SECTION 2: Cable Tray - AWM : Home Page 2:5 E.&O.E. CABLE TRAY Continuous Punch Tray & Tray Fittings...

1www.kounis.com.au

E.&O.E.

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SECTION 2: Cable Tray

> 2:3

> 2:10

> 2:16

> 2:20 > 2:22

> 2:13

> 2:17

> 2:15

> 2:18

> 2:5 > 2:7

Admiralty Pattern Tray

CT Heavy Duty Cable Tray

Ladder Tray Covers/Trapese Supports

Cable Mesh Tray

Ladder Tray

Ladder Tray Riser & Tee

Mesh Tray Accessories

Ladder Tray Accessories

Ladder Tray Bend & Cross

Continuous Punch Cable Tray Light Duty Tray

:2 www.kounis.com.au

E.&O.E.

Adm

iral

ity

Pat

tern

Tra

y G

ener

al D

escr

iption


General Description

The Kounis Metal Industries Admiralty Pattern Tray System was developed

for use in general applications where installers are looking for an economical

option for cable management.

The fi nished product is constructed from 0.55 mm base material of

which there are two options; Galvabond and post production Hot Dip

Galvanised surface treatment. Both of which offer the following features:

the need for additional materials

ventilation and effi cient use of tray width

(made to order)

Painted fi nish is available on request.

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3www.kounis.com.au

E.&O.E.

Range Type Size Finish

KAP T 7 G

KAP = Admirality

Pattern Tray

T = Tray

TB = Bend

TT = Tee

TC = Cross

7 = 75 mm

G = Galvabond

H = Hot Dip Galv

P = Painted

Ordering example shown Admiralty Pattern tray 75 mm Galvabond

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Adm

irality Pattern

Tray &

Fittings

“W”

14

20

2400

20 x 8 mm Slots

Joggled End

M6 nut & M6 x 12 Pan Head Screw

Fixings included

Provision for

Nylon Fixings

Fittings can be site

manufactured utilizing the

tray. Factory made fi ttings

can be manufactured on

request. Standard Fittings

Radius

Radius


90° Bend Equal Cross

90° External Riser 90° Internal Riser


Fittings Available on Request

Equal Tee

When Ordering

4 www.kounis.com.au

E.&O.E.

KP

C C

AB

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Continuous

Punch

Tra

yG

ener

al D

escr

iption

Continuous Punch Cable Tray

General Description

The Kounis Metal Industries Continuous Punch Cable Tray System was

developed for use in Instrumentation and shipbuilding applications where the

surrounding environment calls for a low profi le medium durability system that

can withstand impact from wind and loose debris.

The fi nished product is constructed from a variety of material fi nishes and

thicknesses ranging from; Galvabond 0.90 mm, Hot Dip Gavanised 0.90

Stainless Steel 0.90 mm and Aluminium which offer the following standard features and options:

offering multiple options for cable tie off and superior ventilation

Custom sizes and painted fi nish available on request

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5www.kounis.com.au

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Contin

uous P

unch

Tray&

Tray Fittings

Continuous Punch Cable Tray

Cable Tray

50

150

“W”

150

“W”

150

“W”

R=300

“W”

150

50

Equal Tee

90° External Riser

90° Bend

26 x 7 mm Slot

M6 x 10 Gutter Bolt & Nut

Supplied With Splice Plate

Standard Length = 2.4 m

When Ordering


CP T 7 G

CP = Continous

Punch Cable

Tray

T = Tray 7 = 75 mm G = GalvabondB = Bend H = Hot Dip GalvTT = Tee A = AluminiumC = Cross S = Stainless Steel

P = Painted

Ordering example shown Continous Punch Tray 75 mm Galvabond

6 www.kounis.com.au

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Lig

ht

Duty

Tra

yG

ener

al D

escr

iption

Light Duty Tray

General Description

The Kounis Metal Industries Light Duty Tray System was developed for use

characteristics from a light series tray system.

The fi nished product is constructed from a variety of material fi nishes and

thicknesses; Galvabond Hot Dip Galvanised Stainless Steel 0.9 mm thick all sizes,

Aluminium features and options:

the need for additional materials

(splice plates required)

Painted fi nish and custom fi ttings available on request

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7www.kounis.com.au

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'W'

Heig

ht

To

Ord

er

25

Dome CoverTo Order

Flat CoverTo Order

26 x 6.5 mmSlots

Gutter Bolts& Nuts Supplied

Lig

ht D

uty Tray

& Fittin

gs

Light Duty Tray

Light Duty Tray

Equal Cross Equal Tee

When Ordering


LD T 7 G

LD = Light Duty Cable Tray T = Tray 7 = 75 mm G = GalvabondTT = Tee H = Hot Dip GalvC = Cross A = AluminiumFC = Flat Cover S = Stainless SteelDC = Dome Cover (Height to order) P = Painted

Ordering example shown Light Duty Cable Tray 75 mm Galvabond

8 www.kounis.com.au

E.&O.E.

KL L

IGH

T D

UTY

TR

AY

Lig

ht

Duty

Tra

y Fi

ttin

gs

Light Duty Tray

“W1”

“W2”

“W1”

“W2”

90° External Riser

Straight Reducer Offset Reducer Left

90° & 45° Bend

90° Internal Riser

When Ordering


LD B 7 G

LD = Light Duty Cable Tray B = Bend 7 = 75 mm G = Galvabond H = Hot Dip Galv

A = Aluminium S = Stainless Steel P = Painted

Ordering example shown Light Duty Cable Tray Bend 75 mm Galvabond

9www.kounis.com.au

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CT H

eavy Duty C

able Tray

Gen

eral Descrip

tion


General Description

The Kounis Metal Industries CT Heavy Duty Cable Tray System was

developed for use in mining and offshore applications and has been

designed for use in demanding locations where additional strength and

which there are four options; Mild Steel with post production Hot Dip

Galvanised surface treatment, Galvabond Stainless Steel

and Aluminium. All of which offer the following features:

no sharp edges

wise enabling wider cable bandings to be used as well as offering

superior ventilation

brackets

Custom sizes and painted fi nish available on request.

10 www.kounis.com.au

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CT H

eavy

Duty

Cab

le T

ray


15 Typ

40

“W”40

Cover

Length 2.4 m

Divider Strip Part

8 x 26 mm Slot

M6 Nut

M6 Flat Washer

Cover complete

with U-bolt

Hold Down Clamp,

Nuts & Washers

M6 x 25 mm Pan Head Screw

M6 Nut

M6 Spring Washer

M6 Washer

Top Hat

Insulating

bush

40 mm x 3 mm

Insulating pad

CT Cable Tray

Fixing and insulation where

dissimilar materials are used

When Ordering


CT T 7 G

CT = Heavy Duty

Cable Tray

T = Tray 7 = 75 mm G = GalvabondFC = Flat Cover H = Hot Dip GalvD = Divider A = AluminiumP = Splice Plate S = Stainless SteelIP = Insulating Pad P = PaintedIB = Insulating Bush

Ordering example shown Heavy Duty Cable Tray 75 mm Galvabond

11www.kounis.com.au

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CT H

eavy Duty C

able Tray

Fittings

CT Heavy Duty Cable Tray Fittings

"W"

40

150

80 80

150

"W1"

"W2"

"W1"

"W2"

"W"

150

80 80

150

Fixings Provided

90° Bend

Equal Cross

Straight Reducer

Offset Reducer

Equal Tee

Vertical Hinged Splice Plate

R 300

80

80

R300

80

80

90° Internal Riser 90° External Riser

When Ordering


CT B 7 G

CT = Heavy Duty

Cable Tray

B = Bend 7 = 75 mm G = GalvabondTT = Tee H = Hot Dip GalvC = Cross A = AluminiumVP = Vertical Hinge S = Stainless Steel

P = Painted

Ordering example shown Heavy Duty Cable Tray Bend 75 mm Galvabond


E.&O.E.

Lad

der

Tra

yG

ener

al D

escr

iption

Ladder Tray

General Description

The Kounis Metal Industries Ladder Tray System was developed for use

in commercial and industrial applications where the installer demands

a cost effi cient site adaptable cable management system that can offer

enough strength and durability to carry light to medium duty cables whilst

maintaining an economical support span.

The fi nished product is constructed from 0.75 mm base material of

which there are two fi nish options; Galvabond and Mild Steel with post

production Hot Dip Galvanised surface treatment. System options are

KT3 Ladder Tray System – 50 mm high sided tray

KT5 Ladder Tray System – 85 mm high sided tray

All of which offer the following features or options:

changes

Painted fi nish available on request.

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13www.kounis.com.au

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KT3 L

adder Tray

KT3 Ladder Tray

50

Width + 24 mm

ie: 300 Wide + 24 mm = 324 mm

KT3 Ladder Tray

of Kounis Ladder Tray. All results were determined

testing on single spans and include a Safety

factor for allowable loading. For a continuous tray

installation the loads shown can be factored up

ALLOWABLE LOAD GRAPH

SPAN (m)

LO

AD

(k

g/m

)

140

125

110

95

80

65

50

35

1.5 2 2.5 3

57.5 kg max

128.8 kg max

38.8 kg max

40 kgmax

Allowable loads are

determined generally

in accordance with

NEMA requirements

and verified by

testing. Safety factor

= 1.5 over collapse

load for single span.

DEFLECTION GRAPH

2.0 M Span

1.5 M Span

2.4 M Span

3.0 M Span

DEFLECTION (mm)

LO

AD

(k

g/m

)

100

0

15

30

45

60

75

90

105

20 30

Defelections shown

apply to single

spans. Defelections

for the end span of a

continuous run will

be significantly less

(up to half of the

above values

depending on actual

loading).

for installation guidelines.

When Ordering


KT 3 15 G

KT = Ladder Tray G = Galvabond H = Hot Dip Galv P = Painted

Ordering example shown Ladder Tray 50 mm High Side 150 mm Wide Galvabond


E.&O.E.

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KT5 L

adder

Tra

y

KT5 Ladder Tray

85

Width + 24 mm

ie: 300 Wide + 24 mm = 324 mm

KT5 Ladder Tray

of Kounis Ladder Tray. All results were determined

testing on single spans and include a Safety

factor for allowable loading. For a continuous tray

installation the loads shown can be factored up


SPAN (m)

LO

AD

(k

g/m

)

190

175

160

145

130

115

100

85

70

55

40

1.5 2 2.5 3

67.6 kg max

180.9 kg max

47.2 kg max

Allowable loads are

determined generally

in accordance with

NEMA requirements

and verified by

testing. Safety factor

= 1.5 over collapse

load for single span.

DEFLECTION GRAPH

LO

AD

(k

g/m

)

1.5 M Span

2.4 M Span

3.0 M Span

DEFLECTION (mm)

10 1550

0

20

40

60

80

100

120

140

160

20

Defelections shown

apply to single

spans. Defelections

for the end span of a

continuous run will

be significantly less

(up to half of the

above values

depending on actual

loading).

for installation guidelines.

When Ordering


KT 5 15 G

KT = Ladder Tray 5 = (85 mm High Side) G = Galvabond H = Hot Dip Galv P = Painted

Ordering example shown Ladder Tray 85 mm High Side 150 mm Wide Galvabond

15www.kounis.com.au

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Lad

der Tray A

ccessories


CODE: CODE: KT5SP

CODE: KTB

CODE: KTN

CODE: CODE: KT5LP

CODE:

CODE:

CODE:

CODE: KT5BS

CODE: KT5HDC

CODE:

CODE:

CODE:

KT3 Splice Plate KT5 Splice Plate

TX BracketTray Bolt

Tray Whizz Nut

KT3 Riser Link KT5 Riser Link Barrier Strip

Hold Down Clamp

Radius Plate

When Ordering


KT 3 SP G

KT = Ladder Tray SP = Splice Plate G = Galvabond5 = (85 mm High Side) HDC = Hold Down Clamp H = Hot Dip Galv

P = PaintedBS = Barrier Strip Z = Zinc Plated

B = Tray BoltN = Tray Nut

Ordering example shown Ladder Tray 50 mm High Side Splice Plate Galvabond


E.&O.E.

Ladder Tray Covers/Trapeze Supports

Light Duty Trapeze Support Heavy Duty Trapeze Support

QTY. OF BENDS FROM 3 m LENGTH RADIUS PLATE

WIDTH BEND 90°

QTY. OF FITTINGS FROM 3 m TRAY LENGTH

WIDTH BEND 90° RISER 90° TEES

5 5

5 5

5 5

5 5

Note: Fastenings shown are for Tray Bolts and Nuts

and to suit the particular support installation.

Clamp details on

10

30°

Tek Screws

10-16 x 16 Wafertek

10

Peak Cover for KT3 & KT5 TrayFlat Cover for KT3 & KT5 Tray

Stock Material 0.75 mm

Galvabond all widths

Stock material HDG

Lad

der

Tra

y C

ove

rs/T

rapez

e S

upport

sC

AB

LE T

RAY

When Ordering


KT FC 15 G

KT = Ladder Tray FC = Flat Cover G = GalvabondPC = Peak Cover H = Hot Dip Galv

P = Painted

Ordering example shown Ladder Tray Flat Cover 150 mm Wide Galvabond fi nish.

When Ordering


KT LTS 15 G

KT =

Ladder

Tray

LTS = Light

Duty Support

HTS = Heavy

Duty Support

G = Galvabond H = Hot Dip Galv P = Painted

Ordering example shown Ladder Tray Light Duty Support

150 mm Galvabond fi nish.

17www.kounis.com.au

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Lad

derTray R

iser &

Tee Assem

bly

Ladder Tray Assembly Instructions

Internal Riser

Tee

External Riser

Nut

Bolt


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Lad

der

Tra

y B

end &

C

ross

Ass

embly

Ladder Tray Assembly Instructions

Bend

Plate

NOTE: KT KT5 plates and brackets are not interchangeable.

KTNZTX Bracket

KTBZ

Cross

19www.kounis.com.au

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Cab

le Mesh

TrayG

eneral D

escriptio

n

Cable Mesh

General Description

The Kounis Metal Industries Cable Mesh System was developed for use

in commercial and industrial applications where the installer demands

a cost effi cient site adaptable cable management system that can offer

enough strength and durability to carry light to medium duty cables whilst

maintaining an economical support span.

fi nish options; Zinc Plated and Hot Dip Galvanised. System options are

KM54 Cable Mesh System –

KT104 Cable Mesh System –

All of which offer the following features or options:

changes

damage is made to the cable when they are being installed

likelihood of vermin infestation

need for multiple tools

making for a cost effi cient install

Painted fi nish available on request.


E.&O.E.

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Cab

le M

esh T

ray

54 m

m

Cable Mesh – 54 mm

54

3 m

100

50

“W”


SUPPORT SPAN (m)

LO

AD

(k

g/m

)

20

40

60

80

100

120

140

0

1.5 2.1 2.2 2.3 2.4 2.51.6 1.7 1.8 1.9 2

“W4”

“W3”

“W2”

“W1”

“W4” – 400-600 mm

“W3” – 300 mm

“W2” – 150 mm

“W1” – 100 mm

KM 54 Tray

Support Span to the range Kounis Cable Mesh.

tray selection only and can vary with positioning of

connectors or site.

DEPTH: 50 mm inside

When Ordering


KM 54 10 Z

KM = Cable Mesh Z = Zinc Plated H = Hot Dip Galv P = Painted

50 = 500 mm

Ordering example shown Cable Mesh 54 mm High Side 100 mm Wide Zinc Plated

21www.kounis.com.au

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Cab

le Mesh

Tray104 m

m

Cable Mesh – 104 mm

104

3 m

100

50

“W”


SUPPORT SPAN (m)

LO

AD

(k

g/m

)

“W3” – 400-600 mm

20

40

60

80

100

120

140

160

0

1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5

“W2” – 300 mm

“W1” – 150 mm

“W3”

“W2”

“W1”

KM 14 Tray

Support Span to the range Kounis Cable Mesh.

tray selection only and can vary with positioning of

connectors or site.

When Ordering


KM 104 10 Z

KM = Cable Mesh Z = Zinc Plated H = Hot Dip Galv P = Painted

Ordering example shown Cable Mesh 104 mm High Side 100 mm Wide Zinc Plated


E.&O.E.

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Cab

le M

esh T

ray

Acc

esso

ries

& C

onnec

tors

Cable Mesh Tray Accessories & Connectors

CODE:

CODE:

Connector & Bend Assembly

CODE:

Splice Bar Joiner

Tool required for

installation

CODE: KMTOOL

CODE:

Tab Loc Connector

Base Connector

CODE:

Wall Bracket / Box Mounting

Available Finish

!"#$%& Description

H Hot Dip Galv

Z Zinc PlatedWhen Ordering to end of product code

23www.kounis.com.au

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Cab

le Mesh

Tray A

ccessories &

Connecto

rs


CODE:

CODE:

Trapeze Bracket 100-600 mm Wide

CODE: KMA09

Slotted Wall Bracket 100-600 mm Wide Overhead Hanger Clip

CODE: KMLDA

Horizontal Adjustment Hold Down Plate

CODE SIZE

500 mm

CODE SIZE

KMA0950 500 mm

CODE: KML05A

Tee Bar Joiner

Available Finish

!"#$%& Description

H Hot Dip Galv



E.&O.E.

CODE: KMLOSA CODE:

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Cab

le M

esh T

ray

Acc

esso

ries

& C

onnec

tors


CODE METAL: CODE PLASTIC:

Cable Drop Out – Metal Or Plastic

OPTION 1

OPTION 2

90° Long Radius Bend

Available Finish

!"#$%& Description

H Hot Dip Galv


25www.kounis.com.au

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Cab

le Mesh

TrayA

ssembly In

structio

n

Cable Mesh Tray Assembly Instruction

CODE:

90° Short Radius Bend

CODE:

Tee

Available Finish

!"#$%& Description

H Hot Dip Galv



E.&O.E.

CODE: CODE:

Cab

le M

esh T

ray

Ass

embly

Inst

ruct

ion

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Reducer


Vertical Inside & Outside Bend

Available Finish

!"#$%& Description

H Hot Dip Galv


27www.kounis.com.au

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r 445

r 445

r 318

r 318

r 190

r 190

r 163

r 163

Vertical Bends

Adjustable on site

Risers & Vertical Bends

Cab

le Mesh

TrayA

ssembly In

structio

n


keep the remaining sharp edge away

from the inside of the tray.

Always use nuts on the outside of trays.


E.&O.E.

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Cab

le M

esh T

ray

Ass

embly

Inst

ruct

ion

90° Bends – Short Radius

WIDTH OF

TRAY

INTERNAL RADIUS

mm

SIZE L x L mm

FIXINGS PER

BEND

WIDTH OF

TRAY

INTERNAL RADIUS

mm

SIZE L x L mm

FIXINGS PER

BEND

WIDTH OF

TRAY

INTERNAL RADIUS

mm

SIZE L x L mm

FIXINGS PER

BEND

WIDTH OF

TRAY

INTERNAL RADIUS

mm

SIZE L x L mm

FIXINGS PER

BEND

WIDTH OF

TRAY

INTERNAL RADIUS

mm

SIZE L x L mm

FIXINGS PER

BEND

WIDTH OF

TRAY

INTERNAL RADIUS

mm

SIZE L x L mm

FIXINGS PER

BEND

WIDTH OF

TRAY

INTERNAL RADIUS

mm

SIZE L x L mm

FIXINGS PER

BEND


29www.kounis.com.au

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Cab

le Mesh

TrayA

ssembly In

structio

n

90° Bends – Large Radius

WIDTH OF

TRAY

INTERNAL

RADIUS

mm

SIZE

L x L

mm

WIDTH OF

TRAY

INTERNAL

RADIUS

mm

SIZE

L x L

mm

WIDTH OF

TRAY

INTERNAL

RADIUS

mm

SIZE

L x L

mm

WIDTH OF

TRAY

INTERNAL

RADIUS

mm

SIZE

L x L

mm

WIDTH OF

TRAY

INTERNAL

RADIUS

mm

SIZE

L x L

mm

WIDTH OF

TRAY

INTERNAL

RADIUS

mm

SIZE

L x L

mm

WIDTH OF

TRAY

INTERNAL

RADIUS

mm

SIZE

L x L

mm



E.&O.E.

Fire

Rat

ed L

adder

Tra

y S

yste

m –

AS

/NZS

3013

Gen

eral

Des

crip

tion

Fire Rated Ladder Tray System – AS/NZS 3013:2005

General Description

the most cost effective and versatile systems on the market today. Invented and

can be installed in tight ceiling spaces where other products on the market will

simply not fi t.

The foundation of the fi re rated systems is the superior, robustly engineered

specifi cally intended to offer a strong point load with less cross sectional

tray is supplied with custom designed stringers which are fastened to the tray to

fi re rated runs using the standard Kounis Ladder Tray Systems and can be

retro fi tted with the patented support system where fi re rating is required. This

be specifi ed.

System options are:

KT3 Ladder Tray System

!"

!" 50 mm high sided tray

!" Uniform load rating 50 kg per metre

!"

KT5 Ladder Tray System

!"

!" 85 mm high sided tray

!" Uniform load rating 75 kg per metre

!"

Both systems have fi re rated splice plates and trapeze supports used in

!" Must be used as a complete system to achieve fi re rating.

!" Ends of runs must be supported.

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31www.kounis.com.au

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Fire Rated

Lad

der Tray

System

KT3 &

KT5

Fire Rated Ladder Tray System – AS/NZS 3013:2005

Fire Rated Ladder Tray KT3

Fire Rated Ladder Tray KT5

Hold Down

Clamp

Splice

Plate

K5500T

'A' = Fixing Ctrs

'B' = O/all

M12 Hex Nut

& Flat Washer

K1064

M12

Allthread

K5500T

Hold Down

Clamp

Splice

Plate

'A' = Fixing Ctrs

'B' = O/all

M12 Nut

& Flat Washer K1064

M12

Allthread

LADDER TRAY WIDTH ‘A’ ‘B’

LADDER TRAY WIDTH ‘A’ ‘B’

When Ordering


KTFR 3 15 G

G = Galvabond H = Hot Dip Galv

SP = Splice PlateHDC = Hold Down Clamp

Ordering example shown is Ladder Tray Fire Rated 50 mm High Side 150 mm Wide Galvabond


E.&O.E.

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Notes

SECTION 2: Cable Tray - AWM : Home Page 2:5 E.&O.E. CABLE TRAY Continuous Punch Tray & Tray Fittings...

Documents

Transcript of SECTION 2: Cable Tray - AWM : Home Page 2:5 E.&O.E. CABLE TRAY Continuous Punch Tray & Tray Fittings...