SCoPE Smart Components within Smart Production Processes ... · Smart Components within Smart...

SCoPESmart Components within Smart Production

Processes and Environments

Technische Universität Darmstadt

Department of Computer Integrated Design (DiK)

Prof. Dr.-Ing. Reiner Anderl (German Coordinator)

[email protected]

Methodist University of Piracicaba

Laboratory for Computer Application in Design and

Manufacturing (SCPM)

Prof. Dr.-Ing. Klaus Schützer

[email protected]

November 8, 2017

Agenda

1 Introduction

2

3

SCoPE Project Overview

Work Packages and Results

4 Partnerships with Industry

5 Conclusion

2

3


Work Packages

4 Achievements and results


6 ConclusionConclusion56

The SCoPE project at a glance

4. Digitalization of individual components as

Digital Twin

2. Integration of manufacturing data and

physical properties for the application of

components as information carriers

Component 4711Component 0815

1. Communication of smart components in

smart production processes

3. Transformation from smart components to

smart assemblies

International Cooperation

Methodist University of

Piracicaba

Laboratory for Computer

Application in Design and

Manufacturing (SCPM)

Prof. Dr.-Ing. Klaus Schützer

Prof. Dr. Alexandre T. Simon

Polytechnic School

University of Sao Paulo

Laboratory for Innovation

Management (LGI)

Prof. Dr. Eduardo S. Zancul

Technische Universität

Darmstadt

Department of Computer

Integrated Design (DiK)

Prof. Dr.-Ing. Reiner Anderl

Sebastian Haag, M.Sc.

1st Phase: 01/08/2014 - 31/07/2016 (approved)

2nd Phase: 01/08/2016 - 31/12/2018 (approved)

Agenda

1 Introduction

2

3




5 Conclusion

2

3


Work Packages




SCoPE Project

Approach

Cyber-physical systems as basis for smart components

Smart components become information carriers in smart

production processes and environments

Application of modern internet technologies for the

efficient retrieval of information and communication

between smart components

Benefits

Paradigm shift in engineering and in the interaction with

smart products

Improvement of interoperability by the deployment of a

network of smart components and manufacturing units

Cost savings and time reduction through the

standardization and automation of smart production

processes

Smart Components

Product data model Component data modelPhysical productwith semantic product memory

+

Smart components Integrated data storage

Internet communication interfaces

Individual logic

+

Smart Production Processes & Environments

Smart Components: Capture and storage

of manufacturing data for individual

components

– Sensor data (temperature, surface quality,

optical recognition, etc.)

– Machine data (tool, machine type, operator)

Smart Environments: Networks of smart

components and smart production units

– Autonomous navigation of smart

components by communication with smart

environments

Smart Assemblies: aggregation of smart

components to smart assemblies

– Defining processes and data structures

– Development of communication and

assembly procedures

Agenda

1 Introduction

2

3




5 Conclusion

2

3


Work Packages




Overview Project Plan and Work Packages

WP Title

Phase 1 Phase 2

2014 2015 2016 2017 2018

Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

1 Analysis

2Requirements for Smart Components and Smart

Production Processes

3Conceptual Design of the Integrated Component

Data Model and CPS-based Enhancements for

Production and Assembly Units

4Implementation of an Integrated Demonstrator for

Component Traceability and Smart Assembly

Processes

5 Validation

6 Documentation and presentation of the results

Finished Work Packages

WP1: Technologies for Smart Components WP2: Requirement Specification

78 Requirements

5 Categories

WP3: Integrated Component Data Model (ICDM)

ICDM

Privileges

Production

Specifications

OrderCore

<<import>>

<<import>>

<<import>>

<<import>>

WP3: Development of interactions within smart assemblies

Integration of assembly data into the

ICDM

– Assembly sequence modelling

– Cyber-physical assembly process

Definition of actors and their capabilities

in smart environments

– Components

– Assemblies

– Machines (Production, Assembly,

Transport)

Information modelling of interactions

within smart assemblies and between

smart components and smart

environments

– Data structures

– Communication procedures

WP4: Implementation of an Integrated Demonstrator

Distance control

Distributed manufacturing

Smart data

Smart Assembly

Distance control

WP4: Implementation of an Integrated Demonstrator

CUSTOMER SIDE - PRODUCT CUSTOMIZATION AND ORDER

WORKERS SIDE- PRODUCT ASSEMBLY

Agenda

1 Introduction

2

3




5 Conclusion

2

3


Work Packages




International Cooperation: Work and Study Missions

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International Cooperation: Meetings

Since 03/11/2015 – Twice per month Call with all research assistants and master students

Meetings

(With the participation of the Professors)

2014 2

2015 5

2016 6

2017 5

Year

International Cooperation: Publications

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1 1

Current Dissertations and Student Works: Summary

2015 2016 2017 In Progress

Ph.D. - - - 3

Mestrado - 2 2 4

Trabalho de Graduação 3 1 - 1

Scientific initiation 1 2 - 4

Studienarbeit - 1 - -

Scholarship from Agência USP - - 2 -

Advanced research project - 1 - -

Ph.D. 1 1 1 1

Master thesis 1 6 2 2

Bachelor thesis 4 1 3 -

Advanced design project 5 4 2 -

Research seminar 1 - - -

Seminar paper 1 - - -

Country Type

Germany

Brazil

Year

Agenda

1 Introduction

2

3




5 Conclusion

2

3


Work Packages




WP 5: Validation – Partnerships with Industry

As part of the validation of the results achieved by the

project, applied research work has been developed with

industries in Brazil and Germany

Partnerships with Industry in Brazil

Volkswagen do Brasil Ltda.

Developed work:

Implementation of the Digital Factory at the plant in São

Carlos aiming the modelling and simulation of

manufacturing processes concerning the optimization of

processes and traceability of parts

Dissertations finished in cooperation with the industry

Mestrado concerning the “Energy efficiency”

Mestrado concerning the “Development of a method for

migrating an automotive industry to Industrie 4.0”

Mestrado concerning the “Development of a method for re-

balancing a machining line”


Caterpillar do Brasil Ltda.

Work in progress:

Development of internal logistics system with the use of

Cyber-Physical Systems (CPS)

Joint research including a Doutorado and a Mestrado on

the support of the internal logistics

Method for evaluating the CPS aplications in internal logistic

process on Industry 4.0

Method for evaluating the readiness level of manufacturing

companies for the implementation of the concept Industry

4.0 on the internal logistics


Robert Bosch Ltda.

Work in progress:

Development of a Mestrado using as case study an

assembly line in which all documentation and process

data will be digitalized

Mestrado concerning the “Suggestion of a roadmap for the

digitalization of an assembly line ”


Bosch Rexroth – in advanced negotiation stage.

Work to be developed:

Implementation of the 4 Bosch Rexroth didactic modules

of the mMS 4.0 Training System

Application and integration of many sensors and actuators in

an industrial environment

CPPS simulation

Digital twin of the production system

Application:

Research environment for PhD. and Master students

Training environment for engineering courses

Training for the industry in partnership with Bosch Rexroth

Demonstrations to the Industries

Partnerships with Industry in Brazil/Germany

MVISIA

Developed work:

Development of an automatic quality control machine

using artificial inteligence and machine vision for selection

of pines seeds

DEV Tecnologia

Developed work:

Development of a connected device for remote control of

machines

Development of process model for product service

systems

Deutsche

Bahn

Partnerships with Industry in Brazil/Germany

Deutsch-Brasilianische Industrie- und Handelskammer

Cooperation:

Participation in the Brazilian Committee for Industrie 4.0

of the AHK representing the academy

ProSTEP iViP

Cooperation:

Member of several scientific and user-driven project

groups

Topics: Smart systems engineering, enterprise rights

management, standardization, interoperability, digital

manufacturing

Partnerships with Industry in Germany

:em engineering methods AG

Cooperation:

Long-term partnership in the fields of computer aided

engineering, business processes, product life cycle

management and smart systems engineering

Supervision of student works on a regular basis

Adam Opel AG

Cooperation:

Strong ties due to several DiK Alumni

Three Bachelor/Master Theses in Cooperation in 2017

Partnerships with Industry in Germany

VDMA – Mechanical Engineering Industry Association

Cooperation:

Strong ties due to several DiK Alumni

OPC UA as Standard M2M Communication Protocol

Trumpf

Developed work:

Concepts for Technology Data Trading (Web Market

Place)

Confidentiality in Laser Marking Processes

Usage policy enforcement with embedded machine

controllers

Agenda

1 Introduction

2

3




5 Conclusion

2

3


Work Packages




Conclusion and next steps

Shift from smart components in smart production

processes to manufacturing of smart assemblies in smart

assembly processes

Prototypical implementation and validation

Testing of use cases

Schedule

Q3 2017 - Q1 2018: Development of interactions

Q4 2017 - Q2 2018: Implementation of demonstrator

Q2 2018 - Q4 2018: Validation and use case testing

Smart components have been successfully deployed as information carries for individual parts

Thank you for your kind attention!

The presented work is being conducted with support from:

SCoPESmart Components within Smart

Production Processes and Environments

SCoPE Smart Components within Smart Production Processes ... · Smart Components within Smart...

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