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Transcript of Scheduled Maintenance Program Seminar - 4. Maintenance Program Establishment-Part1
7/29/2019 Scheduled Maintenance Program Seminar - 4. Maintenance Program Establishment-Part1
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1. Introduction
2. Maintenance Program (MP)
3. Scheduled Maintenance Development
4. Maintenance Program Establishment
5. Maintenance Concept
6. Maintenance Planning
7. Conclusion
1
Table of Contents
Scheduled Maintenance Seminar
7/29/2019 Scheduled Maintenance Program Seminar - 4. Maintenance Program Establishment-Part1
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4. Maintenance Program Establishment
4 How to Build a MP
4 General Requirements
4 Maintenance Tasks coming from MPD
• MPD Presentation
• MPD Consultation
• MPD Customization
• MPD Customization examples
4 Component Maintenance Program
4 Operator Specific Tasks
4 STC Requirements
2
Table of Contents
Scheduled Maintenance Seminar
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4. Maintenance Program Establishment
4 Reliability Program
4 Revision Management & Optimization Process
3
Table of Contents
Scheduled Maintenance Seminar
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Maintenance ProgramHow to build a MP
Maintenance Program
General RequirementsMaintenance Tasks
coming from MPD
Supplemental Type
Certificate Requirements
Reliability
Program
Operator/Specific
Maintenance tasks
Component
Maintenance Program
NOTE:
Airwor th iness Author it ies provide guidance to establish the maintenance program
- EASA Part-M
- FAA in FAR part 91, 121, 125 and 135
4
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3. Maintenance Program Establishment
4 How to Build a MP4 General Requirements
4 Maintenance Tasks coming from MPD
• MPD Presentation• MPD Consultation
• MPD Customization
• MPD Customization examples
4 Component Maintenance Program
4 Operator Specific Tasks
4 STC Requirements
5
Table of Contents
Scheduled Maintenance Seminar
7/29/2019 Scheduled Maintenance Program Seminar - 4. Maintenance Program Establishment-Part1
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4. Maintenance Program Establishment
4 Reliability Program4 Revision Management & Optimization Process
6
Table of Contents
Scheduled Maintenance Seminar
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Maintenance ProgramGeneral Requirements
Maintenance Program
General RequirementsComponent
Maintenance Program
Maintenance Tasks
coming from MPD
Supplemental Type
Certificate Requirements
Reliability
Program
Operator/Specific
Maintenance tasks
7
M i P
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The maintenance program should contain basic information that couldbe broken down in two parts:
Part 1 - Descriptive data:
- The type/model and registration number of the aircraft, enginesand, auxiliary power units.
- The name and address of the owner, operator or approvedorganisation managing the aircraft airworthiness.
- The reference, the date of issue and issue number of theapproved maintenance program.
Maintenance ProgramGeneral Requirements – Descriptive Data
Source : EASA Commission Regulation (EC) No 2042/2003 Annex I AMC to Part-M
8
M i t P
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Maintenance ProgramGeneral Requirements – Descriptive Data
- A statement signed by the owner, operator or approvedorganisation managing the aircraft airworthiness to the effectthat the specified aircraft will be maintained to the program andthat the program will be reviewed and updated as required.
- Contents/list of effective pages and revision status of thedocument.
- Procedures for the escalation of established check periods,where applicable and acceptable to the respective authority of registry.
- Provision to record the date and reference of approvedamendments incorporated in the maintenance program.
Source : EASA Commission Regulation (EC) No 2042/2003 Annex I AMC to Part-M
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M i t P
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Maintenance ProgramGeneral Requirements – Descriptive Data
- A cross-reference to other approved documents, which containthe details of maintenance tasks related to mandatory lifelimitations, Certification Maintenance Requirements (CMR’s)and ADs.
Note: To prevent inadvertent variations to such tasks or intervals these items
should not be included in the main portion of the maintenance program document,or any planning control system, without specific identification of their mandatorystatus
- A statement that practices and procedures to satisfy theprogram should be to the standards specified in the TC holder’sMaintenance Instructions. In the case of approved practicesand procedures that differ, the statement should refer to them.
- Each maintenance task quoted should be defined in a definitionsection of the program
Source : EASA Commission Regulation (EC) No 2042/2003 Annex I AMC to Part-M
10
M i t P
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Part 2 - Task data:
- Check periods, which reflect the anticipated utilisation of theaircraft. Such utilisation should be stated and include atolerance of not more than 25%. Where utilisation cannot beanticipated, calendar time limits should also be included.
- Details of pre-flight maintenance tasks that are accomplishedby maintenance staff.
- The tasks and the periods at which each part and systems of the aircraft, (engines, APU’s, components, accessories,equipment, …) should be inspected. This should include the
type and degree of inspection required.
Maintenance ProgramGeneral Requirements – Task Data
Source : EASA Commission Regulation (EC) No 2042/2003 Annex I AMC to Part-M
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M i t P
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Maintenance ProgramGeneral Requirements – Task Data
- The periods at which components should be checked, cleaned,lubricated, replenished, adjusted and tested.
- The periods at which overhauls and/or replacements by new or overhauled components should be made.
- Details of specific structural maintenance programs where
issued by the type certificate holder including but not limited to:a. Maintenance of structural Integrity by damage Tolerance and
Supplemental Structural Inspection programs (SSID).
b. Structural maintenance programs resulting from the SB
review performed by the TC holder.
c. Corrosion prevention and control.
d. Repair Assessment.
e. Widespread Fatigue Damage
Source : EASA Commission Regulation (EC) No 2042/2003 Annex I AMC to Part-M
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Maintenance Program
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Maintenance ProgramGeneral Requirements – Task Data
- Details of ageing aircraft system requirements together with anyspecified sampling programs.
- Details of, or cross-reference to, any required reliability programor statistical methods of continuous Surveillance.
Source : EASA Commission Regulation (EC) No 2042/2003 Annex I AMC to Part-M
13
Maintenance Program
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The respective authority should assess the contents taking into account
the origins of the document i.e. the manufacturers recommendedmaintenance program, a MRB report, the operators own experience or another approved program.
Maintenance ProgramGeneral Requirements
Source : EASA Commission Regulation (EC) No 2042/2003 Annex I AMC to Part-M
Instructions issued by the respective authority can encompass all typesof instructions from a specific task to complete recommendedmaintenance schedules that can be used by the owner/operator directly.
The respective authority should verify that the maintenance program isacceptable for the continued airworthiness of the specific aircraft listedand it is appropriate for the proposed operating environment and
scheduled utilisation.
14
Maintenance Program
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The respective authority may approve an incomplete maintenanceprogram:
At the start of operation of an aircraft or an operator, in order to limit
the approval of the MP to a period that does not exceed anyrequired maintenance not yet approved.
Maintenance ProgramGeneral Requirements
Source : EASA Commission Regulation (EC) No 2042/2003 Annex I AMC to Part-M
If the respective authority is no longer satisfied that a safe operation can
be maintained, the approval of a maintenance program or part of it maybe suspended or revoked. Events giving rise to such action include:
An operator changing the utilisation of an aircraft;
The approved organisation has failed to ensure that the programreflects the maintenance needs of the aircraft such that safeoperation can be assured.
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4. Maintenance Program Establishment
4How to Build a MP
4 General Requirements
4 Maintenance Tasks coming from MPD
• MPD Presentation• MPD Consultation
• MPD Customization
• MPD Customization examples
4 Component Maintenance Program
4 Operator Specific Tasks
4 STC Requirements
16
Table of Contents
Scheduled Maintenance Seminar
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4. Maintenance Program Establishment
4Reliability Program
4 Revision Management & Optimization Process
17
Table of Contents
Scheduled Maintenance Seminar
Maintenance Program
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Maintenance Program
General RequirementsComponent
Maintenance Program
Maintenance Tasks
coming from MPD
Supplemental Type
Certificate Requirements
Reliability
Program
Operator/Specific
Maintenance tasks
Maintenance ProgramMPD Presentation
18
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4. Maintenance Program Establishment
4How to Build a MP
4 General Requirements
4 Maintenance Tasks coming from MPD
• MPD Presentation• MPD Consultation
• MPD Customization
• MPD Customization examples
4 Component Maintenance Program
4 Operator Specific Tasks
4 STC Requirements
19
Table of Contents
Scheduled Maintenance Seminar
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4. Maintenance Program Establishment
4Reliability Program
4 Revision Management & Optimization Process
20
Table of Contents
Scheduled Maintenance Seminar
Maintenance Program
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Maintenance Program
General RequirementsComponent
Maintenance Program
Maintenance Tasks
coming from MPD
Supplemental Type
Certificate Requirements
Reliability
Program
Operator/Specific
Maintenance tasks
MPD Presentation
21
Maintenance ProgramMPD Presentation
Maintenance Program
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Single Aisle Family • A318/A319/A320/A321 MPD
Wide Bodies Family • A300 MPD
• A300-600 MPD
• A310 MPD
Long Range Family • A330 MPD
• A340 MPD
Large Aircraft Family • A380 MPD
The MPD is an envelope document valid for all A/C of a given type.It is not customized to any specific operator or f leet.
The following Maintenance Planning Documents (MPD) arepublished:
22
Maintenance ProgramMPD Presentation
Maintenance Program
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Maintenance ProgramMPD Presentation
The main objective of this document is to provide maintenance planning
information necessary for each operator to develop a customizedscheduled maintenance program.
The MPD is an AIRBUS envelope repository document which providesdirect access to most of the repetitive maintenance tasks required bymiscellaneous source documents.
The MPD is neither a CONTROLLING document nor an APPROVEDdocument.
23
Maintenance Program
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The MPD covers maintenance, which is
; scheduled, : not unscheduled maintenance.
; on aircraft level, : not on component level.
; routine maintenance, : not troubleshooting/defect correction.
; repetitive, : not one time inspections / tasks.
;already mandated or recommended
by various source documents, :not any additional stand-alone
maintenance requirements.
Maintenance ProgramMPD Presentation
24
Maintenance Program
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Maintenance requirements may differ in data format, layout, and information
types. Maintenance
Requirement
General visual
inspection of pump…
Interval: 6 Months
Maintenance
Requirement
Perform a detailed
inspection of piston each
500 FH
Applicabi li ty: All
… …
Maintenance requirements are issued by different parties.
MRB/ISCOther Aviation
Author it iesFAAEASA
AirbusEngineering
Ai rbusCustomer Service
…
The MPD gathers these maintenance requirements and adds supplemental
information such as zone, access, preparation, man-hours.
Original data from source
document
Supplemental data added in the MPD
25
gMPD Presentation
Maintenance Program
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The MPD provides links to AMM procedures.
In addition, the MPD is updated in line with
the AMM issue cycle.
AMMMPD
• Synchronized issue dates
• connected via hyperlinksMRBR
ALS Parts
SB, AD, SIL, AD, …
AVAILABLE
IN AIRN@VNOT AVAILABLE
IN AIRN@V
MRBR, ALS Parts and other scheduled
maintenance documents do not provide
information how to carry out the
maintenance tasks.
Procedure details are explained in the AMM.
AMM[
gMPD Presentation
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Maintenance Program
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The MPD provides information about the
WHATWHEN
WHERE
WHO
of maintenance.
The AMM provides information HOW to perform maintenance in detail.
gMPD Presentation
27
Maintenance ProgramMPD P i S h d l d M i P
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MSG3
AnalysesMRB
Report
ALS Part 4
ASMDocument
ALS Part 2
DT-ALIDocument
ALS Part 3
CMRDocument
AMM
AOT
SIL
SB
MPD
AD
/
CN
System
Safety
Analysi s(SSA) + -
ALS Part 5
FAL
Document
Damage
Tolerant
Analysis
+
Full Scale
Fatigue
Test results
OMP
EASA Certification Approved
In service experience
feedback
Airl ine Local
Authorit ies Approved
NTM
CMMVendor
ReqNational
Requirements
Manufacturer - EASA CS 25 Operator
EASA Part M
Customization
gMPD Presentation: Scheduled Maintenance Process
28
Maintenance ProgramMPD P t ti S h d l d M i t P
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MSG3
AnalysesMRB
Report
ALS Part 4
ASMDocument
ALS Part 2
DT-ALIDocument
ALS Part 3
CMRDocument
AMM
AOT
SIL
SB
MPD
AD
/
CN
System
Safety
Analysi s(SSA) + -
ALS Part 5
FAL
Document
Damage
Tolerant
Analysis
+
Full Scale
Fatigue
Test results
EASA Certification Approved
In service experience
feedback
Manufacturer - EASA CS 25
MPD Presentation: Scheduled Maintenance Process
29
- Consolidation over the different sources
- Revised each time the “MPD baseline” source
document is revised at the exception of Life
Limited Parts
- Consolidation over the different sources
Maintenance Program
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MRB
ALI
MPD Presentation
30
Maintenance ProgramMPD P t ti
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T : 12 YE
I : 6 YE
MPD Presentation
31
Maintenance ProgramMPD P t ti
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T: 3200 FC I: 8000 FC
MPD Presentation
32
Maintenance ProgramMPD Presentation
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MPD Presentation
T : 12 YE
OR
32000 FC
I : 6 YE
OR
8000 FC
33
Maintenance ProgramMPD Presentation: Scheduled Maintenance Process
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MSG3
AnalysesMRB
Report
ALS Part 4
ASMDocument
ALS Part 2
DT-ALIDocument
ALS Part 3
CMRDocument
AMM
MPD
System
Safety
Analysi s(SSA) + -
ALS Part 5
FAL
Document
Damage
Tolerant
Analysis
+
Full Scale
Fatigue
Test results
EASA Certification Approved
Manufacturer - EASA CS 25
MPD Presentation: Scheduled Maintenance Process
34
- Consolidation over the different sources
- Revised each time the “MPD baseline” source
document is revised at the exception of Life
Limited Parts
AOT
SIL
SB
AD
/
CN
In service experience
feedback
Maintenance ProgramMPD Presentation In service experience
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MPD Presentation – In-service experience
AD/CN, ISB, SIL, AOT is incorporated into MPD if :
Maintenance repetitive Inspection Requirement
(No « One Time » inspections)
No repetitive inspection following a repair
Affecting a significant number of aircraft
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Maintenance ProgramMPD Presentation Sectioning
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Sectioning
MPD*
Section 3
Structure
Section 2
System_APU_and_Power-Plant
Section 4
Zonal
AppendixSection 1
General Introduction
36
MPD Presentation – Sectioning
Maintenance ProgramMPD Presentation –Transmittal Letter
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It provides information regarding:
- instructions
- reason for revision with revision of document sources
- highlights of changes/important notes
37
MPD Presentation –Transmittal Letter
Maintenance ProgramMPD Presentation – General Introduction
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MPD Presentation General Introduction
MPD*
Section 3Structure
Section 2
System_APU_and_Power-Plant
Section 4
Zonal
AppendixSection 1
General Introduction
38
Maintenance ProgramMPD Presentation – General Introduction
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This section provides information regarding :
- MPD general policy
- MPD Scope & Purpose
- Normal utilization for a given A/C type
- Revision Policy
- Overall program description
- Inspection interval policy (usage parameter concept, mixed concept)
- Abbreviations
- Effectivity_Cross_Reference_List
- Service_Bulletin_List- ….
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MPD Presentation General Introduction
Maintenance ProgramMPD Presentation – System APU and Power-Plant
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MPD Presentation System_APU_and_Power Plant
MPD*
Section 3Structure
Section 2
System_APU_and_Power-Plant
Section 4
Zonal
Appendix
Section 1
General Introduction
Cross Ref List
40
Maintenance ProgramMPD Presentation – System APU and Power-Plant
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This section includes all the scheduled maintenance tasks related to theaircraft systems and components, the APU and the powerplants.
41
y _ _ _
Maintenance ProgramMPD Presentation – Structure
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MPD*
Section 3Structure
Section 2
System_APU_and_Power-Plant
Section 4
Zonal
Appendix
Section 1
General Introduction
Cross Ref List
42
Maintenance ProgramMPD Presentation – Structure
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This section provides the basic scheduled maintenance tasks andfrequencies applicable to the aircraft structure
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Maintenance ProgramMPD Presentation – Zonal
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MPD*
Section 3Structure
Section 2
System_APU_and_Power-Plant
Section 4
Zonal
Appendix
Section 1
General Introduction
Cross Ref List
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This section provides the General Visual Inspection (GVI) requirements for eachaircraft zone to inspect system and powerplant installations for security and generalcondition, structure for general condition and Electrical wiring installation for generalcondition
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R: Revised
N: New
D: Deleted
Revision
Code
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Maintenance ProgramMPD Presentation - Layout: Task Number
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213100-01-1
213100: ATA reference
01: Sequence number
1: Applicability index
TASK
NUMBER
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200: Major zone
220: Major sub-zone
221: Specif ic zone
ZONE
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Maintenance ProgramMPD Presentation – Layout: Skill Codes
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DESCRIPTION
SKILL
CODE
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SKILL
CODE
50