Scorpion Fitting
Transcript of Scorpion Fitting
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8/3/2019 Scorpion Fitting
1/4
PART NO.
FIT KITS
FEATURES
BIKE
YEAR
NOTES
scorpion-exhausts.com
FITTING INSTRUCTIONS 1/4
NOTE: ENSURE SCORPION SYSTEM IS CLEAR OF MOVING PARTS AND ALL ORIGINAL FUNCTIONS WORK CORRECTLY.
1 2 x Oval Silencers SC 125
2 4 x M8 x 25mm Washers (Z017.10825)
3 2 x 40-43mm Band Clamps (Z016.10007)
4 2 x M8 x 20mm Cap Head Bolts (Z017.10072)
5 2 x M8 x 17mm Washers (Z017.10831)
6 2 x Silencer Straps (z028.10209)
7 2 x rubber Straps (Z029.10022)
8 2 x M8 x 16mm Capheads (Z017.10808)
9 2 x Mounting Brackets (Z015.20947)
10 Connecting Pipe CP 456
11 47-51mm Band Clamp (Z016.10003)
12 2 x M8 Nyloc Nuts (Z017.10062)
13 2 x Black End Rings (Z007.30926)
14 Photographic Fitting Instructions
E-MARK ROUND
E-MARK OVAL SI-87 e4 2387 9
ISSUE NO. 8
DATE 17/12/09
AUTHORISED S.Northrop
CHECKED
SUZUKI GSR 600
2006 - ON
iTEM 13 TO FIT IN BLACK CAST END CAP IF db KILLER IS REMOVED.
REMOVAL OF db KILLER INVALIDATES E MARK APPROVAL, REFITTING WILL RE-
VALIDATE APPROVAL
SI - 87
OVAL Z039.11059
DB KILLER Z038.10121
Box: PLOCK 1
A B
C D
A) Remove seat using key
B) Remove black plastic side panels
rom both sides o the bike
C) Remove grab rail Bolts x3
D) Remove plastic seat cowling
Bolts x6
13
13
13
2
46
7
12
9
3
24
6
7
5
8
10
11
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8/3/2019 Scorpion Fitting
2/4
PART NO.
FIT KITS
FEATURES
BIKE
YEAR
NOTES
scorpion-exhausts.com
FITTING INSTRUCTIONS 2/4
SUZUKI GSR 600
2006 - ON
iTEM 13 TO FIT IN BLACK CAST END CAP IF db KILLER IS REMOVED.
REMOVAL OF db KILLER INVALIDATES E MARK APPROVAL, REFITTING WILL RE-
VALIDATE APPROVAL
SI - 87
OVAL Z039.11059
DB KILLER Z038.10121
Box: PLOCK 1
E) Remove plastic seat cowling
Bolts x6
F) Remove plastic trim rom both
sides o silencer
Bolts x2 on each side
G) Remove heatshield rom under
header pipes (Bolts x2)
H) Pull back o retaining pin
I) Disconnect rear light unit
electrical connector block
J) Remove rear light retaining
bolts x4
K) Careully thread the loose
connector and wire back through
the rame and completely remove
the whole unit
L) Loosen all ront header bolts (x8)
a universal joint on a socket drive
is very helpul or this task
CONTINUED FROM OVERLEAF:
E F
G H
I J
K L
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8/3/2019 Scorpion Fitting
3/4
PART NO.
FIT KITS
FEATURES
BIKE
YEAR
NOTES
scorpion-exhausts.com
FITTING INSTRUCTIONS 3/4
SUZUKI GSR 600
2006 - ON
iTEM 13 TO FIT IN BLACK CAST END CAP IF db KILLER IS REMOVED.
REMOVAL OF db KILLER INVALIDATES E MARK APPROVAL, REFITTING WILL RE-
VALIDATE APPROVAL
SI - 87
OVAL Z039.11059
DB KILLER Z038.10121
Box: PLOCK 1
M) Remove bolt in ront o catalyst
holding exhaust system.
N) Remove bolt supporting
exhaust system in sub-rame and
loosen the clamp retaining the
silencer
O) Remove both side bolts
supporting silencer (x2)
P) Remove rear bolt supporting
silencer.
This now allows the whole exhaust
system to be lowered clear o therear sub-rame
Q) Pull the silencer careully back
o the exhaust outlet and remove
completely
R) To remove the OE heatshield,
frst locate the nut in ront o the
underseat tray and remove its
associated bolt rom the underside
S) Remove the other two bolts
retaining the OE heatshield
T) Completely remove the OE
heatshield exposing the underseat
tray and the adhesive heat
protection
CONTINUED FROM OVERLEAF:
N
O P
R
S T
Q
M
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8/3/2019 Scorpion Fitting
4/4
PART NO.
FIT KITS
FEATURES
BIKE
YEAR
NOTES
scorpion-exhausts.com
FITTING INSTRUCTIONS 4/4
SUZUKI GSR 600
2006 - ON
iTEM 13 TO FIT IN BLACK CAST END CAP IF db KILLER IS REMOVED.
REMOVAL OF db KILLER INVALIDATES E MARK APPROVAL, REFITTING WILL RE-
VALIDATE APPROVAL
SI - 87
OVAL Z039.11059
DB KILLER Z038.10121
Box: PLOCK 1
U) Fit Scorpion connecting pipe
to the o.e. section with clamp but
leave loose.
V) Fit silencer brackets ensuring
orientation is correct (let hand
side bracket is shown)
W) Fit silencer onto Scorpion
pipework with clamp but leave
loose. Loose ft silencer strap.
X) Repeat step W on opposite side
o bike.
CONTINUED FROM OVERLEAF:
V
W X
I
U