Section 08110 Steel Doors and Frames Part

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Mt. Pleasant Library 08110-1 75% Printing: 20 February 2009 CORE Group, P.C. STEEL DOORS AND FRAMES SECTION 08110 PART 1 - GENERAL STEEL DOORS AND FRAMES 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. 1.2 SUMMARY A. Section Includes: 1. Standard hollow metal doors and frames. 1.3 SUBMITTALS A. Product Data: For each type of product indicated. B. Shop Drawings: Include elevations, door edge details, frame profiles, metal thicknesses, preparations for hardware, and other details. C. Samples for Initial Selection: For units with factory-applied color finishes. D. Samples for Verification: For each type of exposed finish required. E. Schedule: Prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings. 1.4 QUALITY ASSURANCE A. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to NFPA 252. 1. Temperature-Rise Limit: Where indicated, provide doors that have a maximum transmitted temperature end point of not more than 450 deg F (250 deg C) B. Fire-Rated, Borrowed-Light Frame Assemblies: Assemblies complying with NFPA 80 that are listed and labeled, by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire-protection ratings indicated, based on testing according to NFPA 257 or UL 9. Label each individual glazed lite. above ambient after 30 minutes of standard fire-test exposure.

description

Construction Specifications - Division 8

Transcript of Section 08110 Steel Doors and Frames Part

Page 1: Section 08110 Steel Doors and Frames Part

Mt. Pleasant Library 08110-1 75% Printing: 20 February 2009 CORE Group, P.C. STEEL DOORS AND FRAMES

SECTION 08110

PART 1 - GENERAL

STEEL DOORS AND FRAMES

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Standard hollow metal doors and frames.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated.

B. Shop Drawings: Include elevations, door edge details, frame profiles, metal thicknesses, preparations for hardware, and other details.

C. Samples for Initial Selection: For units with factory-applied color finishes.

D. Samples for Verification: For each type of exposed finish required.

E. Schedule: Prepared by or under the supervision of supplier, using same reference numbers for details and openings as those on Drawings.

1.4 QUALITY ASSURANCE

A. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to NFPA 252.

1. Temperature-Rise Limit: Where indicated, provide doors that have a maximum transmitted temperature end point of not more than 450 deg F (250 deg C)

B. Fire-Rated, Borrowed-Light Frame Assemblies: Assemblies complying with NFPA 80 that are listed and labeled, by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire-protection ratings indicated, based on testing according to NFPA 257 or UL 9. Label each individual glazed lite.

above ambient after 30 minutes of standard fire-test exposure.

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C. Smoke-Control Door Assemblies: Comply with NFPA 105 or UL 1784.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Amweld Building Products, LLC. 2. Benchmark; a division of Therma-Tru Corporation. 3. Ceco Door Products; an Assa Abloy Group company. 4. Curries Company; an Assa Abloy Group company. 5. Deansteel Manufacturing Company, Inc. 6. Firedoor Corporation. 7. Fleming Door Products Ltd.; an Assa Abloy Group company. 8. Habersham Metal Products Company. 9. Kewanee Corporation (The). 10. Mesker Door Inc. 11. Pioneer Industries, Inc. 12. Security Metal Products Corp. 13. Steelcraft; an Ingersoll-Rand company. 14. Windsor Republic Doors.

2.2 MATERIALS

A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, CS, Type B; suitable for exposed applications.

B. Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, CS, Type B.

C. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B; with minimum G60 (Z180) or A60 (ZF180)

D. Frame Anchors: ASTM A 591/A 591M, Commercial Steel (CS),

metallic coating.

40Z (12G)

1. For anchors built into exterior walls, steel sheet complying with ASTM A 1008/A 1008M or ASTM A 1011/A 1011M, hot-dip galvanized according to ASTM A 153/A 153M, Class B.

coating designation; mill phosphatized.

E. Inserts, Bolts, and Fasteners: Hot-dip galvanized according to ASTM A 153/A 153M.

F. Grout: ASTM C 476, except with a maximum slump of 4 inches (102 mm)

G. Mineral-Fiber Insulation: ASTM C 665, Type I.

, as measured according to ASTM C 143/C 143M.

H. Glazing: Division 8 Section "Glazing."

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I. Bituminous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for 15-mil (0.4-mm)

2.3 STANDARD HOLLOW METAL DOORS

dry film thickness per coat.

A. General: Comply with ANSI/SDI A250.8.

1. Design: Flush panel. 2. Core Construction: Manufacturer's standard kraft-paper honeycomb, polystyrene,

polyurethane, polyisocyanurate, mineral-board, or vertical steel-stiffener core.

a. Fire Door Core: As required to provide fire-protection and temperature-rise ratings indicated.

b. Thermal-Rated (Insulated) Doors: R-value of not less than 6.0 deg F x h x sq. ft./Btu (1.057 K x sq. m/W)

3. Vertical Edges for Single-Acting Doors: Square edge.

when tested according to ASTM C 1363.

4. Top and Bottom Edges: Closed with flush or inverted 0.042-inch- (1.0-mm-)

5. Tolerances: SDI 117, "Manufacturing Tolerances for Standard Steel Doors and Frames."

thick, end closures or channels of same material as face sheets.

B. Exterior Doors: Face sheets fabricated from metallic-coated steel sheet. Comply with ANSI/SDI A250.8 for level and model and ANSI/SDI A250.4 for physical performance level: 1. Level 4 and Physical Performance Level A (Maximum Duty), Model 2 (Seamless).

C. Interior Doors: Face sheets fabricated from cold-rolled steel sheet unless metallic-coated sheet is indicated. Provide doors complying with requirements indicated below by referencing ANSI/SDI A250.8 for level and model and ANSI/SDI A250.4 for physical performance level: 1. Level 3 and Physical Performance Level A (Extra Heavy Duty), Model 1 (Full Flush).

D. Hardware Reinforcement: ANSI/SDI A250.6.

2.4 STANDARD HOLLOW METAL FRAMES

A. General: Comply with ANSI/SDI A250.8.

B. Exterior Frames: Fabricated from metallic-coated steel sheet.

1. Fabricate frames with mitered or coped corners. 2. Fabricate frames as full profile welded unless otherwise indicated. 3. Frames: 0.067-inch- (1.7-mm-)

C. Interior Frames: Fabricated from cold-rolled steel sheet unless metallic-coated sheet is indicated.

thick steel sheet.

1. Fabricate frames with mitered or coped corners. 2. Fabricate frames as full profile welded unless otherwise indicated. 3. Frames: 0.053-inch- (1.3-mm-) thick steel sheet.

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D. Hardware Reinforcement: ANSI/SDI A250.6.

2.5 FRAME ANCHORS

A. Jamb Anchors:

1. Masonry Type: Adjustable strap-and-stirrup or T-shaped anchors to suit frame size, not less than 0.042 inch (1.0 mm) thick, with corrugated or perforated straps not less than 2 inches (50 mm) wide by 10 inches (250 mm) long; or wire anchors not less than 0.177 inch (4.5 mm)

2. Stud-Wall Type: Designed to engage stud, welded to back of frames; not less than thick.

0.042 inch (1.0 mm)

3. Postinstalled Expansion Type for In-Place Concrete or Masonry: Minimum thick.

3/8-inch- (9.5-mm-)

B. Floor Anchors: Formed from same material as frames, not less than

diameter bolts with expansion shields or inserts. Provide pipe spacer from frame to wall, with throat reinforcement plate, welded to frame at each anchor location.

0.042 inch (1.0 mm)

1. Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners.

thick, and as follows:

2. Separate Topping Concrete Slabs: Adjustable-type anchors with extension clips, allowing not less than 2-inch (50-mm)

2.6 HOLLOW METAL PANELS

height adjustment. Terminate bottom of frames at finish floor surface.

A. Provide hollow metal panels of same materials, construction, and finish as specified for adjoining hollow metal work.

2.7 STOPS AND MOLDINGS

A. Moldings for Glazed Lites in Doors: Minimum 0.032 inch (0.8 mm)

B. Fixed Frame Moldings: Formed integral with hollow metal frames, a minimum of

thick, same material as door face sheet.

5/8 inch (16 mm)

C. Loose Stops for Glazed Lites in Frames: Minimum

high unless otherwise indicated.

0.032 inch (0.8 mm)

D. Terminated Stops: Where indicated, terminate stops

thick, same material as frames.

6 inches (152 mm) above finish floor with a 45-degree angle cut, and close open end of stop with steel sheet closure. Cover opening in extension of frame with welded-steel filler plate, with welds ground smooth and flush with frame.

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2.8 LOUVERS

A. Provide sightproof and lightproof louvers for interior doors, where indicated, that comply with SDI 111C, with blades or baffles formed of 0.020-inch- (0.5-mm-) thick, cold-rolled steel sheet set into 0.032-inch- (0.8-mm-)

1. Fire-Rated Automatic Louvers: Movable blades closed by actuating fusible link, and listed and labeled for use in fire-rated door assemblies of type and fire-resistance rating indicated.

thick steel frame.

2.9 ACCESSORIES

A. Mullions and Transom Bars: Join to adjacent members by welding or rigid mechanical anchors.

B. Ceiling Struts: Minimum 1/4-inch-thick by 1-inch- (6.4-mm-thick by 25.4-mm-)

C. Grout Guards: Formed from same material as frames, not less than

wide steel.

0.016 inch (0.4 mm)

2.10 FABRICATION

thick.

A. Tolerances: Fabricate hollow metal work to tolerances indicated in SDI 117.

B. Hollow Metal Doors:

1. Exterior Doors: Provide weep-hole openings in bottom of exterior doors. Seal joints in top edges of doors against water penetration.

2. Glazed Lites: Factory cut openings in doors. 3. Astragals: Provide overlapping astragal on one leaf of pairs of doors where required by

NFPA 80 for fire-performance rating or where indicated.

C. Hollow Metal Frames: Where frames are fabricated in sections, provide alignment plates or angles at each joint, fabricated of same thickness metal as frames.

1. Welded Frames: Weld flush face joints continuously; grind, fill, dress, and make smooth, flush, and invisible.

2. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners unless otherwise indicated.

3. Grout Guards: Weld guards to frame at back of hardware mortises in frames to be grouted.

4. Floor Anchors: Weld anchors to bottom of jambs and mullions with at least four spot welds per anchor.

5. Jamb Anchors: Provide number and spacing of anchors as follows:

a. Masonry Type: Locate anchors not more than 18 inches (457 mm) from top and bottom of frame. Space anchors not more than 32 inches (813 mm)

1) Two anchors per jamb up to

o.c. and as follows:

60 inches (1524 mm)2) Three anchors per jamb from

high. 60 to 90 inches (1524 to 2286 mm)

3) Four anchors per jamb from high.

90 to 120 inches (2286 to 3048 mm) high.

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b. Stud-Wall Type: Locate anchors not more than 18 inches (457 mm) from top and bottom of frame. Space anchors not more than 32 inches (813 mm)

1) Three anchors per jamb up to

o.c. and as follows:

60 inches (1524 mm)2) Four anchors per jamb from

high. 60 to 90 inches (1524 to 2286 mm)

3) Five anchors per jamb from high.

90 to 96 inches (2286 to 2438 mm)4) Two anchors per head for frames more than

high. 42 inches (1066 mm)

c. Compression Type: Not less than two anchors in each jamb.

wide and mounted in metal-stud partitions.

d. Postinstalled Expansion Type: Locate anchors not more than 6 inches (152 mm) from top and bottom of frame. Space anchors not more than 26 inches (660 mm)

6. Door Silencers: Except on weather-stripped doors, drill stops to receive door silencers.

o.c.

a. Single-Door Frames: Three door silencers. b. Double-Door Frames: Two door silencers.

D. Hardware Preparation: Factory prepare hollow metal work to receive templated mortised hardware according to the Door Hardware Schedule and templates furnished as specified in Division 8 Section "Door Hardware."

1. Locate hardware as indicated, or if not indicated, according to ANSI/SDI A250.8. 2. Reinforce doors and frames to receive nontemplated, mortised and surface-mounted door

hardware. 3. Comply with applicable requirements in ANSI/SDI A250.6 and ANSI/DHI A115 Series

specifications for preparation of hollow metal work for hardware. 4. Coordinate locations of conduit and wiring boxes for electrical connections with

Division 16 electrical Sections.

E. Stops and Moldings: Provide stops and moldings around glazed lites where indicated. Form corners of stops and moldings with butted or mitered hairline joints.

1. Single Glazed Lites: Provide fixed stops and moldings welded on secure side of hollow metal work.

2. Multiple Glazed Lites: Provide fixed and removable stops and moldings so that each glazed lite is capable of being removed independently.

3. Provide fixed frame moldings on outside of exterior and on secure side of interior doors and frames.

4. Provide loose stops and moldings on inside of hollow metal work. 5. Coordinate rabbet width between fixed and removable stops with type of glazing and

type of installation indicated.

2.11 STEEL FINISHES

A. Prime Finish: Apply manufacturer's standard primer immediately after cleaning and pretreating.

1. Shop Primer: ANSI/SDI A250.10.

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B. Factory-Applied Paint Finish: ANSI/SDI A250.3.

1. Color and Gloss: As selected by Architect from manufacturer's full range.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Hollow Metal Frames: Comply with ANSI/SDI A250.11.

1. Set frames accurately in position, plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth and undamaged.

a. At fire-protection-rated openings, install frames according to NFPA 80. b. Where frames are fabricated in sections because of shipping or handling

limitations, field splice at approved locations by welding face joint continuously; grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces.

c. Install frames with removable glazing stops located on secure side of opening. d. Install door silencers in frames before grouting. e. Remove temporary braces necessary for installation only after frames have been

properly set and secured. f. Check plumbness, squareness, and twist of frames as walls are constructed. Shim

as necessary to comply with installation tolerances. g. Field apply bituminous coating to backs of frames that are filled with grout

containing antifreezing agents.

2. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor, and secure with postinstalled expansion anchors.

a. Floor anchors may be set with powder-actuated fasteners instead of postinstalled expansion anchors if so indicated and approved on Shop Drawings.

3. Metal-Stud Partitions: Solidly pack mineral-fiber insulation behind frames. 4. Masonry Walls: Coordinate installation of frames to allow for solidly filling space

between frames and masonry with grout. 5. Concrete Walls: Solidly fill space between frames and concrete with grout. Take

precautions, including bracing frames, to ensure that frames are not deformed or damaged by grout forces.

6. In-Place Concrete or Masonry Construction: Secure frames in place with postinstalled expansion anchors. Countersink anchors, and fill and make smooth, flush, and invisible on exposed faces.

7. In-Place Gypsum Board Partitions: Secure frames in place with postinstalled expansion anchors through floor anchors at each jamb. Countersink anchors, and fill and make smooth, flush, and invisible on exposed faces.

8. Ceiling Struts: Extend struts vertically from top of frame at each jamb to overhead structural supports or substrates above frame unless frame is anchored to masonry or to other structural support at each jamb. Bend top of struts to provide flush contact for

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securing to supporting construction. Provide adjustable wedged or bolted anchorage to frame jamb members.

9. Installation Tolerances: Adjust hollow metal door frames for squareness, alignment, twist, and plumb to the following tolerances:

a. Squareness: Plus or minus 1/16 inch (1.6 mm)

b. Alignment: Plus or minus

, measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head.

1/16 inch (1.6 mm)

c. Twist: Plus or minus

, measured at jambs on a horizontal line parallel to plane of wall.

1/16 inch (1.6 mm)

d. Plumbness: Plus or minus

, measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall.

1/16 inch (1.6 mm)

B. Hollow Metal Doors: Fit hollow metal doors accurately in frames, within clearances specified below. Shim as necessary.

, measured at jambs at floor.

1. Non-Fire-Rated Standard Steel Doors:

a. Jambs and Head: 1/8 inch (3 mm) plus or minus 1/16 inch (1.6 mm)b. Between Edges of Pairs of Doors:

. 1/8 inch (3 mm) plus or minus 1/16 inch (1.6

mm)c. Between Bottom of Door and Top of Threshold: Maximum

. 3/8 inch (9.5 mm)

d. Between Bottom of Door and Top of Finish Floor (No Threshold): Maximum .

3/4 inch (19 mm)

2. Fire-Rated Doors: Install doors with clearances according to NFPA 80.

.

3. Smoke-Control Doors: Install doors according to NFPA 105.

C. Glazing: Comply with installation requirements in Division 8 Section "Glazing" and with hollow metal manufacturer's written instructions.

1. Secure stops with countersunk flat- or oval-head machine screws spaced uniformly not more than 9 inches (230 mm) o.c. and not more than 2 inches (50 mm)

3.2 ADJUSTING AND CLEANING

o.c. from each corner.

A. Final Adjustments: Check and readjust operating hardware items immediately before final inspection. Leave work in complete and proper operating condition. Remove and replace defective work, including hollow metal work that is warped, bowed, or otherwise unacceptable.

B. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying, rust-inhibitive primer.

C. Metallic-Coated Surfaces: Clean abraded areas and repair with galvanizing repair paint according to manufacturer's written instructions.

END OF SECTION 08110

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SECTION 08212

PART 1 - GENERAL

STILE AND RAIL WOOD DOORS

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes: 1. Interior stile and rail wood doors. 2. Interior fire-rated, stile and rail wood doors. 3. Interior fire-rated, wood door frames. 4. Priming and finishing stile and rail wood doors. 5. Fitting stile and rail wood doors to frames and machining for hardware. 6. Prehanging doors in frames.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated.

B. LEED Submittals:

1. Certificates for Credit MR 7: Chain-of-custody certificates certifying that wood used for stile and rail wood doors complies with forest certification requirements. Include evidence that manufacturer is certified for chain of custody by an FSC-accredited certification body.

a. Include statement indicating costs for each certified wood product.

2. Product Data for Credit EQ 4.4: For adhesives and composite wood materials, documentation indicating that products contain no urea formaldehyde.

C. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door; construction details not covered in Product Data; and other pertinent data.

D. Samples: Representing typical range of color and grain for each species of veneer and solid lumber required. Finish Sample with same materials proposed for factory-finished doors.

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1.4 QUALITY ASSURANCE

A. Manufacturer Qualifications: A qualified manufacturer that is certified for chain of custody by an FSC-accredited certification body.

B. Forest Certification: Provide doors made with veneers not less than 70 percent of wood products obtained from forests certified by an FSC-accredited certification body to comply with FSC STD-01-001, "FSC Principles and Criteria for Forest Stewardship."

C. Fire-Rated Door Assemblies: Assemblies complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure.

D. Safety Glass: Provide products complying with testing requirements in 16 CFR 1201, for Category II materials, unless those of Category I are expressly indicated and permitted.

PART 2 - PRODUCTS

2.1 MATERIALS

A. General: Use only materials that comply with referenced standards and other requirements specified. Assemble exterior doors and sidelites with wet-use adhesives.

B. Low-Emitting Materials: Provide doors made with adhesives and composite wood products that do not contain urea-formaldehyde resins.

2.2 INTERIOR STILE AND RAIL WOOD DOORS

A. Interior Stile and Rail Wood Doors: Interior doors complying with AWI's "Architectural Woodwork Quality Standards," and WDMA I.S.6A, "Industry Standard for Architectural Stile and Rail Doors" and with other requirements specified. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Algoma Hardwoods, Inc. b. Artistic Doors and Windows, Inc. c. Belentry Doors LLC. d. Buell Door Company. e. Dimension Millworks. f. Eggers Industries. g. Enjo Architectural Millwork. h. Harring Doors. i. Ideal Architectural Doors & Plywood. j. Maiman Company (The). k. Marshfield DoorSystems, Inc. l. McPhillips Manufacturing Company. m. Pinecrest, Inc.

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n. Select Interior Door, Ltd. o. Sun-Dor-Co. p. Woodtech Trading Company.

2. Grade: Premium. 3. Finish: Transparent. 4. Wood Species and Cut for Transparent Finish: Match Existing. 5. Door Construction for Transparent Finish:

a. Stile and Rail Construction: Clear lumber; may be edge glued for width. b. Stile and Rail Construction: Veneered, structural composite lumber or veneered,

edge- and end-glued clear lumber. c. Flat-Panel Construction: Veneered, wood-based panel product.

6. Flat-Panel Thickness: As indicated.

2.3 STILE AND RAIL WOOD DOOR FABRICATION

A. Fabricate stile and rail wood doors in sizes indicated for field fitting.

B. Factory fit doors to suit frame-opening sizes indicated, with the following uniform clearances and bevels unless otherwise indicated:

1. Clearances: Provide 1/8 inch (3 mm) at heads, jambs, and between pairs of doors. Provide 1/2 inch (13 mm) from bottom of door to top of decorative floor finish or covering. Where threshold is shown or scheduled, provide not more than 3/8 inch (10 mm)

a. Comply with NFPA 80 for fire-rated doors.

from bottom of door to top of threshold.

2. Bevel non-fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees)3. Bevel fire-rated doors

at lock and hinge edges. 1/8 inch in 2 inches (3-1/2 degrees)

C. Factory machine doors for hardware that is not surface applied.

on lock edge; trim stiles and rails only to extent permitted by labeling agency.

D. Prehung Doors: Provide stile and rail doors as prehung units including doors, frames and hardware.

1. Provide wood door frames that comply with Division 6 Section "Interior Architectural Woodwork."

2. Provide hardware that complies with Division 8 Section "Door Hardware."

2.4 SHOP PRIMING

A. Doors for Transparent Finish: Shop prime doors with stain (if required), other required pretreatments, and first coat of finish as specified in Division 9 Section "Interior Painting." Seal all four edges, edges of cutouts, and mortises with first coat of finish.

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2.5 FINISHING

A. Finish wood doors at factory. 1. Comply with AWI's "Architectural Woodwork Quality Standards," and WDMA I.S.6A,

"Industry Standard for Architectural Stile and Rail Doors" and with other requirements specified.

B. Transparent Finish:

1. Grade: Premium. 2. Finish: AWI conversion varnish or AWI catalyzed polyurethane system. 3. Staining: As selected by Architect from manufacturer's full range. 4. Effect: Match existing. 5. Sheen: Match existing.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install fire-rated wood door frames level, plumb, true, and aligned with adjacent materials. Use concealed shims where necessary for alignment.

1. Countersink fasteners, fill surface flush, and sand smooth.

B. Hardware: For installation, see Division 8 Section "Door Hardware."

C. Install wood doors to comply with manufacturer's written instructions, AWI's "Architectural Woodwork Quality Standards," and WDMA I.S.6A, "Industry Standard for Architectural Stile and Rail Doors" and other requirements specified.

1. Install fire-rated doors in corresponding fire-rated frames according to NFPA 80.

D. Field-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as indicated below; do not trim stiles and rails in excess of limits set by manufacturer or permitted with fire-rated doors. Machine doors for hardware. Seal cut surfaces after fitting and machining.

1. Clearances: Provide 1/8 inch (3 mm) at heads, jambs, and between pairs of doors. Provide 1/4 inch (6 mm)

a. Comply with NFPA 80 for fire-rated doors.

from bottom of door to top of decorative floor finish or covering.

2. Bevel doors 1/8 inch in 2 inches (3-1/2 degrees)

E. Factory-Fitted Doors: Align in frames for uniform clearance at each edge.

at lock and hinge edges.

END OF SECTION 08212

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SECTION 08411

PART 1 - GENERAL

ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Exterior and interior storefront framing. 2. Storefront framing for window walls. 3. Exterior and interior manual-swing entrance doors and door frame units.

1.3 PERFORMANCE REQUIREMENTS

A. General Performance: Aluminum-framed systems shall withstand the effects of the following performance requirements without exceeding performance criteria or failure due to defective manufacture, fabrication, installation, or other defects in construction:

1. Movements of supporting structure indicated on Drawings including, but not limited to, story drift and deflection from uniformly distributed and concentrated live loads.

2. Dimensional tolerances of building frame and other adjacent construction. 3. Failure includes the following:

a. Deflection exceeding specified limits. b. Thermal stresses transferring to building structure. c. Framing members transferring stresses, including those caused by thermal and

structural movements to glazing. d. Noise or vibration created by wind and by thermal and structural movements. e. Loosening or weakening of fasteners, attachments, and other components. f. Failure of operating units.

B. Wind Load: 90 mph (40 m/s).

C. Deflection of Framing Members:

1. Deflection Normal to Wall Plane: Limited to edge of glass in a direction perpendicular to glass plane shall not exceed L/175 of the glass edge length for each individual glazing lite or an amount that restricts edge deflection of individual glazing lites to 3/4 inch (19 mm), whichever is less.

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2. Deflection Parallel to Glazing Plane: Limited to L/360 of clear span or 1/8 inch (3.2 mm)

D. Structural-Test Performance: Provide aluminum-framed systems tested according to ASTM E 330 as follows:

, whichever is smaller.

1. When tested at 150 percent of positive and negative wind-load design pressures, systems, including anchorage, do not evidence material failures, structural distress, and permanent deformation of main framing members exceeding 0.2 percent of span.

2. Test Durations: 10 seconds.

E. Air Infiltration: Provide aluminum-framed systems with maximum air leakage through fixed glazing and framing areas of 0.06 cfm/sq. ft. (0.03 L/s per sq. m) of fixed wall area when tested according to ASTM E 283 at a minimum static-air-pressure difference of 6.24 lbf/sq. ft.

F. Water Penetration under Static Pressure: Provide aluminum-framed systems that do not evidence water penetration through fixed glazing and framing areas when tested according to ASTM E 331 at a minimum static-air-pressure difference of 20 percent of positive wind-load design pressure, but not less than

(300 Pa).

6.24 lbf/sq. ft.

1.4 SUBMITTALS

(300 Pa).

A. Product Data: For each type of product indicated.

B. LEED Submittal:

1. Product Data for Credit EQ 4.1: For sealants used inside of the weatherproofing system, including printed statement of VOC content.

C. Shop Drawings: For aluminum-framed systems. Include plans, elevations, sections, details, and attachments to other work.

1. Include details of provisions for system expansion and contraction and for drainage of moisture in the system to the exterior.

D. Samples: For each type of exposed finish required.

E. Other Action Submittals:

1. Entrance Door Hardware Schedule: Prepared by or under the supervision of supplier, detailing fabrication and assembly of entrance door hardware, as well as procedures and diagrams.

F. Product test reports.

G. Field quality-control reports.

H. Maintenance data.

I. Warranties: Sample of special warranties.

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1.5 QUALITY ASSURANCE

A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for installation of units required for this Project.

B. Testing Agency Qualifications: Qualified according to ASTM E 699 for testing indicated.

C. Engineering Responsibility: Prepare data for aluminum-framed systems, including Shop Drawings, based on testing and engineering analysis of manufacturer's standard units in systems similar to those indicated for this Project.

D. Product Options: Information on Drawings and in Specifications establishes requirements for systems' aesthetic effects and performance characteristics. Aesthetic effects are indicated by dimensions, arrangements, alignment, and profiles of components and assemblies as they relate to sightlines, to one another, and to adjoining construction. Performance characteristics are indicated by criteria subject to verification by one or more methods including preconstruction testing, field testing, and in-service performance.

E. Accessible Entrances: Comply with applicable provisions in the U.S. Architectural & Transportation Barriers Compliance Board's ADA-ABA Accessibility Guidelines and ICC/ANSI A117.1.

F. Source Limitations for Aluminum-Framed Systems: Obtain from single source from single manufacturer.

G. Preinstallation Conference: Conduct conference at Project site.

1.6 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of aluminum-framed systems that do not comply with requirements or that fail in materials or workmanship within specified warranty period.

1. Warranty Period: 10 years from date of Substantial Completion.

B. Special Finish Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components on which finishes do not comply with requirements or that fail in materials or workmanship within specified warranty period. Warranty does not include normal weathering.

1. Warranty Period: 20 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

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1. Arcadia, Inc. 2. Arch Aluminum & Glass Co., Inc. 3. CMI Architectural. 4. Commercial Architectural Products, Inc. 5. EFCO Corporation. 6. Kawneer North America; an Alcoa company. 7. Leed Himmel Industries, Inc. 8. Pittco Architectural Metals, Inc. 9. TRACO. 10. Tubelite. 11. United States Aluminum. 12. Vistawall Architectural Products; The Vistawall Group; a Bluescope Steel company. 13. YKK AP America Inc.

2.2 MATERIALS

A. Aluminum: Alloy and temper recommended by manufacturer for type of use and finish indicated.

1. Sheet and Plate: ASTM B 209 (ASTM B 209M)2. Extruded Bars, Rods, Profiles, and Tubes:

. ASTM B 221 (ASTM B 221M)

3. Extruded Structural Pipe and Tubes: ASTM B 429. .

4. Structural Profiles: ASTM B 308/B 308M. 5. Welding Rods and Bare Electrodes: AWS A5.10/A5.10M.

B. Steel Reinforcement: Manufacturer's standard zinc-rich, corrosion-resistant primer, complying with SSPC-PS Guide No. 12.00; applied immediately after surface preparation and pretreatment. Select surface preparation methods according to recommendations in SSPC-SP COM and prepare surfaces according to applicable SSPC standard.

1. Structural Shapes, Plates, and Bars: ASTM A 36/A 36M. 2. Cold-Rolled Sheet and Strip: ASTM A 1008/A 1008M. 3. Hot-Rolled Sheet and Strip: ASTM A 1011/A 1011M.

2.3 FRAMING SYSTEMS

A. Framing Members: Manufacturer's standard extruded-aluminum framing members of thickness required and reinforced as required to support imposed loads.

1. Construction: Thermally broken. 2. Glazing System: Retained mechanically with gaskets on four sides. 3. Glazing Plane: Front.

B. Brackets and Reinforcements: Manufacturer's standard high-strength aluminum with nonstaining, nonferrous shims for aligning system components.

C. Fasteners and Accessories: Manufacturer's standard corrosion-resistant, nonstaining, nonbleeding fasteners and accessories compatible with adjacent materials.

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1. Use self-locking devices where fasteners are subject to loosening or turning out from thermal and structural movements, wind loads, or vibration.

2. Reinforce members as required to receive fastener threads. 3. Use exposed fasteners with countersunk Phillips screw heads, finished to match framing

system.

D. Concrete and Masonry Inserts: Hot-dip galvanized cast-iron, malleable-iron, or steel inserts, complying with ASTM A 123/A 123M or ASTM A 153/A 153M.

E. Concealed Flashing: Manufacturer's standard corrosion-resistant, nonstaining, nonbleeding flashing compatible with adjacent materials.

F. Framing System Gaskets and Sealants: Manufacturer's standard, recommended by manufacturer for joint type.

1. Provide sealants for use inside of the weatherproofing system that have a VOC content of 250 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

2.4 GLAZING SYSTEMS

A. Glazing: As specified in Division 8 Section "Glazing."

B. Glazing Gaskets: Manufacturer's standard compression types; replaceable, molded or extruded, of profile and hardness required to maintain watertight seal.

C. Spacers and Setting Blocks: Manufacturer's standard elastomeric type.

2.5 ENTRANCE DOOR SYSTEMS

A. Entrance Doors: Manufacturer's standard glazed entrance doors for manual-swing operation.

1. Door Construction: 2- to 2-1/4-inch (50.8- to 57.2-mm) overall thickness, with minimum 0.125-inch- (3.2-mm-)

a. Thermal Construction: High-performance plastic connectors separate aluminum members exposed to the exterior from members exposed to the interior.

thick, extruded-aluminum tubular rail and stile members. Mechanically fasten corners with reinforcing brackets that are deeply penetrated and fillet welded or that incorporate concealed tie rods.

2. Door Design: As indicated.

a. Accessible Doors: Smooth surfaced for width of door in area within 10 inches (255 mm)

3. Glazing Stops and Gaskets: Beveled, snap-on, extruded-aluminum stops and preformed gaskets.

above floor or ground plane.

a. Provide nonremovable glazing stops on outside of door.

B. Entrance Door Hardware: As specified in Division 8 Section "Door Hardware."

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2.6 ENTRANCE DOOR HARDWARE

A. General: Provide entrance door hardware for each entrance door to comply with requirements in this Section.

1. Entrance Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and products complying with BHMA standard referenced.

2. Sequence of Operation: Provide electrified door hardware function, sequence of operation, and interface with other building control systems indicated.

3. Opening-Force Requirements:

a. Egress Doors: Not more than 15 lbf (67 N) to release the latch and not more than 30 lbf (133 N) to set the door in motion and not more than 15 lbf (67 N)

b. Accessible Interior Doors: Not more than

to open the door to its minimum required width.

5 lbf (22.2 N)

B. Opening-Force Requirements:

to fully open door.

1. Delayed-Egress Locks: Lock releases within 15 seconds after applying a force of not more than 15 lbf (67 N)

2. Latches and Exit Devices: Not more than for not more than 3 seconds.

15 lbf (67 N)

C. Pivot Hinges: BHMA A156.4, Grade 1.

required to release latch.

1. Offset-Pivot Hinges: Provide top, bottom, and intermediate offset pivots at each door leaf.

D. Butt Hinges: BHMA A156.1, Grade 1, radius corner.

1. Nonremovable Pins: Provide set screw in hinge barrel that, when tightened into a groove in hinge pin, prevents removal of pin while entrance door is closed.

2. Exterior Hinges: Stainless steel, with stainless-steel pin. 3. Quantities:

a. Provide 4 hinges per leaf.

E. Continuous-Gear Hinges: Manufacturer's standard with stainless-steel bearings between knuckles, fabricated to full height of door and frame.

F. Mortise Auxiliary Locks: BHMA A156.5, Grade 1.

G. Manual Flush Bolts: BHMA A156.16, Grade 1.

H. Automatic and Self-Latching Flush Bolts: BHMA A156.3, Grade 1.

I. Panic Exit Devices: BHMA A156.3, Grade 1, listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for panic protection, based on testing according to UL 305.

J. Cylinders: BHMA A156.5, Grade 1 and as specified in Division 8 Section "Door Hardware."

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1. Keying: Master key system. Permanently inscribe each key with a visual key control number and include notation "DO NOT DUPLICATE."

K. Strikes: Provide strike with black-plastic dust box for each latch or lock bolt; fabricated for aluminum framing.

L. Operating Trim: BHMA A156.6.

M. Removable Mullions: BHMA A156.3, extruded aluminum.

1. When used with panic exit devices, provide removable mullions listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for panic protection, based on testing according to UL 305. Use only mullions that have been tested with exit devices to be used.

N. Closers: BHMA A156.4, Grade 1, with accessories required for a complete installation, sized as required by door size, exposure to weather, and anticipated frequency of use; adjustable to meet field conditions and requirements for opening force.

O. Concealed Overhead Holders: BHMA A156.8, Grade 1.

P. Surface-Mounted Holders: BHMA A156.16, Grade 1.

Q. Door Stops: BHMA A156.16, Grade 1, floor or wall mounted, as appropriate for door location indicated, with integral rubber bumper.

R. Weather Stripping: Manufacturer's standard replaceable components.

S. Weather Sweeps: Manufacturer's standard exterior-door bottom sweep with concealed fasteners on mounting strip.

T. Silencers: BHMA A156.16, Grade 1.

U. Thresholds: BHMA A156.21, raised thresholds beveled with a slope of not more than 1:2, with maximum height of 1/2 inch (13 mm)

V. Finger Guards: Manufacturer's standard collapsible neoprene or PVC gasket anchored to frame hinge-jamb at center-pivoted doors.

.

2.7 ACCESSORY MATERIALS

A. Bituminous Paint: Cold-applied, asphalt-mastic paint complying with SSPC-Paint 12 requirements except containing no asbestos; formulated for 30-mil (0.762-mm)

2.8 FABRICATION

thickness per coat.

A. Form or extrude aluminum shapes before finishing.

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B. Weld in concealed locations to greatest extent possible to minimize distortion or discoloration of finish. Remove weld spatter and welding oxides from exposed surfaces by descaling or grinding.

C. Framing Members, General: Fabricate components that, when assembled, have the following characteristics:

1. Profiles that are sharp, straight, and free of defects or deformations. 2. Accurately fitted joints with ends coped or mitered. 3. Means to drain water passing joints, condensation within framing members, and moisture

migrating within the system to exterior. 4. Physical and thermal isolation of glazing from framing members. 5. Accommodations for thermal and mechanical movements of glazing and framing to

maintain required glazing edge clearances. 6. Provisions for field replacement of glazing from interior for vision glass and exterior for

spandrel glazing or metal panels. 7. Fasteners, anchors, and connection devices that are concealed from view to greatest

extent possible.

D. Mechanically Glazed Framing Members: Fabricate for flush glazing without projecting stops.

E. Entrance Door Frames: Reinforce as required to support loads imposed by door operation and for installing entrance door hardware.

F. Entrance Doors: Reinforce doors as required for installing entrance door hardware.

G. Entrance Door Hardware Installation: Factory install entrance door hardware to the greatest extent possible. Cut, drill, and tap for factory-installed entrance door hardware before applying finishes.

H. After fabrication, clearly mark components to identify their locations in Project according to Shop Drawings.

2.9 ALUMINUM FINISHES

A. Color Anodic Finish: AAMA 611, AA-M12C22A32/A34, Class II, 0.010 mm or thicker.

1. Color: As selected by Architect from full range of industry colors and color densities.

PART 3 - EXECUTION

3.1 INSTALLATION

A. General:

1. Comply with manufacturer's written instructions. 2. Do not install damaged components. 3. Fit joints to produce hairline joints free of burrs and distortion.

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4. Rigidly secure nonmovement joints. 5. Install anchors with separators and isolators to prevent metal corrosion and electrolytic

deterioration. 6. Seal joints watertight unless otherwise indicated.

B. Metal Protection:

1. Where aluminum will contact dissimilar metals, protect against galvanic action by painting contact surfaces with primer or applying sealant or tape, or by installing nonconductive spacers as recommended by manufacturer for this purpose.

2. Where aluminum will contact concrete or masonry, protect against corrosion by painting contact surfaces with bituminous paint.

C. Install components to drain water passing joints, condensation occurring within framing members, and moisture migrating within the system to exterior.

D. Set continuous sill members and flashing in full sealant bed as specified in Division 7 Section "Joint Sealants" to produce weathertight installation.

E. Install components plumb and true in alignment with established lines and grades, and without warp or rack.

F. Install glazing as specified in Division 8 Section "Glazing."

G. Entrance Doors: Install doors to produce smooth operation and tight fit at contact points.

1. Exterior Doors: Install to produce weathertight enclosure and tight fit at weather stripping.

2. Field-Installed Entrance Door Hardware: Install surface-mounted entrance door hardware according to entrance door hardware manufacturers' written instructions using concealed fasteners to greatest extent possible.

3.2 FIELD QUALITY CONTROL

A. Testing Agency: Owner will engage a qualified independent testing and inspecting agency to perform field tests and inspections.

B. Testing Services: Testing and inspecting of representative areas to determine compliance of installed systems with specified requirements shall take place as follows. Do not proceed with installation of the next area until test results for previously completed areas show compliance with requirements.

1. Water Spray Test: Before installation of interior finishes has begun, areas designated by Architect shall be tested according to AAMA 501.2 and shall not evidence water penetration.

a. Test Area: A minimum area of 75 feet (23 m) by 1 story of aluminum-framed systems.

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C. Repair or remove work if test results and inspections indicate that it does not comply with specified requirements.

D. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of replaced or additional work with specified requirements.

E. Aluminum-framed assemblies will be considered defective if they do not pass tests and inspections.

F. Prepare test and inspection reports.

END OF SECTION 08411

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SECTION 08520

PART 1 - GENERAL

ALUMINUM WINDOWS

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes fixed aluminum-framed windows.

1.3 PERFORMANCE REQUIREMENTS

A. General: Provide aluminum windows capable of complying with performance requirements indicated, based on testing manufacturer's windows that are representative of those specified, and that are of minimum test size required by AAMA/WDMA 101/I.S.2/NAFS.

B. Structural Performance: Provide aluminum windows capable of withstanding the effects of the following loads, based on testing units representative of those indicated for Project that pass AAMA/WDMA 101/I.S.2/NAFS, Uniform Load Structural Test:

1. Design Wind Loads: Determine design wind loads applicable to Project from basic wind speed indicated in miles per hour (meters per second) at 33 feet (10 m)

a. Basic Wind Speed:

above grade, according to ASCE 7, Section 6.5, "Method 2-Analytical Procedure," based on mean roof heights above grade indicated on Drawings.

90 mphb. Importance Factor: 1.0

(40 m/s).

c. Exposure Category: C.

2. Deflection: Design glass framing system to limit lateral deflections of glass edges to less than 1/175 of glass-edge length or 3/4 inch (19 mm)

C. Thermal Movements: Provide aluminum windows, including anchorage, that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures by preventing buckling, opening of joints, overstressing of components, failure of joint sealants, failure of connections, and other detrimental effects. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss.

, whichever is less, at design pressure based on testing performed according to AAMA/WDMA 101/I.S.2/NAFS, Uniform Load Deflection Test or structural computations.

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1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C)

1.4 SUBMITTALS

material surfaces.

A. Product Data: For each type of aluminum window indicated.

B. Shop Drawings: Include plans, elevations, sections, details, hardware, attachments to other work, operational clearances, and installation details

C. Samples: For each exposed finish.

D. Product Schedule: Use same designations indicated on Drawings.

E. Field quality-control test reports.

F. Product test reports.

G. Maintenance data.

1.5 QUALITY ASSURANCE

A. Installer: A qualified installer, approved by manufacturer to install manufacturer's products.

B. Glazing Publications: Comply with published recommendations of glass manufacturers and with GANA's "Glazing Manual" unless more stringent requirements are indicated.

C. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution.

D. Preinstallation Conference: Conduct conference at Project site.

1.6 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace aluminum windows that fail in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Failure to meet performance requirements. b. Structural failures including excessive deflection, water leakage, air infiltration, or

condensation. c. Faulty operation of movable sash and hardware. d. Deterioration of metals, other materials, and metal finishes beyond normal

weathering. e. Failure of insulating glass.

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2. Warranty Period:

a. Window: Three years from date of Substantial Completion. b. Glazing: 10 years from date of Substantial Completion. c. Metal Finish: 10 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. All Seasons Windows & Doors; All Seasons Commercial Division, Inc. 2. Boyd Aluminum Manufacturing. 3. Custom Window Company. 4. DeSCo Windows. 5. EFCO Corporation. 6. EXTECH Exterior Technologies, Inc. 7. Fleetwood Aluminum Products, Inc. 8. Gerkin Windows and Doors. 9. Graham Architectural Products Corp. 10. Kawneer; an Alcoa Company. 11. Mannix; a division of Interstate Window Corp. 12. Peerless Products Inc. 13. Thermal Windows, Inc. 14. TRACO. 15. Wausau Window and Wall Systems. 16. Winco Window Company. 17. Window Technologies, Inc.; Century Manufacturing, Inc. 18. YKK AP America Inc.

2.2 WINDOW

A. Window Type: Fixed.

B. Comply with AAMA/WDMA 101/I.S.2/NAFS. 1. Performance Class and Grade: HC45.

C. Condensation-Resistance Factor (CRF): Provide aluminum windows tested for thermal performance according to AAMA 1503, showing a CRF of 45.

D. Thermal Transmittance: Provide aluminum windows with a whole-window, U-factor maximum indicated at 15-mph (24-km/h)

1. U-Factor:

exterior wind velocity and winter condition temperatures when tested according to AAMA 1503 and ASTM E 1423.

0.40 Btu/sq. ft. x h x deg F (2.3 W/sq. m x K) or less.

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E. Solar Heat-Gain Coefficient (SHGC): Provide aluminum windows with a whole-window SHGC maximum of 0.40, determined according to NFRC 200 procedures.

2.3 GLAZING

A. Glass and Glazing Materials: Refer to Division 8 Section "Glazing" for glass units and glazing requirements applicable to glazed aluminum window units.

2.4 FABRICATION

A. Fabricate aluminum windows that are reglazable without dismantling sash framing.

B. Weep Holes: Provide weep holes and internal passages to conduct infiltrating water to exterior.

C. Mullions: Provide mullions and cover plates as shown, matching window units, complete with anchors for support to structure and installation of window units. Allow for erection tolerances and provide for movement of window units due to thermal expansion and building deflections, as indicated. Provide mullions and cover plates capable of withstanding design loads of window units.

D. Subframes: Provide subframes with anchors for window units as shown, of profile and dimensions indicated but not less than 0.062-inch- (1.6-mm-)

E. Glazing Stops: Provide snap-on glazing stops coordinated with Division 8 Section "Glazing" and glazing system indicated. Provide glazing stops to match sash frames.

thick extruded aluminum. Miter or cope corners, and weld and dress smooth with concealed mechanical joint fasteners. Finish to match window units. Provide subframes capable of withstanding design loads of window units.

2.5 ALUMINUM FINISHES

A. Color Anodic Finish: AAMA 611, AA-M12C22A32/A34, Class II, 0.010 mm or thicker.

1. Color: As selected by Architect from full range of industry colors and color densities.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Comply with Drawings, Shop Drawings, and manufacturer's written instructions for installing windows, hardware, accessories, and other components.

B. Install windows level, plumb, square, true to line, without distortion or impeding thermal movement, anchored securely in place to structural support, and in proper relation to wall flashing and other adjacent construction.

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C. Set sill members in bed of sealant or with gaskets, as indicated, for weathertight construction.

D. Install windows and components to drain condensation, water penetrating joints, and moisture migrating within windows to the exterior.

E. Separate aluminum and other corrodible surfaces from sources of corrosion or electrolytic action at points of contact with other materials.

F. Clean aluminum surfaces immediately after installing windows. Avoid damaging protective coatings and finishes. Remove excess sealants, glazing materials, dirt, and other substances.

G. Clean factory-glazed glass immediately after installing windows. Comply with manufacturer's written recommendations for final cleaning and maintenance. Remove nonpermanent labels, and clean surfaces.

H. Remove and replace glass that has been broken, chipped, cracked, abraded, or damaged during construction period.

3.2 FIELD QUALITY CONTROL

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections and prepare test reports.

1. Testing and inspecting agency will interpret tests and state in each report whether tested work complies with or deviates from requirements.

B. Testing Services: Testing and inspecting of installed windows shall take place as follows:

1. Testing Methodology: Testing of windows for air infiltration and water resistance shall be performed according to AAMA 502, Test Method A, by applying same test pressures required to determine compliance with AAMA/WDMA 101/I.S.2/NAFS in Part 1 "Performance Requirements" Article.

2. Testing Extent: Three windows as selected by Architect and a qualified independent testing and inspecting agency. Windows shall be tested immediately after installation.

3. Test Reports: Shall be prepared according to AAMA 502.

C. Remove and replace noncomplying aluminum window and retest as specified above.

D. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of replaced or additional work with specified requirements.

END OF SECTION 08520

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SECTION 08630

PART 1 - GENERAL

METAL-FRAMED SKYLIGHTS

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes skylights with metal framing.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated. Include construction details, material descriptions, dimensions of individual components and profiles, and finishes for metal-framed skylights.

B. LEED Submittals:

1. Product Data for Credit EQ 4.1: For sealants used inside of the weatherproofing system, including printed statement of VOC content.

C. Shop Drawings: For metal-framed skylights. Include plans, elevations, sections, details, and attachments to other work.

1. Include details of provisions for assembly expansion and contraction and for draining moisture within the assembly to the exterior.

2. Include full-size isometric details of each vertical-to-horizontal intersection of assembly, showing the following:

a. Joinery including concealed welds. b. Anchorage. c. Expansion provisions. d. Glazing. e. Flashing and drainage.

3. Include laboratory mockup Shop Drawings, prepared by a qualified preconstruction testing agency, showing details of laboratory mockup.

a. Resubmit Shop Drawings with changes made to details of mockup to successfully complete preconstruction testing.

D. Samples for Initial Selection: For units with factory-applied color finishes.

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E. Samples for Verification: For each type of exposed finish required, in manufacturer's standard sizes.

F. Fabrication Sample: Of each framing intersection of assemblies, made from 12-inch (305-mm)

1. Joinery including concealed welds.

lengths of full-size components and showing details of the following:

2. Anchorage. 3. Expansion provisions. 4. Glazing. 5. Flashing and drainage.

G. Qualification Data: For qualified Installer and testing agency.

H. Welding certificates.

I. Preconstruction Test Reports: Prepared by a qualified preconstruction testing agency.

J. Compatibility and Adhesion Test Reports: For structural-sealant-glazed skylights, test reports from sealant manufacturer indicating that joint sealants have been tested for each material that will come in contact with sealants.

K. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing agency, for metal-framed skylights.

L. Field quality-control reports.

M. Warranties: Sample of special warranties.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for installation of metal-framed skylights required for this Project.

B. Testing Agency Qualifications: Qualified according to ASTM E 699 for testing indicated.

C. Product Options: Information on Drawings and in Specifications establishes requirements for skylights' aesthetic effects and performance characteristics. Aesthetic effects are indicated by dimensions, arrangements, alignment, and profiles of components and assemblies as they relate to sightlines, to one another, and to adjoining construction. Performance characteristics are indicated by criteria subject to verification by one or more methods including testing conducted by an independent testing agency and in-service performance.

1. Do not modify intended aesthetic effects, as judged solely by Architect, except with Architect's approval. If modifications are proposed, submit comprehensive explanatory data to Architect for review.

D. Welding Qualifications: Qualify procedures and personnel according to AWS D1.2/D1.2M, "Structural Welding Code - Aluminum."

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E. Structural-Sealant Glazing: Comply with recommendations in ASTM C 1401, "Guide for Structural Sealant Glazing," for joint design and quality-control procedures.

1. Joint designs are reviewed and approved by structural-sealant manufacturer. 2. Quality-control program development and reporting comply with ASTM C 1401

recommendations for material qualification procedures, preconstruction sealant-testing program, and procedures and intervals for fabrication and installation reviews and checks.

3. Perform manufacturer's standard tests for compatibility and adhesion of sealants with each material that will come in contact with sealants.

F. Provide metal-framed skylights that comply with test-performance requirements indicated, as evidenced by reports of tests performed on manufacturer's standard assemblies by a qualified independent testing agency.

1. Preconstruction Testing: Owner will engage a qualified testing agency to perform preconstruction testing on laboratory mockups of assemblies.

2. Build laboratory mockups at testing agency facility using personnel, materials, and methods of construction that will be used at Project site.

3. Before performing testing on structural-sealant-glazed assemblies, remove at least one of every type of glazing lite from each laboratory mockup and replace them using reglazing procedures required for in-use skylight assembly.

4. Notify Architect seven days in advance of the dates and times when laboratory mockups will be constructed.

5. Preconstruction Testing Sequence: Test laboratory mockups according to AAMA 501, using the following sequence of tests:

a. Structural-performance preloading at one-half of the specified maximum test load (ASTM E 330).

b. Air infiltration (ASTM E 283). c. Water penetration under static pressure (ASTM E 331). d. Water penetration under dynamic pressure (AAMA 501.1). e. Structural performance at design load (ASTM E 330). f. Repeat air filtration (ASTM E 283). g. Repeat water penetration under static pressure (ASTM E 331). h. Structural performance at specified maximum test load (ASTM E 330).

G. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for fabrication and installation.

1. Build mockup of typical metal-framed skylights as shown on Drawings. 2. Approval of mockups does not constitute approval of deviations from the Contract

Documents contained in mockups unless Architect specifically approves such deviations in writing.

3. Approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion.

H. Preinstallation Conference: Conduct conference at Project site.

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1.5 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of metal-framed skylights that fail in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Structural failures including, but not limited to, excessive deflection. b. Noise or vibration caused by thermal movements. c. Deterioration of metals, metal finishes, and other materials beyond normal

weathering. d. Adhesive or cohesive sealant failures. e. Water leakage.

2. Warranty Period: 10 years from date of Substantial Completion.

B. Special Finish Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components on which finishes fail within specified warranty period. Warranty does not include normal weathering.

1. Failures include, but are not limited to, checking, crazing, peeling, chalking, and fading of finishes.

2. Warranty Period: 20 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Acralight International Skylights. 2. Architectural Glazing Technologies. 3. Bristolite Skylights. 4. CPI Daylighting, Inc. 5. Exarc Skylights, Inc. 6. Gammans Skylight Systems. 7. GSI Glazed Structures, Inc. 8. Kawneer North America; an Alcoa company. 9. LinEl Signature. 10. Major Industries, Inc.; Auburn Skylights Division. 11. Naturalite Skylight Systems; Vistawall Group. 12. O'Keeffe's Inc. 13. Schuco USA, LP. 14. Skyline Sky-Lites, LLC. 15. Sunglo Skylight Products. 16. Super Sky Products, Inc. 17. J. Sussman, Inc.

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18. TRACO. 19. United Skys, Inc. 20. Wasco Products, Inc.

2.2 PERFORMANCE REQUIREMENTS

A. General: Metal-framed skylights shall withstand the effects of the following without failure due to defective manufacture, fabrication, installation, or other defects in construction:

1. Structural loads. 2. Thermal movements. 3. Movements of supporting structure. 4. Dimensional tolerances of support system and other adjacent construction. 5. Failure includes, but is not limited to, the following:

a. Deflection exceeding specified limits. b. Thermal stresses transferring to building structure. c. Framing members transferring stresses, including those caused by thermal and

structural movements to glazing. d. Glazing-to-glazing contact. e. Noise or vibration created by wind and by thermal and structural movements. f. Loosening or weakening of fasteners, attachments, and other components. g. Sealant failure.

B. Structural Loads:

1. Wind Load: 90 mph (40 m/s)

C. Deflection of Framing Members: At design wind pressure, as follows:

.

1. Deflection Normal to Glazing Plane: Limited to edge of glass in a direction perpendicular to glass plane not exceeding L/175 of the glass edge length for each individual glazing lite or an amount that restricts edge deflection of individual glazing lites to 3/4 inch (19.1 mm)

2. Deflection Parallel to Glazing Plane: Limited to L/360 of clear span or , whichever is less.

1/8 inch (3.2 mm)

D. Lateral Bracing of Framing Members: Compression flanges of flexural members are laterally braced by cross members with minimum depth equal to 50 percent of flexural member that is braced. Glazing does not provide lateral support.

, whichever is smaller.

E. Structural-Test Performance: Provide metal-framed skylights tested according to ASTM E 330, as follows:

1. When tested at positive and negative wind-load design pressures, assemblies do not evidence deflection exceeding specified limits.

2. When tested at 150 percent of positive and negative wind-load design pressures, assemblies, including anchorage, do not evidence material failures, structural distress, and permanent deformation of main framing members exceeding 0.2 percent of span.

3. Test Durations: As required by design wind velocity, but not less than 10 seconds.

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F. Air Infiltration: Provide metal-framed skylights with maximum air leakage through fixed glazing and framing areas of 0.06 cfm/sq. ft. (0.03 L/s per sq. m) of fixed wall area when tested according to ASTM E 283 at a minimum static-air-pressure difference of 6.24 lbf/sq. ft.

G. Water Penetration under Static Pressure: Provide metal-framed skylights that do not evidence water penetration through fixed glazing and framing areas when tested according to ASTM E 331 at a minimum static-air-pressure difference of 20 percent of positive wind-load design pressure, but not less than

(300 Pa).

6.24 lbf/sq. ft.

H. Water Penetration under Dynamic Pressure: Provide metal-framed skylights that do not evidence water leakage through fixed glazing and framing areas when tested according to AAMA 501.1 under dynamic pressure equal to 20 percent of positive wind-load design pressure, but not less than

(300 Pa).

6.24 lbf/sq. ft.

1. Maximum Water Leakage: According to AAMA 501.1, or no uncontrolled water penetrating aluminum-framed systems or water appearing on systems' normally exposed interior surfaces from sources other than condensation. Water leakage does not include water controlled by flashing and gutters that is drained to exterior and water that cannot damage adjacent materials or finishes.

(300 Pa).

I. Thermal Movements: Provide metal-framed skylights that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures. Base engineering calculations on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss.

1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C)

J. Condensation Resistance: Provide metal-framed skylights with fixed glazing and framing areas having condensation-resistance factor (CRF) of not less than 53 when tested according to AAMA 1503.

, material surfaces.

K. Structural Sealant: Capable of withstanding tensile and shear stresses imposed without failing adhesively or cohesively. When tested for preconstruction adhesion and compatibility, cohesive failure of sealant shall occur before adhesive failure.

L. Energy Performance: Provide metal-framed skylights with performance properties specified, as indicated in manufacturer's published test data, based on procedures indicated below and certified and labeled according to NFRC:

1. Thermal Transmittance (U-Factor): Fixed glazing and framing areas shall have U-factor of not more than 0.65 Btu/sq. ft. x h x deg F (3.69 W/sq. m x K)

2. Solar Heat Gain Coefficient: Fixed glazing and framing areas shall have a solar heat gain coefficient of no greater than 0.6 as determined according to NFRC 200.

as determined according to NFRC 100.

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2.3 FRAMING SYSTEMS

A. Aluminum: Alloy and temper recommended in writing by manufacturer for type of use and finish indicated.

1. Sheet and Plate: ASTM B 209 (ASTM B 209M)2. Extruded Bars, Rods, Profiles, and Tubes:

. ASTM B 221 (ASTM B 221M)

3. Extruded Structural Pipe and Tubes: ASTM B 429/B 429M. .

4. Structural Profiles: ASTM B 308/B 308M. 5. Welding Rods and Bare Electrodes: AWS A5.10/A5.10M.

B. Pressure Caps: Manufacturer's standard aluminum components that mechanically retain glazing.

1. Include snap-on aluminum trim that conceals fasteners.

C. Brackets and Reinforcements: Manufacturer's standard high-strength aluminum with nonstaining, nonferrous shims for aligning skylight components.

D. Fasteners and Accessories: Manufacturer's standard, corrosion-resistant, nonstaining, nonbleeding fasteners and accessories compatible with adjacent materials.

1. At pressure caps, use ASTM A 193/A 193M stainless-steel screws. 2. Use self-locking devices where fasteners are subject to loosening or turning out from

thermal and structural movements, wind loads, or vibration. 3. Reinforce members as required to receive fastener threads. 4. Use exposed fasteners with countersunk Phillips screw heads, fabricated from Series 300

stainless steel.

E. Concrete and Masonry Inserts: Hot-dip galvanized cast-iron, malleable-iron, or steel inserts complying with ASTM A 123/A 123M or ASTM A 153/A 153M requirements.

F. Anchor Bolts: ASTM A 307, Grade A (ASTM F 568M, Property Class 4.6)

G. Concealed Flashing: Manufacturer's standard, corrosion-resistant, nonstaining, nonbleeding flashing compatible with adjacent materials.

, galvanized steel.

H. Exposed Flashing and Closures: Manufacturer's standard aluminum components not less than 0.060 inch (1.524 mm)

I. Framing Gaskets: Manufacturer's standard.

thick.

J. Framing Sealants: As recommended in writing by manufacturer.

1. Provide sealants for use inside of the weatherproofing system that have a VOC content of 250 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

K. Corrosion-Resistant Coating: Cold-applied asphalt mastic, compounded for 15-mil (0.4-mm) dry film thickness per coat. Provide inert-type noncorrosive compound free of asbestos fibers, sulfur components, and other deleterious impurities.

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2.4 GLAZING

A. Glazing: As specified in Division 8 Section "Glazing."

B. Spacers, Setting Blocks, and Gaskets: Manufacturer's standard elastomeric types.

C. Bond-Breaker Tape: Manufacturer's standard tetrafluoroethylene-fluorocarbon or polyethylene material to which sealants will not develop adhesion.

D. Glazing Sealants: As recommended in writing by manufacturer.

1. Provide sealants for use inside of the weatherproofing system that have a VOC content as indicated when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

2. Structural Sealant: ASTM C 1184, neutral-curing silicone formulation compatible with system components with which it comes in contact, specifically formulated and tested for use as structural sealant, and approved by structural-sealant manufacturer for use in metal-framed skylights indicated.

a. VOC Content: 100 g/L or less. b. Color: Black.

3. Weatherseal Sealant: ASTM C 920 for Type S, Grade NS, Class 25, Uses NT, G, A, and O; neutral-curing silicone formulation compatible with structural sealant and other components with which it comes in contact; and recommended in writing by structural- and weatherseal-sealant and metal-framed skylight manufacturers for this use.

a. VOC Content: 250 g/L or less. b. Color: Matching structural sealant.

2.5 FABRICATION

A. Where practical, fit and assemble metal-framed skylights in manufacturer's plant. To ensure proper assembly at Project site, clearly identify work that cannot be permanently factory assembled before shipment.

B. Fabricate aluminum components before finishing.

C. Fabricate aluminum components that, when assembled, have the following characteristics:

1. Profiles that are sharp, straight, and free of defects or deformations. 2. Accurately fitted joints with ends coped or mitered. 3. Internal guttering systems or other means to drain water passing joints, condensation

occurring within framing members, and moisture migrating within skylight to exterior. 4. Physical and thermal isolation of glazing from framing members. 5. Accommodations for thermal and mechanical movements of glazing and framing to

maintain required glazing edge clearances.

D. Fabricate aluminum sill closures with weep holes and for installation as continuous component.

E. Reinforce aluminum components as required to receive fastener threads.

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F. Weld aluminum components in concealed locations to greatest extent possible to minimize distortion or discoloration of finish. Remove weld spatter and welding oxides from exposed surfaces by descaling or grinding.

G. Factory-Glazed, Metal-Framed Skylights:

1. Factory install glazing to comply with requirements in Division 8 Section "Glazing." 2. Prepare surfaces that will contact structural sealant according to structural-sealant

manufacturer's written instructions to ensure compatibility and adhesion. Preparation includes, but is not limited to, cleaning and priming surfaces.

H. After fabrication, clearly mark components to identify their locations in Project according to Shop Drawings.

2.6 ALUMINUM FINISHES

A. Color Anodic Finish: AAMA 611, AA-M12C22A32/A34, Class II, 0.010 mm or thicker.

1. Color: As selected by Architect from full range of industry colors and color densities.

2.7 SOURCE QUALITY CONTROL

A. Structural-Sealant Glazing: Perform quality-control procedures complying with ASTM C 1401 recommendations including, but not limited to, material qualification procedures, sealant testing, and fabrication reviews and checks.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine areas and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of the Work.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. General:

1. Comply with manufacturer's written instructions. 2. Do not install damaged components. 3. Fit joints between aluminum components to produce hairline joints free of burrs and

distortion. 4. Rigidly secure nonmovement joints. 5. Install anchors with separators and isolators to prevent metal corrosion and electrolytic

deterioration and to prevent impeding movement of moving joints.

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6. Weld components in concealed locations to minimize distortion or discoloration of finish. Protect glazing surfaces from welding.

7. Seal joints watertight unless otherwise indicated.

B. Metal Protection: Where aluminum will contact dissimilar materials, protect against galvanic action by painting contact surfaces with protective coating or by installing nonconductive spacers as recommended in writing by manufacturer for this purpose.

C. Install continuous aluminum sill closure with weatherproof expansion joints and locked and sealed or welded corners. Locate weep holes at rafters.

D. Install components to drain water passing joints, condensation occurring within framing members, and moisture migrating within skylight to exterior.

E. Install components plumb and true in alignment with established lines and elevations.

F. Install glazing as specified in Division 8 Section "Glazing."

1. Structural-Sealant Glazing:

a. Prepare surfaces that will contact structural sealant according to structural-sealant manufacturer's written instructions to ensure compatibility and adhesion. Preparation includes, but is not limited to, cleaning and priming surfaces.

b. Install weatherseal sealant according to Division 7 Section "Joint Sealants" and according to weatherseal-sealant manufacturer's written instructions to produce weatherproof joints. Install joint filler behind weatherseal sealant as recommended in writing by weatherseal-sealant manufacturer.

G. Erection Tolerances: Install metal-framed skylights to comply with the following maximum tolerances:

1. Alignment: Limit offset from true alignment to 1/32 inch (0.8 mm) where surfaces abut in line, edge to edge, at corners, or where a reveal or protruding element separates aligned surfaces by less than 3 inches (76 mm); otherwise, limit offset to 1/8 inch (3.2 mm)

2. Location and Plane: Limit variation from true location and plane to .

1/8 inch in 12 feet (3.2 mm in 3.7 m) but no greater than 1/2 inch (13 mm)

3.3 FIELD QUALITY CONTROL

over total length.

A. Testing Agency: Owner will engage a qualified testing agency to perform tests and inspections.

1. Water-Spray Test: Before installation of interior finishes has begun, skylights shall be tested according to AAMA 501.2 and shall not evidence water penetration.

2. Water Penetration under Static Pressure: Before installation of interior finishes has begun, areas shall be tested according to ASTM E 1105.

a. Test Procedures: Test under uniform and cyclic static-air pressure. b. Water Penetration: None.

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3. Structural-Sealant Compatibility and Adhesion: Structural sealant shall be tested according to recommendations in ASTM C 1401.

a. Destructive test method, Method A, Hand Pull Tab (Destructive) in ASTM C 1401, Appendix X2, shall be used.

1) A minimum of two area(s) on each skylight face shall be tested. 2) Repair installation areas damaged by testing.

4. Structural-Sealant Glazing Inspection: After installation of metal-framed skylights is complete, structural-sealant glazing shall be inspected and evaluated according to ASTM C 1401 recommendations for quality-control procedures.

B. Repair or remove work where test results and inspections indicate that it does not comply with specified requirements.

C. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of replaced or additional work with specified requirements.

D. Prepare test and inspection reports.

END OF SECTION 08630

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SECTION 08710

PART 1 - GENERAL

DOOR HARDWARE

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes:

1. Mechanical door hardware for the following:

a. Swinging doors.

B. Products furnished, but not installed, under this Section include the products listed below. Coordinating and scheduling the purchase and delivery of these products remain requirements of this Section.

1. Pivots, thresholds, weather stripping and lock cylinders to be installed under other Sections.

2. Permanent lock cores to be installed by Owner.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated.

B. Samples: For each exposed product and for each color and texture specified.

C. Other Action Submittals:

1. Door Hardware Schedule: Prepared by or under the supervision of Installer, detailing fabrication and assembly of door hardware, as well as installation procedures and diagrams. Coordinate final door hardware schedule with doors, frames, and related work to ensure proper size, thickness, hand, function, and finish of door hardware.

a. Format: Use same scheduling sequence and format and use same door numbers as in the Contract Documents.

b. Content: Include the following information:

1) Identification number, location, hand, fire rating, size, and material of each door and frame.

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2) Locations of each door hardware set, cross-referenced to Drawings on floor plans and to door and frame schedule.

3) Complete designations, including name and manufacturer, type, style, function, size, quantity, function, and finish of each door hardware product.

4) Description of electrified door hardware sequences of operation and interfaces with other building control systems.

2. Keying Schedule: Prepared by or under the supervision of Installer, detailing Owner's final keying instructions for locks.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: Supplier of products and an employer of workers trained and approved by product manufacturers and an Architectural Hardware Consultant who is available during the course of the Work to consult with Contractor, Architect, and Owner about door hardware and keying.

B. Source Limitations: Provide electrified door hardware from same manufacturer as mechanical door hardware, unless otherwise indicated. Manufacturers that perform electrical modifications and that are listed by a testing and inspecting agency acceptable to authorities having jurisdiction are acceptable.

C. Fire-Rated Door Assemblies: Where fire-rated door assemblies are indicated, provide door hardware rated for use in assemblies complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to NFPA 252 or UL 10C, unless otherwise indicated.

D. Smoke- and Draft-Control Door Assemblies: Where smoke- and draft-control door assemblies are required, provide door hardware that meet requirements of assemblies tested according to UL 1784 and installed in compliance with NFPA 105.

1. Air Leakage Rate: Maximum air leakage of 0.3 cfm/sq. ft. (3 cu. m per minute/sq. m) at the tested pressure differential of 0.3-inch wg (75 Pa)

E. Means of Egress Doors: Latches do not require more than

of water.

15 lbf (67 N)

F. Accessibility Requirements: For door hardware on doors in an accessible route, comply with the U.S. Architectural & Transportation Barriers Compliance Board's ADA-ABA Accessibility Guidelines and ICC/ANSI A117.1.

to release the latch. Locks do not require use of a key, tool, or special knowledge for operation.

1. Provide operating devices that do not require tight grasping, pinching, or twisting of the wrist and that operate with a force of not more than 5 lbf (22.2 N)

2. Comply with the following maximum opening-force requirements: .

a. Interior, Non-Fire-Rated Hinged Doors: 5 lbf (22.2 N)

b. Sliding Doors:

applied perpendicular to door.

5 lbf (22.2 N)c. Fire Doors: Minimum opening force allowable by authorities having jurisdiction.

applied parallel to door at latch.

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3. Bevel raised thresholds with a slope of not more than 1:2. Provide thresholds not more than 1/2 inch (13 mm)

4. Adjust door closer sweep periods so that, from an open position of 70 degrees, the door will take at least 3 seconds to move to a point

high.

3 inches (75 mm)

G. Keying Conference: Conduct conference at Project site to comply with requirements in Division 1 Section "Project Management and Coordination."

from the latch, measured to the leading edge of the door.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver keys to manufacturer of key control system for subsequent delivery to Owner.

B. Deliver keys and permanent cores to Owner by registered mail or overnight package service.

1.6 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of door hardware that fail in materials or workmanship within specified warranty period.

1. Warranty Period: Three years from date of Substantial Completion, unless otherwise indicated. a. Exit Devices: Two years from date of Substantial Completion. b. Manual Closers: 10 years from date of Substantial Completion. c. Concealed Floor Closers: 25 years from date of Substantial Completion.

1.7 EXTRA MATERIALS

A. Furnish extra materials that match products installed and that are packaged with protective covering for storage and identified with labels describing contents. 1. Door Hardware:

a. Mechanical Locks and Latches: Five percent. b. Exit Devices: Five percent. c. Lock Cylinders: Five percent. d. Hinges: Two percent. e. Door Bolts: Two percent. f. Closers: Two Percent. g. Stops and Holders: Two percent.

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PART 2 - PRODUCTS

2.1 SCHEDULED DOOR HARDWARE

A. Provide door hardware for each door as scheduled in Door and Frame Schedule on Drawings to comply with requirements in this Section.

1. Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and products complying with BHMA designations referenced.

B. Designations: Requirements for design, grade, function, finish, size, and other distinctive qualities of each type of door hardware are indicated on the Drawings and are identified by using door hardware designations, as follows:

1. Named Manufacturers' Products: Manufacturer and product designation are listed for each door hardware type required for the purpose of establishing minimum requirements. Manufacturers' names are abbreviated in Part 3 "Door Hardware Schedule" Article.

2. References to BHMA Designations: Provide products complying with these designations and requirements for description, quality, and function.

2.2 HINGES

A. Hinges: BHMA A156.1. Provide template-produced hinges for hinges installed on hollow-metal doors and hollow-metal frames. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Baldwin Hardware Corporation. b. Bommer Industries, Inc. c. Cal-Royal Products, Inc. d. Hager Companies. e. IVES Hardware; an Ingersoll-Rand company. f. Lawrence Hardware Inc. g. McKinney Products Company; an ASSA ABLOY Group company. h. PBB, Inc. i. Stanley Commercial Hardware; Div. of The Stanley Works.

2.3 SELF-CLOSING HINGES AND PIVOTS

A. Self-Closing Hinges and Pivots: BHMA A156.17. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Baldwin Hardware Corporation. b. Bommer Industries, Inc. c. Cal-Royal Products, Inc.

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d. Hager Companies. e. Lawrence Hardware Inc. f. McKinney Products Company; an ASSA ABLOY Group company. g. PBB, Inc. h. Stanley Commercial Hardware; Div. of The Stanley Works.

2.4 CENTER-HUNG AND OFFSET PIVOTS

A. Center-Hung and Offset Pivots: BHMA A156.4. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. DORMA Architectural Hardware; Member of The DORMA Group North America.

b. IVES Hardware; an Ingersoll-Rand company. c. Rixson Specialty Door Controls; an ASSA ABLOY Group company.

2.5 MECHANICAL LOCKS AND LATCHES

A. Strikes: Provide manufacturer's standard strike for each lock bolt or latchbolt complying with requirements indicated for applicable lock or latch and with strike box and curved lip extended to protect frame; finished to match lock or latch.

1. Flat-Lip Strikes: For locks with three-piece antifriction latchbolts, as recommended by manufacturer.

2. Extra-Long-Lip Strikes: For locks used on frames with applied wood casing trim. 3. Aluminum-Frame Strike Box: Manufacturer's special strike box fabricated for aluminum

framing. 4. Rabbet Front and Strike: Provide on locksets for rabbeted meeting stiles.

B. Bored Locks: BHMA A156.2; Grade 1; Series 4000. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Arrow USA; an ASSA ABLOY Group company. b. Best Access Systems; Div. of Stanley Security Solutions, Inc. c. Cal-Royal Products, Inc. d. Corbin Russwin Architectural Hardware; n ASSA ABLOY Group Company. e. Falcon Lock; An Ingersoll-Rand Company. f. K2 Commercial Hardware; a Black & Decker Corp. company. g. Marks USA. h. Medeco Security Locks, Inc.; an ASSA ABLOY Group company. i. PDQ Manufacturing. j. SARGENT Manufacturing Company; an ASSA ABLOY Group company. k. Schlage Commercial Lock Division; an Ingersoll-Rand company. l. Weiser Lock Corp.; a Black & Decker Corp. company. m. Yale Security Inc.; an ASSA ABLOY Group company.

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C. Mortise Locks: BHMA A156.13; Security Grade 1; stamped steel case with steel or brass parts; Series 1000. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Accurate Lock & Hardware Co. b. Adams Rite Manufacturing Co.; an ASSA ABLOY Group company. c. Arrow USA; an ASSA ABLOY Group company. d. Best Access Systems; Div. of Stanley Security Solutions, Inc. e. Cal-Royal Products, Inc. f. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company. g. Falcon Lock; an Ingersoll-Rand company. h. Marks USA. i. PDQ Manufacturing. j. SARGENT Manufacturing Company; an ASSA ABLOY Group company. k. Schlage Commercial Lock Division; an Ingersoll-Rand company. l. Yale Security Inc.; an ASSA ABLOY Group company.

2.6 EXIT LOCKS AND EXIT ALARMS

A. Exit Locks and Alarms: BHMA A156.29, Grade 1. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Arrow USA; an ASSA ABLOY Group company. b. Detex Corporation. c. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

2.7 SURFACE BOLTS

A. Surface Bolts: BHMA A156.16. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Burns Manufacturing Incorporated. b. Don-Jo Mfg., Inc. c. Door Controls International, Inc. d. IVES Hardware; an Ingersoll-Rand company. e. Trimco.

2.8 MANUAL FLUSH BOLTS

A. Manual Flush Bolts: BHMA A156.16; minimum 3/4-inch (19-mm) throw; designed for mortising into door edge.

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1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Adams Rite Manufacturing Co.; an ASSA ABLOY Group company. b. Burns Manufacturing Incorporated. c. Don-Jo Mfg., Inc. d. Door Controls International, Inc. e. Hiawatha, Inc. f. IVES Hardware; an Ingersoll-Rand company. g. Trimco.

2.9 EXIT DEVICES AND AUXILIARY ITEMS

A. Exit Devices and Auxiliary Items: BHMA A156.3. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Adams Rite Manufacturing Co.; an ASSA ABLOY Group company. b. Arrow USA; an ASSA ABLOY Group company. c. Cal-Royal Products, Inc. d. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company. e. Detex Corporation. f. Door Controls International, Inc. g. DORMA Architectural Hardware; Member of The DORMA Group North

America. h. Dor-O-Matic; an Ingersoll-Rand company. i. K2 Commercial Hardware; a Black & Decker Corp. company. j. Monarch Exit Devices & Panic Hardware; an Ingersoll-Rand company. k. Precision Hardware, Inc.; Division of Stanley Security Solutions, Inc. l. Rutherford Controls Int'l. Corp. m. SARGENT Manufacturing Company; an ASSA ABLOY Group company. n. Von Duprin; an Ingersoll-Rand company. o. Yale Security Inc.; an ASSA ABLOY Group company.

2.10 LOCK CYLINDERS

A. Lock Cylinders: Tumbler type, constructed from brass or bronze, stainless steel, or nickel silver.

1. Manufacturer: Same manufacturer as for locking devices or approved equal product as determined by Architect from one of the following:

a. Arrow USA; an ASSA ABLOY Group company. b. ASSA, Inc.; An ASSA ABLOY Group Company. c. Best Access Systems; Div. of Stanley Security Solutions, Inc. d. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company. e. Falcon Lock; an Ingersoll-Rand company. f. Medeco Security Locks, Inc.; an ASSA ABLOY Group company.

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g. SARGENT Manufacturing Company; an ASSA ABLOY Group company. h. Schlage Commercial Lock Division; an Ingersoll-Rand company. i. Yale Security Inc.; an ASSA ABLOY Group company.

B. Construction Master Keys: Provide cylinders with feature that permits voiding of construction keys without cylinder removal. Provide 10 construction master keys.

C. Construction Cores: Provide construction cores that are replaceable by permanent cores. Provide 10 construction master keys.

2.11 KEYING

A. Keying System: Factory registered, complying with guidelines in BHMA A156.28, Appendix A. Incorporate decisions made in keying conference.

1. No Master Key System: Only change keys operate cylinder. 2. Master Key System: Change keys and a master key operate cylinders. 3. Grand Master Key System: Change keys, a master key, and a grand master key operate

cylinders. 4. Great-Grand Master Key System: Change keys, a master key, a grand master key, and a

great-grand master key operate cylinders. 5. Existing System:

a. Master key or grand master key locks to Owner's existing system. b. Re-key Owner's existing master key system into new keying system.

6. Keyed Alike: Key all cylinders to same change key.

B. Keys: Nickel silver.

1. Stamping: Permanently inscribe each key with a visual key control number and include the following notation:

a. Notation: "DO NOT DUPLICATE."

2. Quantity: In addition to one extra key blank for each lock, provide the following:

a. Cylinder Change Keys: Three. b. Master Keys: Five. c. Grand Master Keys: Five. d. Great-Grand Master Keys: Five.

2.12 KEY CONTROL SYSTEM

A. Key Control Cabinet: BHMA A156.5; metal cabinet with baked-enamel finish; containing key-holding hooks, labels, 2 sets of key tags with self-locking key holders, key-gathering envelopes, and temporary and permanent markers; with key capacity of 150 percent of the number of locks. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

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a. American Key Boxes and Cabinets. b. GE Security, Inc. c. HPC, Inc. d. Lund Equipment Co., Inc. e. MMF Industries. f. Tri Palm International.

2. Wall-Mounted Cabinet: Cabinet with hinged-panel door equipped with key-holding panels and pin-tumbler cylinder door lock.

2.13 OPERATING TRIM

A. Operating Trim: BHMA A156.6; stainless steel, unless otherwise indicated. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Burns Manufacturing Incorporated. b. Don-Jo Mfg., Inc. c. Forms + Surfaces. d. Hager Companies. e. Hiawatha, Inc. f. IVES Hardware; an Ingersoll-Rand company. g. Rockwood Manufacturing Company. h. Trimco.

2.14 ACCESSORIES FOR PAIRS OF DOORS

A. Coordinators: BHMA A156.3; consisting of active-leaf, hold-open lever and inactive-leaf release trigger; fabricated from steel with nylon-coated strike plates; with built-in, adjustable safety release; and with internal override.

B. Carry-Open Bars: BHMA A156.3; prevent the inactive leaf from opening before the active leaf; provide polished brass or bronze carry-open bars with strike plate for inactive leaves of pairs of doors unless automatic or self-latching bolts are used.

C. Astragals: BHMA A156.22.

2.15 SURFACE CLOSERS

A. Surface Closers: BHMA A156.4; rack-and-pinion hydraulic type with adjustable sweep and latch speeds controlled by key-operated valves and forged-steel main arm. Comply with manufacturer's written recommendations for size of door closers depending on size of door, exposure to weather, and anticipated frequency of use. Provide factory-sized closers, adjustable to meet field conditions and requirements for opening force. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

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a. Arrow USA; an ASSA ABLOY Group company. b. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company. c. DORMA Architectural Hardware; Member of The DORMA Group North

America. d. Dor-O-Matic; an Ingersoll-Rand company. e. K2 Commercial Hardware; a Black & Decker Corp. company. f. LCN Closers; an Ingersoll-Rand company. g. Norton Door Controls; an ASSA ABLOY Group company. h. Rixson Specialty Door Controls; an ASSA ABLOY Group company. i. SARGENT Manufacturing Company; an ASSA ABLOY Group company. j. Yale Security Inc.; an ASSA ABLOY Group company.

2.16 CONCEALED CLOSERS

A. Concealed Closers: BHMA A156.4; rack-and-pinion hydraulic type with adjustable sweep and latch speeds controlled by key-operated valves. Comply with manufacturer's written recommendations for size of door closers depending on size of door, exposure to weather, and anticipated frequency of use. Provide factory-sized closers, adjustable to meet field conditions and requirements for opening force. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. DORMA Architectural Hardware; Member of The DORMA Group North America.

b. LCN Closers; an Ingersoll-Rand company. c. Norton Door Controls; an ASSA ABLOY Group company. d. Rixson Specialty Door Controls; an ASSA ABLOY Group company. e. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

2.17 CLOSER HOLDER RELEASE DEVICES

A. Closer Holder Release Devices: BHMA A156.15; Grade 1; closer connected with separate or integral releasing and fire- or smoke-detecting devices. Door shall become self-closing on interruption of signal to release device. Automatic release is activated by smoke detection system or loss of power. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company. b. DORMA Architectural Hardware; Member of The DORMA Group North

America. c. LCN Closers; an Ingersoll-Rand company. d. Norton Door Controls; an ASSA ABLOY Group company. e. Rixson Specialty Door Controls; an ASSA ABLOY Group company. f. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

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2.18 MECHANICAL STOPS AND HOLDERS

A. Wall- and Floor-Mounted Stops: BHMA A156.16; aluminum base metal. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Architectural Builders Hardware Mfg., Inc. b. Baldwin Hardware Corporation. c. Burns Manufacturing Incorporated. d. Cal-Royal Products, Inc. e. Don-Jo Mfg., Inc. f. Door Controls International, Inc. g. Hager Companies. h. Hiawatha, Inc. i. IVES Hardware; an Ingersoll-Rand company. j. Rockwood Manufacturing Company. k. Stanley Commercial Hardware; Div. of The Stanley Works. l. Trimco.

2.19 OVERHEAD STOPS AND HOLDERS

A. Overhead Stops and Holders: BHMA A156.8. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Architectural Builders Hardware Mfg., Inc. b. Glynn-Johnson; an Ingersoll-Rand company. c. Rockwood Manufacturing Company. d. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

2.20 DOOR GASKETING

A. Door Gasketing: BHMA A156.22; air leakage not to exceed 0.50 cfm per foot (0.000774 cu. m/s per m)

of crack length for gasketing other than for smoke control, as tested according to ASTM E 283; with resilient or flexible seal strips that are easily replaceable and readily available from stocks maintained by manufacturer.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Hager Companies. b. M-D Building Products, Inc. c. National Guard Products. d. Pemko Manufacturing Co.; an ASSA ABLOY Group company. e. Reese Enterprises, Inc. f. Sealeze; a unit of Jason Incorporated. g. Zero International.

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2.21 THRESHOLDS

A. Thresholds: BHMA A156.21; fabricated to full width of opening indicated. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Hager Companies. b. M-D Building Products, Inc. c. National Guard Products. d. Pemko Manufacturing Co.; an ASSA ABLOY Group company. e. Reese Enterprises, Inc. f. Rixson Specialty Door Controls; an ASSA ABLOY Group company. g. Sealeze; a unit of Jason Incorporated. h. Zero International.

2.22 METAL PROTECTIVE TRIM UNITS

A. Metal Protective Trim Units: BHMA A156.6; fabricated from 0.050-inch- (1.3-mm-)

thick stainless steel; with manufacturer's standard machine or self-tapping screw fasteners.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Baldwin Hardware Corporation. b. Burns Manufacturing Incorporated. c. Don-Jo Mfg., Inc. d. Hiawatha, Inc. e. IPC Door and Wall Protection Systems, Inc.; Div. of InPro Corporation. f. IVES Hardware; an Ingersoll-Rand company. g. Pawling Corporation. h. Rockwood Manufacturing Company. i. Trimco.

2.23 AUXILIARY DOOR HARDWARE

A. Auxiliary Hardware: BHMA A156.16. 1. Manufacturers: Subject to compliance with requirements, provide products by one of the

following:

a. Baldwin Hardware Corporation. b. Cal-Royal Products, Inc. c. Don-Jo Mfg., Inc. d. Hager Companies. e. Rockwood Manufacturing Company. f. Stanley Commercial Hardware; Div. of The Stanley Works. g. Trimco.

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2.24 FABRICATION

A. Fasteners: Provide door hardware manufactured to comply with published templates prepared for machine, wood, and sheet metal screws. Provide screws that comply with commercially recognized industry standards for application intended, except aluminum fasteners are not permitted. Provide Phillips flat-head screws with finished heads to match surface of door hardware, unless otherwise indicated.

1. Concealed Fasteners: For door hardware units that are exposed when door is closed, except for units already specified with concealed fasteners. Do not use through bolts for installation where bolt head or nut on opposite face is exposed unless it is the only means of securely attaching the door hardware. Where through bolts are used on hollow door and frame construction, provide sleeves for each through bolt.

2. Fire-Rated Applications:

a. Machine Screws: For the following:

1) Hinges mortised to doors or frames. 2) Strike plates to frames. 3) Closers to doors and frames.

b. Steel Through Bolts: For the following unless door blocking is provided:

1) Surface hinges to doors. 2) Closers to doors and frames. 3) Surface-mounted exit devices.

3. Spacers or Sex Bolts: For through bolting of hollow-metal doors. 4. Fasteners for Wood Doors: Comply with requirements in DHI WDHS.2, "Recommended

Fasteners for Wood Doors." 5. Gasketing Fasteners: Provide noncorrosive fasteners for exterior applications and

elsewhere as indicated.

2.25 FINISHES

A. Provide finishes complying with BHMA A156.18 as indicated in door hardware schedule.

B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Steel Doors and Frames: For surface applied door hardware, drill and tap doors and frames according to ANSI/SDI A250.6.

B. Stile and Rail Wood Doors: Comply with DHI WDHS.5 "Recommended Hardware Reinforcement Locations for Mineral Core Wood Flush Doors."

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C. Mounting Heights: Mount door hardware units at heights to comply with the following unless otherwise indicated or required to comply with governing regulations.

1. Standard Steel Doors and Frames: ANSI/SDI A250.8. 2. Stile and Rail Wood Doors: DHI WDHS.3, "Recommended Locations for Architectural

Hardware for Wood Flush Doors."

D. Install each door hardware item to comply with manufacturer's written instructions. Where cutting and fitting are required to install door hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation of surface protective trim units with finishing work specified in Division 9 Sections. Do not install surface-mounted items until finishes have been completed on substrates involved.

1. Set units level, plumb, and true to line and location. Adjust and reinforce attachment substrates as necessary for proper installation and operation.

2. Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors according to industry standards.

E. Hinges: Install types and in quantities indicated in door hardware schedule but not fewer than the number recommended by manufacturer for application indicated or one hinge for every 30 inches (750 mm)

F. Intermediate Offset Pivots: Where offset pivots are indicated, provide intermediate offset pivots in quantities indicated in door hardware schedule but not fewer than one intermediate offset pivot per door and one additional intermediate offset pivot for every

of door height, whichever is more stringent, unless other equivalent means of support for door, such as spring hinges or pivots, are provided.

30 inches (750 mm) of door height greater than 90 inches (2286 mm)

G. Lock Cylinders: Install construction cores to secure building and areas during construction period.

.

1. Replace construction cores with permanent cores as directed by Owner. 2. Furnish permanent cores to Owner for installation.

H. Key Control System: Tag keys and place them on markers and hooks in key control system cabinet, as determined by final keying schedule.

I. Thresholds: Set thresholds for exterior doors and other doors indicated in full bed of sealant complying with requirements specified in Division 7 Section "Joint Sealants."

J. Stops: Provide floor stops for doors unless wall or other type stops are indicated in door hardware schedule. Do not mount floor stops where they will impede traffic.

K. Perimeter Gasketing: Apply to head and jamb, forming seal between door and frame.

L. Meeting Stile Gasketing: Fasten to meeting stiles, forming seal when doors are closed.

M. Door Bottoms: Apply to bottom of door, forming seal with threshold when door is closed.

N. Adjustment: Adjust and check each operating item of door hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adjusted to operate as

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intended. Adjust door control devices to compensate for final operation of heating and ventilating equipment and to comply with referenced accessibility requirements.

3.2 FIELD QUALITY CONTROL

A. Independent Architectural Hardware Consultant: Owner will engage a qualified independent Architectural Hardware Consultant to perform inspections and to prepare inspection reports.

END OF SECTION 08710

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SECTION 08800

PART 1 - GENERAL

GLAZING

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes glazing for the following products and applications, including those specified in other Sections where glazing requirements are specified by reference to this Section:

1. Windows. 2. Doors. 3. Glazed curtain walls. 4. Storefront framing. 5. Glazed entrances. 6. Skylights.

1.3 PERFORMANCE REQUIREMENTS

A. Delegated Design: Design glass, including comprehensive engineering analysis according to ASTM E 1300 and ICC's 2003 International Building Code by a qualified professional engineer, using the following design criteria:

1. Design Wind Load: 90 mph (40 m/s). 2. Vertical Glazing: For glass surfaces sloped 15 degrees or less from vertical, design glass

to resist design wind pressure based on glass type factors for short-duration load.

1.4 PRECONSTRUCTION TESTING

A. Preconstruction Adhesion and Compatibility Testing: Test each glazing material type, tape sealant, gasket, glazing accessory, and glass-framing member for adhesion to and compatibility with elastomeric glazing sealants.

1. Testing will not be required if data are submitted based on previous testing of current sealant products and glazing materials matching those submitted.

1.5 SUBMITTALS

A. Product Data: For each glass product and glazing material indicated.

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B. LEED Submittals:

1. Product Data for Credit EQ 4.1: For glazing sealants used inside of the weatherproofing system, including printed statement of VOC content.

C. Glass Samples: For each type of glass product other than clear monolithic vision glass; 12 inches (300 mm)

D. Glazing Schedule: List glass types and thicknesses for each size opening and location. Use same designations indicated on Drawings.

square.

E. Preconstruction adhesion and compatibility test report.

1.6 QUALITY ASSURANCE

A. Glazing Publications: Comply with published recommendations of glass product manufacturers and organizations below, unless more stringent requirements are indicated. Refer to these publications for glazing terms not otherwise defined in this Section or in referenced standards.

1. GANA Publications: GANA's "Laminated Glazing Reference Manual" and GANA's "Glazing Manual."

2. AAMA Publications: AAMA GDSG-1, "Glass Design for Sloped Glazing," and AAMA TIR-A7, "Sloped Glazing Guidelines."

3. IGMA Publication for Sloped Glazing: IGMA TB-3001, "Guidelines for Sloped Glazing."

4. IGMA Publication for Insulating Glass: SIGMA TM-3000, "North American Glazing Guidelines for Sealed Insulating Glass Units for Commercial and Residential Use."

B. Safety Glazing Labeling: Where safety glazing labeling is indicated, permanently mark glazing with certification label of the SGCC. Label shall indicate manufacturer's name, type of glass, thickness, and safety glazing standard with which glass complies.

C. Fire-Protection-Rated Glazing Labeling: Permanently mark fire-protection-rated glazing with certification label of a testing agency acceptable to authorities having jurisdiction. Label shall indicate manufacturer's name, test standard, whether glazing is for use in fire doors or other openings, whether or not glazing passes hose-stream test, whether or not glazing has a temperature rise rating of 450 deg F (250 deg C)

D. Insulating-Glass Certification Program: Permanently marked either on spacers or on at least one component lite of units with appropriate certification label of IGCC.

, and the fire-resistance rating in minutes.

1.7 WARRANTY

A. Manufacturer's Special Warranty for Coated-Glass Products: Manufacturer's standard form in which coated-glass manufacturer agrees to replace coated-glass units that deteriorate within specified warranty period. Deterioration of coated glass is defined as defects developed from normal use that are not attributed to glass breakage or to maintaining and cleaning coated glass contrary to manufacturer's written instructions. Defects include peeling, cracking, and other indications of deterioration in coating.

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1. Warranty Period: 10 years from date of Substantial Completion.

B. Manufacturer's Special Warranty on Insulating Glass: Manufacturer's standard form in which insulating-glass manufacturer agrees to replace insulating-glass units that deteriorate within specified warranty period. Deterioration of insulating glass is defined as failure of hermetic seal under normal use that is not attributed to glass breakage or to maintaining and cleaning insulating glass contrary to manufacturer's written instructions. Evidence of failure is the obstruction of vision by dust, moisture, or film on interior surfaces of glass.

1. Warranty Period: 10 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 GLASS PRODUCTS, GENERAL

A. Thickness: Where glass thickness is indicated, it is a minimum. Provide glass lites in thicknesses as needed to comply with requirements indicated.

B. Strength: Where float glass is indicated, provide annealed float glass, Kind HS heat-treated float glass, or Kind FT heat-treated float glass as needed to comply with "Performance Requirements" Article. Where heat-strengthened glass is indicated, provide Kind HS heat-treated float glass or Kind FT heat-treated float glass as needed to comply with "Performance Requirements" Article. Where fully tempered glass is indicated, provide Kind FT heat-treated float glass.

C. Thermal and Optical Performance Properties: Provide glass with performance properties specified, as indicated in manufacturer's published test data, based on procedures indicated below:

1. U-Factors: Center-of-glazing values, according to NFRC 100 and based on LBL's WINDOW 5.2 computer program, expressed as Btu/sq. ft. x h x deg F (W/sq. m x K)

2. Solar Heat-Gain Coefficient and Visible Transmittance: Center-of-glazing values, according to NFRC 200 and based on LBL's WINDOW 5.2 computer program.

.

3. Visible Reflectance: Center-of-glazing values, according to NFRC 300.

2.2 GLASS PRODUCTS

A. Float Glass: ASTM C 1036, Type I, Quality-Q3, Class I (clear) unless otherwise indicated.

B. Heat-Treated Float Glass: ASTM C 1048; Type I; Quality-Q3; Class I (clear) unless otherwise indicated; of kind and condition indicated.

C. Ceramic-Coated Vision Glass: Heat-treated float glass, Condition C; with ceramic enamel applied by silk-screened process; complying with Specification No. 95-1-31 in GANA's Tempering Division's "Engineering Standards Manual" and with other requirements specified.

1. Glass: Clear float. 2. Ceramic Coating Color and Pattern: As indicated on Drawings.

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2.3 INSULATING GLASS

A. Basis-of-Design Product: Subject to compliance with requirements, provide Solarscreen Low-E (VE) 2-2M Insulating Glass manufactured by Viracon, Inc. or approved equal product as determined by Architect.

B. ASTM E 2190; Glass Properties: 1. Transmittance:

a. Visible Light: 60%. b. Solar Energy: 24%. c. Ultra-Violet: 6%.

2. Reflectance:

a. Visible Light-Exterior: 9%. b. Visible Light-Interior: 11%. c. Solar Energy: 10%.

3. U-Value:

a. Winter Nighttime: 29. b. Summer Daytime: 26.

4. Shading Coefficient: 0.36. 5. Solar Factor (SHGC): 0.31. 6. LSG: 1.94. 7. Exterior Lite: 1/4 in. (6 mm) VE 2-2M green. 8. Interspace: 1/2 in. (13 mm) air. 9. Interior Lite: 1/4 in. (6 mm) clear.

C. Unit overall thickness tolerance shall be -1/16 in. (1.59 mm) / + 1/32 in. (0.79 mm).

D. Sealed insulating glass shall be double sealed with a primary seal of polyisobutylene and a secondary seal of silicone. 1. Minimum thickness of secondary seal shall be 1/16 in. 1.59 mm). 2. Target width of primary seal shall be 5/32 in. (3.97 mm). 3. There shall be no voids or skips in the primary seal. 4. Gaps or skips between primary and secondary sealant are permitted to a maximum width

of 1/16 in. (1.59 mm) by maximum length of 2 in. (51 mm) with gaps separated by at least 18 in. (457 mm).

5. Both primary and secondary sealant adhesion shall exhibit continuous, tenacious adhesion to both glass and spacer contact areas.

E. Lites shall be separated by a mill-finished aluminum spacer with three bent corners and one keyed-soldered corner or four bent corners and one straight butyl-injected zinc-plated steel straight key joint to provide a hermetically sealed and dehydrated interspace.

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2.4 FIRE-PROTECTION-RATED GLAZING

A. Fire-Protection-Rated Glazing, General: Listed and labeled by a testing agency acceptable to authorities having jurisdiction, for fire-protection ratings indicated, based on testing according to NFPA 252 for door assemblies and NFPA 257 for window assemblies.

B. Film-Faced Ceramic Glazing: Clear, ceramic flat glass; 3/16-inch (5-mm)

1. Products: Subject to compliance with requirements, provide one of the following:

nominal thickness; faced on one surface with a clear glazing film; complying with testing requirements in 16 CFR 1201 for Category II materials.

a. Nippon Electric Glass Co., Ltd. (distributed by Technical Glass Products); FireLite NT.

b. Safti First; SuperLite C/SP. c. Schott North America, Inc.; Filmed Pyran Star or Filmed Pyran Crystal. d. Vetrotech Saint-Gobain; SGG Keralite FR-F.

2.5 GLAZING GASKETS

A. Dense Compression Gaskets: Molded or extruded gaskets of profile and hardness required to maintain watertight seal, made from one of the following:

1. Neoprene complying with ASTM C 864. 2. EPDM complying with ASTM C 864. 3. Silicone complying with ASTM C 1115. 4. Thermoplastic polyolefin rubber complying with ASTM C 1115.

B. Soft Compression Gaskets: Extruded or molded, closed-cell, integral-skinned neoprene or EPDM gaskets complying with ASTM C 509, Type II, black; of profile and hardness required to maintain watertight seal.

1. Application: Use where soft compression gaskets will be compressed by inserting dense compression gaskets on opposite side of glazing or pressure applied by means of pressure-glazing stops on opposite side of glazing.

2.6 GLAZING SEALANTS

A. General:

1. Compatibility: Provide glazing sealants that are compatible with one another and with other materials they will contact, including glass products, seals of insulating-glass units, and glazing channel substrates, under conditions of service and application, as demonstrated by sealant manufacturer based on testing and field experience.

2. Suitability: Comply with sealant and glass manufacturers' written instructions for selecting glazing sealants suitable for applications indicated and for conditions existing at time of installation.

3. VOC Content: For sealants used inside of the weatherproofing system, not more than 250 g/L when calculated according to 40 CFR 59, Subpart D.

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4. Colors of Exposed Glazing Sealants: As selected by Architect from manufacturer's full range.

B. Structural Glazing Sealant for Butt-Joint Glazing Applications: Neutral-curing silicone glazing sealant complying with ASTM C 920, Type S, Grade NS, Class 50, Use NT where no more than 50% expansion and contraction movement capability is required.

C. Glazing Sealant: Neutral-curing silicone glazing sealant complying with ASTM C 920, Type S, Grade NS, Class 100/50, Use NT where 100% expansion and 50% contraction movement capability is required.

D. Glazing Sealant: Neutral-curing silicone glazing sealant complying with ASTM C 920, Type S, Grade NS, Class 25, Use NT where no more than 25% expansion and contraction movement capability is required.

E. Glazing Sealants for Fire-Rated Glazing Products: Products that are approved by testing agencies that listed and labeled fire-resistant glazing products with which they are used for applications and fire-protection ratings indicated.

2.7 GLAZING TAPES

A. Back-Bedding Mastic Glazing Tapes: Preformed, butyl-based, 100 percent solids elastomeric tape; nonstaining and nonmigrating in contact with nonporous surfaces; with or without spacer rod as recommended in writing by tape and glass manufacturers for application indicated; and complying with ASTM C 1281 and AAMA 800 for products indicated below:

1. AAMA 804.3 tape, where indicated. 2. AAMA 806.3 tape, for glazing applications in which tape is subject to continuous

pressure. 3. AAMA 807.3 tape, for glazing applications in which tape is not subject to continuous

pressure.

B. Expanded Cellular Glazing Tapes: Closed-cell, PVC foam tapes; factory coated with adhesive on both surfaces; and complying with AAMA 800 for the following types:

1. AAMA 810.1, Type 1, for glazing applications in which tape acts as the primary sealant. 2. AAMA 810.1, Type 2, for glazing applications in which tape is used in combination with

a full bead of liquid sealant.

2.8 MISCELLANEOUS GLAZING MATERIALS

A. Cleaners, Primers, and Sealers: Types recommended by sealant or gasket manufacturer.

B. Setting Blocks: Elastomeric material with a Shore, Type A durometer hardness of 85, plus or minus 5.

C. Spacers: Elastomeric blocks or continuous extrusions of hardness required by glass manufacturer to maintain glass lites in place for installation indicated.

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D. Edge Blocks: Elastomeric material of hardness needed to limit glass lateral movement (side walking).

E. Cylindrical Glazing Sealant Backing: ASTM C 1330, Type O (open-cell material), of size and density to control glazing sealant depth and otherwise produce optimum glazing sealant performance.

F. Perimeter Insulation for Fire-Resistive Glazing: Product that is approved by testing agency that listed and labeled fire-resistant glazing product with which it is used for application and fire-protection rating indicated.

2.9 MONOLITHIC-GLASS TYPES

A. Glass Type GL-2: Clear fully tempered float glass. 1. Basis-of-Design Product: Subject to compliance with requirements, provide products

manufactured by Viracon, Inc. or approved equal product as determined by Architect. 2. Thickness: 3/8 inch (9.5 mm). 3. Provide safety glazing labeling.

2.10 INSULATING-GLASS TYPES

A. Glass Type GL-1: Low-e-coated and screened, clear insulating glass. 1. Overall Unit Thickness: 1 inch2. Thickness of Each Glass Lite: 6.0 mm.

(25 mm).

3. Outdoor Lite: Heat-strengthened float glass. 4. Interspace Content: Air. 5. Indoor Lite: Heat-strengthened float glass. 6. Low-E Coating: Pyrolytic on second surface. 7. Screened Coating: 30% dot frit pattern. 8. Provide safety glazing labeling.

B. Glass Type GL-3: Low-e-coated, clear insulating glass. 1. Basis-of-Design Product: Subject to compliance with requirements, provide VE 2-2M

products manufactured by Viracon, Inc. or approved equal product as determined by Architect.

2. Overall Unit Thickness: 1 inch3. Thickness of Each Glass Lite: 6.0 mm.

(25 mm).

4. Outdoor Lite: Heat-strengthened float glass. 5. Interspace Content: Air. 6. Indoor Lite: Heat-strengthened float glass. 7. Low-E Coating: Pyrolytic on second surface. 8. Provide safety glazing labeling.

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PART 3 - EXECUTION

3.1 GLAZING, GENERAL

A. Comply with combined written instructions of manufacturers of glass, sealants, gaskets, and other glazing materials, unless more stringent requirements are indicated, including those in referenced glazing publications.

B. Adjust glazing channel dimensions as required by Project conditions during installation to provide necessary bite on glass, minimum edge and face clearances, and adequate sealant thicknesses, with reasonable tolerances.

C. Protect glass edges from damage during handling and installation. Remove damaged glass from Project site and legally dispose of off Project site. Damaged glass is glass with edge damage or other imperfections that, when installed, could weaken glass and impair performance and appearance.

D. Apply primers to joint surfaces where required for adhesion of sealants, as determined by preconstruction testing.

E. Install setting blocks in sill rabbets, sized and located to comply with referenced glazing publications, unless otherwise required by glass manufacturer. Set blocks in thin course of compatible sealant suitable for heel bead.

F. Do not exceed edge pressures stipulated by glass manufacturers for installing glass lites.

G. Provide spacers for glass lites where length plus width is larger than 50 inches (1270 mm)

H. Provide edge blocking where indicated or needed to prevent glass lites from moving sideways in glazing channel, as recommended in writing by glass manufacturer and according to requirements in referenced glazing publications.

.

3.2 TAPE GLAZING

A. Position tapes on fixed stops so that, when compressed by glass, their exposed edges are flush with or protrude slightly above sightline of stops.

B. Install tapes continuously, but not necessarily in one continuous length. Do not stretch tapes to make them fit opening.

C. Cover vertical framing joints by applying tapes to heads and sills first and then to jambs. Cover horizontal framing joints by applying tapes to jambs and then to heads and sills.

D. Place joints in tapes at corners of opening with adjoining lengths butted together, not lapped. Seal joints in tapes with compatible sealant approved by tape manufacturer.

E. Apply heel bead of elastomeric sealant.

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F. Center glass lites in openings on setting blocks and press firmly against tape by inserting dense compression gaskets formed and installed to lock in place against faces of removable stops. Start gasket applications at corners and work toward centers of openings.

G. Apply cap bead of elastomeric sealant over exposed edge of tape.

3.3 GASKET GLAZING (DRY)

A. Cut compression gaskets to lengths recommended by gasket manufacturer to fit openings exactly, with allowance for stretch during installation.

B. Insert soft compression gasket between glass and frame or fixed stop so it is securely in place with joints miter cut and bonded together at corners.

C. Installation with Drive-in Wedge Gaskets: Center glass lites in openings on setting blocks and press firmly against soft compression gasket by inserting dense compression gaskets formed and installed to lock in place against faces of removable stops. Start gasket applications at corners and work toward centers of openings. Compress gaskets to produce a weathertight seal without developing bending stresses in glass. Seal gasket joints with sealant recommended by gasket manufacturer.

D. Installation with Pressure-Glazing Stops: Center glass lites in openings on setting blocks and press firmly against soft compression gasket. Install dense compression gaskets and pressure-glazing stops, applying pressure uniformly to compression gaskets. Compress gaskets to produce a weathertight seal without developing bending stresses in glass. Seal gasket joints with sealant recommended by gasket manufacturer.

E. Install gaskets so they protrude past face of glazing stops.

3.4 SEALANT GLAZING (WET)

A. Install continuous spacers, or spacers combined with cylindrical sealant backing, between glass lites and glazing stops to maintain glass face clearances and to prevent sealant from extruding into glass channel and blocking weep systems until sealants cure. Secure spacers or spacers and backings in place and in position to control depth of installed sealant relative to edge clearance for optimum sealant performance.

B. Force sealants into glazing channels to eliminate voids and to ensure complete wetting or bond of sealant to glass and channel surfaces.

C. Tool exposed surfaces of sealants to provide a substantial wash away from glass.

3.5 CLEANING AND PROTECTION

A. Protect exterior glass from damage immediately after installation by attaching crossed streamers to framing held away from glass. Do not apply markers to glass surface. Remove nonpermanent labels and clean surfaces.

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B. Protect glass from contact with contaminating substances resulting from construction operations. If, despite such protection, contaminating substances do come into contact with glass, remove substances immediately as recommended in writing by glass manufacturer.

C. Examine glass surfaces adjacent to or below exterior concrete and other masonry surfaces at frequent intervals during construction, but not less than once a month, for buildup of dirt, scum, alkaline deposits, or stains; remove as recommended in writing by glass manufacturer.

D. Remove and replace glass that is broken, chipped, cracked, or abraded or that is damaged from natural causes, accidents, and vandalism, during construction period.

END OF SECTION 08800

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SECTION 08830

PART 1 - GENERAL

MIRRORS

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes the following types of silvered flat glass mirrors:

1. Annealed monolithic glass mirrors. 2. Film-backed glass mirrors qualifying as safety glazing.

B. Related Sections:

1. Division 8 Section "Glazing" for glass with reflective coatings used for vision and spandrel lites.

2. Division 10 Section "Toilet and Bath Accessories" for metal-framed mirrors.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated.

1. Mirrors. Include description of materials and process used to produce each type of silvered flat glass mirror specified that indicates sources of glass, glass coating components, edge sealer, and quality-control provisions.

B. Shop Drawings: Include mirror elevations, edge details, mirror hardware, and attachments to other work.

C. Samples: For each type of the following products:

1. Mirrors: 12 inches (300 mm)2. Mirror Clips: Full size.

square, including edge treatment on two adjoining edges.

3. Mirror Trim: 12 inches (300 mm)

D. Qualification Data: For qualified Installer.

long.

E. Product Certificates: For each type of mirror and mirror mastic, from manufacturer.

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F. Preconstruction Test Reports: From mirror manufacturer indicating that mirror mastic was tested for compatibility and adhesion with mirror backing film and substrates on which mirrors are installed.

G. Maintenance Data: For mirrors to include in maintenance manuals.

H. Warranty: Sample of special warranty.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: A qualified installer who employs glass installers for this Project who are certified under the National Glass Association's Certified Glass Installer Program.

B. Source Limitations for Mirrors: Obtain mirrors from single source from single manufacturer.

C. Source Limitations for Mirror Accessories: Obtain mirror glazing accessories from single source.

D. Glazing Publications: Comply with the following published recommendations:

1. GANA's "Glazing Manual" unless more stringent requirements are indicated. Refer to this publication for definitions of glass and glazing terms not otherwise defined in this Section or in referenced standards.

2. GANA Mirror Division's "Mirrors, Handle with Extreme Care: Tips for the Professional on the Care and Handling of Mirrors."

E. Safety Glazing Products: For film-backed mirrors, provide products complying with testing requirements in 16 CFR 1201 for Category II materials.

F. Preconstruction Mirror Mastic Compatibility Test: Submit mirror mastic products to mirror manufacturer for testing to determine compatibility of mastic with mirror backing film and substrates on which mirrors are installed.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Protect mirrors according to mirror manufacturer's written instructions and as needed to prevent damage to mirrors from moisture, condensation, temperature changes, direct exposure to sun, or other causes.

B. Comply with mirror manufacturer's written instructions for shipping, storing, and handling mirrors as needed to prevent deterioration of silvering, damage to edges, and abrasion of glass surfaces and applied coatings. Store indoors.

1.6 PROJECT CONDITIONS

A. Environmental Limitations: Do not install mirrors until ambient temperature and humidity conditions are maintained at levels indicated for final occupancy.

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1.7 WARRANTY

A. Special Warranty: Manufacturer's standard form in which mirror manufacturer agrees to replace mirrors that deteriorate within specified warranty period. Deterioration of mirrors is defined as defects developed from normal use that are not attributed to mirror breakage or to maintaining and cleaning mirrors contrary to manufacturer's written instructions. Defects include discoloration, black spots, and clouding of the silver film.

1. Warranty Period: Five years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 SILVERED FLAT GLASS MIRRORS

A. Glass Mirrors, General: ASTM C 1503; manufactured using copper-free, low-lead mirror coating process.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Arch Aluminum & Glass Co., Inc. b. Avalon Glass and Mirror Company. c. Binswanger Mirror; a division of Vitro America, Inc. d. D & W Incorporated e. Donisi Mirror Company. f. Gardner Glass, Inc. g. Gilded Mirrors, Inc. h. Guardian Industries. i. Head West. j. Independent Mirror Industries, Inc. k. Lenoir Mirror Company. l. Maran-Wurzell Glass & Mirror. m. National Glass Industries. n. Stroupe Mirror Co., Inc. o. Sunshine Mirror; Westshore Glass Corp. p. Virginia Mirror Company, Inc. q. Walker Glass Co., Ltd.

B. Clear Glass: Mirror Glazing Quality; ultraclear (low-iron) float glass with a minimum 91 percent visible light transmission.

1. Nominal Thickness: 5.0 mm.

2.2 MISCELLANEOUS MATERIALS

A. Setting Blocks: Elastomeric material with a Shore, Type A durometer hardness of 85, plus or minus 5.

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B. Edge Sealer: Coating compatible with glass coating and approved by mirror manufacturer for use in protecting against silver deterioration at mirrored glass edges.

C. Mirror Mastic: An adhesive setting compound, asbestos-free, produced specifically for setting mirrors and certified by both mirror manufacturer and mastic manufacturer as compatible with glass coating and substrates on which mirrors will be installed.

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Franklin International; Titebond Division. b. Laurence, C. R. Co., Inc. c. Macco Adhesives; Liquid Nails Division. d. OSI Sealants, Inc. e. Palmer Products Corporation. f. Pecora Corporation. g. Royal Adhesives & Sealants; Gunther Mirror Mastics Division. h. Sommer & Maca Industries, Inc.

D. Film Backing for Safety Mirrors: Film backing and pressure-sensitive adhesive; both compatible with mirror backing paint as certified by mirror manufacturer.

2.3 MIRROR HARDWARE

A. Top and Bottom Aluminum J-Channels: Aluminum extrusions with a return deep enough to produce a glazing channel to accommodate mirrors of thickness indicated and in lengths required to cover bottom and top edges of each mirror in a single piece.

1. Bottom Trim: J-channels formed with front leg and back leg not less than 3/8 and 7/8 inch (9.5 and 22 mm) in height, respectively, and a thickness of not less than 0.05 inch (1.3 mm)

a. Products: Subject to compliance with requirements, provide one of the following:

.

1) Laurence, C. R. Co., Inc.; CRL Standard "J" Channel. 2) Sommer & Maca Industries, Inc.; Aluminum Shallow Nose "J" Moulding

Lower Bar. 3) Sommer & Maca Industries, Inc.; Heavy Gauge Aluminum Shallow Nose

"J" Moulding Lower Bar.

2. Top Trim: J-channels formed with front leg and back leg not less than 5/8 and 1 inch (16 and 25 mm) in height, respectively, and a thickness of not less than 0.062 inch (1.57 mm)

a. Products: Subject to compliance with requirements, provide one of the following:

.

1) Laurence, C. R. Co., Inc.; CRL Deep "J" Channel. 2) Sommer & Maca Industries, Inc.; Aluminum Deep Nose "J" Moulding

Upper Bar.

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3) Sommer & Maca Industries, Inc.; Heavy Gauge Aluminum Deep Nose "J" Moulding Lower Bar.

3. Finish: Clear bright anodized unless otherwise indicated.

B. Plated Steel Hardware: Formed-steel shapes with plated finish indicated.

1. Profile: As indicated.

C. Fasteners: Fabricated of same basic metal and alloy as fastened metal and matching it in finished color and texture where fasteners are exposed.

D. Anchors and Inserts: Provide devices as required for mirror hardware installation. Provide toothed or lead-shield expansion-bolt devices for drilled-in-place anchors. Provide galvanized anchors and inserts for applications on inside face of exterior walls and where indicated.

2.4 FABRICATION

A. Mirror Sizes: To suit Project conditions, cut mirrors to final sizes and shapes.

B. Cutouts: Fabricate cutouts before tempering for notches and holes in mirrors without marring visible surfaces. Locate and size cutouts so they fit closely around penetrations in mirrors.

C. Mirror Edge Treatment: Flat polished.

1. Seal edges of mirrors with edge sealer after edge treatment to prevent chemical or atmospheric penetration of glass coating.

2. Require mirror manufacturer to perform edge treatment and sealing in factory immediately after cutting to final sizes.

D. Film-Backed Safety Mirrors: Apply film backing with adhesive coating over mirror backing paint as recommended in writing by film-backing manufacturer to produce a surface free of bubbles, blisters, and other imperfections.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, over which mirrors are to be mounted, with Installer present, for compliance with installation tolerances, substrate preparation, and other conditions affecting performance of the Work.

B. Verify compatibility with and suitability of substrates, including compatibility of mirror mastic with existing finishes or primers.

C. Proceed with installation only after unsatisfactory conditions have been corrected and surfaces are dry.

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3.2 PREPARATION

A. Comply with mastic manufacturer's written installation instructions for preparation of substrates, including coating substrates with mastic manufacturer's special bond coating where applicable.

3.3 INSTALLATION

A. General: Install mirrors to comply with mirror manufacturer's written instructions and with referenced GANA publications. Mount mirrors accurately in place in a manner that avoids distorting reflected images.

B. Provide a minimum air space of 1/8 inch (3 mm)

C. Wall-Mounted Mirrors: Install mirrors with mastic and mirror hardware. Attach mirror hardware securely to mounting surfaces with mechanical fasteners installed with anchors or inserts as applicable. Install fasteners so heads do not impose point loads on backs of mirrors.

between back of mirrors and mounting surface for air circulation between back of mirrors and face of mounting surface.

1. Top and Bottom Aluminum J-Channels: Provide setting blocks 1/8 inch (3 mm) thick by 4 inches (100 mm) long at quarter points. To prevent trapping water, provide, between setting blocks, two slotted weeps not less than 1/4 inch (6.4 mm) wide by 3/8 inch (9.5 mm)

long at bottom channel.

2. Install mastic as follows:

a. Apply barrier coat to mirror backing where approved in writing by manufacturers of mirrors and backing material.

b. Apply mastic to comply with mastic manufacturer's written instructions for coverage and to allow air circulation between back of mirrors and face of mounting surface.

c. After mastic is applied, align mirrors and press into place while maintaining a minimum air space of 1/8 inch (3 mm)

3.4 CLEANING AND PROTECTION

between back of mirrors and mounting surface.

A. Protect mirrors from breakage and contaminating substances resulting from construction operations.

B. Do not permit edges of mirrors to be exposed to standing water.

C. Maintain environmental conditions that will prevent mirrors from being exposed to moisture from condensation or other sources for continuous periods of time.

D. Wash exposed surface of mirrors not more than four days before date scheduled for inspections that establish date of Substantial Completion. Wash mirrors as recommended in writing by mirror manufacturer.

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END OF SECTION 08830