NOTE: SHARP ALUMINIUM BLADE ONLY

Rev E | January 2012 | 1

Screen Kit Installation InstructionsRetractable Insect Pleated Screen

Read Installation Instructions carefully before proceeding

Ensure that Installation Instructions and Allen Key remain with Householder

WARNINGScreen will not stop children from falling out window

Keep children away from open windowA safety initiative from the Australian Window Association

®

Recommended Tools

Screen Kit Components

x2

WS-M

S

x1

WS-P

K-T

x1

WS-P

K-B

x2

WS-C

S

x2W

S-G

R-2

x2

WS-A

B-A

x1

WS-F

B-2

x2

WS-C

EIN

x1

WS-A

K

x26

20

20

CX

x9

SC

3G

X7

S

x1SCREEN ASSEMBLY

x1

WS-M

ST

* used for a double screen only

Rev E | January 2012 | 2

Screen Kit Components

x3

WS-M

P

* used for a double screen only

* used for a double screen only

HANDLE BAR COVER

HANDLE BAR TRIM

x1 WS-H

DC

EX

P

PB

48

85

0

x2 WS-H

DPEX

x1,2 or 3 W

S-C

OV

EX

P

DUST COVER

SEAL

x1

1. Cutting Screen Assembly

TOP

BOTTOM

CUT TO SIZETHIS END

H - 33 [1.29]

PRE-ASSEMBLED

MAX 200 [7.87]

*include from top of plastic

*

2. Inserting the Handle

BOTTOM

CENTRE O

F

SCREEN ASSEMBLY

INSERT

WS-GR-2

Do not remove wrapping before cutting.Ensure the SCREEN ASSEMBLY is tightly bound as supplied

HEAD

REBATE

30 [1.18]

SILL

REBATE

30 [1.18]

HBEFORE CUTTING ENSURE BOTH “CASSETTE ASSEMBLIES” AND

“CORDS” ARE LOCATED AWAY FROM THE BOTTOM CUT AREA

Length of Screen Assembly = H - 33 [1.29]

CUT

Rev E | January 2012 | 3

or

3. Inserting the Adjustment Block

WS-AB-A

WS-CS

INSERT

WS-AB-A

WS-CS

ROLLER

GUIDE WS-AK

INSERT

Loosely apply screws

INSERT

WS-M

S

BOTTOM

i

ii

INSERT

4. Inserting the Friction Block

5. Inserting the Mesh Retainer

INSERT

TOP

WS-M

S

Rev E | January 2012 | 4

6. Installing Screen

Carefully remove wrapping. Ensure that the screen assembly is tightly compressed

Low adhesive tape

A

APPLYAPPLY

ALI

GN

CO

RD

SA

LIG

N C

OR

DS

B

SCREENASSEMBLY

CHANNEL (RSC)

CASSETTEASSEMBLIES

MASKINGTAPE

ii SNAP

i IN

SERT

JA

MB

MO

UN

T (R

SJ)

CUT END (BOTTOM)

C

ALI

GN

CO

RD

SA

LIG

N C

OR

DS

ALI

GN

CO

RD

SA

LIG

N C

OR

DS

D

B A

B A

CASSETTEASSEMBLY

CORDS

JA

MB

MO

UN

T (R

SJ)

CHANNEL (RSC)

JA

MB

MO

UN

T(R

SJ)

B ACHANNEL (RSC)

Align Cords on individual rollers

Align all Cords onend rollers

Rev E | January 2012 | 5

Ensure the cords are not twisted

or tangled

TRACK (RST OR RSTT)

B

A

7. Fitting Bottom Channel Cassette

i. ii.CASSETTEASSEMBLY

CH

AN

NEL

(RS

C)

INSER

T

CH

AN

NEL

(RSC

)

ROTATE

PIVOT

CH

AN

NEL

(RSC

)

iv.62020C

X

B

A

B

AA

iii.

CH

AN

NEL

(RSC

)

JAMB

CH

AN

NEL

(RSC

)

JAMB

SLID

E

AA

BB

JAMB

NOTE: Fit WS-CEIN before fitting cassette into the top track (RST or RSTT)

Rev E | January 2012 | 6

8. Fitting Top Track Cassette

B A

JA

MB

MO

UN

T (R

SJ)

CHANNEL (RSC)

CASSETTEASSEMBLY

WS-CEIN

WS-C

EIN

WS-CEIN

<3600 [141.73] x1 PER CASSETTE ASSEMBLY

>3600 [141.73] x2 PER CASSETTE ASSEMBLY

NOTE:

TRACK (RST or RSTT)

CASSETTEASSEMBLY

WS-CEIN

B

A

Ensure cords are on top of the

cassette

CORDS

10. Preparing Handlebar

WS-H

DC

EX

P

H - 47 [1.85]

AHEAD

REBATE

30 [1.18]

SILL

REBATE

30 [1.18]

H

PB48850i INSERT

with REBATE without REBATE

HANDLEBARWS-HDCEXP HANDLEBARWS-HDCEXP

or

ii CUTFULL LENGTH

PB48850

i INSERT

15 [0.59]

ii CUT

B

NOTE: See Page 11 for DOUBLE SCREENSee Page 12 for CORNER SCREEN

CUT

Rev E | January 2012 | 7

ADJUSTABLEANCHORS

CO

RD

AN

CH

OR -

SLI

DE

TIGHTEN

CH

AN

NEL

(RSC

)

Ensure that the screen assembly is tightly compressed. Slide cord anchors to take up the slack and stretch a further 15mm

9. Cord Tensioning

B

B

CASSETTEASSEMBLY

JA

MB

MO

UN

T(R

SJ)

CHANNEL (RSC)

TRACK (RST or RSTT)JAMB

KEEP COMPRESSED

A

A

A

A

ADJUSTABLEANCHORS

TIGHTEN

AD

JUST

INSER

TIN

SER

T

WS-H

DC

EX

PW

S-P

K-T

WS-P

K-B

SCREENASSEMBLY

CHANNEL (RSC)ii

INSE

RT

WS-

HD

CEX

P

iii SNAP

C

HANDLEBAR WS-HDCEXP

i REMOVE

11. Handlebar Adjustment

gap at TOP gap at BOTTOM

Rev E | January 2012 | 8

10. Fitting the Handlebar Cover

ADJUSTABLEANCHORS

CO

RD

AN

CH

OR -

SLI

DE

TIGHTEN

AD

JUST

release tension

ADJUSTABLEANCHORS

CO

RD

AN

CH

OR - SLID

E

TIGHTEN

AD

JUST

increase tension

ADJUSTABLEANCHORS

CO

RD

AN

CH

OR -

SLI

DE

TIGHTEN

AD

JUST

release tension

ADJUSTABLEANCHORS

CO

RD

AN

CH

OR - SLID

E

TIGHTEN

AD

JUST

increase tension

iii SNAP

Before fitting Handlebar Cover,

ensure the cords are not twisted or tangled

Align Cords on individual

rollers

Align all Cords on end rollers

Align all Cords on end rollers

ENSURE STICKER IS COMPLETELYREMOVED AFTER CHECKING

12. Screen Adjustment

Rev E | January 2012 | 9

H

+5

[0

.19

] M

AX

H

+5

[0

.19

] M

AX

H

+5

[0

.19

] M

AX

-5 [

0.1

9]

MA

X

H

ADJUST A TOUCH AT HIGHEST POINT

ADJUSTand LEVEL

ADJUST A TOUCHTO WHICH EVERSIDE IS GREATER

ADJUST A TOUCHTO WHICH EVERSIDE IS GREATER

ADJUST A TOUCH AT HIGHEST POINTADJUST A TOUCH AT HIGHEST POINT

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

ii

NOTE: TO BE ADJUSTED ON BOTHSIDES OF THE HANDLEBAR

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

TIGHTEN

TIGHTEN

LOOSEN

LOOSEN

iiiI

ii

NOTE: TO BE ADJUSTED ON BOTHSIDES OF THE HANDLEBAR

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

ii

NOTE: TO BE ADJUSTED ON BOTHSIDES OF THE HANDLEBAR

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

LOOSEN

LOOSEN

TIGHTEN

TIGHTEN

iiii

ii

NOTE: TO BE ADJUSTED ON BOTHSIDES OF THE HANDLEBAR

i. ii.CASSETTEASSEMBLY

CH

AN

NEL

(RS

C)

INSER

T

CH

AN

NEL

(RSC

)

ROTATE

PIVOT

iii.

SLID

E TO

M

EETI

NG

PO

INT

CH

AN

NEL

(RSC

)

meeting point*

CASSETTEASSEMBLY

ANCHORBLOCKS

CASSETTEASSEMBLY

MEETING POIN

T

SLIDE

SLIDE

iv.

ANCHOR BLOCKS

CHANNEL (RSC)

TRACK (RST OR RSTT)

JA

MB

MO

UN

T (R

SJ)

JA

MB

MO

UN

T (R

SJ)

13. Fitting Cassettes for Double Screens

NOTE: Refer to Page 6 “Securing Cassette” before repeating Step for RST or RSTT

meetingpoint

Rev E | January 2012 | 10

14. Fitting Magnet & Magnet Plates for Double Screens

HANDLEBARHANDLEBAR

WS-M

ST

A

WS-MSTi INSERT

ii CUT FULLLENGTH

HANDLEBARCOVER

(WS-HDCEX)

MAGNET(WS-MST)

B

SC

3G

X7

S

WS-MP

PRE-DRILL Ø1.5 (1/16in) HOLESPRE-DRILL Ø1.5 [1/16] HOLES

=

=

Bottom

Top

=x2<1500 [59.05]

Centre

100[3.93]

Bottom

Top

100[3.93]

x3>1500 [59.05]

WS-MP

Rev E | January 2012 | 11

HA

ND

LEB

AR

CO

VER

15. Corner Screen Application

OPENED JOINT FRAME

ANCHORBLOCKS

CASSETTE FITTING

W1

W2PB48850

i INSERT

15 [0.59]

CUT

PB48850

i INSERT

15 [0.59]

CUT

W1

W2

HANDLEBAR & SEAL FITTING

WS-HDCEX

HANDLEBAR

TIMBER FASCIA

TIMB

ER

FASC

IA

Rev E | January 2012 | 12

16. Commissioning

1. Ensure Channel (RSC) is free from dirt and debris.2. Ensure screen slides freely from side to side.3. Ensuren Screen meets at the Jamb or meeting Screen (double or corner applications) without any gaps. (If not Refer to Step 11 Handle Adjustment)4. Once Screen is operating correctly fit the remaining components (as shown below).

17. Fitting Channel Covers

CHANNEL (RSC)

JA

MB

MO

UN

T (R

SJ)

TRACK (RST OR RSTT)ii SQUEEZE

iii S

NA

P

WS-C

OV

EX

P RSC

i ALIG

N

i SQUEEZE

ii INSERT

CORDS pass aboveCOVER Extrusion

JA

MB

MO

UN

T (R

SJ)

iv SLIDE UNDERNEATHHANDLEBAR (approx 15mm)

CHANNEL (RSC)

CORDS

18. Fitting Handlebar Trim

AB

WS-H

DPEX

A+8= CUT LENGTHB+8= CUT LENGTH

i SQUEEZE

NOTE: REPEAT OTHER SIDE NOTE: REPEAT OTHER SIDE

i LIFTHANDLEBAR

Care / Maintenance

Cleaning the TRACK & CHANNEL

Cleaning the SCREEN MESH

Operating Tips

SERVICING

Dust and debris can collect in the CHANNEL(RSC) overtime. Removal of such build up is easy and important to the screen’s

smooth movement. While the screen is retracted, remove any debris with a soft cloth or a vacuum cleaner with a soft brush

nozzle. Dusty or coastal environments will require regular cleaning.

The SCREEN MESH should be lightly dusted to maintain an unobstructed view and air flow. While the screen is extended,

remove any build up with a vacuum cleaner with a soft brushnozzle, care should be taken not to tear or rip the mesh.

The screen is fitted with ‘tensioning’ CORDS located within the CHANNEL & TRACK that not only provide stability to the

screen, but control the vertical orientation of the HANDLEBAR and help prevent the mesh from blowing out of the CHANNEL

& TRACK in windy conditions.

Should the SCREEN MESH blow out gently retract the screen and the mesh should self-feed back into the CHANNEL & TRACK,

if not simply pop the mesh back by hand.

On large openings the screen mesh acts like a sail. In gusty or windy conditions it is recommended to keep the SCREEN

retracted to reduce possibility of damage occurring.

If the mesh is damaged or a tension cord breaks, the screen will need to be replaced. The screen has been designed to be

interchangeable with a replacement. It is recommended you contact the original installer.

Rev E | January 2012 | 13

The product ‘Retractable Pleated Insect Screen’ is warranted fit for the intended purpose and free of manufacturing defects

and material flaws. Should any defect in materials and/or workmanship become apparent within 5 years from the date of

purchase, the Supplier will repair or replace the product free of charge.

The warranty does not cover:

• Improper screen assembly, installation and /or adjustment provided by others

• Damage as a result of environmental conditions, strong winds, natural disasters or other events beyond the control or the Supplier

• Damage to the screen mesh, tensioning cords and / or channels caused by deliberate or accidental misuse,

abuse or neglect

• Damage caused by humans or pets accidentally running or walking into the screen when in use

• Damage caused to the screen components by inadequate maintenance, i.e. failure to routinely remove dirt, dust

and debris from the channel and mesh

• Normal fair wear and tear

• Progressive deterioration of finishes and materials due to exposure to sun, rain, abrasion, heat and /or cold

• Damage caused by the contamination of the screen mesh due to excessive moisture, construction dust or debris,

and aggressive cleaning agents

• Damage to the mesh caused by contact with excessive heat surfaces including, but not limited to construction

equipment, cigarette ash, matches, cigarette lighters, sparks or hot cooking utensils

• Damage caused by another trade and / or other people on the building site

This warranty does not cover general deterioration in appearance or performance that occurs as a result of normal operation.

The liability of the Supplier shall be limited to the repair or replacement (at the Suppliers option) of thedefective product. The Supplier will not be liable for any other direct or indirect costs, loss or damage to person or property, or any consequential losses.

The Supplier excludes, to the extent permitted by law, all other warranties, whether expressed, implied or statutory.

Warranty

Screen Replacement

Rev E | January 2012 | 14

1. Remove Channel Covers

CHANNEL (RSC)

JA

MB

MO

UN

T (R

SJ)

TRACK (RST OR RSTT)

REM

OV

E

WS-COVEXP

iv.CASSETTEASSEMBLY

CH

AN

NEL

(RS

C)

REM

OV

E

B

A

iii.

CH

AN

NEL

(RSC

)

ROTATE

PIVOT

B

AA

CH

AN

NEL

(RSC

)

i.

JAMB

ii.

CH

AN

NEL

(RSC

)

JAMB

CH

AN

NEL

(RSC

)

JAMB

SLID

E

AA

BB

2. Remove Cassettes

3. Remove Screen Assembly

SCREENASSEMBLY

CHANNEL (RSC)

CASSETTEASSEMBLIES

MASKINGTAPE

ii REMOVE

iii L

IFT

JA

MB

MO

UN

T (R

SJ)

i WEDGE BETWEEN

ii REMOVE

RSC

PIVOT

CH

AN

NEL

(RSC

)

JAMB

WS-

CO

VEX

P

CH

AN

NEL

(RSC

)SLID

E

JAMB

WS-

CO

VEX

P

i. ii.

4. Replace with new SCREEN KIT and follow instructions supplied.