SCHULZ ManufacturingExecution System

(MES)

The automation of production processes is one our core businesses. We develop fully customized MES/Process control systems, visualization programs and control software perfectly tailored to the needs of a wide range of industries. When it comes to process control systems, SCHULZ productionstar® is the ab-solute leader. It ensures a fully digitalized produc-tion process, thus opening up a new production era. Another product from our range is the ProControl.

Equipped with reliable technology, this process control system manages the entire production cycle - flexibly, safely and quickly. Our portfolio is further enriched by several batch systems, which may be either Siemens or Wonderware based or fully developed in-house.

Our services

MES/ Process control

system

Agriculture

Automotive

Traffic & Logistics

Energy / Environment& Building Industry

Network Technology

Storage Systems

ConveyorTechnology

ExhaustSystems

ClimateSystems

Feeding andWatering

Technology

Service &Maintenance

Robotics

AssemblySystems

BuildingAutomation

HandlingSystems

Testing Technology

Energy Supply

DriveTechnology

Digital FactoryPlanning

Mobile Devices

Switchgear

MES/ProcessControl Systems

ImageProcessing

For whom what where ?ElectricalEngineering

InformationTechnology

Process Industry

Mechanics

ManufacturingIndustry / Mechanical

Engineering

Injection Moulding

Mechanics - Electrical engineering - Information Technology

SCHULZ Systemtechnik combines all three disciplines of automation technology, thus offering the complete value chain from a single source.With solutions suited for medium-sized businesses as well as large corporations.

Model automation

Company level

Operating level

Process and control management level

Plan

dat

a

Feed

back

dat

aHMI/SCADA

(Operation andmonitoring system)

PLC(Machine and system control)

Manufacturing / production processes

MES

Our comprehensive portfolio covers every need, ranging from the MES level up to the field level

ERP(Prod.

planning)

Advantagesof SCHULZ MES

> Short learning curve and no need for intensive training

> Reduced waiting times

> Increased employee satisfaction

> Higher return thanks to error minimization and reduction of rejects

> Cost saving and investment protection as the system can be easily upgraded in case of new system requirements

> Minimization of production losses by up to 10 % thanks to continuous further developments

> Up to 10 % increase in terms of added value thanks to targeted analyses and production planning

> Reduction of lead times by up to 20 %

> Up to 20 % of energy costs savings

> Quicker response to customer requirements for an increased customer satisfaction level

Intralogistics

Quality assurance

Production planning

Mainte-nance

Ordermanagement

Energymanagement

Materialsmanagement

Machine/operatingdata collection

systems

...tailored to your specific

requirements!

The modules

> Easy migration to the existing systems

> Database independent

> Modular systems with standard products and upgradeable expansion modules

> High innovative strength through industry diversity and strong manpower

> Continuous further development and regular updates of the modules

> Smart evaluation, analysis and process- ing of existing data (big data-smart data generation)

> Transparent production planning (data recording, analysis, optimization)

> Optimized system availability thanks to preventive maintenance

> Flexible production planning in case of last-minute changes to the orders

> Operation via mobile devices possible

> Intuitive use thanks to self- explaining symbols

> Quick search function for master data

Effective Single Future-proof

Features

Production planning

This module controls production and ensures a detailed production planning. Manufacturing orders increase and become more and more complex, as stocks of materials, equipment optimizations and order networks must be taken into account in order to save costs and time. Our module helps you optimize your machine layout. You can keep your production delivery deadlines and production systems monitored thanks to a graphical synoptic table and receive timely warnings in case of upcoming delays or system failures. The system takes account of the ac-tual machine capacity. Thanks to the detailed planning feature based on cutting-edge software technologies, the operator in charge may quickly evaluate and compare different possible solutions to identify the best alternative.

Your advantages:

> Detailed planning of production orders> Flexible production planning in case of last-minute changes to the orders> Efficient manufacturing processes> Cost and time saving > Increase of productivity> Adherence to schedules thanks to clear order status (in real time)> Less lead times> Early recognition of bottlenecks (availability of systems and staff)

Actual storage systems are set up without taking account of the actual production cycles. However, in order to increase efficiency it is recommendable to consider the entire logistics when optimizing production. SCHULZ Systemtechnik offers complete systems and manufactures customized storage and logistic systems for industrial and commercial enterprises. Starting from storage logistics up to material flow configuration and production pl-anning, including storage management and the required infrastructure.

Your advantages:

> High flexibility and profitability > Transparent representation of logistic processes> Short lead times> Optimized goods availability> Quick data recording process thanks to hand-held scanners

Intralogistics

ERP interface

Block andsmall-parts

Materialshandling

technology

Elektro-technik

Informatik

High-baystorage

Logistik 4.0

WMS

Purc

hasin

g / go

ods rec

eipt Customer order / preparation

Commission

ing /

prod

ucti

on

Service / shipment

The wearable computing system is compatible with tablets, smartphones, smartwatches and other so-called wea-rables. It is the perfect solution for location-independent and mobile control. A total revolution in the workplace. Thanks to the integration of this new technology in industrial production, processes become much more efficient and simplified. Operational costs may be dramatically reduced, but this is not the only advantage. If fact, major benefits can be expected also in terms of employee motivation.

Your advantages:

> Full control of all manufacturing processes and opportunity to record any data everywhere and at any time

> Increased productivity by up to 40 % thanks to a number of factors, including · Short learning curve · Much faster reaction time thanks to, among other, error messaging (up to 30 %) · Quality improvement (reduction in the error rate by up to 94 %) · High process reliability · High machine availability · Reduction in travel costs by up to 60 %> Resource conservation

Mobile devices

The introduction of a large number of new technologies, processes and procedures results in much higher require-ments. It is necessary to consider not only single systems or machines, but the entire production process, inclu-ding all downstream and upstream units. Against this background, assistance systems play a key role in industrial production. Our systems are fully equipped to manage this increasing complexity, in that they rely not only on real-time data, but also on empirical data. They provide the various system operators with information on how to optimize system control - considered as a whole. For maximum efficiency and flexibility.

Your advantages:

> Vertical and horizontal networking to ensure the best results > Our systems rely not only on real-time data, but also on empirical data > The system gathers raw production data every second in form of big data > Complex problems are handled efficiently > The assistance service supervises every single step and provides recommendations to optimize system control > Result: More flexibility, maximum efficiency, greater capacity and less production costs

Assistance systems

www.schulz.st

SCHULZ Systemtechnik GmbH Schneiderkruger Str. 12 D-49429 Visbek / Germany phone +49 4445 897-0fax +49 4445 897-300info@schulz.st