.

5. Performance of first boiler start-up within 6 months from the date of the appliance’s installation by the fitter in accordance with the guidelines given in the Operation and Maintenance Documentation, by a person holding a valid license to do so (Information concerning persons licensed to start up the boiler is available from the Guarantor - +48 85 711 94 56), confirmation of this fact in the guarantee card, and submission of a start-up report to the Guarantor. First boiler start-up is a paid service, and its cost is covered by the User.

6. Performance of annual inspections of the appliance according to the guidelines given in the Operation and Maintenance Documentation, by specialized companies holding the relevant licenses (a list of examples of specialized companies is available from the Manufacturer - telephone number

7. +48 85 711 94 56), and recording of their performance on the guarantee card. Inspection of the appliance is a paid service.

8. Performance of maintenance of the appliance (e.g. adjustment, cleaning, measurement of the appliance, analysis of flue gas) by specialized companies holding the relevant licenses (a list of examples of specialized companies is available from the Manufacturer – telephone number +48 85 711 94 56), according to the guidelines given in the Operation and Maintenance Documentation, and recording of maintenance services on the guarantee card. The User may report a need for intervention by service technicians to the Guarantor (Infoline +48 858 880011, www.metalfachtg.pl/zglos-problem-online). The maintenance service is a paid service.

9. Performance of guarantee repairs solely by specialized companies holding the relevant licenses (a list of specialized companies is available from the Guarantor - tel. +48 85 711 94 56), and recording of their performance on the guarantee card.

10. Use of spare parts and consumables meeting the manufacturer’s specifications. It is recommended to use original spare parts.

11. The guarantee covers the territory of the Republic of Poland. The guarantee does not cover defects of the appliance arising from: 1. Failure by the User to adhere to the conditions specified in the Operation and Maintenance

Documentation and the instructions given therein concerning transportation, installation, operation, use and maintenance of the appliance;

2. Improper storage and transportation by the User; 3. Damage to subassemblies of the appliance due to the application of improper electrical voltage

by the User. In the case of direct or indirect power supply to the appliance from power generators, UPS systems or devices, the User should consult the specifications of power supply devices with the manufacturer;

4. Defects of the appliance caused by a defective heating installation connected to the appliance; 5. Overheating of the boiler by the User; 6. Connection, by the User, of the boiler to a closed-loop system without the application of the

appropriate cooling device. 7. Application by the User of improper fuel or fuel of poor quality; 8. Independent modification of the appliance by the User.

34

Claim procedure:

1. In the event where improper work of the appliance is detected, prior to filing a claim, make sure that all steps were taken according to the Operation and Maintenance Documentation.

2. The User should report the need to repair the appliance under the guarantee without delay, preferably within 7 days from the date on which the defect is detected. A claim may be filed directly to the Seller or Guarantor (Infoline +48 858 880011, www.metalfachtg.pl/zglos-problem-online).

3. It is recommended to cease use of a defective appliance. 4. The User is obligated to provide free access to the appliance (particularly in a manner enabling

removal of the appliance’s housing, access to valves). 5. Guarantee repairs will be performed by the Guarantor or by a specialized company indicated by

the Guarantor. 6. Performance of the obligations arising from the guarantee will occur within 14 work days,

counting from the date on which the appliance is made available (at the place of its installation) by the User.

7. The User arranges the date on which the appliance is to be made available with the Guarantor. 8. Depending on the scope of repair, it may be performed at the User’s location, at the place

where the appliance is installed, or at the establishment of the Guarantor or specialized company performing activities in the Guarantor’s name.

9. Repair performed under the guarantee is to be confirmed on the guarantee card. 10. The guarantee is extended by the time during which the user was unable to use the appliance

due to a defect of the appliance covered by the guarantee. 11. The guarantee does not exclude, limit or suspend the buyer’s rights arising from laws

concerning guarantees on defects of a sold object.

http://www.metalfachtg.pl/zglos-problem-online

http://www.metalfachtg.pl/zglos-problem-online

35

Confirmation of performance of inspection, guarantee repair, maintenance service:

Item no.

Date of performance Description of performed activities Contractor’s signature and seal

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

36

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

37

Conformity declaration WE/UE

1. Manufacturer: METAL-FACH Jacek Kucharewicz Ul. Sikorskiego 66 16-100 Sokółka NIP 545-100-10-62

2. Product name and intended use Solid fuel steel central heating boiler with automatic feeder. Type SEG / SEG PLUS…………………………………………. Manufacturer’s number……………………..………………………………. Year of production 20………………………………………………………….

Relevant documents: 1. Act of 19 April 2016 on conformity assessment and market monitoring systems (Journal of Laws item 542).

Electromagnetic compatibility directive -2014/30/UE 2. Regulation of the Polish Minister of Economy of 21.10.2008 on the essential requirements of mechanical devices ( Polish Journal of Laws no. 199 item 1228) with change published in Polish Journal of Laws 2011

no. 124 item 701. Directive 2006/42/WE Machinery.

Technical documentation: 1. Norm PN-EN 303-5:2012: Heating boilers for solid fuels, hand and automatically stocked of nominal power of 500 kW. 2. Norm PN EN ISO 12100:2012 Safety of machinery –Basic concepts, principles for design – part 1: Basic terminology, Methodology. 3. Norm PN EN 1708-1:2010 Welding — Basic welded joint details in steel Part 1: Pressurized components 4. Norm PN EN ISO 9606-1:2014-02 Welder Approval Testing.Steel 5. Norm PN-EN 60335-2-102 Household and similar electrical appliances. Safety. General requirements 6. Norm PN EN 60335-2-102:2006/A1:2010 Household and similar electrical appliances. Safety. General requirements of gas, oil and solid fuel burning devices with electrical connections. 7. Norm PN EN 61000-6-2:2008 on electromagnetic compatibility (EMC)-Part 6-3 General norms- Reistance in industrial environments 8. Norm PN EN 61000-6-3:2008/A1:2012 on electromagnetic compatibility (EMC)-Part 6-3 General norms-Emission norms in environments: habitated, retail and of low industry

The product has the marks

Person approving the documentation: Location: Sokółka Date 12.2015 Włodzimierz Lewko (Name, Surname, Signature)

Location: Sokółka Date 12.2015 Jacek Kucharewicz

(Name, Surname, Signature)

39

Warranty Card for the steel boilers, central heating water boilers

Power: ……………………………………….……………. [kW]

Type: ……………………………………………………………. Number: ……………………………………………………………….

Production date: ……………………………………….……………………………………….……………………………………….………………………………………………………………………………………………..………. Purchase date: ……………………………………….……………………………………….……………………………………….…………………………………………………………………………………………………..……... Buyer’s name: ………………………..……………………………………….……………………………………….……………………………………….………………………………………………………………………………… Address: ……………………………………….……………………………………….……………………………………….……………………………………….……………………………………………………………………

………………………………………. Date of purchase and seal

………………………………………. I agree to the warranty conditions

Buyer’s signature

Personal data given in this form are processed by Jacek Kucharewicz, conducting economic activity under the company name Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66, NIP (Taxpayer Identification Number): 545-100-10-62, telephone number +48 85 711 94 for the purpose of performing the provisions set forth in the guarantee terms - pursuant to the act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws of 2014, item 1182). The User has the right to access their personal data, correct them, demand cessation of processing of their personal data, as well as to raise an objection against processing of data in cases specified by the law. Any correspondence concerning processing of personal data is to be addressed to: Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. Pursuant to the act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws of 2014, item 1182), we hereby inform that the personal data given in this form will be subject to protection against access by unauthorized persons.

41

Warranty claim

Client's details: ………………………………………………………………………………… ………………………………………………………………………………….………………

(first name, second name, address, contact number) Purchase document number: date: …………………………………………………………… Payment document number: ………..……….………………………………………………. Seller’s signature: …………………………………………………………………………

Batch and product number: …………………………………….………………………… ………………………………….………….……………………………………………… Name of the product under warranty: ……………………………………………… …………………………………………………………………………………………………. Warranty period:: valid invalid Detailed description of the fault: ………………………………………………………………….. …………………………………………………………………………………………………. ………………………………………………………………………………………………….

Warranty comencement conditions: 1. Payment confirmation from the point of sale is the condition of warranty procedure comencement. 2. The warranty card is the only condition for free repair. 3. A person filing a claim assumes the obligation to reimburse expenses incurred by METAL FACH Jacek Kucharewicz in the event of an unjustified call of the service team or failure to meet the conditions specified

in points 1 or 2 (net cost of every commenced hour of one service technician’s work - PLN 70, net travel cost PLN 1/km in both directions). 4. Legible signature of the Purchaser to confirm the familiarisation with the warranty procedure conditions

………………………………………………………………………… ………………………………………………………………………… (legible signature of Purchaser) (Warrant's signature)

I declare, that I have read and understood the Warranty Conditions under which I am claiming warranty and I allow my personal data to be processed for the purpose of warranty, in accordance with the Personal

Data Protection Act dated 29/08/1997 (Dz. Ust. No. 133, item 883).

………………………………………………………………………… (legible signature of Purchaser)

The Producer is obligated to take warranty actions within 14 days from receiving the claim in writing on the producer’s form. Personal data given in this form are processed by Jacek Kucharewicz, conducting economic activity under the company name Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66, NIP (Taxpayer

Identification Number): 545-100-10-62, telephone number +48 85 711 94 for the purpose of performing the provisions set forth in the guarantee terms - pursuant to the act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws of 2014, item 1182). The User has the right to access their personal data, correct them, demand cessation of processing of their personal data, as well as to raise an objection against processing of data in cases specified by the law. Any correspondence concerning processing of personal data is to be addressed to: Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. Pursuant to the act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws of 2014, item 1182), we hereby inform that the personal data given in this form will be subject to protection against access by unauthorized persons.

43

Start-up report

(Owner’s copy)

In order to verify your purchase and warranty validity please send the report on the start-up within 30 days. You can do it by:

1. E- mailing the scan or photo of the report. 2. Sending a letter with the copy of the report, the company's address can be found at the

end of the manual.

Boilre room Valid Invalid Comments

In compliance with the conditions of chapter 12. Boiler room and boiler installation requirements

In compliance with the conditions of chapter 19. Connecting the boiler to the chimney

Central heating system Valid Invalid Comments

In compliance with the conditions of chapter 15 Connecting the boiler to the heating system

In compliance with the conditions of chapter 17. Expansion vessel requirements

There is no other heating source. If there is, how does it affect the operation of the boiler?

Anti-freeze protection of the boiler

Connecting the components to the electrical system

Valid Invalid Comments

The conditions are in accordance with the Operation and Mainteneance Documentation in the chapter: 18. Connecting the components to the electrical system.

Components test Valid Invalid Comments

The sensors are placed in the correct places.

The readings are in accordance with the actual state.

The fan rotation is correct.

Opening the blower door with blow power.

The screw rotation is correct.

Boiler start-up Valid Invalid Comments

The hydraulic connection to the system is tight.

Fireman/Strażak system test (if installed)

Checking the connection between the fuel feeder and boiler.

Stoking fuel to the fuel bin.

Checking the coal feed by the feeder

Boiler start-up in accordance with chapter 21. Boiler start-up

20

Initial regulation of the boiler parameters settings.

Final regulation of the boiler parameters settings.

Personal data given in this form are processed by Jacek Kucharewicz, conducting economic activity

under the company name Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66, NIP (Taxpayer Identification Number): 545-100-10-62, telephone number +48 85 711 94 for the purpose of performing the provisions set forth in the guarantee terms - pursuant to the act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws of 2014, item 1182). The User has the right to access their personal data, correct them, demand cessation of processing of their personal data, as well as to raise an objection against processing of data in cases specified by the law. Any correspondence concerning processing of personal data is to be addressed to: Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. Pursuant to the act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws of 2014, item 1182), we hereby inform that the personal data given in this form will be subject to protection against access by unauthorized persons.

44

The set parameters of the boiler parameters (chapter 23. Recommended settings of the boiler power)

Boiler: Boiler operation mode: Required temperature: Boiler hysthesis:

System password:

Burner: Fuel:: Stand-by maintaining: Operation maintaining: Blower outlet: Antilock: Test mode power: Feeding 100%: Initial stoking: Ignition: Blower+ Ignitor: Fire test: Initial power: Burn out:

Blow: Blow 100%: Blow 80%: Blow 60%: Blow 40%: Blow 20%: Starting power: Sustain power:

User's training certificate on YES NO Comments

Start-up date

………………………..

Boiler name

………………………..

Boiler power (kW)

………………………..

Serial number

………………………..

Training on safe operation of the boiler is included in chapter 22. When operating the boiler you should remember

……………………………………………………. (TECHNICIAN’S NAME)

……………………………………………………. (ADDRESS)

……………………………………………………. (COMPANY SEAL)

……………………………………………………. (OWNER’S NAME)

……………………………………………………. (ADDRESS)

……………………………………………………. CONTACT NUMBER

Training on boiler regulator and combustion control.

Blower rpm

Boiler maintenance chapter 23. Cleaning and maintenance of the boiler

Required fuel quality chapter 11. Fuel

……………………………………………………. (SIGNATURE)

……………………………………………………. (SIGNATURE)

Procedure to follow in emergency situation 26. Examples of device faults and malfunctions

45

Start-up report

(METAL FACH Jacek Kucharewicz company's copy)

In order to verify your purchase and warranty validity please send the report on the start-up within 30 days. You can do it by:

1. E- mailing the scan or photo of the report. 2. Sending a letter with the copy of the report, the company's address can be found at the

end of the manual.

Boilre room Valid Invalid Comments

In compliance with the conditions of chapter 12. Boiler room and boiler installation requirements

In compliance with the conditions of chapter 19. Connecting the boiler to the chimney

Central heating system Valid Invalid Comments

In compliance with the conditions of chapter 15 Connecting the boiler to the heating system

In compliance with the conditions of chapter 17. Expansion vessel requirements

There is no other heating source. If there is, how does it affect the operation of the boiler?

Anti-freeze protection of the boiler

Connecting the components to the electrical system

Valid Invalid Comments

The conditions are in accordance with the Operation and Mainteneance Documentation in the chapter: 18. Connecting the components to the electrical system.

Components test Valid Invalid Comments

The sensors are placed in the correct places.

The readings are in accordance with the actual state.

The fan rotation is correct.

Opening the blower door with blow power.

The screw rotation is correct.

Boiler start-up Valid Invalid Comments

The hydraulic connection to the system is tight.

Fireman/Strażak system test (if installed)

Checking the connection between the fuel feeder and boiler.

Stoking fuel to the fuel bin.

Checking the coal feed by the feeder

Boiler start-up in accordance with chapter 21. Boiler start-up

20

Initial regulation of the boiler parameters settings.

Final regulation of the boiler parameters settings.

Personal data given in this form are processed by Jacek Kucharewicz, conducting economic activity

under the company name Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66, NIP (Taxpayer Identification Number): 545-100-10-62, telephone number +48 85 711 94 for the purpose of performing the provisions set forth in the guarantee terms - pursuant to the act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws of 2014, item 1182). The User has the right to access their personal data, correct them, demand cessation of processing of their personal data, as well as to raise an objection against processing of data in cases specified by the law. Any correspondence concerning processing of personal data is to be addressed to: Metal Fach Jacek Kucharewicz, 16-100 Sokółka, ul. Sikorskiego 66. Providing personal data is voluntary. Pursuant to the act of 29 August 1997 on personal data protection (consolidated text: Journal of Laws of 2014, item 1182), we hereby inform that the personal data given in this form will be subject to protection against access by unauthorized persons.

46

The set parameters of the boiler parameters (chapter 23. Recommended settings of the boiler power)

Boiler: Boiler operation mode: Required temperature: Boiler hysthesis:

System password:

Burner: Fuel:: Stand-by maintaining: Operation maintaining: Blower outlet: Antilock: Test mode power: Feeding 100%: Initial stoking: Ignition: Blower+ Ignitor: Fire test: Initial power: Burn out:

Blow: Blow 100%: Blow 80%: Blow 60%: Blow 40%: Blow 20%: Starting power: Sustain power:

User's training certificate on YES NO Comments

Start-up date

………………………..

Boiler name

………………………..

Boiler power (kW)

………………………..

Serial number

………………………..

Training on safe operation of the boiler is included in chapter 23. When operating the boiler you should remember

……………………………………………………. (TECHNICIAN’S NAME)

……………………………………………………. (ADDRESS)

……………………………………………………. (COMPANY SEAL)

……………………………………………………. (OWNER’S NAME)

……………………………………………………. (ADDRESS)

……………………………………………………. CONTACT NUMBER

Training on boiler regulator and combustion control.

Blower rpm

Boiler maintenance chapter 24. Cleaning and maintenance of the boiler

Required fuel quality chapter 13 Fuel

……………………………………………………. (SIGNATURE)

……………………………………………………. (SIGNATURE)

Procedure to follow in emergency situation 27. Examples of device faults and malfunctions

METAL-FACH JACEK KUCHAREWICZ

UL. SIKORSKIEGO 66, 16-100 SOKÓŁKA

TEL. +48 85 711 94 54

WWW.METALFACH.COM.PL

SERVICE INFOLINECALL US

+48 663 453 222

WRITE TO [email protected]

SEG / SEG PLUS€¦ · Instructions of deflector installation in SEG boilers (14kW, 17kW, 28kW,...

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Transcript of SEG / SEG PLUS€¦ · Instructions of deflector installation in SEG boilers (14kW, 17kW, 28kW,...