“SCG Paper Day: Back to the Basics” - listed...
Transcript of “SCG Paper Day: Back to the Basics” - listed...
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“SCG Paper Day: Back to the Basics”@ SCG Paper (Wangsala)
Feb 24th, 2014
SCG Paper:Fibrous Chain
“Major Player in Thailand”Packaging Chain
“Leader in ASEAN”
Capacity (unit: tons/year) :as of Dec 2013
• Packaging Paper 1,956,000(Thailand, Philippines, Vietnam)
• Packaging (Corrugated Containers)1,013,000(Thailand, Singapore, Malaysia, Vietnam, Indonesia)
Capacity (unit: tons/year) :as of Dec 2013
• Pulp 470,000(Thailand )
• Printing & Writing Paper 570,000
(Thailand )
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Packaging Paper Plants:• 4 packaging paper plants in Thailand (Prachin
Buri, Ratchaburi and 2 in Kanchanaburi)• 1 packaging paper plant in Vietnam and• 1 packaging paper plant in Philippines
Packaging Plants:• 11 packaging plants in Thailand
(Samutprakran, Pathumthani, Chonburi, Saraburi, Prachinburi, Ratchaburi, Songkhla, Rayong, Khon Kaen and 1 under construction plant in Kamphaengphet)
• 4 packaging plants in Vietnam (Ho Chi Min City and Hanoi)
• 1 packaging plant in Malaysia • 1 packaging plant in Singapore and• 1 packaging plant in Indonesia
Fibrous Plants:• 1 plant in Ratchaburi• 1 plant in Samut Prakarn• 1 plant in Kanchanaburi• 1 plant in Khonkaen• Siam Forestry in Kanchanaburi
SCG Paper Plants and Location in ASEAN:
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Fibrous ChainPackaging Chain
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From Recovered Paper to Packaging Solution:
Recovered PaperBaling station
Paper mill
Packaging Paper
Corrugated container plant
Converting plant
Sheetboard
Bag, Sack Kraft, other industrial uses
Printing and converting machine
Printing and converting machine
Printing and converting machine
Corrugated Carton
Exhibition Booth
Paper Pallet
Packaging Chain
“Packaging Solution Provider”
Wangsala Plant
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Packaging Chain: competitive advantage through strong waste collection network and wide geographical coverage converting plants
Pulp Mill(Short Fiber)
Pulp Mill(Short Fiber)
Imported Pulp(Long Fiber)
Imported Pulp(Long Fiber)
OCC from Baling Stations
OCC from Baling Stations
Local OCCLocal OCC
Imported OCCImported OCC
Packaging Paper MillPackaging Paper Mill
External PaperExternal Paper
PackagingPackaging
Domestic MarketDomestic Market
Export MarketExport Market
Raw MaterialRaw Material Packaging PaperPackaging Paper ConversionConversion
SCG Paper
External
Virg
in
Fibe
rVi
rgin
Fi
ber
Rec
over
ed P
aper
Rec
over
ed P
aper
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Fibrous ChainPackaging Chain
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Eucalyptus Plantation
(within 400 km radius
around each site of Northeast and
West)
Woodchip
PaperChipping
plant
Pulp LinePaper
mill
Paper Products
From Wood to Paper: Fibrous Chain
Wangsala Plant
15-25 tons / Rai / 4years
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Product Portfolio:
PaperFibrous Materials
‐ Printing and Writing
‐ Non‐Printing and Writing
Wood
‐ Paper grade pulp‐ Non‐paper grade pulp
‐ Plantation
‐ Related business Application‐ Printing and Writing Paper‐ Paperboard and Boxboard‐ Tissue Paper
‐ Rayon Fiber (textile)
Fibrous Chain
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Fibrous Chain:Integrated pulp and paper manufacturing in Thailand
Contract Farming + Own Plantation
Contract Farming + Own Plantation
Open MarketOpen Market
Pulp MillPulp Mill
Imported Pulp(Long Fiber)
Imported Pulp(Long Fiber)
P&W Paper MillP&W Paper Mill
External CustomersExternal Customers
ForestryForestry PulpPulp PaperPaper
Packaging Paper MillPackaging Paper Mill
ConversionConversion
DomesticDomestic
ExportExport
SCG Paper
External
Converting (Idea Brand)Converting (Idea Brand)
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“Welcome to Wangsala Complex”
Wangsala Complex: LOCATION : TAMUANG DISTRICT
KANCHANABURI PROVINCE AREA : 880,000 m2 (220 ACRES) EMPLOYEE : 1,019 PERSONS TOTAL PRODUCTION : 776,000 T/Year (Paper)
86,000 T/Year (Bleached Eu. Pulp)
Packaging Paper: Siam Kraft Industry Co,.Ltd Pulp: Siam Cellulose Co.,Ltd Forestry: Siam Forestry Co.,Ltd
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SCL SKIC สว่นผลติ1SKIC
สว่นผลติ2 SKIC สว่นผลติ3
SFT
บริษทัสยามคราฟทอ์ตุสาหกรรม จาํกดั(SKIC) (Siam Kraft Industry Co., Ltd.)
บริษทัสยามเซลลโูลส จาํกดั
(SCL) (Siam Cellulose Co., Ltd.)
บริษทัสยามฟอเรสทรี จาํกดั
(SFT) (Siam Forestry Co., Ltd.)
OFFICE
Wangsala Complex:
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Siam ForestrySiam Forestry Siam CelluloseSiam Cellulose Siam KraftSiam Kraft
PRODUCTS
CAPACITY
METHOD
- EUCALYPTUS SEEDLING
- 18 MILL.SEEDLING/Year
(45,000 ACRES)
- ROOT CUTTING
- TISSUE CULTURE
PRODUCTS
CAPACITY
RAW MATER IAL
- HARD WOOD PULP
- 86,000 T/Year
- HARD WOOD
(EUCALYPTUS)
PRODUCTS
CAPACITY
RAW MATERIAL
- KRAFT LINER BOARD
- CORRUGATING MEDIUM
- GYPSUM LINER
- Production 1,2 586,000 T/Year
- Production 3 190,000 T/Year
- HARD WOOD PULP
- RECYCLED PULP
Wangsala Complex:
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Siam Forestry:
Products and applications
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Siam Cellulose:Products and applications
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Siam Kraft:Products and applications
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“Packaging Paper: Production Process”
Paper Production: Raw materials
1. Fibrous
Raw Materials:
2. Chemicals
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Long FiberNorthern Pine
> 3 mm
Length
1.FibrousVirgin Pulp
Short FiberBagasse, Eucalyptus
< 3 mm
Length
Recycled Pulp
Paper Production: Raw materials
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Improve Physical Properties
- Strength: Starch, Synthetic fiber, etc.
- Water absorption: Starch, Rosin, etc.
Improve Appearance
e.g. Color, Smoothness, Gloss, Opacity, Brightness
Chemicals Used: Dye, Coating Chemicals, Clay, CaCo3, Talcum, TiO2, etc.
2. ChemicalsPaper Production: Raw materials
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Basic paper production process
Stock preparationand mix
Sheet formingand drainage
ConvertingPressing Drying
Paper Production: Paper production process
① ② ③ ④ ⑤
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Stock Preparation : Wastepaper
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Paper Production: Paper production process
Pulper
AOCC / LOCC
Coarse
Screen
Cleaner Fine
ScreeningDispersing
Storage
Virgin Pulp
Stock Preparation : Virgin Pulp
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Paper Production: Paper production process
Pulper Refiner Stock Approach
Headbox
AOCC / LOCC
Forming Section Press Section Drying Section
Paper Machine
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Paper Production: Paper production process
Forming / Wire Section
Forming Fabric : Wire
Drainage element
Dryness 20%Headbox
Sheet forming and drainage
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Paper Production: Paper production process
Dryness 40%
Press Section
Pressing
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Paper Production: Paper production process
Dryer Cylinder
Dryness 92%
Dryer Section
Drying
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Paper Production: Paper production process
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Paper Production: Paper production process
Jumbo Reel
Pope reel
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Paper Production: Paper production process
Quality Control
On Line ‐ BM GAUGE(Basis Weight, Moisture, Colors)
Off‐line ‐ LAB ROOMLaboratory Test
BM Gauge
Paper Production : Quality control
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Sample Preparation & Testing Sequences
Sample from Machine Reel
Mill Information SystemReporting
Paper TestingEntering Sample ID Sample
to Paper Lab
Preparing Sample
Sheet Sample
Paper Production : Quality control
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Re-Winder
Jumbo Reel Re-winder
Finished GoodsSlitter Blade
Jumbo ReelPaper Roll
Jumbo ReelJumbo Reel
Slitter Blade
Re-Winder
Paper Roll
Paper Production : Converting process
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PackagingPackaging
Domestic MarketDomestic Market
Export MarketExport Market
Paper Production : Storage
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“Fibrous chain: production process”
Fibrous Chain – Wood and Chip Handling
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1.Eucalyptus Plantation and Harvest
2. Woodchip Preparation
Slashing Debarking ChippingTransporting
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11. Cooking2. Washing3. Bleaching
4. Stock Preparation
Woodchip
Fibrous Chain – Pulp and Paper Production Process
5. Paper Production Process
Wet End
Press
Drying Cylinders
Reels
Sheets
Q&A