Section 2 - Nichia Welding Consumable

7/25/2019 Section 2 - Nichia Welding Consumable

1/9

NICHIA WELDING ELECTRODES

DISTRIBUTED BY:

NS-308For Welding of 18%Cr-8%Ni Stainless Steel

Applications

Welding of AISI304, AISI301 and

AISI302 stainless steel.

Redrying Conditions

150 ~ 2000c x 0.5 ~ 1 hr

C

0.07

Si

0.26

Mn

1.89

P

0.023

S

0.010

Ni

10.05

Cr

19.86

Typical Chemical Composition of Weld Metal (%)

Tensile Strength (Mpa)

599

Elongation

48.7%

Mechanical properties of all Weld Metal

Recommended Currents: Amp. (AC, DC-EP)

Size

(mm)

Current

Range

Dia.

Length

F,H,HF

VU, OH

1.6

250

15 ~ 40

10 ~ 35

2162030816

2.0

250

20 ~ 50

15 ~ 45

2162030820

2.6

300

50 ~ 80

45 ~ 75

2162030826Order No

3.2

350

70 ~ 110

65 ~ 105

2162030832

4.0

350

100 ~ 150

95 ~ 140

2162030840

5.0

350

130 ~ 180

~

2162030850

Classification : JIS Z3221 D308-16

AWS A5.4 E308-16

Identification : Yellow Tip

Type of Covering : Lime Titania


Applications

Welding of AISI309S stainless steel.

It is also suitable for joining of

dissmiliar-metal such as 18% Cr -

8% Ni stainless steel to ferritic steel,

and welding of clad surface of

stainless steel.

Can also be used for underlaying on

ferritic steel for surfacing

Redrying Conditions

150 ~ 2000c x 0.5 ~ 1 hr

C

0.08

Si

0.30

Mn

1.87

P

0.022

S

0.010

Ni

12.63

Cr

24.52



596

Elongation

40.6%



Size

(mm)

Current

Range

Dia.

Length

F, H, HF

VU, OH

2.0

250

20 ~ 50

15 ~ 45

2162030920

2.6

300

50 ~ 80

45 ~ 75

2162030926Order No

3.2

350

70 ~ 110

65 ~ 105

2162030932

4.0

350

100 ~ 150

95 ~ 140

2162030940

5.0

350

130 ~ 180

~

2162030950


AWS A5.4 E309-16Identification : Black Tip



ApplicationsWelding of AISI310S stainless steel.

Welding on the clad side of stainless

steel.

Welding of dissmiliar-metal such as

ferrtic steel to air hardening steel.

(Cr-Mo steel etc).

Redrying Conditions

150 ~ 2000c x 0.5 ~ 1 hr

C

0.12

Si

0.35

Mn

1.92

P

0.019

S

0.010

Ni

20.96

Cr

26.95



586

Elongation

41.0%



Size

(mm)

Current

Range

Dia.

Length

F, H, HF

VU, OH

2.0

250

20 ~ 50

15 ~ 45

2162031020

2.6

300

50 ~ 80

45 ~ 75

2162031026Order No

3.2

350

70 ~ 110

65 ~ 105

2162031032

4.0

350

100 ~ 150

95 ~ 140

2162031040

5.0

350

130 ~ 180

~

2162031050

Classification : JIS Z3221 D310-16 AWS A5.4 E310-16

Identification : Pink Tip


2.19


2/9

DISTRIBUTED BY:

NS-312For Joining of Dissimilar-Steel

Applications

Welding of dissimilar-metal such as

stainless steel to ferritic steel or

special steel.Underlaying build-up of hard

surfacing.

Redrying Conditions

150 ~ 2000c x 0.5 ~ 1 hr

C

0.07

Si

0.26

Mn

1.89

P

0.023

S

0.010

Ni

10.05

Cr

19.86



599

Elongation

48.7%




AWS A5.4 E312-16

Identification : Siilver TipType of Covering : Lime Titania

NS-316LFor Low Carbon 18%Cr-12%Ni-2.5%Mo Stainless Steel

Applications

Welding of AISI316L stainless steel.

Redrying Conditions

150 ~ 2000c x 0.5 ~ 1 hr

C

0.032

Si

0.23

Mn

1.80

P

0.024

S

0.011

Ni

13.00

Cr

18.85



565

Elongation

41.8%



Size

(mm)

Current

Range

Dia.

Length

F, H, HF

VU, OH

2.0

250

20 ~ 50

15 ~ 45

2162031620

2.6

300

50 ~ 80

45 ~ 75

2162031626Order No

3.2

350

70 ~ 110

65 ~ 105

2162031632

4.0

350

100 ~ 150

95 ~ 140

2162031640

5.0

350

130 ~ 180

~

2162031650

Classification : JIS Z3221 D316L-16

AWS A5.4 E316L-16

Identification : Green TipType of Covering : Lime Titania

NS-347For 18%Cr-9%Ni-Nb, 18%Cr-8%Ni-Ti Stainless Steel

ApplicationsWelding of AISI347 and AISI321,

AISI304L stainless steel.

Redrying Conditions

150 ~ 2000c x 0.5 ~ 1 hr



652

Elongation

38.3%



Size

(mm)

Current

Range

Dia.

Length

F, H, HF

VU, OH

Order No

3.2

350

70 ~ 110

65 ~ 105

2162034732

4.0

350

100 ~ 150

95 ~ 140

2162034740

5.0

350

130 ~ 180

~

2162034750


AWS A5.4 E347-16Identification : Dark Blue Tip


Size

(mm)

Current

Range

Dia.

Length

F, H, HF

VU, OH

2.6

300

50 ~ 80

45 ~ 75

2162031226Order No

3.2

350

70 ~ 110

65 ~ 105

2162031232

4.0

350

100 ~ 150

95 ~ 140

2162031240

5.0

350

130 ~ 180

~

2162031250

Mo

2.35

C

0.06

Si

0.32

Mn

1.89

P

0.020

S

0.011

Ni

9.92

Cr

19.85

Nb+Ta

0.68

2.20



3/9

DISTRIBUTED BY:



Size

(mm)

Current RangeOrder No

Dia.

Length

3.2

350

90 ~ 1202162007032

4.0

400

120 ~ 1702162007040

5.0

400

170 ~ 2202162007050

DM-70For Repairing Of Ingot Case

Applications

For build-up repairing of ingot case,

other cast iron products which

machinability is required.

Redrying Conditions

350 ~ 4000c x 0.5 ~ 1 hr

Classification : JIS Z3252 DFCFe

Identification : Pink TipType of Covering : Low Hydrogen

C

0.95

Si

0.10

Mn

0.33

P

0.013

S

0.015


Recommended Currents: Amp. (AC or DC +)

Size

(mm)

Current

Range

Dia.

Length

F

V, OH

2.6

300

50 ~ 80

45 ~ 75

2162005026

3.2

350

70 ~ 110

65 ~ 105

2162005032

4.0

350

100 ~ 150

95 ~ 140

2162005040Order No

5.0

350

170 ~ 180

~

2162005050

DM-50For Repairing of Cast Iron

DM-50 is a graphite type electrode

using mild steel core rod. Its weld

metal shows high carbon content.

Then it results high hardness, so itis suitable for welding the parts

where machining is unnecessary. Its

fusibility with case iron is excellent.

Applications

For repairing of cast iron parts where

machining is unnecessary.

Instructions for Welding

1. The preheat temperatures vary in

accordance with kind, shape and size of base metal.

2. Preheating over 200C is appropriate to prevent cracking. Slow cooling is recommended after welding.

Classification : JIS (DFCFe)Identification : White Tip

C

0.75

Si

0.60

Mn

0.18

P

0.003

S

0.002

Fe

0.48

Ni

Bal



304

Hardness (Rockwell)

HRB 75~85

Typical Mechanical Properties of Weld Metal

C

0.06

Si

0.38

Mn

0.30

P

0.014

S

0.014

DM-100For Repairing Of Cast Iron

Applications

For repairing of cracks, filling of

defects and joining of all kinds of

cast iron, and also suitable for

welding of the construction which

water tightening is required.

Redrying Conditions

80 ~ 1200c x 0.5 ~ 1 hr

Classification : JIS Z3252 DFCNi AWS A.515 ENi-Cl

Identification : Red Tip

Type of Covering : Graphite


Size

(mm)

Current Range

Order No

Dia.

Length

3.2

350

70 ~ 110

2162010032

4.0

350

100 ~ 140

2162010040

5.0

350

130 ~ 170

2162010050

2.6

300

50 ~ 80

2162010026

2.21



4/9

DISTRIBUTED BY:

C

1.26

Si

0.68

Mn

0.82

P

0.005

S

0.003

Fe

Bal

Ni

57.25



500

Hardness (Rockwell)

HRB 85~95


DM-150For Repairing Of Cast Iron(Ferro-Nickel Alloy Core Rod)

Applications

For welding ductile cast iron,

repairing and joining all kinds of

cast iron.Also suitable for under laying of

Hard surfacing.

Redrying Conditions

80 ~ 1200c x 0.5 ~ 1 hr

Classification : JIS Z3252 DFCNiFe

AWS A.515 ENiFe-Cl

Identification : Yellow Tip

Type of Covering : Graphite

Recommended Currents: Amp. (AC or DC - EP)

Size

(mm)

Current Range

Order No

Dia.

Length

3.2

350

70 ~ 110

2162015032

4.0

350

100 ~ 140

2162015040

5.0

350

130 ~ 170

2162015050


775

Hardness (Rockwell)

HV 250 HRC 21.0


HE-500 (29-9)For Welding Problem Steels and hard Surfacing

Applications

Welding of problem steels, (high

carbon steels, high-alloyed steels,

tool steels, etc)

Welding of the first layer deposit to

the base metal for hard surfacing.

Redrying Conditions

150 ~ 2000c x 0.5 ~ 1 hr

Identification : Silver TipType of Covering : Lime Titania

Recommended Currents: Amp. (AC or DC - EP)

Size

(mm)

Current Range

Order No

Dia.

Length

3.2

350

90 ~ 120

2162010032

4.0

350

100 ~ 150

2162010040

5.0

350

170 ~ 180

2162010050

2.6

300

50 ~ 80

2162050026

Elongation (%)

26.0

BK-350For Intermetallic Abrasion

Applications

Hard surfacing of various wheels,

shafts, gears, steel-casting rollers

and parts of bulldozer, etc.

Redrying Conditions

250 ~ 3000

c x 0.5 ~ 1 hr

C

0.23

Si

0.64

Mn

1.43

Cr

1.5



Size

(mm)

Dia.

Length

3.2

350

90 ~ 130

2162035032

4.0

400

120 ~ 180

2162035040

5.0

400

170 ~ 230

2162035050

Current Range

Order No

ContinuousWelding

Preheating-Interpass

Temp. 150C

850C WaterCooling

Vickers (Hv)

300 ~ 350

380 ~ 430

480 ~ 520

Rockwell (HRC)

30 ~ 35

39 ~ 44

48 ~ 51

Shore (Hs)

42 ~ 48

53 ~ 58

64 ~ 67

Welding Condition

As Welded

AfterHardening

6.0

450

210 ~ 280

2162035060

Hardness of Weld Metal

Classification : JIS Z3251 DF2A-350-RIdentification : Orange Tip-Blue Spot

Type of Covering : High Titanium Oxide

2.22



5/9

DISTRIBUTED BY:

BK-450For Intermetallic Abrasion and Soil Abrasion

Applications

Hard surfacing of bulldozer links,

iders, rollers and sprockets, etc.

Redrying Conditions

250 ~ 3000c x 0.5 ~ 1 hr

C

0.26

Si

0.74

Mn

1.66

Cr

2.63



Size(mm)

Dia.Length

3.2350

90 ~ 130

2162045032

4.0400

120 ~ 180

2162045040

5.0400

170 ~ 230

2162045050

Current Range

Order No

ContinuousWelding


Temp. 150C

Vickers (Hv)

350 ~ 420

410 ~ 480

Rockwell (HRC)

35 ~ 43

42 ~ 48

Shore (Hs)

48 ~ 58

56 ~ 64

Welding Condition

As Welded

6.0450

210 ~ 280

2162045060


Classification : JIS Z3251 DF2A-450-RIdentification : Orange Tip-Red Spot

Type of Covering : Basic

BK-550For Intermetallic Abrasion and Soil Abrasion

Applications

Hard surfacing of ripper teeth and

impeller breakers, etc.

Redrying Conditions

250 ~ 3000c x 0.5 ~ 1 hr

C

0.63

Si

0.89

Mn

1.50

Cr

7.30



Size

(mm)

Dia.

Length

3.2

350

90 ~ 130

2162055032

4.0

400

120 ~ 180

2162055040

5.0

400

170 ~ 230

2162055050

Current Range

Order No

ContinuousWelding


Temp. 150C

600CTempering

Vickers (Hv)

540 ~ 640

520 ~ 590

560 ~ 660

Rockwell (HRC)

52 ~ 57

50 ~ 56

53 ~ 58

Shore (Hs)

70 ~ 76

67 ~ 73

71 ~ 78

Welding Condition

As Welded

Heat Treatment

6.0

450

210 ~ 280

2162055060


Classification : JIS Z3251 DF3C-500-R

Identification : Red Tip


Mo

1.10

2.23



6/9

DISTRIBUTED BY:

BK-700For Soil Abrasion

Applications

Hard surfacing of pump casing,

cutter knives, pump impellers, worn

parts on farm equipment, forestrytools, and loading machines, etc.

Redrying Conditions

150 ~ 2000c x 0.5 ~ 1 hr


Classification : JIS Z3251 DF3C-700-R

Identification : Yellow Tip-Red Spot


BK-950For Heavy Soil Abrasion

Applications

Hard surfacing of shovel teeth,

cutter knives of dredger and speedmullers, etc.

Redrying Conditions

80 ~ 1200c x 0.5 ~ 1 hr

C

3.15

Si

0.24

Mn

2.10

W

41.20



Size

(mm)

Dia.

Length

3.2

350

90 ~ 130

2162095032

4.0

400

120 ~ 180

2162095040

5.0

400

170 ~ 230

2162095050

Current Range

Order No

ContinuousWelding


Temp. 300C

Vickers (Hv)

600 ~ 690

690 ~ 830

Rockwell (HRC)

55 ~ 60

60 ~ 65

Shore (Hs)

74 ~ 80

80 ~ 90

Welding Condition

As Welded


Classification : JIS Z3251 DFWA-700-S

Identification : Pink Tip


Fe

Bal


Size

(mm)

Dia.

Length

3.2

350

90 ~ 130

2162070032

4.0

400

120 ~ 180

2162070040

5.0

400

170 ~ 230

2162070050

Current Range

Order No

ContinuousWelding


Temp. 150C

600CTempering

Vickers (Hv)

600 ~ 700

640 ~ 720

480 ~ 560

Rockwell (HRC)

55 ~ 60

57 ~ 61

48 ~ 53

Shore (Hs)

74 ~ 81

77 ~ 83

65 ~ 71

Welding Condition

As Welded

Heat Treatment

6.0

450

210 ~ 280

2162070060


C

0.62

Si

1.15

Mn

0.83

Cr

5.21

Mo

0.58

2.24



7/9

DISTRIBUTED BY:

NAB-7For Aluminium Bronze

Applications

Repairing and joining of screws for

ships, heat exchangers for oil

refinery.

Build-up repairing of gears and

bearings.

Also suitabe for surfacing of various

mild steel parts.

Redrying Conditions

80 ~ 1200c x 0.5 ~ 1 hr

Cu

Bal

Si

0.25

Al

7.20

Ni

1.01



Size

(mm)

Dia.

Length

3.2

350

100 ~ 130

2162001032

4.0

400

130 ~ 160

2162001040

Current Range

Order No

Mechanical Properties of All Weld Metal

Classification : JIS Z3231 DCuAlNi

Identification : Dark Blue Tip

Type of Covering : Special


539

Elongation

27.2%

Hardness (Brinel)

He 120 ~ 140

Mn

1.85

Fe

2.85

5.0

450

160 ~ 200

2162001050

NAB-7RBare Rod for TIG Welding

Applications

Welding of special aluminiumbronze, for repairing and joining of

dissimilar metals such as screw for

ship.

Cu

Bal

Ni

1.13

Fe

2.64



Size

(mm)

Dia.

Length

3.2

1000

2162000732

4.0

1000

2162000740Order No


Classification : JIS Z3341 YCuAlNiB

Shield Gas : Argon

Polarity : AC


543

Elongation

49.2%

Mn

0.93

Al

7.72

5.0

1000

2162000750

NCPFor Phosphor Bronze

Applications

Used for welding of various knids

of copper alloys such as phosphor

bronze, brass and gun metals etc,and for joining two metals of

different kinds such as copper alloys

to steel, bronze and brass, etc.

Redrying Conditions

80 ~ 1200c x 0.5 ~ 1 hr

CuBal

Sn8.36

Pbtr



Size

(mm)

Dia.

Length

3.2

350

100 ~ 130

2162001032

4.0

400

130 ~ 160

2162001040

Current Range

Order No


Classification : JIS Z3231 DCuSnB

AWS A5.6 ECuSn-C

Identification : Silver Tip

Type of Covering : Special


393

Elongation

17.6%

Hardness (Brinel)

He 120 ~ 150

P0.15

2.25



8/9

DISTRIBUTED BY:

NSM-1RFor TIG Welding

Build-up reapiring of various molds

such as plastic precision molds,

die-casting molds, forging molds,

and hot forging dies.

C

0.013

Chemical Composition of Welding rod (%)

Welding Condition

As Welded

Solution Heat Treatment

480C x 3 hr. Air Cooling

Vickers (Hv)

320~340

285~300

500~530

Rockwell (HR C)

32~42

28~35

49~51

Shore (Hs)

45~56

41~48

66~68

Ni

18.31

Si

0.08

Mn

0.07

Co

8.88

Mo

4.90

Ti

0.59

Al

0.14

Hardness of All Weld Metal

Package (5 KGs in Round Tube/20KGs in Carton Box)

Size

(mm)

Dia.

Length

1.2

1000

2160801012Order No

1.6

1000

2160801016

2.0

1000

2160801020

2.6

1000

2160801026

3.2

1000

2160801032

Shield Gas : Argon

Polarity : DC-EN

NICHIA TOHBINCoated Rod

Suitable to welding of similar metals

and dissimilar metals such as

copper alloy, general of copper

brass, bronze mild steel, special

steel, and cast iron.


Size

(mm)

Dia.

Length

Order No

2.0

1000

2160806020

2.6

1000

2160806026

3.0

1000

2160806030

Gas : Oxy - Acetylene Flame


394

Elongation

38.5%

Hardness (Brinel)

He 90 ~ 100

NTG-50R

Applications

Welding of mild steel, 490Mpa class

high-tensile strength steel, and

aluminium-killed steel for low

temperature service.

C

0.07

Mn

1.38

Ti

0.01


Size

(mm)

Dia.

Length

1.6

1000

2160805016

2.0

1000

2160805020Order No


Classification : JIS Z3316 YGT50

AWS A5.18 ER70S-GShield Gas : Argon

Polarity : DC-EN

YP (Mpa)

470

400

Elongation

37.0%

40.0%

Si

0.83

Al

7.72

2.4

1000

2160805024

P

0.011

S

0.015

Cu

0.25

Zr

0.01

TS (Mpa)

530

500

Welding Condition

As Welded

600C x 1 hr.



2.26



9/9

DISTRIBUTED BY:

NGDFor Arc Gouing

Applications

Preparing joints to be welded, back

chipping, removal of defects and

unwanted sections, cutting of risersand gates from castings.

It is especially suited for the cast

iron, stainless steel and nonferrous

metal which are diffcult to be cutted.

Instructions for Operations

1. Strike the arc by the angle less than 30 for the base metal and then proceed forward by pressing firmly on the metal.

2. Hasten the manipulation speed when face chipping, back chipping and shallow groove should be made. If the deep groove is

necessary, it is better to repeat gouging operation several times with shallow groove than one final gouging operation for obtainingbeautiful surface.

Redrying Conditions

80 ~ 120

0

c x 0.5 ~ 1 hr


Size

(mm)

Dia.

Length

3.2

350

160 ~ 200

2162000232

4.0

400

230 ~ 270

2162000240

5.0

400

290 ~ 330

2162000250

Current Range

Order No

Identification : Orange Tip

2.27


Section 2 - Nichia Welding Consumable

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Transcript of Section 2 - Nichia Welding Consumable