SCION XB 2008 - Dual ExhaustPart Number:Accessory Code:

Kit Contents Item # Quantity Reqd. Description1 1 Exhaust unit2 1 Hardware Kit345678

Hardware Bag Contents Item # Quantity Reqd. Description1 1 Collector assembly2 1 LH Tail pipe3 1 2” Clamp4 2 Lock nut5 2 Bolt6 1 Bracket hanger7 1 Rubber isolator8

Additional Items Required For Installation Item # Quantity Reqd. Description

ConflictsNote:

Recommended Tools Safety Tools Eye Protection

Special Tools

Installation Tools3/8” Drive Ratchet3/8” Drive Extension 3” 15 MM SocketPry Bar

Special Chemicals

Color Applicability/Trim Level

AccessoryColor

Vehicle/Trim Color

General Applicability

Recommended Sequence of Application Item # Accessory123

*MandatoryLegend

STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with.OPERATOR SAFETY: Use caution to avoid risk of injuryCRITICAL PROCESS: Proceed with caution to ensure a quality installation. These points will be audited on a completed vehicle installationTOOLS & EQUIPMENT: This calls out the specifictools and equipment required for this processREVISION MARK: This mark highlights a change in installation with respect to previous issue.

SPECIAL NOTE:After TMS and Safety mandated preparatory steps have been taken, the installation sequence is the suggested method for completing the accessory installation. In some instances the suggested sequence is written for one associate to install and in others the sequence is given as part of a team accessoryinstallation. Unless otherwise stated in the document, the associates may perform the installation steps in any order to make the installation as efficient as possible while maintaining consistent quality.

Southeast Toyota Distributors, LLC Page 1 of 5

Torque Wrench

00016-79801YE30

iustyfaText BoxDocument: 18.43.00 PIO / DIO 08/14/07

SCION XB Dual Exhaust

Caution: Never work on hot exhaust system.

Note: Before removing the original exhaust system from vehicle, compare the parts with the bill of materials.

Note: With used vehicles use a penetrating lubricant on all exhaust fasteners allowing significant time for the chemicals to lubricate the threads before disassembly.

1. Unbolt the flange shown in fig 1. Located just before the rear muffler assembly.

Fig. 1

2. Lubricate all the hangers and rubber isolators.

Fig. 2

3. Remove the hanger from the rubber isolator and remove the muffler assembly from the vehicle as shown in Fig 2.

Southeast Toyota Distributors, LLC Page 2 of 5

SCION XB Dual Exhaust

Fig. 3

4.Unbolt and revove the factory tow hook as shown in Fig 3. located on driver side at rear of the vehicle. Place the hardware to the side for use during the installation of the new rear section exhaust system.

Warning: Use extreme caution during installation. Torqueall fasteners according to manufactures’ torque tighteningsequence.

Fig. 4

5.Install the brackets/hanger assembly where the factory tow hook was located using the original hardware as shown in Fig 4. Install the rubber isolator onto the hanger.

Fig. 5 6.Using the hardware supplyed, place the collector assembly into position as shown in Fis 5 Making sure to install the hanger into the rubber isolator. Tighten the hardware to 32 ft. lbs.

Southeast Toyota Distributors, LLC Page 3 of 5

SCION XB Dual Exhaust

Fig. 6

7. Place a clamp over the expanded end of the left tail pipe assembly and set into position as shown in Fig 6. Makeing sure to install the hanger into the rubber isolator. Do Not tighten the clamp.

8. Check exhaust for proper clearence and tip alignment.

9. Once position has been determined tighten the clamps to 32 ft. lbs. Making sure the clampopening is not over any of the notches in the pipe.

10. Before starting the vehicle, check for wires,hoses,brake lines,body parts and tires for safe clearance from the exhaust system.

11.Start vehicle and check for any leaks. If leaks are found, determine cause ( such as loose hardware or incorrectly positioned clamps ) and repair as necessary.

Southeast Toyota Distributors, LLC Page 4 of 5

Checklist - these points MUST be checked to ensure a quality installation.

Check: Look For:

Accessory Function Checks

Correct part has been installed.

All joints have been securely fastened.

Hooks/hangers have been securely

reattached.

Start the vehicle.

Vehicle Function Checks

Inspection torque – Exhaust to OE

converter assembly.

Verify part number on package.

Verify joints are tightened.

Verify hooks/hangers are securely attached.

Verify the flange joints do not have

any exhaust leaks or water leak.

Torque Target 32 ft lbs

Southeast Toyota Distributors, LLC Page 5 of 5

24ft. lbs min. ~ 48ft. lbs max (-25% + 50%)

Note: Range provided by QA

Scion xB Dual Exhaust