SCION xA/xB 2004 - INTERIOR LIGHTING UPGRADE Section I ...tijil.org/Manuals/Installation...
Transcript of SCION xA/xB 2004 - INTERIOR LIGHTING UPGRADE Section I ...tijil.org/Manuals/Installation...
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for T-Taps
General Applicability
SCION xA/xB 2004 - INTERIOR LIGHTING UPGRADE Section I – Installation Preparation
Part Number: 00016-79001; -02; -03; -04; -05 Code: YI -1; -2; -3; -4
Light Guide Kit Contents Item # Quantity Reqd. Description 1 4 14” Light Guide 2 1 Wire harness 3 1 Switch 4 4 Bracket w/plastic mount 5 4 Plastic Mount 6 8 #6 Screw 7 4 U-clip 9 8 ¼” Wire ties 10 11 1/8” Wire ties 11 2 T-Tap 12
LED Kit Contents (any color) (PTS21-52035-XX, 2 kits required)
Item # Quantity Reqd. Description 1 2 per p/n LED modules
Additional Items Required For Installation Item # Quantity Reqd. Description
Conflicts Note:
Recommended Tools Safety Tools Vehicle protection Safety glasses
Special Tools Toque Wrench 36 in. lbs.
Installation Tools Phillips screwdriver #2 Nylon Remove Tool Pliers Diagonal cutter or wire tie tool Stubby screwdriver #2 Phillips Drill motor Scissors ¾” Drill bit. UniBit or step drill rec. Scribe or Center punch Masking tape
Panel clip tool Electrical tape Wiping cloth Non-scratch Special Chemicals Window cleaner
All xA/xB
Recommended Sequence of Application If any other accessories are to be installed, it is recommended they be installed in the order described below to ease installation and/or avoid redundant work.
Item # Accessory 1A Interior Light Upgrade Interior Light Upgrade
and Cup Holder light and/or Satellite Radio and/or Sub-Woofer should be installed concurrently
1B Cup Holder Light Cup Holder Light and Interior Light Upgrade should be installed concurrently
1C Satellite Radio Satellite Radio and Interior Light Upgrade should be installed concurrently
1D Sub-Woofer Sub-Woofer and Interior Light Upgrade should be installed concurrently
*Mandatory Legend
STOP STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury CRITICAL PROCESS: Proceed with caution to ensure a quality installation. GENERAL PROCESS: This highlights specific processes to ensure a quality installation. TOOLS & EQUIPMENT: This calls out the specific tools and equipment required for this process
Page 1 of 11 pages
cvjcramDocument # 2221 Created 12/17/03
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section II – Installation Procedure
A. Check Kit Contents
1. Check kit for content and damage.
B. Vehicle Preparation
STOP 1. Remove battery negative terminal
STOP 2. Apply protective covering to vehicle interior.
C. Remove Center/Lower Dash
xA Only
1. Remove the silver side trim. (Fig. C1)
Fig. C2
Fig. C1
STOP i. Use a panel safe removal tool.
ii. Pull the silver side trim straight back.
2. Remove storage box fascia by pulling straight back. (Fig. C2)
Fig. C4Fig. C3 3. Remove the lower cover.
STOP i. Using a clip removal tool, remove the (2) push fasteners.
ii. Remove the lower cover by pulling straight back. (Fig. C3)
Fig. C6Fig. C54. Remove the ashtray/lighter panel.
i. Remove the ashtray. (Fig. C4)
ii. Remove the (2) screws and pull the panel straight back. (Fig. C5 & C6)
Fig. C7
iii. Disconnect the lighter connector from the back of the panel. (Fig. C7)
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section II – Installation Procedure
xB Only Fig. C9Fig. C8
1. Remove the (2) outer ventilation knobs. (Fig. C8)
2. Remove the (2) screws. (Fig. C9)
Fig. C13
Fig. C11
Fig. C10
Fig. C12
3. Pull straight back on the panel. (Fig. C10)
4. Disconnect the (3) connectors from the back of the panel. (Fig. C11)
5. Remove the storage bin/ashtray/lighter panel by pulling straight back. (Fig. C12)
6. Disconnect the lighter connector from the panel. (Fig. C13)
7. Remove the lower cover.
i. Using Phillips screwdriver, remove the (1) screw on the passenger side.
ii. Remove the lower cover by pulling straight back.
D. Remove Jack (xB only)
Fig. D1 Fig. D2
1. Remove jack cover and jack from under Drivers seat. Seat removed for clarity (Figs. D1 & D2)
E. Remove Center Console
1. Remove the felt pad from the rear compartment.
Fig. E2
Fig. E1 2. For manual transmission vehicles, remove the
shift knob. (Fig. E1)
3. Remove the 10mm bolt from inside the rear compartment. (Fig. E2)
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section II – Installation Procedure
4. Remove the hand brake slot cover by lifting the rear edge. (Fig. E3)
Fig. E4
Fig. E3
5. Lift up at the front of the console to release the (2) clips. (Fig. E4)
6. Remove the console. Fig. F1 Front
Fuse
Switch
To RF LEDTo LF LED
To RR LEDTo LR LED
To C/L
F. Install Main Wire Harness
Distribute wire harness as shown. (Fig. F1)
1. Route the Red (power) and Black (ground) and the (2) short LED pigtails forward and under the carpet and out through the opening just under the heater duct. (Fig. F2 & F3)
Fig. F3Fig. F2
Front LED Pigtail Routing
2. Feed the (2) front LED pigtails connectors under the metal bracket. (Fig. F4)
FrontFig. F5
Wires behind bracket
Fig. F4
i. Feed the pigtails out in front of the heater ducts and to the sides. (Fig. F5)
Power Supply and Ground Routing
3. Feed the wires up and behind the metal bracket, between the heater ducts and follow the routing of the cigarette lighter (C/L) wire harness. (Fig.F6) Continue following the routing of the C/L harness (Fig. F7) and feed the wires until the end of the spade terminals are even with the end of the C/L connector. (Fig. F8)
Wires between ducts Fig. F6 Fig. F7
Fig. F8
All even
Fig. F9
5”4. Wire tie the Red and Black wires to the lighter harness about 5” from the connector. (Fig. F9)
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section II – Installation Procedure
5. Using scissors, slit the black plastic sleeve covering the C/L harness about 2” from the end of the sleeve. (Fig. F10)
Fig. F13
Fig. F12
Fig. F10
2”Fig. F116. Pull back the covering and apply the T-Tap
connectors to the C/L wires near the end of the slit in the covering.
i. Stagger the locations of the T-Taps, DO NOT line them up. (Fig. F11)
7. Close the sleeve and tape it closed just ahead of the T-Taps. (Fig. F12)
8. Insert spade connector of the Red wire into the T-Tap of the Black wire (xB) or the Gray wire (xA). (Fig. F13)
9. Insert spade connector of the Black wire into the T-Tap of the White/Blk wire (xB or xA). (Fig. F13)
G. Rear LED Pigtail Routing
1. Feed the (2) long rear light guide pigtails connectors and the Red power wire w/fuse holder rearward.
Front Fig. G1
Fig. G2
PS DSRear
i. Wire tie the harness as shown. Wire tie the fuse holder on top of the factory harness. (Fig. G1)
2. Feed the LED pigtail wires under the factory wire bundle, (Fig. G2) following the routing of the seat sensor wires toward the side.
Fig. G5
xB Driver Side
Fig. G6
xB Pass. Side
Fig. G4
xA Pass. Side
Fig. G3
xA Driver Side
i. The longer of the two pigtails should be routed under the Driver Side (LH) seat.
3. Feed the pigtails through the cutouts in the carpet, under the carpet and back out through the cutouts in the carpet for the seat sensor wires and heater ducts under the seats. Seats removed for clarity only. (Figs. G3 – G6)
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section II – Installation Procedure
H. Install the LED Modules to the Light Guides Reflector up
Fig. H2Wires forward
Do not install “reflector end” into Light Module
Fig. H1
1. Push the LED Module (L/M) firmly onto the Light Guide (L/G).
i. The L/M is installed on the “clear” end of the L/G. Do not install the “reflector end” of the L/G into the L/M. (Fig. H1)
Fig. H3
Front
RF
RRLR
LF
ii. The L/G should be oriented with the white “reflector” at the top with the wires of the L/M directed forward. (Fig. H2)
2. Assemble all (4) L/G assemblies.
i. The L/M are oriented toward the center of the vehicle with the wires directed forward. (Fig. H3)
I. Install Light Guide Assembly, Front
1. Apply masking tape to the lower edges of the dash. This will protect the dash and make the markings more visible.
2. Mark the mounting holes on the lower dash
xA Driver Side
i. Measure and mark 3-3/4” from where the lower edge of the dash meets the center dash lower cover and 3/16” from the edge of the panel. (Fig. I1)
Left
Fig. I1
10” 3-3/4” ii. Measure and mark an additional 10” from
your previous mark and 3/16” from the edge of the panel. (Fig. I1)
xA Passenger Side
i. Measure and mark 3-3/4” from where the lower edge of the dash meets the center dash lower cover and 3/16” from the edge of the panel. (Fig. I2)
Right
Fig. I2
10”3-3/4”ii. Measure and mark an additional 10” from your previous mark and 3/16” from the edge of the panel. (Fig. I2)
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section II – Installation Procedure
xB Driver Side
i. Measure and mark 3” from where the lower edge of the dash meets the bump from center dash and 3/16” from the edge of the panel. (Fig. I3)
Left Fig I3
10” 3”ii. Measure and mark an additional 10” from your previous mark and 3/16” from the edge of the panel. (Fig. I3)
xB Passenger Side
i. Measure and mark 3” starting at the RH bottom edge of the lower dash panel, 3/16” from the edge of the panel. (Fig. I4)
RightFig I4
10” 3” ii. Measure and mark an additional 10” from
your previous mark and 3/16” from the edge of the panel.(Fig. I4)
3. Drill the holes with a #20 drill bit.
4. Remove the masking tape.
5. Install the metal bracket/plastic mount assemblies to the lower dash holes. (Fig I5)
i. The plastic mount faces down. Fig. I5
Metal brkt/plastic mnt
Screw
ii. The threaded metal bracket/plastic mounts are installed behind the panels.
iii. The screws are threaded from the front of the panel into the brackets.
6. Tighten the 6-32 screws but be careful not to over tighten.
7. Install the Light Guide assembly to the plastic mounts using the ¼” wire ties.
Fig. I6
Front
i. Feed the wire ties into the plastic mounts from rear to front, orienting the wire tie “heads” toward the front of the vehicle. (Fig. I6)
ii. Do not fully tighten at this point.
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section II – Installation Procedure
iii. Insert the L/G assemblies into the mounts. The L/G assemblies should be oriented with the white “reflector” at the top, the L/M positioned toward the middle of the vehicle with the wires forward. (Figs. I7 & I8)
Center of vehicleFig. I8
Reflector up
Fig. I7Wires forward
iv. Fully tighten the wire ties and cut off excess.
Fig. I9
v. The L/G can still be re-oriented as desired.
8. Plug the L/M connector into the wire harness LED pigtail connector. (Fig. I9)
J. Install Light Guide Assembly, Rear
1. Install the U-clips
Fig. J1
i. Locate the square punched holes in the seat cushion pan. The holes are located on the bottom rear of the seat cushion under the fabric flap. (Fig. J1)
ii. Pull the fabric toward the center of the seat to expose the hole.
iii. Use caution. The seat cushion pan has sharp metal edges.
Fig. J2
iv. Install the U-clip as shown. The clip should be installed away from the center of the seat. (Fig. J2)
v. Pull the fabric back to cover the hole/U-clip.
2. Install the plastic mount.
i. Locate the previously installed U-clip through the seat fabric.
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section II – Installation Procedure
ii. Install the plastic mount by driving the 6-32 screw through the seat fabric and into the U-clip. (Fig. J3)
Fig. J3
iii. Align the plastic mount as shown and fully tighten the screw. (Fig. J3)
3. Install the Light Guide to the plastic mounts using the ¼” wire ties.
Forward
Fig. J5
Forward
Fig. J4
i. Feed the wire ties into the plastic mounts from rear to front, orienting the wire tie “head” towards the front of the vehicle. (Figs. J4 & J5)
ii. Do not fully tighten at this point.
iii. Insert the L/G assemblies into the mounts. The L/G assemblies should be oriented with the white “reflector” at the top, the L/M positioned toward the center of the vehicle with the wires forward. (Figs. J6 & J7)
LED Module
Center of vehicle
Fig. J7
Reflector up
Fig. J6 Wires forward
iv. Center the L/G assembly so it does not interfere with any under seat components when the seat is moved through its full travel.
Fig. J8
v. Fully tighten the wire ties and cut off excess.
Fig. J12Fig. J11
Fig. J10Fig. J9
xB PS xB DS
xA DSxA PS vi. The L/G can still be re-oriented as desired.
4. Plug the L/M connector into the wire harness LED pigtail connector. (Fig. J8)
5. Bundle the excess LED pigtail wire and wire tie the LED harness to the seat sensor harness as shown. Seats lifted for clarity only. (Figs. J9-J12)
Page 9 of 11 pages
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section II – Installation Procedure
K. Install Switch
1. Cut out the enclosed paper, switch hole, marking template.
Fig. K1
2. Align the template flush with the bottom of the pocket and use a center punch/scribe to mark the center of the hole to be drilled. (Fig. K1)
3. Using a ¾” drill bit (Uni-bit or step drill is highly recommended), drill the switch hole.
Left
Front
Fig. K2
Fig. K3
4. Align the switch as shown and press the switch into the hole. Make sure the switch is fully seated. (Fig. K2)
5. Connect switch wires to switch as shown. Either wire can be installed on either terminal. (Fig. K3)
L. Post Installation
1. Reinstall the Interior
2. Re-attach battery negative terminal
3. Clean Light Guides using window cleaner and a non-scratch cloth.
Page 10 of 11 pages
and torque to 36 in. lbs. at a 45 degree angle.
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SCION xA/xB 2004 - INTERIOR LIGHT UPGRADE Section III – Functional Verifications Section III – Functional Verifications Check: Look For:
Operation of Light Guide assemblies
Single Unoperational Module
No Operational Modules
Seat slide clearance.
• Full engagement of affected LED
Module to LED wire harness pigtail
connector
• Full engagement of all LED Module
to LED wire harness pigtail
connectors.
• Power connnection.
• Ground connection.
• Switch connections.
• Blown light kit fuse. (2Amp, located
under center console)
• Blown cigarette lighter fuse (see
vehicle owners manual for
Amperage and location.)
• Interference between Light Guide
and all under seat components.
Re-position Light Guides to clear all
under seat components when seats are
moved through their full travel.
Page 11 of 11 pages
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SWITCH TEMPLATE
DRILL HERE
LEFT
FORWARD
Part Number(s):PTS21-52034 (Light Guide Kit)PTS21-52035-03 (LED Kit, Red)PTS21-52035-05 (LED Kit, Amber)PTS21-52035-08 (LED Kit, Blue)Light Guide Kit Contents(PTS21-52034)Safety ToolsLegendCheck Kit ContentsVehicle PreparationRemove battery negative terminalApply protective covering to vehicle interior.Remove Center/Lower DashxA OnlyRemove the silver side trim. (Fig. C1)Use a panel safe removal tool.Pull the silver side trim straight back.Remove storage box fascia by pulling straight back. (Fig. C2)Remove the lower cover.Using a clip removal tool, remove the (2) push fasteners.Remove the lower cover by pulling straight back. (Fig. C3)Remove the ashtray/lighter panel.Remove the ashtray. (Fig. C4)Remove the (2) screws and pull the panel straight back. (Fig. C5 & C6)Disconnect the lighter connector from the back of the panel. (Fig. C7)xB OnlyRemove the (2) outer ventilation knobs. (Fig. C8)Remove the (2) screws. (Fig. C9)Pull straight back on the panel. (Fig. C10)Disconnect the (3) connectors from the back of the panel. (Fig. C11)Remove the storage bin/ashtray/lighter panel by pulling straight back. (Fig. C12)Disconnect the lighter connector from the panel. (Fig. C13)Remove the lower cover.Using Phillips screwdriver, remove the (1) screw on the passenger side.Remove the lower cover by pulling straight back.Remove Jack (xB only)
Remove jack cover and jack from under Drivers seat. Seat removed for clarity (Figs. D1 & D2)Remove Center Console
Remove the felt pad from the rear compartment.For manual transmission vehicles, remove the shift knob. (Fig. E1)Remove the 10mm bolt from inside the rear compartment. (Fig. E2)Remove the hand brake slot cover by lifting the rear edge. (Fig. E3)Lift up at the front of the console to release the (2) clips. (Fig. E4)Remove the console.Install Main Wire HarnessDistribute wire harness as shown. (Fig. F1)Front LED Pigtail RoutingPower Supply and Ground RoutingRear LED Pigtail RoutingInstall the LED Modules to the Light GuidesPush the LED Module (L/M) firmly onto the Light Guide (L/G).The L/M is installed on the “clear” end of the L/The L/G should be oriented with the white “reflecAssemble all (4) L/G assemblies.The L/M are oriented toward the center of the vehicle with the wires directed forward. (Fig. H3)Install Light Guide Assembly, FrontApply masking tape to the lower edges of the dash. This will protect the dash and make the markings more visible.Mark the mounting holes on the lower dashxA Driver SideMeasure and mark 3-3/4” from where the lower edgeMeasure and mark an additional 10” from your prevxA Passenger SideMeasure and mark 3-3/4” from where the lower edgeMeasure and mark an additional 10” from your prevxB Driver SideMeasure and mark 3” from where the lower edge of Measure and mark an additional 10” from your prevxB Passenger SideMeasure and mark 3” starting at the RH bottom edgMeasure and mark an additional 10” from your prevDrill the holes with a #20 drill bit.Remove the masking tape.Install the metal bracket/plastic mount assemblies to the lower dash holes. (Fig I5)The plastic mount faces down.The threaded metal bracket/plastic mounts are installed behind the panels.The screws are threaded from the front of the panel into the brackets.Tighten the 6-32 screws but be careful not to over tighten.Install Light Guide Assembly, RearInstall SwitchCut out the enclosed paper, switch hole, marking template.Align the template flush with the bottom of the pocket and use a center punch/scribe to mark the center of the hole to be drilled. (Fig. K1)Using a ¾” drill bit \(Uni-bit or step drill is�Align the switch as shown and press the switch into the hole. Make sure the switch is fully seated. (Fig. K2)Connect switch wires to switch as shown. Either wire can be installed on either terminal. (Fig. K3)Post InstallationReinstall the InteriorRe-attach battery negative terminalClean Light Guides using window cleaner and a non-scratch cloth.