SCC Training en 10 08 - static-pt.com

Edition 10-2008a 1

Training Manual

SCC Line

SelfCooking Center - Combi Master

2Edition 10-2008a

3Edition 10-2008a

Training ManualSCC Line

Edition 10 - 2008a

General hints:

Isolate the appliance from mains supply before opening the appliance

When working with chemicals, i.e. aggressive cleaning materialsalways wear protective clothing, goggles and gloves!

After maintenance / repair the appliance must be checked for electric safety in accordance with your national, state and local requirements!

Whenever working on any gas component like:Gas valve, gas blower and / or changing connected type of gas a detailed

� ue gas analysis MUST be done using adequate CO and CO2 measuring equipment! This shall ONLY be done by trained technicians!

Always check appliance for possible gas leakages!

4Edition 10-2008a

Structure of serial number 6CM Control Panel 7CM Technique 8Water level control Steam Generator 9RATIONAL SC Automatic 10Steam Control CM 11Additional functions CM 12CM PCB 14Fan motor 40.00.274 15CM - Sequence of events 16Failure Codes CM 21Service level CM 23Software update CM units 31Fault tree: Changing CM pcb / replace EEPROM 33

List of content

Part 1: CM

Part 2: SCC

SCC Control panel 35Comparing display of software version 36Display since software version SCC 02-01-01 37CleanJet 41Display Cleanjet +Care Index “G” (10-2008) 44SCC Electric - Basic principle 45Parts identification 46General information to software version SCC 04-01-01 48Difference SCC Index „E“ versus Index „G“ SCC Care Control 51SCC pcb (42.00.002) 54New I/O PCB SCC (42.00.064) 55Fan motor SCC 40.00.274 56Clima Plus Control SCC 57SCC - Sequence of events 59Service level SCC 65Diagnostic mode SCC 67Running Times SCC 73Basic Settings 79Function test SCC 87Error code SCC 93Flash SCC Software 98SCC pcb change - EEPROM change 99Download of unit service data 101Download of HACCP data 105Calibration SCC 107Control Drain Valve 54.00.357 111

5Edition 10-2008a

Gas burner principle 112Gas Valve 113Identification of gas burners / Gas blowers: 114Sequence of events of Burner and Ignition control 115CO2 Values 116

CM Gas principle 117Check Gas Type / Gas Conversion 118Changing installation altitude: CM gas 119Checking of dynamic input gas flow pressure 120Flue gas analysis 121Burner adjustment SCC - CM 07-2008 124Changing Gas blower speed 125

SCC Gas principle 127Gas conversion / fitting new gas valve 128Adjustment of installation altitude above sea level 129Checking of dynamic input gas flow pressure 130Flue gas analysis 131Burner adjustment SCC - CM 07-2008 134Changing gas blower speed SCC Gas 135

Ultravent 136Water info 140Intruction for manual descaling 141Installation and Commissioning checklist 146COMMISSIONING CHECKLIST SCC / CM 146Preventative maintenance 150

List of fault tree for SCC - CM 154

Circuit diagram Training 178

Part 3: GAS

Part 4: Common information

Part 5: Fault trees

Part 6: Circuit diagram Training

Part 7: Service referenceSCC Service Reference 196CM Service Reference 198

6Edition 10-2008a

Structure of serial number

Energy Unit size Model Version Year Month Serial

number

E - Electric G - Gas

61 - 6x1/1GN62 - 6x2/1GN11 - 10x1/1GN12 - 10x2/1GN21 - 20x1/1GN22 - 20x2/2GN

S - SCCM - CM

E - initial unitF only CM, new

pcbG -SCC + CM

SCC Care Control

04 - 2004

10-2008

07 - Juli 7-digit number

Energy Unit size Model Version Year Month Serial

number

E - EletricG - Gas

61 - 6x1/1GN62 - 6x2/1GN11 - 10x1/1GN12 - 10x2/1GN21 - 20x1/1GN22 - 20x2/2GN

C - CPCM - CMD - CD

A - initial unitB - new humidity

C - CleanJet, CDSD - Motor control

03 - 2003 07 - Juli 4-digit number until

12.19987-digit

number from 01.1999

C-Line Unit size Model Year Month Serial number

61 - 6x1/1GN11 - 10x1/1GN12 - 10x2/1GN21 - 20x1/1GN22 - 20x2/2GN

C - CCCM - CCMD - CCD

95 - 1995 05 - Mai 4-digit number

CD Unit size Model Year Month Serial number

0069407123410194071234 20194071234 02094071234

14G9407123421G94071234

06 - 6x1/1GN11 - 10x1/1GN21 - 20x1/1GN22 - 20x2/2GN

C - CCM - CM

CM 101GasCM 201Gas

94 - 1994 07 - Juli 4-digit number

SCC Line: E 61 S E 04 07 2345678

from 04.2004

CPC Line: E 61 C B 03 07 2345678

from 06.1997until 04.2004

C Line: C 61 C 95 05 1234

from 10.1993until 05.1997

Classic Line: 06 M 94 07 1234

from 1986until 05.1997

7

CM

Edition 10-2008

Steam (100°C / 212°F)

Hot Air (30°C - 300°C / 86 - 572°F)

Combi Steam (30°C - 300°C / 86 - 572°F)

Low Temp. Steam (30°C - 99°C / 86 - 210°F)

Finishing (30°C - 300°C / 86 - 572°F)

Cool Down

Cabinet temperature display

Cabinet temperature setting

Timer Set-Temp. -control

Gas: Reset key

Core temperature Set-Temp. -control

Timer - Core temperature display

Timer - Core temperature dial

CM Control Panel

8

CM

Edition 10-2008

CM Technique

B1 Thermocouple cabinetB2 Thermocouple quenching / Steam controlB3 Thermocouple core temperatureB5 Thermocouple steam generator (preheating, 180°C (356°F) max) F3 Safety temperature limiter steam generator 160°C / 320°FF4 Safety temperature limiter cabinet 360°C / 680°F Y1 Solenoid valve � llingY2 Solenoid valve quenching M1 Fan motor (without jumper)M4 Pump SC-Automatic S2 Level electrodeS3 Door contact switch

CM 201/202 only:M2 Fan motor top (with jumper)

B1

B3F4

M4

Y1 Y2

B2

M1

S2

B5

F3

S3

9

CM

Edition 10-2008

Water level control Steam Generator

V AC S2

M4

Y1 Y2

B2

S2

B5

F3

Center S2 ==> Ground: 2 - 6V AC: water level too low steam heating must switch OFF solenoid valve � lling Y1 ON

Center S2 ==> Ground: 0V AC: water level reached steam heating can switch ON solenoid valve � lling Y1 switched OFF

Every 2 minutes steam elements will switch off for water level control

PCB

X121 2 3 4

10

CM

Edition 10-2008

RATIONAL SC Automatic

During the production of steam, the concentration of minerals inside the steam generator will increase over time. These minerals settle on the heating elements and heat exchanger as well as the interior steam generator walls.

In order to reduce this effect the steam generator will be pumped off and � ushed regularly depending on the duration of steam production. This process needs approximately 45 seconds.After emptying the steam generator it will be � lled automatically with fresh water.

There are 4 conditions to start this SC Automatic:

1. Heating time of the steam generator must exceed 60 min.* (SCC Care Control: 120min) and

2. the temperature of the thermocouple inside steam generator (B5) must be below 65°C (149°F) and

3. the temperature of the thermocouple inside interior cabinet (B1) must be below 70°C (158°F) and

4. the unit is switched ON.

* - can be adjusted from 20-120min

In case the unit is used permanently the above mentioned temperature conditions can not be met.

In this case the following 2 conditions apply:

1. The heating time of the steam generator reaches the twice the set duration*, i.e. 120 min. and

2. the unit door is open for longer than 30 seconds

After completion of the SC-Automatic the accumulated steam heating time is re-set to zero.SC-Automatic does not replace the need for descaling and/or installing water treatment lter

11

CM

Edition 10-2008

Y1 Y2

B2

B1

Steam Control CM

Intelligent steam control via quenching sensor

Temp.

t (s)

B1 - 100°C(212°F)

70°C (158°F)

1. Filling of interior cabinet based on time and temperature control of B2 quenching sensor; (cabinet if fully � lled with steam and all sur-faces have reached steam temperature).

2. After steam saturation inside cabinet steam will also � ll quenching chamber

3. After reaching quenching temperature (B2) quenching solenoid Y2 will be activated.

Depending on the frequency of temperature raise of the quenching sensor B2 the duration of the next steam supply is calculated.

B2 temperature with partial load B2 temperature with full load

4. The amount of steam inside the cabinet is directly depending on the temperature varia-tion of quenching sensor B2.

Y1 Y2

B2

B1

Y1 Y2

B2

B1

12

CM

Edition 10-2008

Additional functions CM

Below are listed the additionaly functions for the user / operator:

1. Cleaning program

1) Cool down cabinet below 60°C / 140°F

2) Spray inside cabinet with Rational cleaner

3) Close cabinet door

4) Select „Cool Down

5) Press core temperature key for 10 sec.

6) „CLEn“ will show in cabinet temperature display

7) Press timer key 1x; Cleaning program starts automatically (open cabinet door and rinse interior cabinet after 40 min.) Close door again. Since Software ver-sion C1-06-05 a 10 min step hot air will follow to dry the interior cabinet.

8) After end of program, leave cabinet door open over night.

2. Empty steam generator

1) Open cabinet door

2) Select „Cool Down“


4) „CLEn“ will be shown in cabinet temperature display

5) Select „SC“ with temperature dial

6) Close water tap

7) Press timer key 1x and remain on „Cool Down“ position for about 45 sec.

3. Descaling program

1) Open cabinet door

2) Select „Cool Down“


4) „CLEn“ will be shown in cabinet temperature display

5) Select „CALC“ with temperature dial

6) Press timer key 1x and follow procedure of the decalci� cation instruction. (See user manual CM).

This should be done after each installation to verify free drain connection and prior to disconnection the unit for storage.

13

CM

Edition 10-2008

Additional functions CM

4. Changing temperature display from °C to °F

1) Select any mode

2) Press timer and core temperature key simultaneously for 10 sec. until Display changes from °C to °F or vice versa

3) Release both keys

Aborting of descaling program CM:

- Switch unit off and on again- press core temperature key 1x- remaining time of 20 minutes will be displayed. During this time the steam generator will be

� ushed and the unit will be operated in steam mode for a couple of minutes to eliminate all re-maining chemical residues.

14

CM

Edition 10-2008

X7

X19

X20

F1 F2

Transformer

0,1 AT 2 AT

1

1

X7

X19

X20

X18

X23

X31

RS 485

X8

X12

X26

X27

X32X24

X30RS 232

X63

X3X4X6X2

X50

2 AT

12

34

onoff

1 1

1

1

1

1

1

F6.1F6.12 AT2 AT

X16X16 F6F6

42.00.004

42.00.047

X2 B3 Core temperature

X3 B1 Interior cabinet

X4 B2 Quenching / Steam control

X6 B5 Steam generator

X7 ON - OFF switch X8 Buzzer

X12 Level electrode

X 16 power supply from transformer (42.00.047)

X18 SC - pump

X19 Solenoid valves

X20 Energy management system / Sicotronic

X23 Vent hood (signal door open / closed)

X24 SSR

X26 SSR pulsing (USA version only)

X27 Door contact switch

X30 Serial interface (RS232)

X31 BUS interface

X32 Timer / Core Temp. Potentiometer

X50 external EEPROM

X63 Not used

Since February 2006 PCB 42.00.004 is replaced by 42.00.047.

(Conversion kit: 87.00.139, pls. see Technical info 04-2006)

The transformer on the new PCB 42.00.047 is no more existing and replaced by

external transformer 40.00.227

CM PCB

1

Temperatur

Poti

42.00.004 from 04-2004 ---- 42.00.047 from 02-2006

Counting sequence

15

CM

Edition 10-2008

Fan motor 40.00.274

Jumper 40.01.581 is used on � oor model 201 and 202 for top position motor only!

Jumper is not used on models 61 - 102 with one motor only!

If jumper is not set correctly E12 will be displayed!

LED code fan motor SCC and CM from 04/2004

Reason Remedy

1x Motor doesn’t start, no changing signal from hallsensor

Check for motor blockage or change motor.

2x Voltage too low on motor pcb Check supply voltage or change motor.

3x Voltage too high on motor pcb Check supply voltage or change motor.

4x rpm measurement defective Change motor.

5x Motor pcb temperature >105°C Check cooling system (cooling fan, air intake � lter), otherwise change motor

6x Supply voltage <80V Check power supply(F1-F2)

7x Motor pcb defective Change motor.


Units 3AC400-480V (without neutral) are equipped with motor 40.00.276 (3-phase supply)

This motor is equipped with a 4 pole plug for the supply voltage.

LEDJumper

16

CM

Edition 10-2008

Function Step Responsible sensor

1. Select Steam mode

2. Select time or core temperature

3. Close cabinet door Reed switch S34. Check water level inside steam generator Level electrode S2 inside Steam Generatorr

5. Time based preheating of steam generator, Thermocouple B5 inside Steam Generator if B5 is below 85°C (185°F);

6. Timer starts after successful preheating Logic on PCB (blinking dot in Display)

7. Steam supply up to steam saturation Quenching sensor B2 inside cabinet (Steam control) 8. Hot Air supply (only 50%) when set Cabinet sensor B1 temperature (100°C/212°F) can not be reached in time by Steam alone

9. Quenching (set to 70°C/158°F) Quenching sensor B2

CM - Sequence of events

Mode: Steam 100°C (212°F), Temp. preset, not adjustable

B1

B3F4

M4

Y1 Y2

B2

M1

S2

B5

F3

S3

17

CM

Edition 10-2008


Mode: Low temperature steam; Temp. range 30-99°C (86-210°F)


1. Select Low temperature steam mode Set temperature 30-99°C (86-210°F)


3. Close cabinet door Reed switch S3

4. Check water level inside steam generator Level electrode S2 inside Steam Generatorr



7. Steam supply until set temperature Cabinet sensor B1 inside cabinet is reached 8. Hot Air supply (only 50%) when set Cabinet sensor B1 temperature can not be reached in time by Steam alone


Note: Reduction of fan motor speedIn case the actual temperature is 2°C / 4°F higher than the set temperature for longer than 2 minutes, the fan speed will be reduced automatically.

B1

B3F4

M4

Y1 Y2

B2

M1

S2

B5

F3

S3

18

CM

Edition 10-2008


1. Select Combi mode Set temperature 30-300°C (86-572°F)



4. Check water level inside steam generator Level electrode S2 inside Steam Generatorr



7. Hot Air supply until set temperature Cabinet sensor B1 inside cabinet. Hot air has priority 8. Steam supply up to steam saturation Quenching sensor B2 inside cabinet (Steam Control)


Note: Reduction of fan motor speedIn case the actual temperature in the range of 30-99°C (86 - 210°F) is 2°C / 4°F higher than the set temperature for longer than 2 minutes, the fan speed will be reduced automati-cally.


Mode: Combination; Temp. range 30-300°C (86-572°F)

B1

B3F4

M4

Y1 Y2

B2

M1

S2

B5

F3

S3

19

CM

Edition 10-2008

FCM - Sequence of events

Mode: Finishing; Temp. range 30-300°C (86-572°F)


1. Select Finishing mode Recommended temperature 30-300°C (86-572°F)



4. Check water level inside steam generator Level electrode S2 inside Steam Generator



7a. Electric units: alternating 12 sec. Hot Air Cabinet sensor B1 6 sec. Steam Quenching sensor B2 7b Gas units: alternating 30 sec. Hot Air Cabinet sensor B1 15 sec. Steam Quenching sensor B2


Note: Reduction of fan motor speedIn case the actual temperature in the range of 30-99°C (86 - 210°F) is 2°C / 4°F higher than the set temperature for longer than 2 minutes, the fan speed will be reduced automati-cally.

B1

B3F4

M4

Y1 Y2

B2

M1

S2

B5

F3

S3

20

CM

Edition 10-2008


Mode: Hot Air; Temp. range 30-300°C (86-572°F)


1. Select Hot Air mode Set temperature 30-300°C (86-572°F)



4. Timer starts immediately Logic on PCB

5. Hot Air supply unitl set temperature Cabinet sensor B1 is reached


Note: Reduction of fan motor speedIn case the actual temperature in the range of 30-99°C (86-210°F) is 2°C / 4°F higher than the set temperature for longer than 2 minutes, the fan speed will be reduced automatically.

B1

B3F4

M4

Y1 Y2

B2

M1

S2

B5

F3

S3

21

CM

Edition 10-2008

Failure Codes CMThe following error codes are shown to the operator:For showing information of the cabinet display press core temperature key

Time

display

Cabinet

displayFailure explanation Description / remedy

H2O open Lack of water / open water tap

Change Polarity Phase / Neutral (only gas units)

Reset Gas Flame detection after ignition faulty

external EEPROM Not initialised

Timeout of external power optimising system

Heating blocked by the extern. energy-optimising system for longer 2 min.

B1 Interior cabinet sensor Sensor broken

B2 Quenching sensor Sensor broken

B3 Core sensor Sensor broken

B5 Sensor steam generator Sensor broken

Thermocouple on PCB Sensor broken

Poti interior cabinet Defective

Poti timer/core temperature Defective

external EEPROM Defective

Mode switch After 5 sec switching on the unit, a cooking mode couldn‘t be identi� ed

Fan motor 1 (bottom)Fan motor 1 (bottom)Fan motor 2 (top)Fan motor 2 (top)

St = Status (probably Motor defect)Co = Communication, (Bus failure)

M4 SC-pump Mal function

Solenoid valve � lling Y1(failure can only occur during the descaling program)

Mal function

PCB temperature above 85°C (185°F)

Steam generator Temperature B5 above 180°C (356°F)

Steam generator Temperature B5 below -5°C (23°F)

Interior cabinet temp. Temperature B1 above 340°C (644°F)

Free

22

CM

Edition 10-2008

Failure Codes CM (cont.)For showing information of the cabinet display press core temperature key

Time

display

Cabinet

displayFailure explanation Description / remedy

Ignition box 1Ignition box 2 Ignition box does not reply, Bus failure

Ignition box 1 SteamIgnition box 1 Hot airIgnition box 2 Hot air

Ignition box defective (change box)

Ignition box 1 SteamIgnition box 1 Hot airIgnition box 2 Hot air

Testing of ignition and monitoringnecessary

Free

EEPROMActual data structure of the EEPROM does not match with the software; flash pcb first

23

CM

Edition 10-2008

Service level CM

1) Switch unit ON

2) On operator PCB set DIP switch 1 to „ON“ position

3) Select service package with timer dial:

Diagnostic Program

Error code history

Running times

Basic settings

4) Activate with core temperature key the desired service package

5) Select with timer dial the desired step

6) Activate selected step by pressing timer key

7) To de-activate service package set DIP switch 1 to „OFF“ position.

Function Test

1) Switch unit ON

2) On operator PCB set DIP switch 3 to „ON“ position

First step of function test is displayed.

3) Select desired step of function test with timer dial

4) Activate preselected step by pressing timer key

5) Activate selected function step with core temperature key

6) To de-activate function test set DIP switch 3 to „OFF“ position.

X7

X19

X20

F1 F2

Transformer

0,1 AT 2 AT

1

1

X7

X19

X20

X18

X23

X31

RS 485

X8

X12

X26

X27

X32X24

X30RS 232

X63

X3X4X6X2

X50

2 AT

12

34

onoff

1 1

1

1

1

1

1

F6.1F6.12 AT2 AT

X16X16 F6F6

42.00.004

42.00.047

1 2 3 4

on

1 2 3 4

on

1 2 3 4

on

1 2 3 4

on

24

CM

Edition 10-2008

Service level: dP -- Diagnostic Program

Description ConnectionCabinet

DisplayTime display

Software Version SoftwareVersion: C - 1

Software07.01

B1 Cabinet sensor X 3 actual value max value Reset by pressing for 5 sec.

B2 Quenching sensor X 4 actual value max value Reset by pressing for 5 sec.

B3 Core sensor X 2 actual value max value Reset by pressing for 5 sec.

B5 Steam generator sensor X 6 actual value max value Reset by pressing

for 5 sec.

PCB temperature actual value max value Reset by pressing for 5 sec.

S3 Door contact X27:(1-2) 1 - 0 0 = door open1 = door closed

S2 Water level steam generator

X12:(1-4) S2X19:(1-3) Y1 S2: 0 - 1 Y1: 1 - 0

Steam elements0 - off; 1 - 50%; 2 - 100%

actual Temp. B5 0 - 1 - 2

Hot Air elements0 - off; 1 - 50%; 2 - 100%

actual Temp. B1 0 - 1 - 2

Speed fan motor bottom BUS Set rpm actual rpm

Speed fan motor top BUS Set rpm actual rpm only � oor model 201/202

Energy management (Sicotronic) X 20 1 - 0

SSR control (US version) X24 1 - 0 0 = US version only

Unit size and type 61 - 202 ELE - GAS

Flame current Steam x.x �A*since SW Version: C1-06-05 (� ame current)

Flame current Hot airtop

Hot air topx.x �A*

since SW Version: C1-06-05 (� ame current)

Flame current Hot airbottom

Hot air bottomx.x �A*

since SW Version: C1-06-05 (� ame current)

* With SW Version C1-06-05 the � ame current will show as 20-24�A (This value must be divided by 4 to get the correct � ame current e. g. 22:4 = 5,5�A.) Starting with SW version C1-07-01 the actual � ame current is shown .

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25

CM

Edition 10-2008

Service Level: ER -- Error code history

Since software version C1-07-01 the last 10 general error messages are shown (applies for electric and gas models)

Er When timer key is pressed the error code will be displayed. i.e.:

Error number Error Code Description

Er1 3 B1 Cabinet sensor defectiveEr2 14 Y1 Filling solenoid defectiveEr3 ---- ER10

Gas error GE: (gas units only!)

Since software version C1-07-01 the last 16 gas error messages (GE11 - GE26) are shown in

addition to the general error messages. These error codes are generated by the ignition box

Error number Error Code Description

GE11 20 No rpm signalGE12 32 No � ame after 5 ignition sequencesGE13 --- GE26

Indication of ignition box error messages (1-32 is shown to the operator as „rES“):

1 Hot air or Steam no gas, gas valve or electrode defective14 Hot air gas valve control, change ignition box19 Hot air no � ame because � ame current is too low check burner setting, � ame current, ignition cable and plug20 Hot air wrong or no rpm signal from gas blower check gas blower, power supply gas blower and control harness of gas blower22 Hot air no � ame after 5 ignition sequences no gas, gas valve or electrode defective24 Steam gas valve control, change ignition box29 Steam no � ame because � ame current is too low check burner setting, � ame current, ignition cable and plug30 Steam wrong or no rpm signal from gas blower check gas blower, power supply gas blower and control harness of gas blower32 Steam no � ame after 5 ignition sequences no gas, gas valve or electrode defective

Possible failure in case of „E21“

33, 36 Change ignition box 35 Check frequency of main39 Hot air Check burner setting, ignition electrode and distance, and � ame current40 Hot air Check ignition cable42 Steam Check burner setting, ignition electrode and distance, and � ame current43 Steam Check ignition cable

Is shown on display „CHnG PoL“

34 Change polarity of mains

All other numbers (2-13, 15-18, 21, 23, 25-28, 31): change ignition box

26

CM

Edition 10-2008

Service Level: rt -- Running Time

Description Timer display: 1-999Temp. display: >1000

Comment

Total S3 door openings number Reset by pressing for 5 sec.

Total time Y1 valve � lling min Reset by pressing for 5 sec.

Total time Y2 valve quenching min Reset by pressing for 5 sec.

Total time M4 SC-pump min Reset by pressing for 5 sec.

Total time steam heating time hrs Reset by pressing for 5 sec.

Total time hot air heating time hrs Reset by pressing for 5 sec.

Total time steam mode hrs Can not be reset

Total time hot air mode hrs Can not be reset

Total time combination mode hrs Can not be reset

Total time vario steam mode hrs Can not be reset

Total time � nishing mode hrs Can not be reset

Total time cleaning program hrs Can not be reset

Total running time unit hrs Can not be reset

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27

CM

Edition 10-2008

Service level: SE -- Basic settings

Switch unit OFF and ON again after any changes made!

Select desired step with timer dial (fan motor and heating elements are automatically OFF)

Activate selected step with timer key

Steam heating time since last SC-Automatic

Press time and core key simultaneously for 5 seconds to set steam heating time (SE2) to preset steam heating time plus 1 minute (default 45+1min) => test function for SC-Automatic

Preset Steam heating time until SC-Automatic (default 60min)

Press time key and adjust preset steam heating time from 20 - 120 minutes with timer dial

Flushing time SC-Automatik (default 45 seconds)

Press time key and adjust � ushing time of SC-Automatik from 30 - 90 seconds with timer dial

Operation SC pump (oFF - continuous or on - pulsing)

Press time key and select „on“ or „oFF“ with timer dial

Show mode (on - oFF) SHO

Press time key and select „on“ or „oFF“ with timer dial

Setting new gas type (G20, G25, G30, G31, 13A)

Press time key, keep it pressed and select new gas type with timer dial

Con� rm new gas type by pressing core temperature key once. Corresponding gas blower speed is automatically adjusted NOTE: After changing gas type a waste gas analysis must be carried out in the func-tion test.

Presetting of CO2 screw in mm on gas valve after gas type modi� cation / changing gas valve

Press time key, keep it pressed and select with timer dial “ST“ for steam, “HA1“ for hot air top or “HA2“ for hot air bottom (only 201/202) with timer dial;Average lenght in mm of CO2 screw on gas valve is shown on timer display

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28

CM

Edition 10-2008

Service level: SE -- Basic settings

Adjustment of installation altitude above sea level (since SW C1-06-05) - 500m - 4500m

Press time key, keep it pressed and select installaton altitude in 500m steps by timer dial. Con� rm altitude setting by pressing simultaneously core temperature key once

Adjusting speed of blower motor steam (+/ -10%)(After blower speed adjustment the original rpm is shown in the temp. display, the changed rpm is shown in the time display)

Press time key, keep it pressed and adjust displayed rpm with timer dialSE9 = MIN rpm; SE10 = Start rpm; SE11 = MAX rpmNOTE: After changing speed of blower motor a waste gas analysis MUST be carried out in the function test.

Adjusting speed of blower motor hot air top (+/ -10%)(After blower speed adjustment the original rpm is shown in the temp. display, the changed rpm is shown in the time display)


Adjusting speed of blower motor hot air bottom (+/ -10%)(After blower speed adjustment the original rpm is shown in the temp. display, the changed rpm is shown in the time display)


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29

CM

Edition 10-2008

Service level: F -- Function testNOTE: In Function test components are NOT protected against overload!

Set DIP switch 3 to „ON“ position!

Function Connection

PCB

Cabinet

display

Time

display

Comment

Steam 50%, Electric unit X24:(1-2) actual temp.B5

steam generator 1 / 0 Gas: no function

Steam 100%Electric unit X24:(1-2)+(5-6) actual temp.B5

steam generator 1 / 0 Gas: no function

Hot air 50%Electric unit X24:(7-8) actual temp.B1

cabinet 1 / 0 Gas: no function

Hot air 100% Electric unit X24:(7-8)+(3-4) actual temp.B1

cabinet 1 / 0 Gas: no function

Steam Gas unit BUS actual temp.B5B5 Dampfgenerator 1 / 0 Electric:

no function

Hot air topGas unit BUS actual temp.B1

cabinet 1 / 0 Electric: no function

Hot air bottomGas unit BUS actual temp.B1

cabinet 1 / 0 Electric: no function

Bottom Motor MAX rpm BUS Set rpm Act. rpm

Bottom Motor MIN rpm BUS Set rpm Act. rpm

Top Motor MAX rpm BUS Set rpm Act. rpm

Top MotorMIN rpm BUS Set rpm Act. rpm

Solenoid valvequenching X19:(2-4) actual temp.

B2 quenchingY2

1 / 0

Solenoid valve� lling

X19:(1-3) Level electrode S2, 1 / 0

Y11 / 0

SC Pump X18:(1-2) M4X12:(1-4) S2

Level electrode S2, 1 / 0

M41 / 0

Buzzer X8:(1-2) 1 / 0

All Displays / LED

Relais Ultravent(door open/ close)

X 23: (1-2-3) 1 / 0 only existing with connected UV

no function

30

CM

Edition 10-2008

Service Level: F -- Function TestNote: In function test components are NOT protected against overload!

Set DIP switch 3 to „ON“ position!

Function Connection

I/O pcb

Cabinet

display

Time

Display

Comment

Gas blower SteamMIN rpm BUS actual rpm Set CO2 Check CO2 value

Gas blower SteamStart rpm BUS actual rpm

Gas blower SteamMAX rpm BUS actual rpm Set CO2

Adjust CO2 value with CO2 screw

Gas blower Hot air topMIN rpm BUS actual rpm Set CO2 Check CO2 value

Gas blower Hot air topStart rpm BUS actual rpm

Gas blower Hot air topMAX rpm BUS actual rpm Set CO2


Gas blower Hot air bottomMIN rpm BUS actual rpm Set CO2 Check CO2 value

Gas blower Hot air bottomStart rpm BUS actual rpm

Gas blower Hot air bottomMAX rpm BUS actual rpm Set CO2


31

CM

Edition 10-2008

- Connect RS 232 adapter cable to Flash-Box and to the selected interface (e. g. COM 1) of the PC.

- Connect USB-cable to Flash-Box and PC.

- After the USB cable was connected the � les which are transferred will appear on the Message window. An end sign indicates that the transfer is completed.

- On the Flash-Box set DIP- switch 2 to „OFF“ and 3 to „ON“ (the other switches remain „OFF“). Flash-Box is ready for use.

Software update CM units

1 General

To update a CM unit of new generation you need: - CM-Software e.g. C-1-07.01.hex- software „Megaload.zip“.Both are available on the Rational Service internet page under:„Technical documentation/Software update SCC-Line/CM“.

- download CM-Software e.g.“C-1-07.01.hex“ - download „megaload.zip“ to PC,- open � le„megaload.zip“,- Start the program Setup.exe and follow the description on the screen,- Start the program Megaload and carry out basic settings.

Open CM Software; e.g.: C-1-07.01.hex Select desired interface on the PC, e.g. Com1 Transfer rate must be set to 19200 bps. On the „Message“ window the progress of the download

software download is indicated.

Now You can load the software:- direct from PC to CM unit, (see item 4 next page) or - with Flash-Box 87.00.037 to CM unit, (see following items 2, 3).

Flash-Box kit contains of:- Flash-Box- Adapter cable RS 232

and USB-cable (only required for down

loading the unit soft-ware to the Flash-Box).

- Open lid of the Flash-Box

- Set DIP - switch 2 to „ON“. (other switches remain in the „OFF“ position)

2 Load software to Flash-Box

32

CM

Edition 10-2008

12

34

onon

X7

X19

X20

X18

X23

X31

RS 485

X8

X12

X16

X17

X26

X27

X3X32X24X24

X63X63

F6.1F6.1

F6

X3X4XX6X2X2

X50X50

ononoffoff

0,1 AT0,1 AT

2 AT

X7X7

X19X19

X20X20

F1F1 F2F20,1 AT0,1 AT 2 AT2 AT

TransformerTransformer X16X16

42.00.004 42.00.047

X30X30RS 232RS 232

3 Copy software from ash box to unit:

- Switch off unit with mode switch and open control panel;

- Connect RS 232 interface of CM pcb with � ash box;

- Switch CM unit on. Displays of pcb remain off. Green LED of � ash box starts blinking.

- After successful uploading the CM pcb will switch on; the green LED on the � ash box stops blinking and remains on continuously.

- Switch unit off and disconnect � ash box.

- Unit is ready for operation;

4 Load software via PC to CM unit:

- Switch off unit with mopde switch and open control panel

- Connect RS 232 interface of CM pcb with standard RS 232 cable to PC.

- Switch CM unit on. Displays of pcb remain off. The transfer status will be displayed in a message window.

- After successful uploading the CM pcb will switch on;

- Switch unit off;

- Close megaload program and disconnect RS 232 cable.

- Unit is ready for operation;

To connect via USB adapter the driver must be installed on the PC.Set driver with the following setting:Bit: 9600Data bit: noneParity: 8Stop bit: noneFlow control: noneConnect USB cable with � ash box and PCStart MegaloaderConnect null modem cable with � ash box and USB AdapterAfter connecting the USB cable the download is shown in the display window.

RS 232

33

CM

Edition 10-2008

Fault tree: Changing CM pcb / replace EEPROM

Disconnect unit from power supply (Remove fuses F1 and F2)

Reconnect unit from power supply (� x fuses F1 and F2 back)

Software update of pcb to C1-07-01 or later

Disconnect unit from power supply (Remove fuses F1 and F2)

Reconnect EEPROM to pcb

Reconnect unit from power supply (� x fuses F1 and F2 back)

Error „E1“ still existing

Call Rational Service

OK

Replace new PCB

Note:Do NOT connect external EEPROM as software version of pcb might

not be compatible with pcb without updating!

2 reasons to follow below procedure:- Changing of pcb (software version on replacement pcb is not known)- Unit display „E1“ - replace external memory with new EEPROM

34

CM

Edition 10-2008

35

SCC

Edition 10-2008a

SCC Control panel

36

SCC

Edition 10-2008a

Comparing display of software version

1

2

3

4

1

2

3

413:45

Display up to software version SCC 01-07-12

Display since software versionSCC 02-01-01

37

SCC

Edition 10-2008a

1

2

3

4

1

2

3

4

1

2

3

4

Large roast

Pan fries

Poultry

Fish

Side dishes Potato product Egg dishes/Desserts Bakery products Finishing

SelfCooking ControlLevel 1



roast braise

roast with

crackling

soft

roasting

soft cooking

low high

medium 62°C

close

door

Display since software version SCC 02-01-01

overnight

roasting

13:45

overnight

roasting

13:45

Back to previous level

CleanJet, HACCP, Delta T, E1/2 Start time, CDS, Descaling, Settings

Selection of core temperature

Help: guide line for selected setting; practical hints for product to be used in the respective SCC cooking process

Store selected setting

Searing

38

SCC

Edition 10-2008a

Setting of humidity

Setting of cabinet temperature Setting of time

Setting of core temperature

Moistening

Setting of fan speed (lowest level=intermittent)

Cool Down

Function level no link on I/O X20 No 230V on I/O X21

1

2

3

4

1

2

3

4

1

2

3

4

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

200°C

10:24

10:24

english

am/pm

24 hh:mm:s

english

h:mm:s

am/pm

24 h

08/22/03

22.08.03

°C / °F

CleanJet programs

Delta -T cooking - 1/2 Energy

Telephone Chef-Line, delete all programs, program lock, buzzer setting, time setting

setting start time

Download and upload of unit data like customer programs, HACCP and service data

Service level

Settings

Setting of time format

Setting of time laps

Setting of date format

Setting of °C/°F

Setting of language

reset to factory settingenglish, °C, buzzer perm., h:min

buzzer, Setting of buzzer sound

Setting of display intensity

Setting CleanJet request(only active when frame shows in red)

Settings

Settings

Start time Start time

CleanJet

CleanJet

IP

IP

10/22/06

22.10.06°C / °F

Display since software version SCC 02-01-01 to 03-01-05

continous

Combi Steamer mode

Function level

Settings

actual time IP Adress

E

E

39

SCC

Edition 10-2008a

No: E11SE0707200.... Serial number

SW: SCC - 03 - 01 - 04 Software version

Mod: SCC_101 - Model and size

humidity emergency control currently active

humidity emergency control was active since last switch ON (will not be displayed when in „dry heat mode“)

English selected language

1

2

3

4

Service Info: Display of pending service faults

Descaling program: automatic process

empty steam generator (Door must be open!)

Display of scale level inside steam generator

Display of software version

1

2

3

4

1

2

3

4

DescaleDescale

Display since software version SCC 02-01-01 to 03-01-05

Service Info

No: E11SE0707200.........

SW: SCC - 03 - 01 - 04

Mod: SCC_101

English

Chef Line

h:mm:s

h:mm:s

Prog

Prog

Prog

Display phone number of Chef-hotline

erase all customer programs Setting time in hours/minutes (h:m) or minutes/seconds (m:s)

setting buzzer (sound-duration)

setting existing SCC process or program can be copied and get an index number, i.e. 1; name can be edited and changed; „Program lock“Password: 12345; TTREU

Prog

Chef Line

CDSCDS

Typ Typ

40

SCC

Edition 10-2008a

1

2

3

4

erase

Prog

newlevel

control

copy change

Roast

Select customer program with central dial

Give program name (blank - between _ and @ sign)

existing SCC process or program can be copied and get an index number, i.e. 1; name can be edited and changed;

Change parameter and / or cooking mode of program in a non-active program;

con� rm change by:

selected program � ashes; con� rm delete by pressing again;

1. Give program name2. Store3. select mode, temperature, time (in minutes

and seconds) or core temperature, 4. Additional program with identical mode and

temperature, but different time can be stored and selected alternating after pre-heating;

new

copy

change

erase

level

control

Programming

1

2

3

4

HACCPProg

Prog Prog

Softwareupdate

Infoupdate

P, H, I 05, S05

P, H, I 05, S05

Copy customer program to stick

Reload customer programs from stick to unit

Erase customer programs

Download of HACCP-Data

Software updates (Icon only shows when unit detects valid software on the USB stick)

Download of service data to stick.

Only shows when USB stick is connected

HACCP

Prog

Prog

Prog

Info

update

Data downloading

41

SCC

Edition 10-2008a

1

2

3

4

CleanJet Rinse with water only; cabinet will be dried out;

Rinse with 1 tab for cleaning after steaming;

Rinse with 1 cleaner tab for cleaning in between cooking cycles; no drying of cabinet;

Cleaning of light soiling with drying of cabinet

Cleaning of medium soiling with drying of cabinet

Cleaning of strong soiling with drying of cabinet

rinse without

Tabsrinse

interim

cleaninglight

medium strong

CleanJet

rinse without

Tabs

rinse

interim

cleaning

light

medium

strong

CleanJet

Indicated number of tabs can be changed from software 03-01-01!If unit shows Servcie 25 check if water hits the left rack at levels 3-4. Refer to fault tree at end of manual.

Interrupting CleanJet programs

- A CleanJet program can only be interrupted by switching the unit off and back on again.- After restarting the unit “CleanJet interrupt” is shown and the buzzer sounds for 20 seconds.- If the interrupt key was not touched within 20 seconds, then the CleanJet program continuous- If the interrupt key was touched, then the interrupt program starts. Next the request for removing the tabs is coming up.- After the door was opened and closed again, then the interrupt program starts with a duration of 10 minutes- The interrupt program can also be aborted by switching the unit of and back on again. In this case cabinet must be rinsed manually and by pressing the arrow back key the cleanjet function can be stopped

Interrupting descaling program SCC:

As long as no descaler was � lled into the steam generator the „Arrow back“ in window 1 is still showing. After the descaler was con� rmed to be � lled the only way to interrupt the descaling process is to:- Switch unit OFF and ON again- Press „Abort“- Remaining time of 1:08 will be displayed- If now the key „Aborted“ is pressed again and the unit is switched OFF and ON again a

remaining time of 23 min will show. - After another 2 min this time display will drop to 5 min- Now the steam generator will be � ushed 2x. After this the „Arrow Back“ will be shown.- By touching this key the descaling program will be exited

Note: Rinse the cabinet thoroughly with fresh water and operate the unit in steam mode for some minutes.

- Now the unit can be accessed for cooking again.

42

SCC

Edition 10-2008a

1

2

3

4

1

2

3

4

10:24

10:24

english

am/pm

24 hh:mm:s

english

h:mm:s

am/pm

24 h

08/22/03

22.08.03

CleanJet programs


setting start time


Service level

Settings




Setting of °C/°F

Setting of language





Settings

Settings

Start time Start timeCleanJet

CleanJet

IP

IP

10/22/06

22.10.06

Display Unit Index “E” since software version SCC 04-01-01

Function level

Settings


Half energy

°C°F

°C°F

1

2

3

4

Chef Line

h:mm:s

h:mm:s

Prog

Prog Prog

Display phone number of Chef-hotline

erase all customer programs Setting time in hours/minutes (h:m) or minutes/seconds (m:s)

setting buzzer (sound-duration)

setting existing SCC process or program can be copied and get an index number, i.e. 1; name can be edited and changed; „Program lock“Password: 12345; TTREU

only possible with manual mode selected

Prog

Chef Line

43

SCC

Edition 10-2008a

Setting of humidity

Setting of cabinet temperature Setting of time

Setting of core temperature

Moistening

Setting of fan speed (lowest level=intermittent)

Cool Down

Function level no link on I/O X20 No 230V on I/O X21

1

2

3

4

1

2

3

4

1

2

3

4

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

200°C

10:24

10:24

english

am/pm

24 hh:mm:s

english

h:mm:s

am/pm

24 h

08/22/03

22.08.03

Indication of care status

CleanJet programs


setting start time


Service level

Settings




Setting of °C/°F

Setting of language





Settings

Settings

Start time Start time

IP

IP

10/22/06

22.10.06

Display Index “G” since software version SCC 04-01-01

continous

Combi Steamer mode

Function level

Settings


Half energy

E

E

CleanJet+ care+ care

CleanJet+ care+ care

CareControl

CareControl

°C°F

°C°F

44

SCC

Edition 10-2008a

Intelligent cleaning process: The unit recognizes automatically the likely soiling of the cabinet using the data of used cooking programs, cooking temperatures and running times.

Cleanjet demand

The customer usage (based on used cooking programs, cooking tem-peratures and running times) determines the number of red bars in the display “Cleanjet demand” ==> Intelligent cleanjet process.If all bars show in red, “Care Control” is displayed.

CDS display

The number of pulses of the CDS sensor determines the number of red bars in the CDS display. If the customer always uses the recommended Care tabs when using cleanjet, the steam generator will stay free of scale and the display will not change to red bars.

Display Care Control

The combination of the above mentioned information is a measure of the overall care status of the unit and as such the customers daily cleaning patternLess cleaning (and less usage of care tabs) causes less blue bars. Should the customer continue the low level cleaning pattern the bars will start showing in red.

Display Cleanjet +Care Index “G” (10-2008)Software SCC 04-01-01

CareControlCDS+ =

CareControl

CDS

CareControl

1

2

3

4

CleanJet Rinse with water only; cabinet will be dried out;

Rinse with 1 tab for cleaning after steaming;

Rinse with 1 cleaner tab for cleaning in between cooking cycles; no drying of cabinet;

Cleaning of light soiling with drying of cabinet

Cleaning of medium soiling with drying of cabinet

Cleaning of strong soiling with drying of cabinet

rinse without

Tabsrinse

interim

cleaninglight

medium strong

rinse without

Tabs

rinse

interim

cleaning

light

medium

strong

Air Baf� e

Care Container

45

SCC

Edition 10-2008a

B1 Thermocouple interior cabinet B2 Thermocouple quenching B4 Thermocouple humidity B5 Thermocouple steam generator (preheat, 180°C (356°F) max) B6-B11 Thermocouples core temperature F3 Safety thermostat steam generator 160°C (320°F) F4 Safety thermostat interior cabinet 360°C (680°F) Y1 Solenoid valve � lling Y2 Solenoid valve quenching Y3 Solenoid valve moistening Y4 Solenoid valve careM1 Fan motor bottom M3 Humidity � ap motor M4 SC-pump M6 CleanJet pump M7 Motor drain valve / ball valve M12 Care pumpS2 Level electrode S3 Door reed switchS4 Micro switch humidity motor S11 CDS sensor S12 Micro switch drain valve P1 Pressure sensor humidity

SCC 201/202 only:M2 Fan motor top with jumper ( � oor units only)

SCC Electric - Basic principle

B1

B6 - B11

F4

P1

M3

S4

M4

M6

Y1

Y2

Y3

B2

M1

S2

M7 S12

B4

B5

F3

S3

Y4

S11

M12

Care

46

SCC

Edition 10-2008a

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

Parts identification

(no CareControl)

16

6

14

15

8

7

2

4

17

23

5

1112 13

1 3

22

18

19

21

20

9

10

47

SCC

Edition 10-2008a

Parts identi cation CareControl

1

2

3

3

4

4

11

1 2 3 4 11

4

2

3

1

2

11

48

SCC

Edition 10-2008a

General information to software version SCC 04-01-01

Software SCC 04-01-01 can also be used for units with index „E“ (from 04-2004).

With this software you have the following options:

Using the button “Cleanjet request” you can select the “Intelligent Cleanjet request”. In this case the cleanjet request will be based on used cooking programs, tempratures and cooking duration.

Selecting Cleanjet you will see the below symbol in window 4 of your display:

The second setting to choose is Cleanjet request based on cooking time only (as known from older software versions).In order to deselect the Cleanjet request (turn symbol from red to blue again) select time functions and setb time to “0”..

In Service Mode Basic Settings position 26 you select „Softwater“ ON to indicate only the half amount of detergent tabs when cleanjet is choosen. The individual tab setting (as available since software SCC 03-01-01) is no more existing.

Software SCC 04-01-01 in units with index „G“ (from 10-2008)

Basic Settings 26 „Softwater“

In Service Mode Basic Settings position 26 you select „Softwater“ ON to indicate only the half amount of detergent tabs when cleanjet is choosen.

Basic Settings 28 „Selftest“:

After installation the unit will ask the user to start a Selftest. Water MUST be connected!

After the Clima Control valve and the drain valve have initialised the steam generator will � ll, SC pump will start shortly and Y1 will re� ll again. In case the temperatures of B1, B2 and B4 are below 40°C now “Start” will be displayed.After pressing “Start” the unit will adapt to the present installation conditions (duration appr. 15 min).Should the unit be installed later at a different location, this “Selftest” can be re-initialised by setting “Selftest” to ON in basic settings position 28.

Basic Settings 29 „Warranty“:

After � rst switch on the unit will prompt the customer to register and validate his second year war-ranty online under www.rational-ag.com/warranty. This prompting will discontinue after 4 days. After registration a warranty certi� cate will be issued:In case the unit was installed in a show room or exhibition, this prompting can be re-initialised by set-ting “Warranty” to ON in basic settings position 29.

Basic Settings 30 „Steam corrosion control“

The unit automatically recognises if the customer used it predominantely in steam mode. In case this usage is more than 90% during the last 20 hours of operation the unit will prompt a Cleanjet request daily regardless of the total duration of cooking time

Basic Settings 31 „Care Control Reset“

By setting the switch to “ON” all Care Control bars will be set to blue.

49

SCC

Edition 10-2008a

Controling the SC pump and solenoid valves before starting the cleanjet process:

If the Cleanjet Start key is pressed the unit will check � rst for the proper function of the SC pump and the solenoid valves.The SC pump is operated shortly until the level electrode shows low water. In case of failure “Servcie 10” is displayed and Cleanjet can not be started.Y1 � lling solenoid valve is started, function checked by CDS sensorIn case of failure “Low Water” will be indicatedY3 moistening solenoid valve is started, function checked by CDS sensorIn case of failure Service 41Y4 care solenoid valve is started, function checked by CDS sensorIn case of failure Service 42All solenoid valves are switched off, CDS shall not send any pulses;In case of failure Service 43

New Service Error codes

Service 40Care pump faulty or does not � ll enough care solution into steam generator;- After � lling of the care solution into the steam generator the CDS sensor sends too many pulses until the level electrode recognises water. - Cleanjet � nishes without care phase;- Reset by successfull completion of Cleanjet process;

Service 41- Solenoid valve Y3 defective or moistening nozzle blocked; CDS does not send any pulses;- Reset error by successfull CDS measuring during next Cleanjet start;

Service 42- Solenoid Y4 Care defective or hose to care container vlocked or kinked; CDS does not send any pulses; - Reset error by successfull CDS measuring during next Cleanjet start;

Service 43- CDS sensor sends always pulses; Solenoid Y1, Y3 or Y4 is passing water- Reset error by successfull CDS measuring during next Cleanjet start (Self test)

Service 44- No temperature raise during recognised by B5 during steaming time while being in Cleanjet phase- Reset error by successfull B5 tempoerature measuring during next Cleanjet;

Service 110- Malfunction of SC pump during the time when Care solution was inside the steam generator, - Reset error by successfull completing a cleanjet abort cycle;

Service 120- After operating care pump M12 (� lling care solution into steam generator) and topping up with water (Y1) the level electrode does not recognise water;- Y1 or level electrode defective;- Display only after twice starting � lling solenoid Y1 yet no water is detected; - Reset error by successfull completing a cleanjet abort cycle;

50

SCC

Edition 10-2008a

It is possible to abort the cleanjet program. However the abort program of 30min. can not be short-ened again as the steam generator must be neutralised from possible remaining care solution.

Cleanjet Abort program

During the abort program the steam generator will first be filled with Y1. After draining the steam eg-nerator it will be filled a second time to a level above the level electrode. After a second draining the steam generator will fill again exactly to the level electorde.In case the level electrode does not recognise the water Error 120 will be shown. At the end of the abort program a short steam period and rinsing the cabinet with Cleanjet pump will follow.

The duration of steam heating time unitl next SC automatic is now 120min (units with index “G”) . However should the steam generator develop scale because the customer does not use the care tabs, this time will automatically be reset to 60 minutes.

51

SCC

Edition 10-2008a

Difference SCC Index „E“ versus Index „G“ SCC Care Control

Index „E“

Index „G“

B1

B6F4

P1

M3

S4

M4

M6

S11

Y1

Y2

Y3

B2

M1

S2

M7 S12

B4

B5

F3

B1

B6 - B11

F4

P1

M3

S4

M4

M6

Y1

Y2

Y3

B2

M1

S2

M7 S12

B4

B5

F3

S3

Y4

S11

M12

Care

52

SCC

Edition 10-2008a

Seq

uenc

e C

lean

jet+

Car

e P

roce

ss: 1

. ste

p -

Cle

an

ing

cab

inet;

exam

ple:

SC

C 6

1, In

dex

G

P

repa

re C

lean

jet

Cle

anje

t Pha

se 1

C

lean

jet P

hase

2

Pre

pare

for c

are

phas

e

SC

Pum

p M

4 1

0

Sol

enoi

d Y

1 � l

ling

stea

m g

ener

ator

1

Func

tion

test

(CD

S)

0 S

olen

oid

Y3

moi

sten

ing

1Fu

nctio

n te

st (C

DS

) 0

Sol

enoi

d Y

4 C

are

1Fu

nctio

n te

st (C

DS

) 0

Dra

in v

alve

M7

1

0

Sol

enoi

d Y

2 qu

ench

ing

Filli

ng q

uenc

hing

box

(pre

-cle

anin

g) 1

Leve

l con

trol b

y pr

m s

igna

l M1

0

Sol

enoi

d Y

3 m

oist

enin

g 1

Filli

ng q

uenc

hing

box

Pha

se 2

0

leve

l con

trol b

y C

DS

Cle

anje

t pum

p M

6 1

1. P

hase

Cle

anje

t 0

2. P

hase

Cle

anje

t

Ste

am h

eatin

gP

re h

eatin

g st

eam

gen

erat

orS

team

Cab

inet

90°

C

53

SCC

Edition 10-2008a

Seq

uenc

e C

lean

jet+

Car

e P

roce

ss: 2

. s

tep

- C

are

Ste

am

ge

ne

rato

r a

nd

ca

bin

et;

exam

ple:

SC

C 6

1, In

dex

G

P

repa

re c

are

solu

tion

Car

e pr

oces

s N

eutra

lisin

g st

eam

gen

erat

or a

nd c

abin

etS

olen

oid

Y4

Car

eC

are

Tabs

are

dis

olve

d in

sev

eral

set

ps

1

Dra

in c

are

solu

tion

from

con

tain

er

0

Car

e P

ump

M12

Pum

p ca

re s

olut

ion

into

ste

am g

ener

ator

1P

ump

rem

aini

ng c

are

solu

tion

from

con

tain

er

0

Dra

in v

alve

M7

1

0 S

olen

oid

Filli

ng Y

1To

ppin

g up

of c

are

solu

tion

abov

e le

vel e

lect

rode

1Fi

ll st

eam

gen

erat

or

0

SC

-Pum

p M

4 , P

artia

l sep

arat

ion

of c

are

solu

tion

from

ste

am g

ener

ator

to q

uenc

hing

box

1R

inse

ste

am g

ener

ator

0

Leve

l ele

ctro

de S

2

1

0

Sol

enoi

d M

oist

enin

g Y

3To

ppin

g up

of c

are

solu

tion

for c

abin

et

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0

Ste

am h

eatin

g el

emen

t to

80°

wat

er te

mpe

ratu

re 1

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tralis

ing

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et a

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gen

erat

or

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anje

t Pum

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ping

of c

are

solu

tion

thro

ugh

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net

0

Ser

vice

110

Ser

vice

120

54

SCC

Edition 10-2008a

LED Code: SCC PCB

Green LED on - ok

Red LED blinks 1x during re-booting when switching on - ok

Green LED off - : Bus cable defective; CPU defective; I/O pcb or transformer defective

Red LED on: CPU defective

Red LED doesn‘t blink during re-booting when switching on - CPU defective

Yellow LED blinking: No operational software / CPU defective

SCC pcb (42.00.002)

X12

X11

X1

X8X7

X110X2

42.00.002 REV 802 Operator PCB

CPU

X54X52

X102

X10

X50

X5 X2 X6 X4 X3

V10 V9 V8

X51

X7 X8

X103

Battery

CPU

Add on X2 B6-11 thermocouple core probe

Add on X3 B1 thermocouple interior cabinet

Add on X4 B2 thermocouple quenching

Add on X5 B4 thermocouple ClimaPlus

Add on X6 B5 thermocouple Steam generator

Add on X10 Central dial

Add on X50 External EEPROM

Add on X51 BUS interface

and power supply for cpu from I/O pcb

Add on X52 RS232 interface

Add on X53 USB interface (up to 12-2005)

Add on X54 USB intefarce

Add on X102 TouchPad connection

X1 P1 pressure sensor

X2 Free

X7 200 - 240V input to I/0 Switch

X8 Buzzer

X11 ClimaPlus motor / Micro switch

X12 Level electrode

X110 Power suply for display 2,5 - 0 - 2,5

A3 Add on pcb

55

SCC

Edition 10-2008a

New I/O PCB SCC (42.00.064P)

Wires of pcb edge connectors are pointing to component side of pcb!

18: SC-pump M4, Cleanjet pump M619: Solenoid vales Y1-� lling, Y2 - quenching, Y3 - moistening20. Energy optimizing plug with link on 5-6 used only on I/O pcb with 12 relais card! 21. 230V input75. Care pump M12 and Care solenoid Y4 (free when used in Index “E” unit)23. Connection to Ultravent (used for Ultravent without BUS connection only)24. Output 12VDC to SSR25. Output 12VDC to M7 drain valve, S12 micro switch drain valve26. free27. Output 12VDC to door contact14. Input from Control transformer T1, 11.5V interior light, 12V CPU,13. Output 11.5VAC to interior cabinet light15. Output 12VDC to CDS sensor17. Link Care unit (only existing when build into an Index “G” unit)16. freeX3, X4. BUS connection

LED Code: I/O PCB

Green LED on - ok

Green LED off during operation ok

Yellow LED always blinking: unit switched off, unit in booting process, DIP switches not all set to OFF, bus connection defective

Green LED off: I/O PCB defectice, Transformer defective

S3

T1

K1:L1F2: N 230 V

GND

INOUT

CDS-HALL

S12M7

M+ _

16 V DC

11,5 V AC

Y1

A1

A2

A1

A2 Y3

A1

A2

M4

M~

M6

M~

12 V DC

12 V AC

12 V DC

H1 11,5 VAC

230 V

230 V

+ 12V SSR1: A-

SSR1: B-SSR2: A-

SSR2: B-

N

Y2

12 V DC

12 V DC

2A T

2A T

LED GrLED Ye

X 24.1

X 25.1

X 26.1

X 27.1

X 14.1

X 13.1

X 15.1

X 17.1

X 16.1

X 23.1

X 75

X 20.1

X 19.1

X 18.1

X 21.1

M12

M~

230 V

A1

A2

Y4

Y1230 V

Y3230 V

Y2230 V

ON

1234

18

19

20

21

75

23

24 25 26

27

14

13

15

17

16

BUS BUS

X 3X 4

56

SCC

Edition 10-2008a

Fan motor SCC 40.00.274

Jumper 40.01.581 is used on oor model 201 and 202 for top position motor only!Jumper is not used on models 61 - 102 with one motor only! (Service 34 will be shown when jumper is set wrongly)

LED code fan motor SCC and CM from 04/2004

Reason Remedy

1x Motor doesn’t start, no changing signal from hallsensor

Check for motor blockage or change motor.

2x Voltage too low on motor pcb Check supply voltage or change motor.

3x Voltage too high on motor pcb Check supply voltage or change motor.

4x rpm measurement defective Change motor.

5x Motor pcb temperature >105°C Check cooling system (cooling fan, air intake � lter), otherwise change motor

6x Supply voltage <80V Check power supply(F1-F2)



Fan motor SCC 40.00.276 for units 3AC 400-480V (without neutral)

LEDJumper

57

SCC

Edition 10-2008a

Clima Plus Control SCC

The calculated humidity inside the cabinet is based on:1. Voltage output signal P1 (depending on fan motor speed, ref: function test #5) 2. Temperature B4 (thermocouple behind motor mounting plate)3. RPM signal of the fan motor (via BUS signal)The offset voltage of P1 (Motor not turning) is appr.: 0.45 - 0.55V

Basic rule: The less humid, the higher is the voltage of P1,

The higher the rpm, the higher the voltage of P1.

Example: SCC 101 E

RPM P1 (approx. Volt) Dry 1,1Speed 500rpm Wet 0,7 Combi 0,6 Dry 2.3Speed 1250rpm Wet 1.7 Combi 1.5

Dry 2.9Speed 1800rpm Wet 2.4 Combi 1.9

Dry 3,1Speed 1900rpm Wet 2.5 Combi 2.2

Thermocouple

humidity controlrpm measurement

RPMB4

Differential pressure sensor

ClimaPlus

P1

Clima Status (approx. value in Pascal)

Indicated values shall NOT be “0” or “85000”

If “0” or “85000” is indicated re-calibration is needed

58

SCC

Edition 10-2008a

59

SCC

Edition 10-2008a

SCC - Sequence of events

Steam: Temperature range 98-103°C (208-218°F)

Function step Responsible sensor 1 Select Wet heat (Temp 98-103°C (208-218°F))

2 Select time or core temperature

3 Close cabinet door Reed switch S3

4 Check water level inside steam generator Level electrode S2 inside Steam Gen

5 Time based preheating of steam generator,if B5 is below 85°C (185°F)

Thermocouple B5 inside Steam Gen.

6 Timer starts after successful preheating Logic on PCB

7 Steam production up to saturation in cabinet Pressure sensor P1, Thermocouple B4 rpm motor via BUS

8 Adding of Hot Air from 70°C (158°F) only possible, if 70% humidity reached

Cabinet sensor B1

9 Quenching (set to 70°C/158°F) Thermocouple B2

Note: Steam heating only active when humidity � ap (S4) is in closed position!

Additional functions possible: 4 Fan speeds (Standard = Level 3), pulsed fan wheel, ½ Energy, HACCP output, �T.

B1

B6 - B11

F4

P1

M3

S4

M4

M6

Y1

Y2

Y3

B2

M1

S2

M7 S12

B4

B5

F3

S3

Y4

S11

M12

Care

60

SCC

Edition 10-2008a


Low temperature steam: Temperature range 30-97°C (85-207°F)








7 Steam supply until set temperature inside cabinet is reached

Cabinet sensor B1

8 Adding of Hot Air from 93°C (200°F) possible (only 50%)

Cabinet sensor B1



Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.


B1

B6 - B11

F4

P1

M3

S4

M4

M6

Y1

Y2

Y3

B2

M1

S2

M7 S12

B4

B5

F3

S3

Y4

S11

M12

Care

61

SCC

Edition 10-2008a


Forced steam: Temperature range 104-130°C (219-266°F)








7 Steam supply until saturation is reached inside cabinet

Pressure sensor P1, Thermocouple B4 rpm motor via BUS

8 Adding of hot air only when humidity is above 85% Cabinet sensor B1




B1

B6 - B11

F4

P1

M3

S4

M4

M6

Y1

Y2

Y3

B2

M1

S2

M7 S12

B4

B5

F3

S3

Y4

S11

M12

Care

62

SCC

Edition 10-2008a


Combi steam: Temperature range 141-300°C (286-572°F)

Function step Responsible sensor

1 Select Wet and Dry heat (Temp 141-300°C (286-572°F)







7 Heat up cabinet with Hot Air until set temperatureis reached; Priority Hot Air

Cabinet sensor B1

8 Adding of steam up to set steam saturation Pressure sensor P1, Thermocouple B4 rpm motor via BUS




B1

B6 - B11

F4

P1

M3

S4

M4

M6

Y1

Y2

Y3

B2

M1

S2

M7 S12

B4

B5

F3

S3

Y4

S11

M12

Care

63

SCC

Edition 10-2008a


Finishing: Temperature range 30-140°C (86-284°F)


1 Select Wet and Dry heat (30-140°C (86-284°F))







7a Electric units: alternating 8 s Hot air supply 8 s Steam supply

Hot air: Cabinet sensor B1Steam: Pressure sensor P1, Thermocou-ple B4 rpm motor via BUS

7b Gas units: alternating 20 s Hot air supply 20 s Steam supply

Hot air: Cabinet sensor B1Steam: Pressure sensor P1, Thermocou-ple B4 rpm motor via BUS





B1

B6 - B11

F4

P1

M3

S4

M4

M6

Y1

Y2

Y3

B2

M1

S2

M7 S12

B4

B5

F3

S3

Y4

S11

M12

Care

64

SCC

Edition 10-2008a


Hot air: Temperature range 30-300°C (86-576°F)


1 Select Dry heat



4 Timer starts at once Logic on PCB

5 Heating of cabinet with Hot air to set temperature Cabinet sensor B1




ClimaPlus permanently measures the humidity evaporating from the food. If needed the clima plus valve is opened to reduce the humidity to the set value.

B1

B6 - B11

F4

P1

M3

S4

M4

M6

Y1

Y2

Y3

B2

M1

S2

M7 S12

B4

B5

F3

S3

Y4

S11

M12

Care

65

SCC

Edition 10-2008a

1) Switch on unit

2) Set DIP 1 on operator PCB to „“ON““ position

3) Press service key

4) On the displays the following available Service - modules will be shown

5) Activate selected service module by push on display or push on central dial

6) Deactivate selected service module by pushing on “return“ symbol

Returning to SCC display / cooking mode only possible from Diagnostic mode!

7) Set DIP 1 on operator PCB to “OFF“ position to deactivate Service level

Starting with software version 01-07-02 gas related information is not shown on electric units!

Function data entry through central dial: press dial icon � rst, frame will turn to red ==> only no the value can be changed.

Service level SCC

1 2 3 4

on

1 2 3 4

on

Diagnostic

Running Times

Basic Settings

Function Test

RESET

1 - DIAGNOSTIC

Cabinet B1

130°C 345°C act max

66

SCC

Edition 10-2008a

67

SCC

Edition 10-2008a

Diagnostic mode SCC

17 - Clima MotorM3 / S4

18 - Hot Air

19 - Steam

20 - SC Automatic

21 - Volume

22 - M6 CleanJet pumpY2 - Quenching Solenoid

23 - M7 Drain valve S12 Micro switch

23.1 M12 Care motor Y4 Solenoid care

24 - Service Error history

25 - Gas Error history

DIAGNOSTIC

1 - Cabinet B1

2 - Quenching B2

3 - Not used B3

4 - Humidity B4

5 - Steam Generator B5

6-11 - Core Temp B6-11

12 - Temperature PCB

13 - Level Electrode S2

14 - Door Contact S3

15 - ClimaP1 - B4 - RPM

16 - Clima Status

16.1 - Cal.Geodat Auto. Calibration

68

SCC

Edition 10-2008a

1 - DIAGNOSTIC

Cabinet B1


2 - DIAGNOSTIC

Quenching B2

70°C 95°C act max

5 - DIAGNOSTIC

Steam Generator B5


4 - DIAGNOSTIC

Humidity B4


3 - DIAGNOSTIC

not used 900°C 900°C

Diagnostic mode SCC

RESET

RESET

RESET

RESET

- Temp. range: -30 - 340°C (-22 - 644°F)- 900°C (655°C until SW version 01-07-08) broken thermocouple or loose plug- act: actual temperature- max: maximum recorded temperature- to reset max value press RESET


- B3 free, no function



RESET

69

SCC

Edition 10-2008a

15 - DIAGNOSTIC

ClimaP1 - B4 - RPM

Default out 0,48V 2,24V

B4 85% rpm 145°C 1850

14 - DIAGNOSTIC

Door contact S3

1 - 0

13 - DIAGNOSTIC

Level Electrode S2 S2 1 - 0 Y1 0 - 1


- Temp. range: -30 - 85°C- act: actual temperature- max: maximum recorded temperature- to reset max value press RESET- above 75°C (167°F) Warning=> Clean air � lter- above 85°C (185°F) => Service 29

S2 = 1 => Water level reachedS2 = 0 => Water level too low

Y1 = 0 => Filling solenoid not activeY1 = 1 => Filling solenoid active

1 => Door closed0 => Door open

Default: 0,4 - 0,55V (Value when fan motor not turning)

Output signal (out):ca. 1,3 - 1,6V Combination 200°Cca. 1,5 - 1,9V Steam 100°Cca. 2,5 - 3,0V Hot air 60°C

Diagnostic mode SCC

6-11 - DIAGNOSTIC

Core Temp. B6 -11


12 - DIAGNOSTIC

Temperature PCB


RESET

RESET

70

SCC

Edition 10-2008a

16 - DIAGNOSTIC

Clima Status

Cal. Speed 1 Error xxx rpm ---

Dry Wet Combi xxxx xxxx xxxx

Diagnostic mode SCC

16.1 - DIAGNOSTIC

Cal.GeodatAuto. Calibration

-1.0000 1.0000 m.val a.val

ON

17 - DIAGNOSTIC

Clima Motor

M3 0 - 1

S4 1 - 0

18 - DIAGNOSTIC

Hot Air

50%

19 - DIAGNOSTIC

Steam

100%

- Display of calibration values relative to the different motor speeds and unit size;

- Normal values between 72000-130000

Automatic Humidity calibration

AFTER manual calibration this feature is set to „OFF“.Do not reset to „ON“ after manual calibration.When „ON“ Autocalibration will be done when cabinet is cold and the steam generator is preheating;

1.0000 is only shown when autocalibration is „OFF“

M3: Motor ClimaPlus FlapS4: Micro switch ClimaPlus � apNo steam production, when S4 is „0“ => open!

possible values:0: hot air heating off50%: hot air heating 50%100%: hot air heating 100%

possible values:0: steam heating off50%: steam heating 50%100%: steam heating 100%

RESET

71

SCC

Edition 10-2008a

Diagnostic mode SCC

Test

20 - DIAGNOSTIC

SC Automatic

53min

45sec 60min

Window 3:- 53min since last SC -automatic- Pressing Test => time will be set to set time plus 1 minute

Window 4:- 45sec: Preset SC-duration (20-90sec)- 60min: Preset SC-time (20-90min)

Calccheck 3,2l: Release volume for indication CalcCheck

Fill 3,6l: actual measured water content steam generatorNorm 4,2l: Volume when steam generator is new and clean

M6: CleanJet PumpY2: solenoid valve quenching

M7: Drain valve motorS12: Micro switch drain valve

M12 Care motorY4 Care SolenoidDisplay only from Software SCC 04-01-02

21 - DIAGNOSTIC

Volume

Calc- 3,2L check

Fill Norm 3,6L 4,2L

22 - DIAGNOSTIC

M6 CleanJet Pump Y2 Quenching Sol.

M6 0 - 1

Y2 0 - 1

23 - DIAGNOSTIC

M7 Drain valve motor S12 Micro switch

M7 0 - 1

S12 1 - 0

23.1 - DIAGNOSTIC

M12 Care motor Y4 Care Solenoid

M12 0 - 1

Y4 1 - 0

72

SCC

Edition 10-2008a

Only starting with Software version 01-07-09 the entire information of the service level canbe downloaded to memory stick when DIP switch 1 is set to „1“.

SInce Software version 02-01-01 the service package can be downloaded also by the cus-tomer without setting the dip switch using the function key followed by pressing the USB key and Info key.

- since SW Version 01-07-09display of the last 10 stored error messages(ref: Service error messages)

- since software version 01-07-09Indication of the last 16 stored ignition box error messages including date and time.

0= ignition box top1= ignition box bottom

Info

Diagnostic mode SCC

25 - DIAGNOSTIC

Gas error history

Gas 1

1: 0: 09.10.05 9:17 32

24 - DIAGNOSTIC

Service error history

i.e.: (1) Service 10

2006-01-11 17:11:10

73

SCC

Edition 10-2008a

Running Times SCC

Running Times

1 - S3 Door openings

2 - S12 Ball valve openings

3 - Y1 Valve � lling

4 - Y2 Valve quenching

5 - Y3 valve moistening

5.1 - Y4 Care solenoid valve

6 - M4 SC pump

7 - M6 Cleaning pump

8 - M7 Ball valve

8.1 - Care pump

9 - Steam heating time

10 - Hot air heating time

11 - Steam mode

12 - Hot air mode

13 - Combi Steam mode

14 - Vario steam mode

15 - Finishing mode

16.1 - 7 - CleanJet program‘s

17 - Cool down

18 - Total running time unit

19 - Emergency Controller

74

SCC

Edition 10-2008a

Running Times SCC

1 - Running Times

S3 Door openings

835

2 - Running Times

S12 Ball Valve Openings

238

3 - Running Times

Y1 Valve Filling

120 min

4 - Running Times

Y2 Valve Quenching

1460 min

5 - Running Times

Y3 Valve Moistening

48 min

Number of eventsReset possible


Total minutesReset possible



Reset

Reset

Reset

Reset

Reset

75

SCC

Edition 10-2008a

Running Times SCC

6 - Running Times

M4 SC Pump

715 min

7 - Running Times

M6 Cleaning Pump

315 min

8 - Running Times

M7 Ball Valve

55 min






8.1 - Running Times

M12 Care motor

62 min

5.1 - Running Times

Y4 Care solenoid valve

715 min

76

SCC

Edition 10-2008a

11 - Running Times

Steam Mode

4hrs

12 - Running Times

Hot Air Mode

4hrs

Running Times SCC

Total hours

Total hours

Total hours

Total hours

Total hours

Reset

9 - Running Times

Steam Heating Time

4hrs

10 - Running Times

Hot Air Heating Time

4hrs

12 - Running Times

Hot Air Mode

4hrs

Reset

77

SCC

Edition 10-2008a

16.1-16.6 - Running Times

Cleaning Program

55 hrs

17 - Running Times

Cool Down

4hrs

Running Times SCC

Total hours

Total hours

Total hours

Total hoursReset NOT possible16.1 - Rinse w/o tabs16.2 - Rinse16.3 - Intermediate Clean16.4 - Light16.5 - Medium16.6 - Strong

Total hours

13 - Running Times

Combi Steam Mode

4hrs

14 - Running Times

Vario Steam Mode <97°C

4hrs

15 - Running Times

Finishing ModeFinishing 97-140°C

4hrs

78

SCC

Edition 10-2008a

Total hours


18 - Running Times

Total running time unit

4hrs

19 - Running Times

Emergency controler

1

Reset

79

SCC

Edition 10-2008a

Basic Setting

1.1 - Calibration

1.2 Initialisation drain valve, humidity � ap

2 - Gas type

3 - CO2 screw setting

4 - Installation altitude

5 - Gas blower speed Steam

6 - Gas blower speed Hot Air top

7 - Gas blower speed Hot Air bottom

8 - CDS Sensor

9 - Volume steam generator new

10 - SC Automatic

11 - SC Pump

12 - Show mode

13 - Quench. Temp. Dry Heat

14 - Quench. Temp. Moist Heat

15 - Quench. Temp. OFF

16.1 - Service Phone Setting

16.2 - ChefLine Phone Setting

Basic SettingsNOTE: To validate changes made, switch unit OFF and ON again!

Wait 30 secondes before switching off.

17 - IP address

18 - Subnet mask

19 Gateway address

20 <USB> IP address

21 <USB> Server IP address

22 <USB> Subnet mask

23 - Plate á la carte from SW 02-01

24 - Plated banquet from SW 02-01

25 - Level Control

26 - Softwater

27 - Forced Clean

28 - Self test

29 - Warranty

30 - Steam Corrosion switch

31 -Care control reset

80

SCC

Edition 10-2008a

- To prepare unit for calibration run,see page „Calibration“

- When error is shown switch off and follow Error messages for repair.

Afterwards start calibration run once again.

- Drain valve or flap shall be initialised after indication of Service 26, 27 or 21.

Times shown above are average times.

Dv(t0): time needed for 90° turning of drain valve (Drain valve open - closed)Dv(t1): time needed for 270° turning of drain valve F-t: time needed for 360° turning of ClimaPlus flap

- Selection of connected type of gas- Con � rm adjustment by touch on „Store“ icon.- Corresponding blower speeds are automatically selected and loaded.- Unit must be switched off and on to store new setting!- A � ue gas analysis MUST be done!

- Pre set lenghts of CO2 screws- After gas conversion or changing gas valve adjust CO2 screw- A � ue gas analysis MUST be done!

- Since software version 01-07-02- Select installation altitude with dial icon- After 5 sec. „Store“ icon will show- To con � rm press „store“ icon and switch unit off and on again.- A � ue gas analysis MUST be done!

Basic Settings (To validate changes made, switch unit OFF and ON again!)

4 - Basic Setting(only Gas units)

Installation Altitudeabove sea level

-499-0, 0-499, 500-1000 1000-1500,1500-2000 etc


Nat H (G20)

Steam Hot air T Hot air B 4,3mm 2,8mm 2,9mm


Gas type

3B/P - 3P-

Nat.H - Nat.L - A12/13

1.2 - Basic Setting

Drain valve (Dv) Flap (F) Dv (t0) Dv(t1) F-t 8,4s 28,2s 19,4s

1.1 - Basic Setting

Calibration

B1 B4 Step 99°C 95°C 90

P1 RPM Error 1,55V 1550 0

Start

Start

Start

81

SCC

Edition 10-2008a

- Adjusting speed of blower motor steam (+/ -10%)- Modi � ed speed will be shown next to dial icon.- To store new setting switch unit off and on again.- A � ue gas analysis MUST be done!

- Adjusting speed of blower motor hot air top (+/ -10%)- Modi � ed speed will be shown next to dial icon.- To store new setting switch unit off and on again.- A � ue gas analysis MUST be done!

- Adjusting speed of blower motor hot air bottom (+/ -10%)- Modi � ed speed will be shown next to dial icon.- To store new setting switch unit off and on again.- A � ue gas analysis MUST be done!

- Changing the number of pulses for the CDS sensor;

- Since Software version 01-07-02

- After manual descaling: Press Reset for 5 seconds; Steam generator will be pumped off and � lled again, CDS indication will be resetted;

- After changing steam generator:

Press Reset for 5 seconds; Steam generator volume will be reset to factory setting;


9 - Basic Setting

Volume Steam Generator NEW

After manual descaling

After changing steam generator

8 - Basic Setting

CDS

1000

7 - Basic Setting (only Gas units 201 - 202)

Gas blower speed Hot Air bottom

rpm


Gas blower speed Hot Air Top

rpm


Gas blower speed Steam

rpm

Start rpmxxxx

Max rpmxxxx

Min rpmxxxx

Reset

Reset

Start rpmxxxx

Max rpmxxxx

Min rpmxxxx

Start rpmxxxx

Max rpmxxxx

Min rpmxxxx

82

SCC

Edition 10-2008a

12 - Basic Setting

Show mode

ON - OFF

- Activation by touch on dial icon- Adjust duration with dial- Con � rm adjustment by touch on dial icon

- Activation by touch on dial icon- Adjust pumping mode with dial- Con� rm adjustment by touch on dial icon

- Activation by touch on dial icon- Adjust mode with dial- Con� rm adjustment by touch on dial icon

- Setting quenching temperature in hot air mode- Activation by touch on dial icon- Adjust temperature with dial- Con� rm adjustment by touch on dial icon

- Setting quenching temperature in all steam modes- Activation by touch on dial icon- Adjust temperature with dial- Con� rm adjustment by touch on dial icon


14 - Basic Setting

Quench. Temp. Moist Heat

70°C(20 - 130°C)

13 - Basic Setting

Quench. Temp. Hot Air

90°C(20 - 130°C)

11 - Basic Setting

SC Pumpe

CONTINUOUS Puls

10 - Basic Setting

SC Automatic

45sec (20-90sec)

60min (20-120min)

83

SCC

Edition 10-2008a

- Setting quenching temperature when no mode is selected- Activation by touch on dial icon- Adjust temperature with dial- Con� rm adjustment by touch on dial icon

- Press EDIT key; new display

- Select new number with central dial- Con� rm number by pressing central dial- „delete“ erases last digit- „store“ will memorize number and returns to former display

ref: 16.1 Basic Setting



17 - Basic Setting

IP Address

168.65.8.217

16.2 - Basic Setting

ChefLine phone setting

08191-3270

16.1 - Basic Setting Service phone setting

08191-327_

0 1 2 3 4 5 6 7 8 9

16.1 - Basic Setting

Service phone setting

08191-327

15 - Basic Setting

Quench. Temp. OFFAblöschtemperatur ohne Betriebart

120°C (20 - 130°C)

storedelete

EDIT

EDIT

EDIT

84

SCC

Edition 10-2008a







22 - Basic Setting

<USB> Subnet Mask

21 - Basic Setting

<USB> Server IP Address

20 - Basic Setting

<USB> IP Address

19 - Basic Setting

Gateway address(Ethernet)

EDIT

EDIT

EDIT

EDIT

18 - Basic Setting

Subnet mask

EDIT

85

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23 - Basic Setting

Plate á la carte

700-899g

- Press dial icon- Adjust to correct plate weight up to 700g; 700-899g; 900-1099g; above 1100g- Press dial to memorize new setting

- Press dial icon- Adjust to correct plate weight up to 700g; 700-899g; 900-1099g; above 1100g- Press dial to memorize new setting

The number of indicated shelves can be indicated for Level ControlIf „0“ is selected the max number of shelves is shown. 61-62: 1-6 levelsall others: 1-10 levels

Selecting Softwater “ON” will indicate 50% of the standad cleanr tabs;

If setting is „ON“ the operator can use the equipment for the duration as set in „CleanJet setting“ under „Settings“.

Thereafter he can extend this time for max 2x2hours before aCleanJet mode MUST be started.

If Forced Clean is set to „ON“ „!“ appears during running CleanJet program;;


26 - Basic settings CleanJet

Softwater

OFF

25 - Basic settings Level Control

Number of Shelves

5

24 - Basic Setting

Plated Banquet

700-899g

Reset

27 - Basic Settings

Forced Clean (index E only)

OFF

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Basic Settings 28 „Selftest“:After initial installation the unit will automatically run into a „Selftest“ mode. The operator is prompted to remove all containers and packing material from the cabinet. After appr. 1 minute a „Start“ buttom will ap-pear under the condition B1, B2 and B4 is below 40°C (104°F).Note: For this mandatory start-up function water must be connected!

Basic Settings 29 „Warranty“:After � rst switch on the unit will prompt the customer to register and validate his second year warranty online under www.rational-ag.com/warranty. This prompting will discontinue after 4 days. In case the unit was installed in a show room or exhibition, this prompting can be re-initialised by setting “Warranty” to ON in basic settings position 29.

Basic Settings 30 „Steam corrosion control“The unit automatically recognises if the customer used it predominan-tely in steam mode. In case this usage is more than 90% during the last 20 hours of operation the unit will prompt a Cleanjet request daily regardless of the total duration of cooking time

Basic Settings 31 „Care Control Reset“By setting the switch to “ON” all Care Control bars will be set to blue.


28 - Basic Settings

Selftest

OFF

29 - Basic Settings

Warranty

OFF

30 - Basic Settings

Steam corrosion control

OFF

30 - Basic Settings

Care control reset

OFF

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16 - Gas Hot Air Blower bottom

17 - Buzzer T2

18 - Interior Light H1

19 - Display lights

20 - Exhaust hood

21 - Sicotronic

Function test SCC

Function Test

1 - Steam (Dampf) 50%not used in Gas units

2 - Steam (Dampf) 100%

3 - Hot Air 50%Gas - burner top

4 - Hot Air 100%Gas - burner bottom

5 - Fan motor top

6 - Fan motor bottom

7 - Solenoid valve � lling Y1

8 - SC Pump M4

9 - Solenoid quenching Y2

10 - Solenoid Moistening Y3

10.1 - Care valve and pumpY4 + M12

11 - Humidity � ap motor M3

12 - CleanJet Pump M6

13 - Drain Valve Motor M7

14 - Gas Steam Blower

15 - Gas Hot Air Blower Top

88

SCC

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Function test SCC

- Electric units: Steam heating 50%;- Gas units: not used- Actual temperature of B5Attention: Parts are not protected against overload!

- Electric and gas units: Steam heating 100%;- Indication gas units (window 2): „Steam Gas-Burner“- Actual temperature of B5Attention: Parts are not protected against overload!

- Electric units: Hot air heating 50%;- Gas units: Hot air heating 100%- Indication window 2:

Table models: „Hot Air Gas-Burner“Floor models: „Hot Air Gas-Top Burner“

- Actual temperature of B1Attention: Parts are not protected against overload!

- Electric units: Hot air heating 100%- Only gas oor models: Hot air heating 100%- Indication window 2:

„Hot Air Gas-Bottom Burner“- Actual temperature of B1Attention: Parts are not protected against overload!

Fan motor top:- Select RPM with central dial

(default: second highest RPM):- Typ 61: 500,1100,1550,1650- Typ 62, 101, 201: 500,1250,1800,1900- Typ 102, 202: 550,1450, 2000, 2200

5 - Function Test

Fan motor top

Speed 31800rpm

actual speedxxxx

4 - Function Test

Hot Air 100%

0 - 1

Temperature B1 185°C

3 - Function Test

Hot Air 50%

0 - 1


2 - Function Test

Steam 100%

0 - 1


1 - Function Test

Steam 50%

0 - 1


Start

Start

Start

Start

Start

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SCC

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Function test SCC

Fan motor bottom:- Select RPM with central dial(default: second highest RPM):- Typ 61: 500,1100,1550,1650- Typ 62, 101, 201: 500,1250,1800,1900- Typ 102, 202: 550,1450,2000,2200

- Activat. of solenoid valve � lling Y1- Level electrode shows 1 = steam generator lled- Level electrode shows 0 = steam generator partial lled

- Activation of SC Pump M4- Level electrode shows 1 = steam generator lled- Level electrode shows 0 = steam generator partial lled

- Activation of solenoid valve quenching Y2- Indication of actual temperature B2 (needed for testing quenching system).

- Activation of solenoid valve moistening Y310 - Function Test

Solenoid moistening Y3

0 - 1

9 - Function Test

Solenoid quenching Y2

1 - 0


8 - Function Test

SC Pump M4

1 - 0

Level electrode 1 - 0

7 - Function Test

Solenoid valve � lling Y1

1 - 0


6 - Function Test

Fan motor bottom

Speed 41900rpm

actual speedxxxx

Start

Start

Start

Start

Start

90

SCC

Edition 10-2008a

Function test SCC

Simultaneous activation of Care valve and Care pump

Stop activating the solenoid valve once the electrode shows “1” contact with water. If solenoid is longer active the steam generator can self - syphon via the care pump and care container!

ClimaPlus motorS4 shows 1 = Flap closedS4 shows 0 = Flap open

Activation CleanJet Pump

Activation drain valveDirection 1: ClockwiseDirection 2: Counter clockwise

S12 microswitch drain valve

Flue gas analysis Gas blower Steam:Press START to operate hot air gas burner top;

- CO2 adustment with CO2 screw at Max rpm- CO2 cross checking at Min rpm

- Flame current should be always above 4,0 �A, idealy 5,0-5,75 �A

15 - Function Test

Gas Steam Blower

Max - Start - Min

CO2 FC rpm xxx% 5,75 �A xxx

Start

13 - Function Test

Drain Valve Motor M7

Direction 1 -2

S12 1 - 0

Start

12 - Function Test

CleanJet Pump M6

0 - 1

Start

11 - Function Test

Humidity � ap motor M3

0 - 1

End switch S4 1 - 0

Start

10.1 - Function Test

Care valve and pumpY4 + M12

0 - 1


Start

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Function test SCC

Flue gas analysis Gas blower Hot air top:Press START to operate hot air gas burner bottom;

- CO2 adjustment with CO2 screw at Max rpm- CO2 cross checking at Min rpm

- Flame current should be always above 4,0 �A, ideally 5,0-5,75 �A

Flue gas analysis Gas blower Hot air bottom:Press START to operate hot air gas burner bottom;

- CO2 adjustment with CO2 screw at Max rpm- CO2 cross checking at Min rpm

- Flame current should be always above 4,0 �A, ideally 5,0-5,75 �A

Activation buzzer

Activation interior light

- Testing of all display lights by pushing and holding Start key.The different lights will be activated in sequence.

19 - Function Test

Display light

18 - Function Test

Interior light

17 - Function Test

Buzzer T2

0 - 1

Gas Hot Air Blower Bot.

Max - Start - Min

CO2 FC rpmxxx% 5,25�A xxx

16 - Function Test

Gas Hot Air Blower Top

Max - Start - Min

CO2 FC rpm xxx% 5,25�A xxx

Start

Start

Start

Start

Start

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Function test SCC

Sicotronic--Relais on I/0-PCB

21 - Function Test

SicotronicStart

UltraVent-Relais on I/0-PCB

20 - Function Test

Exhaust hoodUltravent Start

93

SCC

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Error code SCC

Buzzer frequency for faulty thermocouples (counted at 5 seconds intervall)B1 12x at 5 secondsB2 6x at 5 secondsB4 5x at 5 secondsB5 8x at 5 secondsCore probe 20x at 5 seconds

Service 26Drain valve closed

Service 27drain valve doesn‘t close

Service 28Steam generator above 180°C

Service 29PCB temperature

Service 30Humidity control

Service 31.1 - 6Core probe

Service 32Ignition box

Service 33Ignition box, Gas valve

Service 34.xx - Bus signal

Service 40Care pump

Service 41Solenoid valve Y3


Service 43Any solenoid passing water

Service 44Steam Heating, B5

Service 100Motor permanent on power

Service 110SC Pump

Service 120Care pump, level electrode

Service 10SC Pump

Service 11CDS Sensor

Service 12CDS Sensor no signal

Service 13Steam generator

Service 14Level electrode - water

Service 15not used

Service 16PCB with old software

Service 17EEPROM faulty

Service 18not used

Service 19not used

Service 20Thermocouple B1 cabinet

Service 21Micro switch Clima Plus

Service 22not used

Service 23SSR Steam

Service 24SSR Hot air

Service 25CleanJet no function - water circ

94

SCC

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Error code SCC

Service 10SC - Pump

Maintenance needed

- Appears for 30 sec. after switch ON- Display can be cancelled by touch- SC-automatic didn‘t work, water level does not decrease- Check SC-pump and drain hose of steam generator

- Appears for 30 sec. after switch ON- Display can be cancelled by touch- Water level o. k., - Level electrode is working- Too many pulses measured by CDS sensor- Check electrode or water leakage through check valve

- Appears for 30 sec. after switch ON- Display can be cancelled by touch- Level electrode o.k.- Check CDS sensor for blockage (no signal), water pressure too

low

As of software version 01-07-09- Only hot air possible- No low water signal during last 3x5 minutes of steam production==> � lled by auxilliary mode- Check 0-1 signal from level electrode to pcb

- Appears for 30 sec. after switch ON- Display can be cancelled by touch- Level electrode no water sensing- CDS sensor measured enough pulses;- Possible reasons: water conductivity too low, osmosis water treatment

Not activated

- Appears for 30 sec. after switch ON- Only active with pcb-SW version 01-07-09 and eeprom version

later than 01-07-09 01-07-09(Data protection Eeprom)

- Only active with pcb-SW version 01-07-09- Data on EEPROM faulty- New original eeprom needed

Not activated

Not activated

Service 11CDS Sensor

Maintenance needed

Service 12 CDS Sensor without Signal

Maintenance needed

Service 13

Maintenance neededOnly hot air manual possible

Service 14

Maintenance neededOnly hot air manual possible

Service 15

Service 16

Unit without function

Service 17EEPROM not initialized


Service 18

Service 19

95

SCC

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Service Messages SCC

Service 20 Thermocouple B1 cabinet


- Appears on time- Thermocouple broken or out of range- Buzzer sounds 30 seconds- Unit without function

- Appears for 30 sec. after switch ON- Display can be cancelled by touch- Micro switch ClimaPlus without function during start routine- Manual cooking without humidity control possible

Not activated

- Since SW 01-07-09 only!- Display at once when: Temp. B5 raises above 100°C (212°F) for 60sec. without energy demand- Intermittent buzzer 30 sec- Unit without function - Since SW 01-07-09 only!- Display at once when: Temp. B1 raises starting from 150°C

(300°F) to above 200°C (300°F) without energy demand- Intermittent buzzer 30 sec- Unit without function

- Display can be cancelled- Remove container from cabinet- CleanJet pump does not deliver- Fan motor does not reduce speed- Water must hit left rack at rail 3-4- Check water tap, pump, quenching solenoid (re � ll function), quenching nozzle or or CleanJet pipe for blockage

- Appears on time when CleanJet is selected- Cooking not possible - drain closed- Micro switch drain valve in permanent closed position- Replace drain valve assembly

- Appears for 30 sec. after switch ON- Display can be cancelled switch- drain valve in permanent open position, CleanJet not possible- Check micro switch drain valve- Start rinse (abort) program

Service 21 Micro switch ClimaPlus

Maintenance needed

Service 22

Service 23SSR Steam short circuit

Unit without functionSwitch unit OFF

Service 24SSR Hot air short circuit

Unit without functionSwitch unit OFF

Service 25No water detection by fan motor

CleanJet no function Rinse manually

Service 26 Drain valve closed


Service 27 Drain valve doesn‘t close

CleanJet operation not possibleMaintenance needed

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Service Messages SCC

- Appears if temperature at thermocouple steam generator B5 is above 180°C (300°F)- Indication goes off when temperature below 110°C (230°F)

- Appears on time after switch ON until temperature is low again- Temperature PCB above 85°C- Check air � lter, cooling fan and control panel gasket- Check for external heat sources

- Appears for 30 sec. after switch ON- Display can be cancelled- Humidity control out of function- Humidity emergency control active since more than 1 hour- As of SW version 01_07_04 emergency control is shown with a dot under item „Mod.“

- Appears for 30 sec. after switch ON- Core sensor defective- Combination of faults possible i.e.: 10 -->2+8)- 1: shaft probe 2- 5th probe (close to shaft)- 4: 4th probe 8: 3rd probe- 16: 2nd probe 32: 1st probe in tip

- since SW version 01-07-09- Internal Ignition box error is existing longer than 30 sec. Change ignition box- 0: Ignition box top- 1: Ignition box bottom- 2: Both Ignition boxes

- Appears after 4x Reset command without positive result- 1: Ignition box top,- 2: Ignition box bottom- Check ignition wire, ignition box gas valve and gas supply.

- Appears as of SW 01-07-02 - Indication in case of bus signal problems- Main pcb can not communicate with the following parts

- Combination of faults possible i.e.: 10 -->2+8- 1: I/O PCB - 2: Motor bottom- 4: Motor top - 8: Ignition module top- 16: Ignition module bottom

- Check bus cable plug and cable for connection and damage

Service 29PCB temperature

change air � lter

Service 30Humidity control

Maintenance needed

Service 31.xxCore probe

Maintenance needed

Service 32.0-2Ignition box

No function

Service 33.1-2Ignition box

No functionClose gas valve

Service 34.xxNo BUS signal

No function

Service 28Steam generator above 180°C

Maintenance needed

97

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Service 40Care pump

Cleanjet not possible

Care pump faulty or does not � ll enough care solution into steam generator;- After � lling of the care solution into the steam generator the CDS sensor sends too many pulses until the level electrode recognises water. Check if the hose from the care pump outlet is not cinqued;- Cleanjet � nishes without care phase;- Reset error by pressing key: „Check Care Funktion“ after repair;

- Solenoid valve Y3 defective or moistening valve blocked; CDS does not send any pulses;- Reset error by successfull CDS measuring during next Cleanjet start;

- Solenoid Y4 Care defective or hose to care container vlocked or kinked; CDS does not send any pulses; - Reset error by successfull CDS measuring during next Cleanjet start;

- CDS sensor sends always pulses; Solenoid Y1, Y3 or Y4 is passing water- Reset error by successfull CDS measuring during next Cleanjet start (Self test)

- No temperature raise during recognised by B5 during steaming time while being in Cleanjet phase- Reset error by successfull B5 tempoerature measuring during next Cleanjet;

Power remained present on fan motor when unit was switched off last.Main conatctor didn‘t disengage or ON/OFF switch on pcb defec-tive;To clear error message: isolate unit from power, switch pcb OFF, change contactor or pcb, reconnect to power (wait 1 minute), switch pcb ON.

- Malfunction of SC pump during the time when Care solution was inside the steam generator, - Reset error by successfull completing a cleanjet abort cycle;

- After operating care pump M12 (fi lling care solution into steam generator) and topping up with water the level electrode does not recognise water;- Care Pump M12 or level electrode defective;- Display only after twice starting � lling solenoid Y1 yet no water is detec-

ted; - Reset error by successfull completing a cleanjet abort cycle;


Maintenance needed


Service 43CDS sensor

Service 44Steam heating / B4

Service 100Main contactor - pcb on off switch

No functionIsolate unit from mains

Service 11ß SC pump


Service 120 Care pump, level electrode


98

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Flash SCC Software

USB stick MUST be formatted in FAT (FAT16) format.

NOTE: Only use the standard USB Flash stick for SCC Flash update! This RATIONAL con� gured USB Flash memory stick can be ordered under part number: 87.00.010

Software can only be updated to the next higher version. Flashing software versions prior to the exist-ing version is NOT possible!

The actual software version can be downloaded from: www/rational-ag.de/service/technical_documentation/SCC-Line/Software

Additionally the software on the USB stick can be automatically updated using the „update.exe“ � le on the memory stick. Note: A valid internet connection must be available on your computer.

NOTE!

Software update on a unit with unknown software version (in case a pcb from spare part stock

is used) or in case the external EEPROM was faulty please observe the

procedure on the following page.

The software can be updated by the customer using two different ways:

Connect the USB stick to the usb interface at the bottom left hand cor-ner of the control panel

Press function and USB key

The update icon will show when a USB stick with software is connected

In window 4 the Software version of the USB stick is displayed.

Touch Update-key once starts the update process, “UPDATE” is shown on the displays.

“ON- Please wait” Is shown;

Disconnect the USB Stick only after the 9 main cooking icons are dis-played.

For Standard Software Update please proceed as follows:1. Switch unit on2. Wait until the operator mode of the SelfCooking Center is displayed.3. Connect the USB stick with the actual software version to the USB interface of the Rational SelfCooking Center.4. Switch unit off and on again. The unit will display „UPDATE“ followed by „Please don‘t touch“. After the operator mode of the SelfCooking Center is displayed the USB stick can be removed from the unit.

Please make sure your customer has always the latest software on his unit. Please make sure you have the latest update.exe dated December, 6th, 2004 (12.06.2004) on your USB memory stick.

update

SCC 03_01_03

update

99

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SCC pcb change - EEPROM change

Changing pcb(pcb defective)

disconnect EEPROMreplace pcb,

do NOT connect EEPROMas software on replacement pcb is

not neccessarily known

EEPROM Data faulty (no display of serial number, type)

Service 17

Reconnect unit to power supply(reconnect control fuses)

Software update to 03-01-03 or higher

Isolate unit from power supply(Disconnect control fuses F1, F2)

reconnect EEPROM to pcb connect new EEPROM to pcb

Reconnect unit to power supply(reconnect control fuses)

switch ON

contact Rational Service OK

Isolate unit from power supply(Disconnect control fuses F1, F2)

SCC display and type or serial number OK

YESNO

100

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Edition 10-2008a

101

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Edition 10-2008a

Download of unit service data

With this function all actual valid service data of the diagnose program can be download-ed onto a stick. This can be done during an active process or also if the unit is in standby (unit must be switched on). To get all data the download should be done during an active process. The maximum number of download‘s on one SCC is 4 times within one our.

Connect USB Stick to unit interface. If the stick is recognised it will be shown as a blue stick symbol right of the download key.

Touch key. During the Download-process the colour of the stick changes from blue to red and on the key in the symbol running lines are visible.

If the download-process was � nished successfully then the colour of the stick changes from red to blue and a tick is shown underneath the stick symbol. Additional I, S (I01; S01) and the actual number of downloads are indicated

The following data can be found on the stick after connecting it to a PC:On the stick the folder „log“ can be found.This folder contains txt- files.RAG_xx_yy_STAT.txt and RAG_xx_yy_SERVICE.txt. xx: Serial numberyy: Date of Download

The files contain the service datas which are appropriate at the moment of the download. The file RAG_xx_yy_STAT.txt shows the frequency of usage of the proc-esses (SCC-process, customer program‘s, CleanJet and manual proc-esses)The � le RAG_xx_yy_SERVICE.txt contains all relevant servcie data

(The file RAG_xx_yy_APPLOG.txt is not relevant for service)

The file RAG_xx_yy_SERVICE.txt is partitioned into the following block‘s:a) Common Informationb) Basic settingsc) Diagnosticd) Running Timese) System Error Loggerf) Gas Error Logger Burner Control 0g) Gas Error Logger Burner Control 1

In case your servcie call is subject to an unkonwn error and / or the error is sub ject to application problems please always download also the HACCP data!

log

I01, S01

Info

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Common Information

Date and Time................................. : 20070907134033 =Moment of download (JJJJ/MM/TT/hh/mm/ss)Startup Date and Time................: 20000101000000 =20000101 - unit was updated with software : 20070801141545 = unit operated for � rst 10 hours-warranty startsUnit type.......................................... : SCC_61Energy type..................................... : G = Indication G(as) or E(lectric)Unit Serial number.......................... : G61SE04061234567Software version............................. : „SCC-03-01-02 „ = Unit softwareScript-Version.............................: Indication of chain accountSoftware update....................... : 20060907134033 =Date of last UpdatesCPU-Board Revision....................... : 612 CPU-Board Serial number.............. : 24456703 CPU-Board Manufacturing date...... : 2007-07-30 03:19:24 Burner Control 0 SW-version.......... : „1.4.4“ = Software version of ignition boxBurner Control 1 SW-version.......... : not supported by version (on floor models indication of the 2nd igni. box)Language........................................ : ENGLISH OTHERS = selected language

Basic Settings (Indication of the present values of the package basic settings)

B-1.2 Drain valve time0........ :8.6 sB-1.2 Drain valve time1........ :28.7 s

B-22 <USB> Subnet mask... :???.???.???

Diagnostic (Indication of the present values of the package diagnostic)D-1 Cabinet B1 act........... :24.84 CD-1 Cabinet B1 max....... :693.40 C

D-23 S12 Micro switch..... :1 Running Times (Indication of the present values of the package running times)

R-1 S3 Door openings.......... :248R-2 S12 Ball valve openings. :91

R-19 Emergency Controller..... :3

System Logger

Last calibration.............. : 20070801173010 date and time of last manual calibration :19700101 = not calibrated since software updateRunning time since last cal... :0 hrsCalibrations.................. :0Last emergency run............ :19700101000000 = humidity controlLast emergency running time... :0 sHeating request hotair......... :0Heating request steam.......... :0Fanmotor1 running time........ :0 hrsFanmotor2 running time........ :0 hrsFlap operating cycles......... :73Flap running time............. :15 minState of exhaust hood......... :0

103

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System Error Logger (Indication of the last 10 Service-failures with the appropriate values at the mo-ment the failure occurred)

1: „2006-07-25 10:50:54, B1: 28, B2: 28, B6: 30, B5: 253, M1 set: 0, M1 actual: 0, M2 set: 0, M2 actual: 0, Mode: 1, Humidity %: 4, Hot air %: 0, Steam %: 0, Y2: 0, Y1: 0, S2: 1, M4: 0, EC: 00002001 Service 31: 0, Service 32: 0, Service 34: 0, Service xx: 0“

SERVICE 10

2: EGE 1005 ( Wildcards from 1-10 for additional Service failures. EGE 1005 is indicated in case there was no failure)

Example under item 1:

Service 10: Actual failure (= SC-Pump without function)„2006-07-25 10:50:54: Failure is occurred at 25.07.2006 at 10:50:54 hourB1 = 28°, B2 = 28°, B6 = 35°, B5 = 253°, Temperature at sensors M1 actual:0 and M2 actual:0 Motor was not running

(Indication 0, otherwise actual REV‘S are shown)Mode: 1 No mode was selected

Possible indication:2 = Steam 30-97°C3 = Steam 98 - 103°C4 = Steam 104 - 130°C5 = Hot air 30 - 100°C6 = Hot air 101 - 300°C7 = Combination 30 - 100°C8 = Combination 101 - 140°C9 = Combination 141 - 300°C10 = not relevant11 = not relevant12 = COOLDOWN

humidity%: 4 actual humidity 4 %; Hot air %: 0 hot air heating switched off (possible indication 0/50/100)Steam %: 0 steam heating switched off (possible indication 0/50/100)Y2: 0 Solenoid valve quenching not active (possible indication 0 or 1)Y1: 0 Solenoid valve filling steam generator not active (possible indication 0 or 1)S2: 1 Level electrode has contact with water (possible indication 0 or 1)M4: 0 SC-Pump not active (possible indication 0 or 1)EC: 00002001 no relevant information

Service 31: 0, Service 32: 0, Service 34: 0:

This failure code will always be shown. If no failure has occurred then the failure code followed by „0“ is shown. If a failure has occurred it will be shown, like all other failures, in the error history. In this case instead of „0“ the corresponding code is shown, e. g.: Service 31 Info 10 (pls refer to detailed service error list)

Error 31:0 is not shown anymore since Software SCC 03-01-03.

104

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Gas Error Logger Burner Control 0

Indication of the last 14 gas-failures, generated by ignition box top)Gas Error Logger Burner Control 1 Indication of the last 14 gas-failures, generated by ignition box bottom)

act: 0 2006-07-25 17:29:47 1: 30 2006-07-12 11:06:27 2: EGE 1005 ( Wildcards from 1-13 for additional gas failures. EGE 1005 is indicated in case there

was no failure)

Example under item 1

Failure 30 (wrong or no rev‘s of gas blower steam) occurred 12.07.2006 at 11.06:27 h. feedback signal from blower motor to ingition box missing;

Indication of ignition box error messages (1-32 is shown to the operator as „Reset“):

1 Hot air or Steam no gas, gas valve or electrode defective14 Hot air gas valve control, change ignition box19 Hot air no � ame because � ame current is too low check burner setting, � ame current, ignition cable and plug20 Hot air wrong or no rpm signal from gas blower check gas blower, power supply gas blower and control harness of gas blower22 Hot air no � ame after 5 ignition sequences no gas, gas valve or electrode defective24 Steam gas valve controll, change ignition box29 Steam no � ame because � ame current is too low check burner setting, � ame current, ignition cable and plug30 Steam wrong or no rpm signal from gas blower check gas blower, power supply gas blower and control harness of gas blower32 Steam no � ame after 5 ignition sequences no gas, gas valve or electrode defective

Possible failure in case of „Service 32“

33, 36 Change ignition box 35 Check frequency of main39 Hot air Check burner setting, ignition electrode and distance, and � ame current40 Hot air Check ignition cable42 Steam Check burner setting, ignition electrode and distance, and � ame current43 Steam Check ignition cable

Is shown on display „Change polarity“

34 Change polarity of mains

All other numbers (2-13, 15-18, 21, 23, 25-28, 31): change ignition box

105

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Download of HACCP data

Output of cooking datas via the interface.The cooking datas (interior cabinet temperature/core temperature a. s. o.) automatically are send to the interface when a cooking mode is active. Additionally the HACCP datas from the last ten days are stored and can be downloaded by pressing the download key

To download data proceed as followsConnect USB-Stick to USB interface of the unit

If the USB stick was identified then the symbol of the stick appearson the download display

Touch “Start”-key

During the download procedure the hour glass appears and the colour of the stick changes from blue to red.

If the procedure was successfully completed, “Start” appears again and at the stick symbol “H” for HACCP data and a tick is shown

The following data can be found on the stick if it is connected to a PC for reading the HACCP-Data:On the Stick the folder HACCP can be found.In this folder two types of files are included.Typ .txt and file .dat.HACCP Data are in the file RAG_xx_yy_rlhaccp.txt

haccp

HACCP

Start

12:0027.03.04

06.04.04 12:00

HStart

Start

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HACCP-Data are shown in the following format:

*** H A C C P ***;; Ch-nr. >>210<< = batch number (number of stored cooking processes); Typ >>SCC_61<< = unit typ; Serial nr.>>E61SE04061234567<< = Serial number of the unit; Version >>SCC-01-07-11 -<< = Software version of the unit; Time >>2006.07.20 12:27:26<< = Starting date and time of the cooking process; Progr. >>Roast<< = Program name (manual mode was used, if „>><<“ appears )

; #1 : Gartemp. / cabinet temp.; #2 : Kerntemp. Soll / core temp. target; #3 : Kerntemp / core temp.; #4 : Zeit (Std:Min:Sek) / time (h:min:sec); #5 : Temp. Einheit / temp. unit; #6 : Energie Opt. / energy opt.; #7 : Energie 1/2 / energy 1/2; #1 #2 #3 #4 #5 #6 #7; Mode HOT AIR 000:00:00 = used cooking mode 29 - 32 000:00:00 C - - ; Mode COMBI 000:00:04 29 - 32 000:00:04 C - -; Mode HOT AIR 000:00:07 29 - 32 000:00:07 C - - 29 - 32 000:00:11 C - -; end *** = End of cooking process

B) Additional indications: Progr. >>SCC - Universal Roast<< = Indication of selected SCC process Progr. >>SCC - ~ pork (11000)<< = Copied SCC process with new name (e. g. pork) and reference number of the original process (e. g. 11000)

parameters BROWNING : 2 CORE TEMPERATURE : 78 end *** = At the end of the cooking process the selected cooking parameters are shown if a SCC process was used.

Door opened or Door closed = during cooking process

Start (off) = Cooking process was interrupted by switching unit off Start (power failed) = Power failure longer than 15 minutes Restart (power failed) = Power failure less than 15 minutes Start (SW update) = Software update performed Start (SCC) = CPU rebooting time Start time Set = programmed start time Start time OFF = start time de-selected Start time Start = process started based on start time ABORT = SCC process or manual program was terminated by SCC button or mode button

107

SCC

Edition 10-2008a

Calibration SCC

Calibration at the customers site must be done under the following conditions:

Changing of:

Pressure sensor P1,1. B4 humidity sensor, 2. fan motor, 3. pcb, 4. external EEPROM, 5. detaching of the fan wheel, 6. replacing the air baf� e or divider plate between the 2 fan motors of a � oor model, 7. installation of the appliance above 1000m (3000ft) above sea level or below sea level (dead 8.

sea), installing with Ultravent of venting extension or as a Combi DuoUsage of a different standard rack9. Customer complaint for uneven cooking results10.

Basic condition Temperatures:

Cabinet sensor Quench. sensor Humidity sensor B1 <40°C B2 <45°C B4 < 40°C Basic condition Hardware: Heating: OFF Fan motor: OFF Humidity � ap: ClosedSide panel must be � tted; Unit must be clean, but may be wet

In order to achieve the best possible calibration values, insert 2 GN-container 20 or 40 mm deep with the opening facing downwards in 61 and 62 units into rail 2 and 5 in 101 and 102 units into rail 3 and 7 in 201 and 202 units 3 GN container into rail 3, 10 and 17

108

SCC

Edition 10-2008a

Calibration SCC

Step Unit Status Error Reason

1 Basic conditions o.k?:Continue with step 10

71 Basic conditions not met

10 Measurement:Offset Diff. pressure sensor P1• Heating: OFF• Motor: OFF• Humidity � ap: Closed

13 Offset out of range

In case of error „13“ check: P1 or 12V power supply to P1

20(min: 4x20 s;max: 4x180 s)

Controlling with all 4 fan speeds:Steady signal of rpm and pressure• Heating: OFF• Motor: ON• Humidity � ap: Closed

20

71

Offset out of range

Max time of 4x180sec exceded

In case of error „20“ check: In diagnostic mode: P1, B4, rpm

To start calibration:

Set DIP switch 1 to “on”, on pcb; Select: Basic Settings step 1.1; press START

Should an error code be displayed during calibration run, switch unit OFF and ON again, correct the error reason and re-start calibration.

30(4x 30 s)

Measuring at all 4 fan speeds:Calibration value: cold cabinet• Heating: OFF• Motor: ON• Humidity � ap: Closed

50 Calibration value not in expected range (logic)

In case of error „50“ check: In diagnostic mode: P1, B4, rpm

Step 20 and 30 will run 1x for each rpm setting!

109

SCC

Edition 10-2008a

Calibration SCC

Step Unit status Error Reason

40(max. 800 s )

Filling cabinet with steam until B2 sen-sor reaches 80°C (176°F)• Heating: ON• Motor: OFF• Humidity � ap: Closed

11

71

No steam heating

Max time of 4x800sec excee-ded

In case of „11“ check: Steam elements, SSR, Quenching sensor

50(40 sek)

Stand-by in steam saturation• Heating: ON• Motor: ON (lowest speed)• Humidity � ap: Closed

---

60(min: 4x20 s;max: 4x180 s)

Controlling with all 4 fan speeds:• Steam Heating: ON 50%• Motor: ON• Humidity � ap: Closed

20

71

Value out of allowable range;

Max time of 4x180sec excee-ded

In case of „20“ check: In diagnostic mode: P1, B4, rpm

70(4x 30 s )

Measuring at all 4 fan speeds:Calibration value: Steam• Heating: ON 50%• Motor: ON• Humidity � ap: Closed

60 Calibration value not in ex-pected range (logic)



110

SCC

Edition 10-2008a

Step Unit status Error Reason

75(min 80 smax. 1000 s)

Heating of cabinet in combi. to 193°C (380°F)• Hot air heating: ON• Steam Heating: ON (when Hot air off)• Motor: ON ( max rpm)• Humidity � ap: Closed

12

71

No hot air heating

Max time of 1000sec exceeded

In case of „12“ check: Hot air elements, SSR, cabinet sensor

90(min 360 smax 1000 s)

Combination 170°C (338°F)• Hot air heating: ON 50%• Steam Heating: ON (when Hot air off)• Motor: ON (max rpm)• Humidity � ap: Closed

---

100(min: 4x20 s;max: 4x60 s)

Controlling with all 4 fan speeds:Steady signal of rpm and pressure• Hot air heating: ON 50%• Steam Heating: ON (when Hot air off)• Motor: ON (max rpm � rst)• Humidity � ap: Closed

20

71

Value out of allowable range

Max time of 4x240sec exceeded


110(4x 30 s)

Measuring at all 4 fan speeds:Calibration value: Combination• Hot air heating: ON if needed• Steam Heating: ON (when Hot air off)• Motor: ON (max rpm � rst)• Humidity � ap: Closed

70 Calibration value not in expected range (logic)



900 End – Exit diagnostic program and set DIP 1 to OFF

For data storage switch unit off and on!

Calibration SCC

111

SCC

Edition 10-2008a

M6

S12

1

M6

S12

2

M6

S12

2

M6

S12

1

Control Drain Valve 54.00.357

1 - Drain valve: position cooking

2 - Drain valve: position CleanJet

S12 - Micro switch Drain valve

M6 - CleanJet Pump

Using direction „1“

in function test #13

changing of S12 signal

from „0“ to „1“-->

Drain closed --> CleanJet

Using direction „2“

in function test #13

changing of S12 signal

from „0“ to „1“-->

Drain open --> cooking

112

Gas

Edition 10-2008a

Gas burner principle

Burner blower

Gas-Air mixture

Ignition and

monitoring electrodeGas valve

Ignition box

Gas

Air

Mixing of gas and combustion air

Mixing of gas and combustion air (shown: gas valve -blower combination 202 steam)The pulled-in air is brought into rotation in the stationary Whirlwind-disc 1 and completely mixed with the incoming gas.

1

1

113

Gas

Edition 10-2008a

The burner blower creates a negative pressure inside the compensation hose, which governs the 1. pressure regulation throttle.The � nal adjustment of the heat load through the main throttle is achieved with the CO2. 2 screw.

Gas Valve

Compensation hose CO2 screw

Particle � lter Pressure regulation throttle Main throttle

Parallel operated gas solenoid vales

P-

114

Gas

Edition 10-2008a

Identification of gas burners / Gas blowers:

Unit 61 - 62 - 101 - 102 Unit 201 - 202

Steam Blower

Steam Gas valve with common ignitionbox for Steam and Hot Air (top) � tted

Blower and gas valveHot Air blower (top)

Ignition box hot air burner (bottom) (201-202):

Jumper is only set on Ignition boxes for

hot air burner bottom (201-202):

Gas valve hot air (bottom) with second ignition box;Jumper must be set!

Blower hot air burner (bottom)

115

Gas

Edition 10-2008a

Seq

uen

ce o

f even

ts o

f S

team

/ H

ot

Air

Bu

rner

(SC

C a

s w

ell a

s C

M)

If n

o f

lam

e d

ete

cte

d =

> n

ew

ig

nit

ion

se

qu

en

ce

. A

fte

r 5

th i

gn

itio

n w

ith

ou

t s

uc

ce

ss

=>

RE

SE

T

1624

1920

1718

1011

1415

Speed of burner blower motor in U/min

2122

2326

276

78

90

14

5

8 4 3 2 1

2512

13

F l a m e c u r r e n t in μA

Tim

e2

3

7 6 5

Fla

me

mon

itorin

g

Ene

rgis

e S

olen

oids

: Bla

ck c

oils

ca

205V

DC

/ or

ange

coi

ls c

a 10

8V D

C

Igni

tion

box

gets

hea

t dem

and

over

the

BU

S c

able

Igni

tion,

ca

20K

V

Bur

ner

blow

er m

otor

Gas

val

ve

Hea

t dem

and

Sta

rt-

pre

purg

e a

bout

. 4-5

sec

Pre

pur

ge, 4

sec

RP

M m

onito

red

Blo

wer

run

s w

ith S

tart

RP

MR

PM

mon

itorin

g by

igni

tion

box

Blo

wer

run

s w

ith M

ax

or M

in R

PM

RP

M m

onito

ring

by ig

nitio

n bo

x

Fla

me

mon

itorin

g w

ithin

. 2 s

ecC

cont

inuo

us fl

ame

cont

rol

Sta

rt R

PM

Max

RP

M

Min

RP

M

sec

RPM

Igni

tion,

5 se

cP

re ig

nitio

n, 1

sec

Sta

rt u

pP

re p

urge

Pre ignition

Igni

tion

Bur

ner

runn

ing

Flame control

μA

Fla

me

curr

ent

Sequence of events of Burner and Ignition control

116

Gas

Edition 10-2008a

Ga

s v

olu

me

to

th

e b

urn

er

RPM of burner blower motor

MaxStartMin

correct CO2

CO2 too high

CO2 too low

Blower RPM

m³ Air volume

kg

or

m³

of

Ga

sCO

2 Values

CO2 set: - Correct gas - air mixture ratio

- Heat power corresponds with factory speci� cationCO

2 too high: - gas - air mixture ratio too rich

- burner runs with overload - Damage to heat exchanger, sooting possibleCO

2 too low: - gas - air mixture ratio too lean

- burner runs with less power than speci� ed - Start up problems may appear (specially when unit is cold)

Actual CO2 values MUST be determined by � ue gas analysis.

Correct CO2 values as well as a brief adjustment instruction you will � nd on the table for burner adjustment.

117

Gas

Edition 10-2008a

A5 Ignition moduleB1 Thermocouple interior cabinetB2 Thermocouple quenchingB4 Thermocouple humidityB5 Thermocouple steam generatorB6 Thermocouple core temperatureB11 Ignition/monitoring electrode steamB12 Ignition/monitoring electrode hot airF3 Safety thermostat steam generator 135°CF4 Safety thermostat interior cabinet 360°CY1 Solenoid valve � lling Y2 Solenoid valve quenchingY3 Solenoid valve moisteningY11 Gas valve steamY12 Gas valve hot airM1 Fan motorM3 Humidity motorM4 SC-pumpM6 CleanJet pumpM7 Drain valveM8 Gas blower motor hot airM9 Gas blower motor steam

CM Gas principle

S2

B1

B3F4

M4

Y1 Y2

B2

M1

B5F3

M8

M9Y11

Y12

A5

B11

B12

S3

S2 Level electrodeS3 Reed switch door contactS4 Micro switch humidity motorS11 CDS sensor S12 Micro switch drain valveP1 Pressure sensor humidity

Only � oor untis 201 - 202A6 Ignition module hot air bottom (with jumper)M2 Fan motor top (with jumper)M10 Gas blower hot air bottomY13 Gas valve hot air bottomB13 Ignition/monitoring electrode hot air bottom

118

Gas

Edition 10-2008a

Check Gas Type / Gas Conversion

Whenever changing connected type of gas a detailed � ue gas analysis MUST be done using adequate CO and CO2 measuring equipment!

This shall ONLY be done by trained technicians!Changing the gas setting only by adjusting the CO2 screw will result in an unsafe � ue gas

condition, is dangerous to life and will damage the equipment!

Note: Yearly maintenance of Gas components is needed:Clean Burner head, Electrode and interior blower housing from fats and dust! (TI03-2007)

1) Select any mode and cooking time

2) Open control panel

3) Set DIP switch 1 on PCB to „ON“ position

4) With timer dial select: „SE“ = Settings:

5) Activate „Settings“ by pressing core temperature key; display changes to „SE1“

6) With timer dial select: SE6

7) Activate position SE6 with timer key (keep key pressed)

8) Select new gas type with timer dial: G20=Nat Gas H, G25=Nat Gas L, G30=3BP, G31=3P, 13A=Nat. Gas Japan

9) Con� rm new gas type with core temperature key (now timer key can be released)


11) Activate position SE7 with timer key (keep key pressed)

12) Keeping the timer key pressed the average length of the CO2 screw is indicated. „St“ Steam, „HA1“ Hot air top, HA2“ Hot air bottom. Select the corresponding value with the timer dial (keep timer key pressed)

13) Set the CO2 screw according the values of timer display or according the table “Values for burner adjustments“ Setting this screw to the given length shall ONLY bring the unit into working condition with the newly supplied gas. (! ! ! Set all CO2 screws ! ! !). If the mm setting of CO2 screw is too high, turn CO2 screw � rst 1 turns clockwise and then to the requested length (Screw adjustment tolerance).

This does NOT replace ue gas analysis or make the ue gas analysis obsolete!

14) De-activate selected package “SE“ by pressing core temperature key

15) To exit service program set DIP switch 1 to „OFF“ position

16) To store the new gas type the unit must be switched OFF and ON again!

17) Check / Set Installation Altitude in Basic settings. Perform � ue gas analysis in function test at F21, F24, F27 as well as the check of CO2 values at F19, F22, F25.

1 2 3 4

on

1 2 3 4

on

xx mm

119

Gas

Edition 10-2008a

Changing installation altitude: CM gas

Adjusting the installation altitude compensates for the

different concentration of oxygen in the air at different height above sea level

by adjusting the blower speed accordingly.

Note: The altitude settings of 0-499 and 500-999m are identical.Therefore resetting of installation altitude needs to be done only

when installing above 1000m (3280ft) or below sea level.




4) With timer dial select: „SE“ = Settings

5) Activate „Settings“ by pressing core temperature key; display changes to „SE1“.


7) Activate position SE8 with timer key and keep it pressed.

8) While pressing timer key corresponding installation altitude above sea level can be selected with the timer dial.

Possible altitude selection: -500 m - - 1 m 0 m - 499 m 500 m - 999 m 1000 m - 1499 m 1500 m - 1999 m 2000 m - 2499 m 2500 m - 2999 m 3000 m - 3499 m 3500 m - 3999 m 4000 m - 4499 m 4500 m - 4999 m 9) Con� rm new altitude setting with core temperature key (Keep timer key pressed)

10) Release timer and core temperature key

11) De-activate selected package by pressing core temperature key


13) To store the new altitude setting the unit must be switched OFF and ON again!

14) Perform � ue gas analysis in function test at F21, F24, F27 as well as the check of CO2 values at F19, F22, F25.

1 2 3 4

on

1 2 3 4

on

120

Gas

Edition 10-2008a

Checking of dynamic input gas flow pressure

Before you carry out a � ue gas analysis check input gas � ow pressure

• Measure gas � ow pressure when unit is switched off (static pressure)• Switch on unit, select any cooking mode and time. Wait until burner has started• Check input gas � ow pressure• See correct values of input � ow pressure on data plate• If necessary adjust gas input pressure

Necessary input gas � ow pressure:- Natural gas 18 - 25 mbar (1,8 - 2,5kPa) (180 - 255mm water column)- LPG 30 - 57 mbar (3 - 5,7kPa) (305 - 580mm water column).

Note: All gas units in the kitchen must operate on high � ame.

121

Gas

Edition 10-2008a




4) „F1“ is shown on timer display. With timer dial select position F21

5) Enter position F21 „Steam MAX“ with timer key

6) Activate position F21 with core temperature key; NOTE: In this position core temp. key is used as a switch and will automatically deacti-vate after 4 minutes. Gas blower rpm is shown in cabinet temp. display.Speci� c CO2 value is shown on timer display, i.e. 9,5

7) Place � ue gas testing nozzle in correct � ue outlet. Adjust CO2 to given value by turning CO2 screw on gas valve. You also can � nd that value on table “Values for burner adjustments. • If CO2 value is too low => turn CO2 screw anti clockwise (+ direction), • If CO2 value is too high => turn CO2 screw � rst 1 turns clockwise (- direction), and

than slowly anti clockwise (+ direction) till you get the indicated CO2 value. (Screw adjustment tolerance).• CO value must be below 300 ppm

8) Press core temperature key. Burner will stop.

9) Leave position F21 „Steam MAX“ with timer key.

10) Select position F19 with timer dial.

11) Enter „Steam MIN“ with timer key.

12) Activate position F19 with core temperature key.NOTE: in this position core temp. key is used as a switch and will automatically deacti-vate after 4 minutes. Speci� c CO2 value is shown on timer display, i.e 8,8

13) Carry out a CO2 measurement to cross-check CO2 value only.CO2 value must be equivalent to the values mentioned in table “Values for burner adjust-ments“

14) If CO2 value is out of allowed tolerance => Change gas valve


16) Leave position F19 „Steam MIN“ with timer key.


Flue gas analysis

Steam (F21) at MAX rpm and Checking CO2 (F19) at MIN rpm

1 2 3 4

on

1 2 3 4

on

Before starting ue gas analysis make sure your ue gas

analyser is set to the correct connected gas type!

122

Gas

Edition 10-2008a





5) Enter position F24 „Steam MAX“ with timer key

6) Activate position F24 with core temperature key; NOTE: In this position core temp. key is used as a switch and will automatically deacti-vate after 4 minutes. Gas blower rpm is shown in cabinet temp. display.Speci� c CO2 value is shown on timer display, i.e. 9,5




9) Leave position F24 „Steam MAX“ with timer key.


11) Enter „Steam MIN“ with timer key.

12) Activate position F22 with core temperature key.NOTE: in this position core temp. key is used as a switch and will automatically deacti-vate after 4 minutes. Speci� c CO2 value is shown on timer display, i.e 8,8




16) Leave position F22 „Steam MIN“ with timer key.


Flue gas analysis

Hot air top (F24) at MAX rpm and Checking CO2 (F22) at MIN rpm

1 2 3 4

on

1 2 3 4

on

123

Gas

Edition 10-2008a

Flue gas analysis Hot air bottom (F27)

at MAX rpm and Checking CO2 (F25) at MIN rpm only (201/202)

1 2 3 4

on

1 2 3 4

on





5) Enter position F27 Hot air bottom MAX“ with timer key

6) Activate position F27 with core temperature key; NOTE: In this position core temp. key is used as a switch and will automatically deactivate after 4 minutes. Gas blower rpm is shown in cabinet temp. display.Speci� c CO2 value is shown on timer display, i.e. 9,4




9) Leave position F27 Hot air bottom MAX“ with timer key.


11) Enter Hot air bottom MIN“ with timer key.

12) Activate position F25 with core temperature key.NOTE: in this position core temp. key is used as a switch and will automatically deactivate after 4 minutes. Speci� c CO2 value is shown on timer display, i.e 8,7




16) Leave position F25 Hot air bottom MIN“ with timer key.


124

Gas

Edition 10-2008a

Burner adjustment SCC - CM 07-2008

1.)

Che

ck th

e ga

s ty

pe a

nd in

stal

latio

n al

titud

e ad

just

men

t at „

Bas

ic S

ettin

gs“.

2.)

Che

ck th

e gi

ven

leng

th o

f the

CO

2 scr

ew. S

ee c

orre

ct v

alue

s fro

m ta

ble

up h

ere.

3.)

Che

ck g

as in

put �

ow

pre

ssur

e. S

ee c

orre

ct v

alue

s fro

m ta

ble

up h

ere.

4.)

Sel

ect „

Gas

Ste

am B

low

er“ a

t „Fu

nctio

n Te

st“.

Exh

aust

tem

pera

ture

sho

uld

be d

urin

g th

e „g

as �

ow a

naly

sis“

abo

ve 2

00°C

.

Car

ry o

ut �

rst a

CO

2 „M

ax“ a

djus

tmen

t.

Set

ting

of e

xhau

st v

alue

s on

ly b

y C

O2

scre

w a

djus

tmen

t. C

O2 =

see

tabl

e ab

ove,

CO

= b

elow

300

ppm

, if p

ossi

ble

belo

w 1

00pp

m.

C

arry

out

the

CO

2 „M

in“ m

easu

rem

ent.

At C

O2 „

Min

“ mea

sure

men

t no

adju

stm

ent n

eces

sary

on

the

CO

2 scr

ew =

> ! !

! C

heck

onl

y th

e C

O2 v

alue

s ! !

! !

R

epea

t sam

e m

easu

rem

ents

at „

Gas

Hot

Air

Blo

wer

Top

“ and

„Gas

Hot

Air

Blo

wer

Bot

tom

(201

-202

)“.

5.)

Rec

omm

enda

tion:

Not

e do

wn

all a

ctua

l val

ues

(mm

, CO

2, C

O) i

nsid

e th

e un

it. T

he n

ext t

echn

icia

n w

ill s

ay th

ank

you

to y

ou.

How

to c

arry

out a

bur

ner

adju

stm

ent:

Type

of g

as

SCC - CM

Ste

am

Bu

rner

Ho

t A

ir B

urn

er

- To

p S

ide

Ho

t A

ir B

urn

er

- B

ott

om

Sid

e (

on

ly a

t 201-2

02)

Inpu

t gas

� ow

pres

sure

Adj

ustm

ent o

f C

O2-S

crew

CO

2 at „

MA

X“ r

pm

± 0,

2%C

O2 a

t „M

in“ r

pm-0

,2%

/ +

0,5%

Inpu

t gas

� ow

pres

sure

Adj

ustm

ent o

f C

O2-S

crew

CO

2 at „

MA

X“ r

pm

± 0,

2%C

O2 a

t „M

in“ r

pm-0

,2%

/ +

0,5%

Inpu

t gas

� ow

pres

sure

Adj

ustm

ent o

f C

O2-S

crew

CO

2 at „

MA

X“ r

pm

± 0,

2%C

O2 a

t „M

in“ r

pm-0

,2%

/ +

0,5%

Nat

ural

Gas

Hig

h

(G20

)

6118

- 25

mba

r4,

2 m

m9,

4 %

8,9

%18

- 25

mba

r3,

6 m

m9,

4 %

8,3

%

6218

- 25

mba

r3,

4 m

m9,

4 %

7,9

%18

- 25

mba

r3,

5 m

m9,

4 %

8,0

%

101

18 -

25 m

bar

3,2

mm

9,4

%7,

7 %

18 -

25 m

bar

3,3

mm

9,4

%7,

7 %

102

18 -

25 m

bar

3,6

mm

9,4

%8,

4 %

18 -

25 m

bar

3,1

mm

9,4

%8,

6 %

201

18 -

25 m

bar

3,7

mm

9,4

%8,

2 %

18 -

25 m

bar

3,3

mm

9,4

%7,

8 %

18 -

25 m

bar

3,2

mm

9,4

%7,

8 %

202

18 -

25 m

bar

3,7

mm

9,5

%8,

8 %

18 -

25 m

bar

3,2

mm

9,4

%8,

7 %

18 -

25 m

bar

3,2

mm

9,4

%8,

7 %

Nat

ural

Gas

Low

(G25

)

6118

- 25

mba

r4,

6 m

m9,

4 %

8,6

%18

- 25

mba

r4,

5 m

m9,

4 %

8,1

%

6218

- 25

mba

r3,

6 m

m9,

4 %

8,0

%18

- 25

mba

r3,

9 m

m9,

4 %

8,0

%

101

18 -

25 m

bar

3,4

mm

9,4

%8,

0 %

18 -

25 m

bar

3,4

mm

9,4

%7,

9 %

102

18 -

25 m

bar

5,5

mm

9,4

%8,

1 %

18 -

25 m

bar

3,8

mm

9,4

%8,

3 %

201

18 -

25 m

bar

4,5

mm

9,4

%9,

0%18

- 25

mba

r3,

6 m

m9,

4 %

7,8

%18

- 25

mba

r3,

6 m

m9,

3 %

7,8

%

202

18 -

25 m

bar

4,0

mm

9,4

%8,

9 %

18 -

25 m

bar

3,5

mm

9,4

%8,

7 %

18 -

25 m

bar

3,5

mm

9,3

%8,

7 %

LPG

3BP

(G30

)

3BP

100%

But

an3B

P10

0%B

utan

3BP

100%

But

an3B

P10

0%B

utan

3BP

100%

But

an3B

P10

0%B

utan

6130

- 57

mba

r2,

5 m

m10

,4 %

11,6

%9,

4 %

10,6

%30

- 57

mba

r2,

3 m

m10

,4 %

11,6

%9,

0 %

10,4

%

6230

- 57

mba

r2,

4 m

m10

,4 %

11,6

%8,

5 %

9,2

%30

- 57

mba

r2,

4 m

m10

,4 %

11,6

%8,

9 %

9,6

%

101

30 -

57 m

bar

2,4

mm

10,4

%11

,6 %

8,7

%9,

2 %

30 -

57 m

bar

2,3

mm

10,4

%11

,6 %

8,9

%9,

6 %

102

30 -

57 m

bar

2,5

mm

10,4

%11

,6 %

8,9

%10

,1 %

30 -

57 m

bar

2,4

mm

10,4

%11

,6 %

9,5

%10

,3 %

201

30 -

57 m

bar

2,5

mm

10,4

%11

,6 %

8,9

%9,

8 %

30 -

57 m

bar

2,4

mm

10,4

%11

,6 %

8,9

%9,

6 %

30 -

57 m

bar

2,4

mm

10,4

%11

,6 %

8,9

%9,

6 %

202

30 -

57 m

bar

2,5

mm

10,4

%11

,6 %

9,7

%11

,0 %

30 -

57 m

bar

2,3

mm

10,4

%11

,6 %

9,4

%10

,1 %

30 -

57 m

bar

2,3

mm

10,4

%11

,6 %

9,4

%10

,1 %

LPG

3P

(G31

)

6130

- 57

mba

r2,

9 m

m11

,1 %

9,4

%30

- 57

mba

r2,

5 m

m11

,1 %

9,8

%

6230

- 57

mba

r2,

5 m

m11

,1 %

8,9

%30

- 57

mba

r2,

5 m

m11

,1 %

9,2

%

101

30 -

57 m

bar

2,4

mm

11,1

%9,

3 %

30 -

57 m

bar

2,7

mm

11,1

%9,

7 %

102

30 -

57 m

bar

2,6

mm

11,1

%9,

7 %

30 -

57 m

bar

2,5

mm

11,1

%9,

9 %

201

30 -

57 m

bar

2,6

mm

11,1

%9,

6 %

30 -

57 m

bar

2,4

mm

11,1

%9,

1 %

30 -

57 m

bar

2,4

mm

11,1

%9,

0 %

202

30 -

57 m

bar

2,5

mm

11,1

%10

,7 %

30 -

57 m

bar

2,3

mm

11,1

%10

,0 %

30 -

57 m

bar

2,3

mm

11,1

%10

,1 %

Nat

ural

Gas

Japa

n

(13A

)

6118

- 25

mba

r4,

2 m

m9,

5 %

8,6

%18

- 25

mba

r3,

5 m

m9,

5 %

8,4

%

6218

- 25

mba

r3,

7 m

m9,

5 %

7,8

%18

- 25

mba

r3,

4 m

m9,

5 %

8,0

%

101

18 -

25 m

bar

3,1

mm

9,5

%8,

0 %

18 -

25 m

bar

3,0

mm

9,5

%8,

2 %

102

18 -

25 m

bar

3,3

mm

9,5

%8,

5 %

18 -

25 m

bar

3,1

mm

9,5

%8,

5 %

201

18 -

25 m

bar

3,4

mm

9,5

%8,

4 %

18 -

25 m

bar

3,1

mm

9,5

%8,

2 %

18 -

25 m

bar

3,1

mm

9,5

%8,

2 %

202

18 -

25 m

bar

3,5

mm

9,5

%9,

1 %

18 -

25 m

bar

3,1

mm

9,5

%8,

8 %

18 -

25 m

bar

3,1

mm

9,5

%8,

8 %

125

Gas

Edition 10-2008a

Steam Hot air top Hot air bottom

MIN

Start

MAX




4) With timer dial select: „SE“ = Settings:

5) Activate „Settings“ by pressing core temperature key; display changes to „SE1“


7) Activate position SE9 „blower motor steam MIN“ rpm with timer.Timer display shows stored value from EEPROM, i.e. 6250.

8) While pressing timer key blower speed can be adjusted with timer dial by + / -10%. Note: Adjust steps in increments of 30rpm only! Changed rpm will be shown in timer display

9) Con� rm new rpm setting with core temperature key (keep timer key pressed).

10) Release timer key.

11) De-activate selected package by pressing core temperature key


13) To store the new blower speed setting the unit must be switched OFF and ON again!

14) Perform � ue gas analysis in function test at F21, F24, F27 as well as the check of CO2 values at F19, F22, F25.

1 2 3 4

on

Changing Gas blower speed

CM Gas, i.e.Steam, MIN SE9

This setting shall ONLY be done by specially trained and

RATIONAL approved technicians!

1 2 3 4

on

With this procedure you can change gas blower speed (MAX, Start, MIN rpm)

for steam, hot air top and hot air bottom.

Changing blower speed must be followed by ue gas analysis!:

126

Gas

Edition 10-2008a

127

Gas

Edition 10-2008a

SCC Gas principle

A5 Ignition module B1 Thermocouple interior cabinet B2 Thermocouple quenching B4 Thermocouple humidity B5 Thermocouple steam generator B6 Thermocouple core temperature B11 Ignition/monitoring electrode steamB12 Ignition/monitoring electrode hot airF3 Safety thermostat steam generator 135°CF4 Safety thermostat interior cabinet 360°CY1 Solenoid valve � lling Y2 Solenoid valve quenching Y3 Solenoid valve moistening Y11 Gas valve steam Y12 Gas valve hot airM1 Fan motor M3 Humidity motor M4 SC-pump M6 CleanJet pump M7 Drain valve M8 Gas blower motor hot air M9 Gas blower motor steam

S2 Level electrodeS3 Reed switch door contactS4 Micro switch humidity motorS11 CDS sensor S12 Micro switch drain valveP1 Pressure sensor humidity

Only oor untis 201 - 202

A6 Ignition module hot air bottom (with jumper) M2 Fan motor top (with jumper) M10 Gas blower motor hot air bottom Y13 Gas valve hot air bottomB13 Ignition/monitoring electrode hot air bottom

S2

B5B1

B6

F4

P1

M3

S4

M4

M6

B2

M1

B4

F3

M7 S12

M8

M9

A5

Y12

Y11

B12

B11

S3

S11

Y1 Y4 Y3

Y2

M12

128

Gas

Edition 10-2008a

1) Switch unit on2) Open control panel3) Set DIP switch 1 on PCB to „ON“ position

4) Press service key5) Select „Basic Settings“

6) At „Basic Settings“ select position „Gas type“

7) Press key and select with the central dial the new gas type G20 = Natural Gas H, G25=Natural Gas L, G30=3BP, G31=3P,

13A=Natural Gas Japan

8) Con� rm new gas setting by pressing the „Store“ key.

9) Select 3-Basic settings for average CO2 length setting.

10) Note: Setting this screw to the given length shall ONLY bring the unit into working condition with the newly supplied gas. This does NOT replace � ue gas analysis or make the � ue gas analysis obsolete!

Set the CO2 screw according the values of the display or according the table „Values for burner adjustments“(! ! ! Set all CO2 screws ! ! !) If the mm setting of CO2 screw is too high, turn CO2 screw � rst 1 turn clockwise and then to the requested length (Screw adjustment tolerance)

11) Switch unit OFF and ON again to store newly gas type setting!


13) A comprehensive ue gas analysis must be done after this gas

conversion. This is done using Function test, where the CO2 values

must be set according to the table for all burners in MAX speed fol-

lowed by cross checking in MIN speed.

1 2 3 4

on

Gas conversion / fitting new gas valve

After conversion of the connected type of gas a � ue gas analysis MUST be done using the correct measuring instruments.

This shall only be done by trained technicians.

Any gas conversion without � ue gas analysis is illegal.

Not following the instructions below may cause danger to life and equipment!

1 2 3 4

on

xx mm

2 - Basic Setting

Gas type

Nat.H

3 - Basic Setting

Nat.H(G20)

Steam Hot Air1 Hot Air 24,3 mm 2,8 mm 2,9 mm

Set CO2 screwCheck CO2

129

Gas

Edition 10-2008a

Setting of the installation altitude above sea level compensates for the lower oxygen level at higher altitudes. This is achieved by altering the blower speed.

1) Switch unit ON;2) Open control panel;3) Set DIP switch 1 on pcb to ON position;4) Press service key;5) Select 4 - Basic Settings - Installation altitude above sea level 6) Set correct installation height with central dial

Possible altitude selection:-500 - -1m0 - 499m500 - 999m1000 - 1499m1500 - 1999m2000 - 2499m2500 - 2999m3000 - 3499m3500 - 3999m4000 - 4499m4500 - 4999m

7) Con� rm new altitude setting with „store“ key;8) Switch unit OFF and ON again to store new setting;

9) To exit service program set DIP switch to OFF position;

10) Perform a complete � ue gas analysis at Max speed of each burner in „Function Test“ as well as a cross-check of CO2 at Min speed of each burner at the „Func-tion Test“

1 2 3 4

on

1 2 3 4

on

Adjustment of installation altitude above sea level

SCC Gas

4 - Basic Setting

Installation Altitude

1000 - 1499

130

Gas

Edition 10-2008a

Checking of dynamic input gas flow pressure

Before you carry out a � ue gas analysis check input gas � ow pressure

• Measure gas � ow pressure when unit is switched off (static pressure)• Switch on unit, select any cooking mode and time. Wait until burner has started• Check input gas � ow pressure• See correct values of input � ow pressure on data plate• If necessary adjust gas input pressure

Necessary input gas � ow pressure:- Natural gas 18 - 25 mbar (1,8 - 2,5kPa) (180 - 255mm water column)- LPG 30 - 57 mbar (3 - 5,7kPa) (305 - 580mm water column).

Note: All gas units in the kitchen must operate on high � ame.

131

Gas

Edition 10-2008a

Flue gas analysis for STEAM at MAX rpm and cross checking CO2 at MIN rpm

1) Switch on unit

2) Open front panel

3) Set DIP switch 1 on PCB to „ON“ position4) Press Service-key 5) Select “Function Test“6) Select at „FunctionTest“ the position 14 „Gas Steam Burner“7) Press key and select „Max“ rpm, if it‘s not already selected8) Activate the burner with the „Start“ key.

Note: Start key is used as a switch and will automatically deactivate after 4 minutes.

Display 4 indicates the desired CO2 value, e.g. 9,2%, � ame cur rent, i.e. 5,5 �A and the corresponding rpm of the blower motor.

9) Place � ue gas testing nozzle in correct � ue outlet; 10) „Adjust CO2 to given value by turning CO2 screw on gas valve.You also can � nd that value on table „Values for burner adjustments“If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),If CO2 value is too high => turn CO2 screw � rst 1 turns clockwise (- direc-tion), and than slowly anti clockwise (+ direction) until you get the indicated CO2 value. (Screw adjustment tolerance).

CO value must be below 300 ppm

11) Press „Stop“ key. Blower will stop.12) Press key and select „Min“ speed.13) Activate the burner with the „Start“ key. Note: Start key is used as a switch and will automatically deactivate after 4 minutes Check CO2 values. Measured values shall correspond with the table „Values for burner adjustment“ in this manual. Should CO2 value be out of the allowable range change gas valve. Press „Stop“ key. Blower will stop.

14) To exit program set DIP switch 1 to „OFF“;

Flue gas analysis

1 2 3 4

on

14 - Function Test

Gas Steam Blower

Max


14 - Function Test

Gas Steam Blower

Min


1 2 3 4

on

Start

Start



132

Gas

Edition 10-2008a

Flue gas analysis for Hot Air at MAX rpm and cross checking CO2 at MIN rpm

1) Switch on unit

2) Open front panel

3) Set DIP switch 1 on PCB to „ON“ position4) Press Service-key 5) Select “Function Test“6) Select at „FunctionTest“ the position 15 „Gas Hot Air Burner TOP“7) Press key and select „Max“ rpm, if it‘s not already selected8) Activate the burner with the „Start“ key.



9) Place � ue gas testing nozzle in correct � ue outlet; 10) Adjust CO2 to given value by turning CO2 screw on gas valve.You also can � nd that value on table „Values for burner adjustments“If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),If CO2 value is too high => turn CO2 screw � rst 1 turns clockwise (- direc-tion), and than slowly anti clockwise (+ direction) until you get the indicated CO2 value. (Screw adjustment tolerance).

CO value must be below 300 ppm!


14) To exit program set DIP switch 1 to „OFF“;

1 2 3 4

on

15 - Function Test


Max


15 - Function Test


Min


1 2 3 4

on

Start

Start



133

Gas

Edition 10-2008a

Flue gas analysis for Hot Air at MAX rpm and cross checking CO2 at MIN rpm

(201-202 only)

1) Switch on unit

2) Open front panel

3) Set DIP switch 1 on PCB to „ON“ position4) Press Service-key5) Select Function Test“6) Select at „FunctionTest“ the position 16 „Gas Hot Air Burner BOTTOM“7) Press key and select „Max“ rpm, if it‘s not already selected8) Activate the burner with the „Start“ key.



9) Place � ue gas testing nozzle in correct � ue outlet; 10) Adjust CO2 to given value by turning CO2 screw on gas valve.You also can � nd that value on table „Values for burner adjustments“If CO2 value is too low => turn CO2 screw anti clockwise (+ direction),If CO2 value is too high => turn CO2 screw � rst 1 turns clockwise (- direc-tion), and than slowly anti clockwise (+ direction) until you get the indicated CO2 value. (Screw adjustment tolerance).

CO value must be below 300 ppm!


14) To exit program set DIP switch 1 to „OFF“;1 2 3 4

on

16 - Function Test

Gas Hot Air Blower bottim

Max


16 - Function Test

Gas Hot Air Blower Bottom

Min


1 2 3 4

on

Start

Start

134

Gas

Edition 10-2008a

Burner adjustment SCC - CM 07-2008

How

to c

arry

out a

bur

ner

adju

stm

ent:

1.)

Che

ck th

e ga

s ty

pe a

nd in

stal

latio

n al

titud

e ad

just

men

t at „

Bas

ic S

ettin

gs“.

2.)

Che

ck th

e gi

ven

leng

th o

f the

CO

2 scr

ew. S

ee c

orre

ct v

alue

s fro

m ta

ble

up h

ere.

3.)

Che

ck g

as in

put �

ow

pre

ssur

e. S

ee c

orre

ct v

alue

s fro

m ta

ble

up h

ere.

4.)

Sel

ect „

Gas

Ste

am B

low

er“ a

t „Fu

nctio

n Te

st“.

Exh

aust

tem

pera

ture

sho

uld

be d

urin

g th

e „g

as �

ow a

naly

sis“

abo

ve 2

00°C

.

Car

ry o

ut �

rst a

CO

2 „M

ax“ a

djus

tmen

t.

Set

ting

of e

xhau

st v

alue

s on

ly b

y C

O2

scre

w a

djus

tmen

t. C

O2 =

see

tabl

e ab

ove,

CO

= b

elow

300

ppm

, if p

ossi

ble

belo

w 1

00pp

m.

C

arry

out

the

CO

2 „M

in“ m

easu

rem

ent.

At C

O2 „

Min

“ mea

sure

men

t no

adju

stm

ent n

eces

sary

on

the

CO

2 scr

ew =

> ! !

! C

heck

onl

y th

e C

O2 v

alue

s ! !

! !

R

epea

t sam

e m

easu

rem

ents

at „

Gas

Hot

Air

Blo

wer

Top

“ and

„Gas

Hot

Air

Blo

wer

Bot

tom

(201

-202

)“.

5.)

Rec

omm

enda

tion:

Not

e do

wn

all a

ctua

l val

ues

(mm

, CO

2, C

O) i

nsid

e th

e un

it. T

he n

ext t

echn

icia

n w

ill s

ay th

ank

you

to y

ou.

Type

of g

as

SCC - CM

Ste

am

Bu

rner

Ho

t A

ir B

urn

er

- To

p S

ide

Ho

t A

ir B

urn

er

- B

ott

om

Sid

e (

on

ly a

t 201-2

02)

Inpu

t gas

� ow

pres

sure

Adj

ustm

ent o

f C

O2-S

crew

CO

2 at „

MA

X“ r

pm

± 0,

2%C

O2 a

t „M

in“ r

pm-0

,2%

/ +

0,5%

Inpu

t gas

� ow

pres

sure

Adj

ustm

ent o

f C

O2-S

crew

CO

2 at „

MA

X“ r

pm

± 0,

2%C

O2 a

t „M

in“ r

pm-0

,2%

/ +

0,5%

Inpu

t gas

� ow

pres

sure

Adj

ustm

ent o

f C

O2-S

crew

CO

2 at „

MA

X“ r

pm

± 0,

2%C

O2 a

t „M

in“ r

pm-0

,2%

/ +

0,5%

Nat

ural

Gas

Hig

h

(G20

)

6118

- 25

mba

r4,

2 m

m9,

4 %

8,9

%18

- 25

mba

r3,

6 m

m9,

4 %

8,3

%

6218

- 25

mba

r3,

4 m

m9,

4 %

7,9

%18

- 25

mba

r3,

5 m

m9,

4 %

8,0

%

101

18 -

25 m

bar

3,2

mm

9,4

%7,

7 %

18 -

25 m

bar

3,3

mm

9,4

%7,

7 %

102

18 -

25 m

bar

3,6

mm

9,4

%8,

4 %

18 -

25 m

bar

3,1

mm

9,4

%8,

6 %

201

18 -

25 m

bar

3,7

mm

9,4

%8,

2 %

18 -

25 m

bar

3,3

mm

9,4

%7,

8 %

18 -

25 m

bar

3,2

mm

9,4

%7,

8 %

202

18 -

25 m

bar

3,7

mm

9,5

%8,

8 %

18 -

25 m

bar

3,2

mm

9,4

%8,

7 %

18 -

25 m

bar

3,2

mm

9,4

%8,

7 %

Nat

ural

Gas

Low

(G25

)

6118

- 25

mba

r4,

6 m

m9,

4 %

8,6

%18

- 25

mba

r4,

5 m

m9,

4 %

8,1

%

6218

- 25

mba

r3,

6 m

m9,

4 %

8,0

%18

- 25

mba

r3,

9 m

m9,

4 %

8,0

%

101

18 -

25 m

bar

3,4

mm

9,4

%8,

0 %

18 -

25 m

bar

3,4

mm

9,4

%7,

9 %

102

18 -

25 m

bar

5,5

mm

9,4

%8,

1 %

18 -

25 m

bar

3,8

mm

9,4

%8,

3 %

201

18 -

25 m

bar

4,5

mm

9,4

%9,

0%18

- 25

mba

r3,

6 m

m9,

4 %

7,8

%18

- 25

mba

r3,

6 m

m9,

3 %

7,8

%

202

18 -

25 m

bar

4,0

mm

9,4

%8,

9 %

18 -

25 m

bar

3,5

mm

9,4

%8,

7 %

18 -

25 m

bar

3,5

mm

9,3

%8,

7 %

LPG

3BP

(G30

)

3BP

100%

But

an3B

P10

0%B

utan

3BP

100%

But

an3B

P10

0%B

utan

3BP

100%

But

an3B

P10

0%B

utan

6130

- 57

mba

r2,

5 m

m10

,4 %

11,6

%9,

4 %

10,6

%30

- 57

mba

r2,

3 m

m10

,4 %

11,6

%9,

0 %

10,4

%

6230

- 57

mba

r2,

4 m

m10

,4 %

11,6

%8,

5 %

9,2

%30

- 57

mba

r2,

4 m

m10

,4 %

11,6

%8,

9 %

9,6

%

101

30 -

57 m

bar

2,4

mm

10,4

%11

,6 %

8,7

%9,

2 %

30 -

57 m

bar

2,3

mm

10,4

%11

,6 %

8,9

%9,

6 %

102

30 -

57 m

bar

2,5

mm

10,4

%11

,6 %

8,9

%10

,1 %

30 -

57 m

bar

2,4

mm

10,4

%11

,6 %

9,5

%10

,3 %

201

30 -

57 m

bar

2,5

mm

10,4

%11

,6 %

8,9

%9,

8 %

30 -

57 m

bar

2,4

mm

10,4

%11

,6 %

8,9

%9,

6 %

30 -

57 m

bar

2,4

mm

10,4

%11

,6 %

8,9

%9,

6 %

202

30 -

57 m

bar

2,5

mm

10,4

%11

,6 %

9,7

%11

,0 %

30 -

57 m

bar

2,3

mm

10,4

%11

,6 %

9,4

%10

,1 %

30 -

57 m

bar

2,3

mm

10,4

%11

,6 %

9,4

%10

,1 %

LPG

3P

(G31

)

6130

- 57

mba

r2,

9 m

m11

,1 %

9,4

%30

- 57

mba

r2,

5 m

m11

,1 %

9,8

%

6230

- 57

mba

r2,

5 m

m11

,1 %

8,9

%30

- 57

mba

r2,

5 m

m11

,1 %

9,2

%

101

30 -

57 m

bar

2,4

mm

11,1

%9,

3 %

30 -

57 m

bar

2,7

mm

11,1

%9,

7 %

102

30 -

57 m

bar

2,6

mm

11,1

%9,

7 %

30 -

57 m

bar

2,5

mm

11,1

%9,

9 %

201

30 -

57 m

bar

2,6

mm

11,1

%9,

6 %

30 -

57 m

bar

2,4

mm

11,1

%9,

1 %

30 -

57 m

bar

2,4

mm

11,1

%9,

0 %

202

30 -

57 m

bar

2,5

mm

11,1

%10

,7 %

30 -

57 m

bar

2,3

mm

11,1

%10

,0 %

30 -

57 m

bar

2,3

mm

11,1

%10

,1 %

Nat

ural

Gas

Japa

n

(13A

)

6118

- 25

mba

r4,

2 m

m9,

5 %

8,6

%18

- 25

mba

r3,

5 m

m9,

5 %

8,4

%

6218

- 25

mba

r3,

7 m

m9,

5 %

7,8

%18

- 25

mba

r3,

4 m

m9,

5 %

8,0

%

101

18 -

25 m

bar

3,1

mm

9,5

%8,

0 %

18 -

25 m

bar

3,0

mm

9,5

%8,

2 %

102

18 -

25 m

bar

3,3

mm

9,5

%8,

5 %

18 -

25 m

bar

3,1

mm

9,5

%8,

5 %

201

18 -

25 m

bar

3,4

mm

9,5

%8,

4 %

18 -

25 m

bar

3,1

mm

9,5

%8,

2 %

18 -

25 m

bar

3,1

mm

9,5

%8,

2 %

202

18 -

25 m

bar

3,5

mm

9,5

%9,

1 %

18 -

25 m

bar

3,1

mm

9,5

%8,

8 %

18 -

25 m

bar

3,1

mm

9,5

%8,

8 %

135

Gas

Edition 10-2008a

1) Switch unit ON


3) Set DIP switch 1 on PCB to „ON“ position4) Press service key 5) Select Basic Settings6) At Basic Settings select i.e. position 5 - Gas Blower Steam The factory stored blower speed is shown at MAX, Start und MIN. 7) To change the rpm of MAX, Start and MIN, select the desired step.

8) Set the new speed (given by the manufacturer) using the central dial. To con� rm press the „Dial“ key again.9) To store the new value switch unit off and on


In order to change the other rpm settings of the same burner repeat steps 7-9 accordingly

Perform a complete � ue gas analysis at Max speed of each burner in „Func-tion Test“ as well as a cross-check of CO2 at Min speed of each burner in „Function Test“

Changing gas blower speed SCC Gas

(MAX, Start, MIN rpm)

1 2 3 4

on

5 - Basic Settings

Gas Blower Steam Act. rpm xxxx

6 - Basic Settings

Gas Blower Hot Air Top Act. rpm xxxx

7 - Basic Settings

Gas Blower Hot Air bottom Act. rpm xxxx

1 2 3 4

on

Start rpmxxxx

Start rpmxxxx

Start rpmxxxx

Min rpmxxxx

Min rpmxxxx

Min rpmxxxx

Max rpmxxxx

Max rpmxxxx

Max rpmxxxx

Please do not change any gas blower speed without consulting your Rational Servcie manager. This shall only be done by factory trained technicians!

Edition 10-2008a136

UltraVent

Ultravent

Serial number example: 6606 2 0111 2120

Typ Year Revision Day Month Number

66 06 2 01 11 2120

66 61/101 Electric 1= with Relais control

68 61/101 Electric, Combi-Duo 2= with Bus control

70 61/101 Gas

72 62/102 Electric

73 201 Electric

Vent hood (EH):

60 61/101 Electric

62 61/101 Electric, Combi-Duo

64 61/101 Gas

08 62/102 Electric

Air circulation

Edition 10-2008a 137

UltraVent

LED on Ultravent pcbAfter connecting the Ultravent to the bus system the SCC/CM must be switched off and on again to detect the new connection.

If the LED is permanent ON the bus connection is not established.

Blinking of the LED means bus connection ok.

SCC unitsThe SCC must run on at least software version 01.07.11 (earlier versions do not support the bus control)

Software Version 01.07.11 - 02.01.02Ultravent light will be ON or OFF as the SCC is switched ON or OFF.Fan motor will continue to run even after the cooking process (time or core probe) is � nished and stops only when the cooking process is de-selected or the unit is switched OFF.

From version 03.01.01Ultravent light will be ON only after selecting a cooking process.Fan motor starts after the cooking process is started and continues for another 30 minutes after the coking process is stopped. at the same time the light will be switched OFF.Same applies for any Cleanjet process.

CM unitsThe CM must run on at least software version C1.07.01Ultravent will start and stop as the CM is switched ON or OFF.

1

2

Halogen 11,5V

RS 4851

RS 4852

N (blue)

Fast (black)

Slow (brown)

PE (ye/gn)

PE (ye/gn)

L1 (brown)

N (blue)

3

2

1

4

3

2

1

MOTOR

NETZSPANNUNGPower input

brown

blue

1

2

3

4

230V

1

2

3

4

100 -127V

F1

F22,5AT

F3

0,2ATTrafo Primär

2,5AT

NetzeingangsicherungPower input fuses

LED

Ultravent with Bus control (since November 2006)

No main ON-OFF switch. Ultravent will start running when SCC/CM is switched on.Connect bus cable at fan motor at electric units, at ignition box at gas units;Ultravent for single units have only one bus connection terminal, those for Combi Duo have two bus terminals;Only pcb with two bus terminals are send when you need a replacement pcb for Ultravent (42.00.050)

Edition 10-2008a138

UltraVent

Ultravent with relais control produced until 10/2006

Ultravent is switched on with ON/OFF switch (fan motor and light will be on);Fan motor is controlled from contact of X 23 on I/O pcb (SCC units) or main pcb (CM units).If cabinet door is open this contact is open and the fan motor runs on high rpm.If cabinet door is closed this contact is closed as well and the fan motor runs on low rpm.


UltraVent

140

Common Information

Edition 10-2008a

Water info

Because of continuous examinations of systems for water treatment we would like to offer you a few information on some different systems.The given statements are only related to Rational units.If you already have made experiences with systems for water treatment, we would be very thankful if you could send us a short fax about your experiences.

1. Recommended systems for water treatment:

A) With pure scale problems in the steam generator we recommend hydrogen-(H+)-Ionic ex-

changer. These type of � lters will extend the intervals of descaling to approx. 5 to 8-times of the normal descaling intervals. But even with this type of � lters it is still necessary to descale the steam generator.

B) With a high chloride – content above 150mg/l of water, it is possible, that the interior cabinet starts to corrode. To remedy this problem it is necessary to install a reverse - osmosis – � lter.

C) With chlorine-contents above 0,2 mg/l of water an active carbon � lter should be installed, to avoid corrosive radicals when chlorine is heated up.

D) If the water is soiled with sand, iron particles or suspended matters a particle � lter with 5-15 �m is recommended.

2. Limited recommended systems for water treatment.

A) Phosphate dosing systemsFor verifying the function of this system, it is necessary to mix the water with a very high content of phosphate. Because of this the maximum allowed content of 5 mg phosphate per litre of water will be exceeded. This means the water has no drinking water quality any more. Therefore phosphate dosing systems can only be recommended for avoiding scale in the quenching chamber as it is not necessary to have drinking water quality for the quenching system.

B) Physical systems for water treatment:On some sites this type of water treatment (is directly installed in the water supply of the unit) showed satisfactory results. On other sites there was no positive effect visible with this type of system. Because of these circumstances we can not make a � nal assessment of this system.

3. Not recommended systems for water treatment.

A) Sodium-Ionic exchanger:With this � lter system calcium is replaced by sodium. On chlorine contents of the water above 50mg/l, sodium reacts with chlorine to NaCl (=salt). This increase of salt in the water results in a delay in boiling of the water. This delay in boiling can cause ”spitting” steam generators.

B) Silicate-dosing systems:This kind of systems are problematic, as the adding of non conductive silicates, will in� uence the water level measurement.

Rational recommends Water treatment lters systems of BRITA company.

141

Common Information

Edition 10-2008a

Intruction for manual descaling

Protective clothing and tools needed:- Protective clothing: Goggels, gloves, apron- Container with descaler- Foot pump (6004.0203)

1 SCC or CM shall only be descaled when the cabi-net temperature is below 40°C (104°F)

Start cool down if needed.

2 Empty and re� ll steam generator to cool it down. Now empty steam generator again manually and measure the amount of water draining from the steam genrator.

3 Descaler shall ONLY be filled via the steam

inlet port inside the steam generator!

Remove hinged rack (trolley) and swing air baf� e open.

4 Insert hose of descaler pump into steam inlet port inside interior cabinet.

Do NOT � ll through level electrode opening! Damage to other components may occur!

5 Place descaler can into cabinet.

6 Insert the other hose end into can. Make sure the red rubber plug � rmly sits in the can opening

2

3

4

5,6

142

Common Information

Edition 10-2008a

7 Fill the recommended quantity SLOWLY into the steam generator.

Caution: Chemical may react violently with scale and cause foaming back though steam

inlet port!

8 After � lling remove pump and descaler can from cabinet and rinse both cabinet and pump thor-oughly with fresh water.

9 Allow enough time for descaler to react 15 % concentration: ~ 1,5 hours, 30 % concentration: ~ 45 minutes

10 carefully remove moistening nozzle and descale in separate container with descaler liquid.

Isolate unit from power supply!

11 Open left side panel, remove quenching box cover and remove any scale / deposits from quenching box and cover.

After reassembly make sure no leakages are present.

12 Reconnect unit to power. After given time (pt.9) use function test to drain liquid from steam gen-erator.

13 Let steam generator � ll and drain 3 times.

14 Operate the unit for 15 min. in steam mode.

15 Rinse cabinet again with hand shower.

16 Isolate unit from power and drain steam genera-tor manually to measure the new volume without scale.

17. SCC only: After completion of work reset steam

7 FiFiFFFFFFFFF lllllllll t tttttthehehehehehehehehehhhehehheheheheehehehehehehhhhh ststtststststststststststststtststtttteeeeeaeaeaeeeaeeeeeeeeeeeeeeeeeeeeeeeee m g

8

10

11

11

143

Common Information

Edition 10-2008a

When working with chemicals, i.e. aggressive cleaning materials, always wear

protective clothing, goggles, face mask and gloves!

Please observe all information given on the Material Safety Data Sheet of your

descaling chemical!

Only personnel specially trained on handling hazardous materials shall follow

the instructions below!

Descaler shall ONLY be lled through steam inlet port inside cabinet!

The descaler pump 60.70.409 (230V) and 60.70.497 (110V) must only be used to � ll chemical part number: 6006.0110 into steam generators of equipment bearing either of the following marks on the data plate:

Unlatch the left side hinged rack and the air baf� e. Swivel them towards the right side.

Insert the pump hose marked with rings into the steam inlet port at the rear left top corner of the interior cabinet. The hose must be inserted at least to the following marking rings:

All electric heated units 3rd Ring 43cm (17“)CM/SCC 61 and 62 Gas: 1st Ring 17cm (6,5“)CM/SCC 101 and 102 Gas: 2nd Ring 31cm (12“)CM/SCC 201 and 202 Gas: 3rd Ring 43cm (17“)

To prevent the hose from slipping out of the steam inlet port se cure the hook which is attached to the hose at 100cm (40”) from end of the hose onto the air baf� e cut out for the core probe as indicated.

Insert the suction hose of the pump into the descaling liquid bottle. Please observe the below listed quantities for descaler used for the different model sizes. Given Quantities are average volumes and depending on Scale build up inside the steam generator.

Descaler volume for electric units (quantity in gal given as US gallons!)SCC/CM 61 SCC/CM 62 SCC/CM 101 SCC/CM 102 SCC/CM 201 SCC/CM 2023,6 L / 0,95gal 8 L / 2,1gal 8 L / 2,1gal 11,5 L / 3 gal 12 L / 3,1gal 14,6 L / 3,85gal

Descaler volume for gas units SCC and CMSCC/CM 61G SCC/CM 62G SCC/CM 101G SCC/CM 102G SCC/CM 201G SCC/CM 202G6 L / 1,6gal 8 L / 2,1gal 9 L / 2,4gal 11 L / 2,9gal 10 L / 2,6gal 14 L / 3,7gal

1.

2.

3.

User instruction electrical descaler pump

144

Common Information

Edition 10-2008a

User instruction electrical descaler pump

Lean the cabinet door close and � ll the above mentioned quantity of descaler at 10 sec intervals into the steam generator NOTE: Descaling liquid can react very violently with the scale inside the steam generator! Should any foam appear at the steam inlet port stop � lling and wash the interior cabinet with fresh water.

After � lling the required quantity remove the hose from the steam inlet port. Pump the remaining liquid from inside the hose back into the descaler container bottle

Flush and rinse pump and pump hoses with fresh water.

Caution: not rinsing can cause internal corrosion of the pump.

Rinse the cabinet with fresh water.

Follow the further instructions given in the users manual for completing the descaling process.

4.

5.

6.

7.

8.

145

Common Information

Edition 10-2008a

Additional information for manual descaling

In order to determine the amount of scale inside the steam generator drain and measure the amount of water from the steam generator.The steam generator should be descaled when not more then the below list volumina are drained from the steam generator:

1 liter = 0.264gal (US); 1gal (US) = 3,78 liter; 4,5 liter = 4,5 x 0,264 = 1,19 gal(US)

Unit size Descale if less

than below volume

is drained

Needed amount of

descaler

Volume of

clean steam

generator

SC

C/C

M

Ele

ctr

ic u

nit

s

61 2,7 l 3,6 l 3,6 l62 4,5 l 6,0 l 6,0 l101 4,7 l 6,2 l 6,2 l102 6,4 l 8,5 l 8,5 l201 6,8 9,0 l 9,0 l202 8,7 l 11,6 11,6

SC

C/C

M

Gas u

nit

s

61 Gas 3,0 l 4,0 l 4,0 l62 Gas 4,5 l 6,0 l 6,0 l

101 Gas 5,3 l 7,0 l 7,0 l102 Gas 6,8 l 9,0 l 9,0 l201 Gas 6,0 l 8,0 l 8,0 l202 Gas 8,3 l 11,0 l 11,0 l

CP

C/C

M

Ele

ctr

ic u

nit

s 61 2,4 l 4,0 l 3,2 l101 4,0 l 7,0 l 5,0 l102 6,5 l 11,0 l 7,7 l201 6,9 l 12,0 l 8,1 l202 9,6 l 15,0 l 11,0 l

CP

C/C

M

Gas u

nit

s

61 Gas 2,6 l 4,5 l 3,6 l101 Gas 4,8 l 8,0 l 6,0 l102 Gas 4,9 l 8,0 l 6,1 l201 Gas 4,9 l 8,0 l 6,1 l201 Gas 7,2 l 12,0 l 8,4 l

Cla

ssic

-

Lin

e

Gas u

nit

s CM 62 Gas 3,5 l 6,0 l 5,5 lCM 101 Gas 3,5 l 6,0 l 5,5 lCM 201 Gas 7,0 l 12,0 l 11,0 l

Cla

ssic

-

Lin

e

ele

ctr

ic u

nit

s CD/CM/CC 6 2,5 l

CD/CM/CC 101 4,0 l

CD/CM/CC 201 7,0 lCD/CM/CC 20 10,0 l

146

Common Information

Edition 10-2008a

Installation and Commissioning checklist

COMMISSIONING CHECKLIST SCC / CM

Edition 06/2007, page 1/4

RATIONAL INSTALLATION / COMMISSIONING CHECKLIST SCC / CM

To be completed individually for each Rational Combi installation. This checklist is to be completed and returned within 14 days of installation / commission to validate warranty.

Customer address: Name

Company

Street

ZIP code

Town

Country

Phone:

Unit serial number:

Commissioned by: (RSP Partner):

Date of installation:

Please fill all information required into the embossed fields.

If the measured values are NOT complying with the values in the installation manual please inform the customer and your Rational dealer / office. We confirm the installation was done according to the attached installation checklist, the installation manual and all national and local codes which ever may apply. The equipment was handed over free of defects. Operation and maintenance of the equipment was explained.

----------------------------------------- ---------------------------------------

Sign / Date RSP / Dealer SIgn / Date customer

Date of commissioning:

Installation complies does not comply with manufacturers specifications.

To send by E-Mail or save filled form update to Adobe Reader

version 8 first!

Print form

Send by E-Mail

147

Common Information

Edition 10-2008a

1. Perimeter clearances all units measured space:

Electric 61, 62, 101, 102 Mounting surface is level? Unit is level?

Gas 61, 62, 101, 102 Mounting surface is level? Stand is fixed to the floor? Unit is secured to mounting surface?

Electric and Gas 61, 62, 101, 102 Transport trolley is level with unit and stand is fixed to the floor (optional)?

Electric and Gas 201, 202 Unit is level? Unit is fixed to the floor? Area under unit level? Trolley stands level inside the unit?

2. Levelling and floor fixing yes no

left side 201 / 202 electric unit minimum 500 mm

left side recommended for all units for service or with adjacent heat source: 500 mm

rear side 50 mm

left side minimum 50 mm

right side 50 mm


3. Water connection yes no

Water filtration / treatment system installed?

Manufacturer and type of water filter

Measured water pressure at filter outlet?

Measured water hardness at filter outlet? Measured water hardness at filter inlet?

All units: Min: 150Kpa (1,5 bar, 22 psi,), Max 600Kpa (6bar, 88psi)

Shut off valve accessible from front by operator?

Cold water service shut off valve for each unit?

148

Common Information

Edition 10-2008a

a) measured voltage L1- L2 L1 - L3 L2 - L3

L1 - N L2 - N L3 - N N - PE

f) Breaker size / Fuse rating A

5. Electrical connection - Observe Local and National Codes!

b) Unit connected to equipotential bonding?

g) Measured amps per phase (electric unit)

yes no

L2L1 L3

h) Measured amps per phase (gas unit) A

c) Does indicated voltage on the unit data correspond with the measured voltage?

Individual gas shut off valve installed for each unit?

Flue gas analysis carried out?

Unit adjusted to installation height? (above 1000m above sea level or below sea level)

Required diameter of gas line to each Combi: All units 3/4" minimum

e) Breaker accessible from front by operator?

Type of connected gas (i.e. LPG, Natural gas, G20, G30):

Measured gas pressure with unit switched off?:

Measured gas pressure with unit switched on, when all other gas consumers in the kitchen are switch on?

At which altitude above sea level is the unit installed?:

measured CO2 value Hot Air 1 (61-202) Steam (61-202)

Hot Air 2 (201-202) Steam (61-202)

Hot Air 2 (201-202)

measured CO value Hot Air 1 (61-202)

d) 3 phase breaker installed?

6. Gas connection - Observe Local and National Codes! yes no


4. Drain yes no

Steam temperature resistant pipe (I.e. part # 8720.1031)? (No flexible hose)

Table unit with P-trap or open drain

Combi Duo connected with separate P-trap or open drain for each unit

Floor unit with P-trap or open drain? (open drain ending NOT under the unit)

149

Common Information

Edition 10-2008a

Serial number Rational UltraVent

Serial number Rational exhaust hood

Free space between top egde of unit and lower edge of exhaust hood / ceiling in cm

7. Exhaust / Vent hood yes no

All water connections tight and not leaking

All additional functions / features operational

Customer advised in daily cleaning routine incl. door gasket

Customer advised in preventative maintenance (descaling, changing air inlet filter, door gasket cleaning, etc)

Customer advised in basic operation and Programming

All modes operational

All electrical connections and plugs tight

8. Function test / commissioning yes no

Exhaust / Vent hood installed?


Comments:

Please copy value out of Diagnostic 16, Cal Speed 3, WET

Unit was manually calibrated?

Send by E-Mail

150

Common Information

Edition 10-2008a

Preventative maintenance

INSPECTION LIST SCC / CM

To be completed individually for each Rational SCC or CM installation. This checklist is your guide line for preventative maintenance on Rational SCC and CM.

Customer address: Name

Company

Street

ZIP code

Town

Unit serial number:

Preventative Maintenance Work Scope:

To save filled form open with Adobe Reader version 7 or later

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

YES NO

According Installation Manual

Placement - floor fixing of 201 - 202

Installation

Water connection

Type of water treatment (if installed)

Drain

Gas connection

Electrical connectionDoor

Door lock

Door catch

Door hinges / screws

Inner glass hinges

Door gasket (steam tight at 100°C Steam)

Door contact

Trolley gasket (201-202)

Castors of mobile trolley (201-202)Interior Cabinet

Comments:

Cabinet light

Core probe

Interior cabinet sensor

Air baffle

Moistening nozzle free of scale

Drain sieve properly mounted

Corrosion at unit or accessory visible NOYES

YES NO

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES NOYES


Software version:

Humidity flap not leaking air NOYES

Function

Print form

151

Common Information

Edition 10-2008a


NOOK

YES NO

YES NO

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

YES NO

NOYES

NOYES

NOYES

NOYES

NOYES

Dynamic water pressure


Water - Drain

Comments:

All water connections leak tight

Hand shower and retracting mechanism

Drain connection

Quenching - drain box clean

Drain valve SCCSteam generator

Leak tight

Steam generator pump - flushing

Descale steam generator if needed

Level electrode cleanElectrical components

Earth bonding

All wires tightly secured

All contacts of main contactor free (not stuck)

Amp draw - Hot Air

Amp draw - Steam

Max temperature pcb

Gas specific parts

NOTE: Yearly burner maintenance needed!

Cleaning of burner head (TI 03-2007)

Burner blower ok and free of dust / fat residues

Dynamic flow pressure (unit in operation)

CO2 max steam - flame current - CO ppm

CO2 min steam - flame current - CO ppm

CO2 max hot air top - flame current - CO ppm

CO2 min hot air top - flame current - CO ppm

Visual inspection of external flue gas venting

L1 L2 L3

L1 L2 L3

°C

mbar kPa

% μA

μA

μA

%

%

% μA

ppm

ppm

ppm

ppm

YES NO

YES NOCleaning of ignition electrode

Change blower gasket Steam and Hot Air if damaged

Lenght of CO2 screw of gas valve in mm Hot air bottomHot air topSteam



NOYESReset CDS indication

°F

Function

bar kPa

NOYES

NOYES

YES NO

Insulation steam generator ok

All wire insulation undamaged

All gas connections leak tight

CO2 max hot air bottom - flame current - CO ppm

CO2 min hot air bottom - flame current - CO ppmμA%

% μA

ppm

ppm

152

Common Information

Edition 10-2008a



NOYES

YES NO

YES NO

YES NO

YES NO

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

NOYES

YES NOControl panel closing mechanism


FunctionControl panel

Comments:

Control panel gasket and panel overlay

Plug for opening control panel in place

Dials

Mode switch (CM)

Temperature and time control

Core probe function

LED indicators

PCB visual check (water marks etc)

Exhaust / Vent hood

Function test / commissioning


Service phone number entered

Chef line phone number entered

Demonstration CleanJet

Electrical safety test

Electrical safety tested according local codes

Serial number Rational UltraVent - Rational exhaust hood

Free space between top egde of unit and lower edge of exhaust hood / ceiling in cm

Exhaust / vent hood installed

All modes operational

All valid service error codes checked

Customer advised in basic operation and Programming

Customer advised in preventative maintenance (descaling, changing air inlet filter, door gasket cleaning, etc)

Technician : Date and signature Customer : Date and signature


YES NO

NOYES

Safe Service data - HACCP data to usb stick

Air filter clean

RSP : Name

NOYES

NOYES

YES NO

NOYES

Exhaust hood / lighting operational


All max values of sensors resetted

Humidity control functional

153

Common Information

Edition 10-2008a

154

Trouble shooting SCC

Edition 10-2008a

List of fault tree for SCC - CM

SCC

Service 10 (SC Pump) 155Service 11 (CDS Sensor) 156Service 25 (Cleanjet Pump) 157Service 26 (Drain Valve) 158Service 27 (Drain Valve) 158Service 40 (Care Pump) 160Service 41 (Y3) 161Service 42 (Y4) 162Service 43 (triple solenoid valve) 163Service 44 (Steam Heating) 163Service 100 (Main Contactor) 164Service 110 (SC-Pump) 164Service 120 (Y1, Level electrode) 165No display - safety circuit 167No or to low steam production 168„RESET“ indication (Gas units) 169Check polarity (Gas units) 169Service 12 / Indication descaling 170Buzzer sounds 171

CM

Indication „E13“ (SC-Automatic) 172CM - No function- safety circuit 173No Steam 174Indication „rES“ (=reset) 175CHnG POL (check polarity) 175Buzzer sounds 176

155


Edition 10-2008a

Service 10 (SC Pump)

Level electrode of the steam generator did not recognise a reduction

of the water level during last SC-Automatic

Indication Service 10

Activate function test

Select step 8SC Pump M4

and touch „Start“ key

Check pump for scale deposits or other dirt, that blocks the impeller

Clean housing of the pump, desca-le steam generator

and /or change pump

Short circuit level electrode or check drain system and quenching

box for dirt,clean if necessary

Check cable, connector and pump. Change defective part

Change auxiliary contact or contactor

Change I/O-pcb

Change fuse Check cable and pump for short

circuit

YES

YES

YES

NO

NO

NO

YES

NO

Pump active, water is pum-ped off

230V output at I/O-pcb X18 1/2 during function test?

Auxiliary contact 13/14 of contactor K1 ok?

Fuses F6/F6.1 (on I/O pcb) ok?

156


Edition 10-2008a

Service 11 (CDS Sensor)

Actual measured filling volume above reference volume of steam generator


Eliminate leak

NO

NO

YES

YES

Water supply from CDS to steam generator leaking ?

Check valve in the wa-ter supply line to the steam

generator.Valve working correctly?

Change valve

Start volume measuring by acti-vating pumping function,

� rst touch function- then service- and � nally key

for emptying steam generator

Level electrode clean, cable and connector ok ?

Clean electrode, change defective part

YES

NO

157


Edition 10-2008a

Service 25 (Cleanjet Pump)

CleanJet does not deliver enough water to the fan wheel of the motor.

Typical indication: The running time of the program will be exceeded.

Check correct position of left rack and / or oor unit trolley!


Check water � lter, pressure, supply line.

NO

YES

Water supply suf� cient?

Does the water jet hit the 3rd or 4th left rack inside

the cabinet?

Check correct positioning of left rack, straight alignment of � oor unit trolley

NO

NO

YES

YES

NO

Is cabinet door leak tight?Check door gasket and

trolley gasket (only � oor models).Check door for correct adjustment

Output voltage of I/O pcb X18 3/4 present?

Output voltage of I/O pcb X19/5 present?

Check ball valve and change if necessary

Check pump, cable and connec-tor, change defective part

Change fuse of I/O pcb or pcb.

YES

YES

Activate CleanJet-Pump (M6) in the function test.

Is pump running?

Activate solenoid valve quenching (Y2) in the func-

tion test. Function ok?

Program was � nished completely? (enough water

is coming out of the nozzle, fan motor reduces speed)

CleanJet-Pump and corresponding water sup-

ply lines leak tight and pipes clean?

Remove all grids and containers from interior cabinet, Install air

baf� e correctly.Start a CleanJet-program.

Failure appeared because of miss handling. Inform customer of

correct handling.

Change fuse of I/O pcb or pcb.

Test valve, cable and connector, if any part is defective change it.

Check quenching box and nozzle for scale, descale if necessary

Eliminate leaks and/or dirt.

NO

YES

NO

NO

NO

NO

YES

YES

158


Edition 10-2008a

Service 26 (Drain Valve)

Micro switch ball valve in permanent closed position.

Unit out of order


Activate ball valve in the function test.

NOYES Output voltage at I/O pcb X25 7/8 (12V DC)

present?Change I/O pcb

Check motor ball valve, micro switch, cable, connector. Complete

ball valve unit must be changed.

NO

Service 27 (Drain Valve)

Micro switch ball valve in permanent open position.

CleanJet can not be used


Separate unit from mains (swit-ching off and on with main switch

is not enough). After approx. 5 seconds connect unit to mains .

YES

YES

Is Service 27 deleted? Start a CleanJet-program and check for correct function

Change I/O pcb

NO

Output voltage at I/O pcb X25 7/8 (12V DC)

present?

Ball valve blocked by dirt.Motor of ball valve, micro switch, cable and/or connector defective.

Change unit if necessary

Activate ball valve with the func-tion test

NO

Should Service 27 appear more often and I/O-pcb with revision status 402 respec. 403 is installed,

change I/O-pcb

159


Edition 10-2008a

Service 34 (BUS)

Bus failure - Indication of the faulty knot with the following code (combination of

different faults possible):

- 1: I/O pcb

- 2: Bottom motor

- 4: Top motor

- 8: Top ignition box

- 16: Bottom ignition box

Indication Service 34.1 up to 34.31

Disconnect and reconnect bus cable of the indicated faulty part.

YESIs Service 34.1 indica-

ted and the yellow LED on the I/O pcb is � ashing?

Check I/O pcb.Change it if necessary

Change corresponding part

NO

Are all dip switches „off“?

Set dip switches to offand disconnect unit from mains.Switching unit off and on is not

enough

Failure eliminated? Carry out test run

Carry out test runChange bus cable Failure eliminated?

NO

YES

NO

YESNO

YES

NO

Service 32 (only gas unit)

Internal fault of ignition box

Service 32.1 Table models and oor models upper box

Service 32.2 Floor models lower box

Indication Service 32.1 or 32.2

Switch unit off and on again

YESIs unit working again?

Change correspondingignition box

Carry out test run

If the unit was switched off and on again 3 times and the ignition box did not reset, then „No Function“

is shown

NO

160


Edition 10-2008a

Service 40 (Care Pump)

Care Pumpe defective respectively does not pump enough care solution

into steam generator

Display Service 40

NO

YES

YES

Operate Care Pumpe in function test 10.1

Check 230V at plug from I/O PCB to care pump.

Reset error by starting Cleanjet program; Wait 5 min. Swtich unit OFF and ON and start cleanjet

abort program

Change Care pump

NO

Check Voltage input at I/O pcb X21 YES

Check voltage on auxilliary contact K1

NO

Logic error;Check plugs and cables or chan-

ge I/O pcb

YES Check if hose from care pump is not cinqued.

161


Edition 10-2008a

Service 41 (Y3)

Solenoid valve Y3 defective of moistening nozzle blocked;

CDS does not send any pulses;

First time display: Descale moistening nozzle, Second time display: Servcie 41

Display Service 41

NO

YES

Operate Solenoid valve Y3 in function test 10

In function test 10check voltage 230V

at coil solenoid valve Y3

Logic error;Check plugs and cables or

change I/O pcb

Check Voltage input at I/O pcb X21 YES


NO

Moistening nozzle blockedYES

Descale nozzle

NO

NO

Change triple solenoid50.01,.050

Solenoid valve opens

YES

Check CDS sensorYES


abort program

162


Edition 10-2008a

Service 42 (Y4)

Solenoid valve Y4 defective or feeding hose to care container blocked

CDS does not send any pulses

Display Service 42

No

No

Yes

Operate Solenoid valve Y4 in function test 10.1

In function test 10.1check voltage 230V

at coil solenoid valve Y4

Logic error;Check plugs and cables or chan-

ge I/O pcb


Solenoid valve opens

Check Voltage input at I/O pcb X21 Yes


NoYes

Check CDS sensorYes


abort program

163


Edition 10-2008a

Service 43 (triple solenoid valve)

CDS Sensor sends permanent pulses during start of Care process

Display Service 43

YES

Deselect all modes

Water drains from unit drain pipe?


YES

Display Service 44

Measure current draw in function test 2

Current draw according to spec?

In function test 2check thermocouple B5 for

function

YES

Service 44 (Steam Heating)

No steam heating during Care Phase

NO Check heating elements / SSR for function


abort program

164


Edition 10-2008a

Service 100 (Main Contactor)

Reason: Main contactor didn‘t disengage during last switch off

or main switch on pcb defective

Display Service 100

Change pcbVoltage on coil K1 ?

NO

YES

Switch unit off by I/O switch(voltage present on main contac-

tor secondary side?)

Change main contactor

Service 110 (SC-Pump)

SC pump not functioning during the time when there is care solution inside the

steam generator; Care solution could not be pumped off; unit without function;

Follow error tree Service 10!

Display Service 110


abort program

165


Edition 10-2008a

Service 120 (Y1, Level electrode)

After Filling steam generator via M12 the steam generator does not fill

with water via the filling solenoid.

Detection: level electrode does not get contact with water; Steam gen-

erator can not be flushed; unit is without function.

Display Service 120

No

Yes

Yes

Test solenoid valve Y1 in Function test 7

Logic errorCheck plugs, cable and I/O pcb

Check function, wiring, connection at level electrode

Solenopid valve opensCheck power supply at

I/O pcb X21 Yes

Check Power supply at auxilliary contact k1

No

Yes

Open water tap


abort program

166


Edition 10-2008a

167


Edition 10-2008a

No display - safety circuit

No display

Check main fuse of the power supply and earth leakage breaker

NO

NO

YES

YES

NO

Power supply ok?

Fuse F1/F2 and contac-tor K1 ok?

Press dry up protector of steam generator

Replace defective part and � nd reason for tripping

DIsplay on?

Display on?

Is main switch S1 wor-king?

Input voltage at control transformer T1 present

Is green LED on I/O pcb on

Is green LED on pro-cessor pcb on

Input voltage at con-nector X1 (2,5V) of control

pcb present

Ribbon cable between operator and processor pcb

connected correctly?Check cable and connectionCheck/change processor pcb

Check control transformer cable and connector

Check bus cable between I/O and processor pcb (X51)Check processor pcb

Check control transformer cable and connector

Check steam heating elements, SSR, water

supply, scale build up

Press safety thermostat of interior cabinet

Change safety thermostat.Check SSR, hot air heating

element

12 V supply at X14 pin 3 and 4 present

Check I/O pcb Check cable and connector

Check switch,Change pcb if necessary

YES

YES

NO

NO

YES

NO

YES

NO

NO

YES

YES

NO

YES

NO

NO

YES

YES

168


Edition 10-2008a

No or to low steam production

Steam above 110°C is not visible, it does not condensate on the cabi-

net door!

Humid cooking mode is selected but no/not enough steam is visible

Check:- Pressure sensor P1;- Hoses of pressure sensor P1;- Thermocouple humidity control B4- Thermocouple quenching B2For testing refer to training manual

Check hot air element/SSR in diagnostic test.

Measure current draw with clamp meter

Check solenoid valve � lling Y1 for proper function

YES

Close door, check door contact switch

NO

Check level electrode S2 with diagnostic program

(item 13) indication must be „ 1 „?

Indication Service 14?or sensor steam generator defect?

Check level electrode,osmosis water supply (check water

quality), Check sensor steam generator with dia-gnostic program

(655/900°C)

NO

YES

YES

Service 21: Check � ap motor M3 and end switch S4

Service 28: Temperature SG>180°C, Check scale level

Check steam heating/SSR with diagnostic program.Measure current with

clamp meter

Check with diagnostic program step 15Cooking mode steam

Temp. 98 - 103°C humidity > 70%Temp. 104 -130°C humidity > 85%

Check quenching system.Calibrate unit as described in trai-

ning manual

YES

YES

YES

YES

YES

NO

NO

NO

NO

NO

Clean � lters of the water supply

NO

Door closed ?

Is the water tap symbol � ashing on the display?

Is water tap open?Is hand shower working?

Has steam production failed completely

Press function, service and � nally mod key.

Emergency humidity control active

Indication Service 21or Service 28

Steam heating elements ok?

Humidity value ok?

169


Edition 10-2008a

Check polarity (Gas units)

For ame monitoring mains must be connected with correct polarity

Unit showsCheck polarity

Check power connection for cor-rect polarity, colour code:

Live = brown or blackNeutral = blue

„RESET“ indication (Gas units)

Reason:

Flame monitoring does not work after ignition

Indication „RESET“

NODoes the connected gas type comply with the gas type

on the name plate?

Open gas supplySwitch on ventilation system

Convert unit to connected gas type.

Follow instruction of training manual

Attention: Carry out � ue gas analysis

Reset was carried out several times?

Service 33 comes up if reset was carried out 4 times.

Service 33 can be deleted by switching unit off and on again

(function implemented as of soft-ware version 01_07_08)

YES

Gas supply openExternal Ventilation system

on?

- Cross section of the gas supply pipe is too small- Flow gas pressure is too

Reset only in case all gas appliances of the kitchen

are switched on ?

Install suf� cient supply pipe,and/or increase gas pressure

Check ignition-electrode, -cable, -box and gas valve

YES

NO

YES

NO

170


Edition 10-2008a

Service 12 / Indication descaling

Steam generator scaled up; CDS display shows 9 red bars

Indication „Descaling ofsteam generator necessary“

YESIs additionally Service 12 shown?

CDS-Sensor does not create pulses

Check CDS-Sensor, cable andconnector.

Touch function key:degree of scale is shown

Only 2 to 3 red bars are shown on ?

Repeat descaling procedure

NO

NO

Activate and run descaling pro-gram. At the end of the program the new � lling volume is genera-

ted automatically.

Was the descaling procedure suf� cient?

(Visual check via level elec-trode)

Unit ready for workYES

NOWater supply not suf� cient:- Water pressure too low (below 50 kPa)- Water � lter soiled- CDS Sensor soiled- Water intake pipe of steam

generator scaled up (Pipe must be descaled separa-

tely)

YESNO

171


Edition 10-2008a

Buzzer sounds

Reason: Any thermocouple is defective

Different buzzer intervals depending which thermocouple is defective

Buzzer sounds for 30 seconds after fault identi� cation and every

time unit is switched on

YESIndication Service 20?Interior cabinet sensor B1 defective unit out of order

Change defective thermocouple

NO

NO

Check which ther-mocouple shows actual

values > 654°C,This indicates, that the corre-sponding „Thermocouple is

broken“

Check connector of the thermo-couple for suf� cient contact

NO

IndicationCT probe defect?

IndicationService 31.1 up to 31.6?

- More than 3 measuring points of the probe are defective.

- SCC program‘s and manual cooking program‘s with core temperature can not be used

- Less than 3 measuring points of the probe are defective

- SCC program‘s and manual cooking program‘s with core temperature are running on

emergency control

Activate diagnostic program Step 1 - 11

YES

NO

YES

YES

Buzzer frequency by failure of thermocouple

(counting in 5 sec.)

B1 12 in 5 sec.B2 6 in 5 sec.B4 5 in 5 sec.B5 8 in 5 sec.Core temperature sensor 20 in 5 sec.

172

Trouble shooting CM

Edition 10-2008a

Indication „E13“ (SC-Automatic)

Level electrode of the steam generator did not recognise a reduction of the water

level during last SC-automatc

Indication E13

Short cicuit electrode or check drain system and quenching box

fpr dirt, clean if necessary

NO

NO

YES

YES

Is pump active and water is pumped out?

230V output at connec-tor X18 1/2 during funtion test

present?

Check cable, connector and pump. Change faulty part.

Clean housing of the pump, descale steam generator and/or

change pump.

Aux. contact 13/14 of contactor K1 OK? Change aux. contact or contactor

YES

NO

Activate function test

Select step F14 SC Pump M4 by pressing timer key, activate func-

tion with core temp. key.

Check pump for scale deposits or other dir, thet blocks the impeller

YES

Fuse F2 on pcb OK? NO Change pcb

Change fuse, check cable anf pump for short citcuit

173

Trouble shooting CM

Edition 10-2008a

CM - No function- safety circuit

No function

Check main fuse of the power supply and earth leakage breaker

NO

NO

YES

NO

Power supply OK?

Fuses F1/F2and contactor K1 OK?

Press dry up protector of steam generator

Replace defective part and � nd reason for tripping

Is unit on now?

Is unit on now?

Input voltage at connec-tor X7 present?

Main switch S1 on pcb OK?

Fuse F1 on pcb OK?Change pcb Change fuse

Check switch, if necessary chan-ge pcb

Check steam heating elements, SSR, water supply, scale built up

Press safety thermostat of interior cabinet

Check SSR, hot air heating element

Change cable and connector

YES

YES

NO

NO

YES

NO

YES

NOYES

174

Trouble shooting CM

Edition 10-2008a

No Steam

Attention: Steam above 110°C is not visible, it does not condensate on the

cabinet door!

Wet cooking mode is activated but no steam is visible

E16: Temperature DG>180°CCheck for scale build up

E17: Temperature DG<-5°C: warm up the cabinet with warm

water

Check solenoid valve � lling Y1

YES

Close dooe and / or check door contact switch

NO

Check level electrode S2 with diag-mostic program (dP8)

Indication „1“? Unit connected to treated water?

NO

YES

YES

E6: Check sensor steamgenerator B5 with diagnostic program

(999°C)E4: Check quenching sensor

B2 with diagnostic program (999°C)

Change sensor

Check steam heating elements/SSR with diagnostic program. Mes-

sure current with clamp meter

YES

YES

NO

NO

Door closed ?

Indication H2O OPEN?

Water tap open?Sediment � lter at water con-

nection to unit clean?

Indication E6 or E4?

Indication E16 or E17 ?

NO Open water tap, clean sediment � lter

175

Trouble shooting CM

Edition 10-2008a

CHnG POL (check polarity)

For ame monitoringL1 mains must be connected with correct polarity

Indication„CHnG POL“

Check power connection for cor-rect polarity, colour code:

Live = brown or blackNeutral = blue

Indication „rES“ (=reset)

Reason:

No ame sensing after ignition

Indication „rES“

NODoes the connected gas type comply with the gas type

on the name plate ?

Open gas supplySwitch on ventilation

- Convert unit to connected gas type.

- Follow instruction of training manual

Attention: Carry out � ue gas analysis

Press reset key, if after several attempts unit still is not working

YES

Gas supply open?External Ventilation system?

- Cross section of the das sup-ply pipe is to small

- Flow gas pressure is to low

Reset only in case all gas appliances of the kitchen

are switched on??

Install suf� cient supply pipe, increase gas pressure

Check ignition-electrode, -cable, -box and gas valve.

YES

NO

YES

NO

176

Trouble shooting CM

Edition 10-2008a

Buzzer sounds

Reason of fault: Any thermocouple is faulty

Buzzer sounds after fault identi� -cation and after switching on the

unit.

YESIndication E7?Thermo couple of pcb faulty,

change pcb

NO

Check connector of thermocouple for suf� cient contact.

Change faulty thermocouple.

Indication E3 or E4 or E5 or E6?

E3: Interior cabinet sensor B1 Unit out of orderE4: Quenching sensor B2E5: Core temp. sensor B3E6: Steam generator sensor B5

Change faulty sensor

NO

YES

177

SCC

Edition 10-2008a

Edition 10-2008a178

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odul 3

B2

40.0

0.3

98

Ther

moe

lem

ent

Ablö

schung

Ther

moc

ouple

quen

chin

g s

yste

m

Modul 3

B5

40.0

0.2

91

Ther

moe

lem

ent

Dam

pfg

ener

ator

Ther

moc

ouple

ste

am

gen

erato

r M

odul 3

B6

40.0

0.2

95

Ther

moe

lem

ent

Ker

nte

mper

atu

r SCC

Ther

moc

ouple

core

tem

per

atu

re

Modul 3

F1

4001.0

224

Ste

uer

sich

erung

Contr

ol fu

se

Modul 1

F2

4001.0

224

Ste

uer

sich

erung

Contr

ol fu

se

Modul 1

F340.0

1.3

29

Sic

her

hei

tste

mp. Beg

renze

r G

135°C

/275°F

E160°C

/320°F

Saf

ety

tem

p.

limiter

G135°C

/275°F

E160°C

/320°F

M

odul 1

F440.0

0.6

05

Sic

her

hei

tste

mper

aturb

egre

nze

r 360°C

/680°F

Saf

ety

tem

per

ature

lim

iter

360°C

/680°F

M

odul 1

H1

3024.0

201

Hal

ogen

bel

euch

tung

alle

In

terior

cabin

et lig

ht

Modul 6

H2

3024.0

201

Hal

ogen

bel

euch

tung 201/2

02

Inte

rior

cabin

et lig

ht

Modul 6

K1

40.0

1.5

58

Hau

pts

chütz

M

ain c

onta

ctor

Modul 1

M1

40.0

0.2

75

Lüft

erm

oto

r TG

u.

SG

Fa

n m

oto

r M

odul 5

M2

40.0

0.2

75

Lüft

erm

oto

r S

G

Fan m

oto

r 201/2

02

Modul 5

M3

3101.1

010

Kla

ppen

moto

r SCC

Flap

moto

r M

odul 3

M4

44.0

0.2

07

SC-P

um

pe

SC-p

um

p

Modul 4

M5

40.0

0.4

74

Kühllü

fter

61-2

02E/G

Coo

ling f

an

Modul 5

M6

56.0

0.1

86

Cle

an J

et P

um

pe

SCC

Cle

anJe

t pum

p

Modul 4

P1

3017.1

011

Diffe

renzd

ruck

senso

r D

iffe

rential

pre

ssure

sen

sor

Modul 3

R1

44.0

0.1

95

Dam

pfh

eizk

örp

er 6

1-2

02

Hea

ting e

lem

ent

stea

m 6

1-2

02

Modul 2

R2

44.0

0.5

33

Dam

pfh

eizk

örp

er 6

1-2

02

Hea

ting e

lem

ent

stea

m 6

1-2

02

Modul 2

R3

44.0

0.5

33

Dam

pfh

eizk

örp

er 202

Hea

ting e

lem

ent

stea

m 2

02

Modul 2

R4

40.0

0.2

67

Hei

ßlu

fthei

zkör

per

61-2

02

Hea

ting e

lem

ent

hot

air

61-2

02

Modul 2

R5

40.0

0.2

67

Hei

ßlu

fthei

zkör

per

102-2

02

Hea

ting e

lem

ent

hot

air

102-2

02

Modul 2

S1

TEXT

Ein

/Aus

Sch

alte

r SSC

On/o

ff s

witch

SCC

Modul 1

S11

44.0

0.2

11

CD

S-S

enso

r CD

S-s

enso

r M

odul 4

S2

3002.0

402

Niv

eauel

ektr

ode

Wat

er lev

el e

lect

rode

Modul 3

S3

40.0

0.3

35

Türk

onta

ktsc

hal

ter

Doo

r co

nta

ct s

witch

M

odul 3

S4

3016.0

102

Mik

rosc

halter

Feu

chte

moto

r M

icro

sw

itch

hum

idity

moto

r M

odul 3

S6

40.0

0.4

04

Zen

tral

es E

inst

ellrad

Cen

tral

dia

l M

odul 6

T1

40.0

0.2

77

Tra

fo

Tra

nsf

orm

er

Modul 1

T2

3006.0

107

Ala

rmsu

mm

er

Buzz

er

Modul 6

T4

40.0

0.5

92

Tra

fo K

ühllü

fter

Tra

nsf

orm

er c

oolin

g fan

12V D

C

Modul 5

V1

40.0

0.4

53

Leis

tungsh

alble

iter

61-2

02/E

Solid

sta

te r

elay

M

odul 2

V2

40.0

0.4

53

Leis

tungsh

alble

iter

61-2

02/E

Solid

sta

te r

elay

M

odul 2

V3

40.0

0.4

53

Leis

tungsh

alble

iter

202Eu*102-2

02U

L/J

Solid

sta

te r

elay

M

odul 2

V4

40.0

0.4

53

Leis

tungsh

alble

iter

202Eu*102-2

02U

L/J

Solid

sta

te r

elay

M

odul 2

X20

40.0

0.3

38

Sic

otr

onic

-Kle

mm

e Sic

otr

onic

sys

tem

M

odul 7

Edition 10-2008a192

Po

siti

on

slis

te

Bil

l o

f m

ate

rial

N

am

e

Nam

e

Art

ikeln

r.

Item

nu

mb

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Art

ikelb

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ich

nu

ng

It

em

desc

rip

tion

M

od

ule

M

od

ul

Änder

ungsd

atum

20

04

-04

-02

11

:36

:31

N

ame

SC

C2

02

E

Dok

um

ent-

Nr.

78

-00

02

4

Erz

euger

SC

HD

Span

nung

3N

AC

40

0/4

15

V 5

0-6

0H

z Ver

sion

0

Sei

te 2

von 2

Y1

50.0

0.1

38

Mag

net

ventil Fü

llen /

SCC (

Y3)

Bes

chw

aden

Sole

noid

val

ve f

illin

g /

SCC (

Y3)

mois

tenin

g

Modul 4

Y2

50.0

0.1

39

Mag

net

ventil Ablö

schung

Sole

noid

val

ve g

uen

chin

g s

yste

m

Modul 4

Z1

40.0

0.4

65

Ents

törf

ilter

Ele

ctro

nic

nois

e filter

M

odul 1

W1

40.0

0.2

35

Kab

el-A

nst

euer

ung I

/O P

CB -

SSR

Cab

le I

/O P

CB -

SSR

Modul 2

W10

40.0

0.2

31

Kab

el:T

rafo

-Bed

ienpla

tine

Cab

le t

ransf

orm

er -

oper

ator

pcb

M

odul 1

W11

40.0

0.2

24

Kab

el:H

alogen

bel

euch

tung

Cab

le H

alogen

lig

ht

W13

40.0

0.2

25

Kab

el:T

rafo

- I

/O P

latine

Cab

le t

ransf

orm

er -

I/O

pcb

M

odul 1

W16

40.0

0.2

39

Kab

el:H

aupts

chütz

- S

SR

Cab

le M

ain c

onta

ctor

- S

SR

Modul 2

W17

40.0

1.2

98

Kab

el:

Ste

uer

stam

m

Cab

le C

ontr

ol Supply

M

odul 1

W2

40.0

0.2

02

Kab

el:

I/O

Pla

tine

- CD

S-S

enso

r Cab

le I

/O p

cb -

CD

S-S

enso

r M

odul 4

W3

40.0

0.2

03

Kab

el:

Plat

ine

- M

agnet

ventile

Cab

le pcb

- s

ole

noid

val

ve

Modul 4

W4

40.0

0.2

26

Kab

el:

Plat

ine

- SC-P

um

pe

Cab

le p

cb -

SC-p

um

p

Modul 4

W5

40.0

0.2

05

Kab

el:N

ivea

uel

ektr

ode

Cab

le w

ater

lev

el s

enso

r M

odul 3

W7

40.0

0.2

38

Kab

el:

CPU

SCC -

Diffe

renzd

ruck

senso

r Cab

le C

PU

SCC -

Diffe

rential

pre

ssure

sen

sor

Modul 7

W8

40.0

0.2

08

Kab

el:B

edie

npla

tine

- Kla

ppen

moto

r Cab

le O

per

ator

pcb

- f

lap m

oto

r M

odul 3

W9

40.0

0.2

09

Kab

el:A

larm

sum

mer

Cab

le B

uzz

er

Modul 6


Po

siti

on

slis

te

Bil

l o

f m

ate

rial

N

am

e

Nam

e

Art

ikeln

r.

Item

nu

mb

er

Art

ikelb

eze

ich

nu

ng

It

em

desc

rip

tion

M

od

ule

M

od

ul

Änder

ungsd

atum

20

04

-04

-05

16

:53

:15

N

ame

SC

C2

01

G

Dok

um

ent-

Nr.

78

-00

06

1

Erz

euger

SC

HD

Span

nung

1N

AC

23

0V

50

-60

Hz

Ver

sion

0

Sei

te 1

von 2

A1

42.0

0.0

65

I/O

-PCB

I/O

-PCB

Modul 8

A2

42.0

0.0

02

Bed

ienpla

tine

SCC

Oper

ator

PCB S

CC

Modul 1

A5

74.0

0.2

21

Feuer

ungsa

uto

mat

Bre

nner

61-2

02

Ignitio

n b

ox

Modul 2

A6

74.0

0.2

21

Feuer

ungsa

uto

mat

Bre

nner

201/2

02 H

L Ig

nitio

n b

ox

Modul 2

B1

40.0

1.0

99

Ther

moe

lem

ent

Gar

raum

Ther

moc

ouple

inte

rior

cab

inet

M

odul 3

B2

40.0

0.3

98

Ther

moe

lem

ent

Ablö

schung

Ther

moc

ouple

quen

chin

g s

yste

m

Modul 3

B5

40.0

0.2

92

Ther

moe

lem

ent

Dam

pfg

ener

ator

Ther

moc

ouple

ste

am

gen

erato

r M

odul 3

B6

40.0

0.2

95

Ther

moe

lem

ent

Ker

nte

mper

atu

r SCC

Ther

moc

ouple

core

tem

per

atu

re

Modul 3

F14001.0

224

Ste

uer

sich

erung

Contr

ol fu

se

Modul 1

F24001.0

224

Ste

uer

sich

erung

Contr

ol fu

se

Modul 1

F3

3014.0

328

Sic

her

hei

tste

mp. Beg

renze

r G

135°C

/275°F

E160°C

/320°F

Saf

ety

tem

p.

limiter

G135°C

/275°F

E160°C

/320°F

M

odul 1

F440.0

1.4

82

Sic

her

hei

tste

mper

aturb

egre

nze

r 360°C

/680°F

Saf

ety

tem

per

ature

lim

iter

360°C

/680°F

M

odul 1

H1

3024.0

201

Hal

ogen

bel

euch

tung

alle

In

terior

cabin

et lig

ht

Modul 6

H2

3024.0

201

Hal

ogen

bel

euch

tung 201/2

02

Inte

rior

cabin

et lig

ht

Modul 6

K1

40.0

0.4

51

Hau

pts

chütz

M

ain c

onta

ctor

Modul 1

M1

40.0

0.2

74

Lüft

erm

oto

r TG

u.

SG

Fa

n m

oto

r M

odul 5

M10

70.0

0.0

28

Gas

geb

läse

Hl ob

en

Gas

blo

wer

moto

r H

ot

Air t

op

Modul 2

M2

40.0

0.2

74

Lüft

erm

oto

r S

G

Fan m

oto

r 201/2

02

Modul 5

M3

3101.1

010

Kla

ppen

moto

r SCC

Flap

moto

r M

odul 3

M4

44.0

0.2

07

SC-P

um

pe

SC-p

um

p

Modul 4

M5

40.0

0.4

74

Kühllü

fter

61-2

02E/G

Coo

ling f

an

Modul 5

M6

56.0

0.1

86

Cle

an J

et P

um

pe

SCC

Cle

anJe

t pum

p

Modul 4

M8

70.0

0.0

28

Gas

geb

läse

HL

unte

n

Gas

blo

wer

Hot

Air b

ott

om

M

odul 2

M9

70.0

0.0

67

Gas

geb

läse

DG

Gas

blo

wer

Ste

am

Modul 2

P1

3017.1

011

Diffe

renzd

ruck

senso

r D

iffe

rential

pre

ssure

sen

sor

Modul 3

S1

TEXT

Ein

/Aus

Sch

alte

r SSC

On/o

ff s

witch

SCC

Modul 1

S11

44.0

0.2

11

CD

S-S

enso

r CD

S-s

enso

r M

odul 4

S2

44.0

0.5

14

Niv

eauel

ektr

ode

Wat

er lev

el e

lect

rode

Modul 3

S3

40.0

0.3

35

Türk

onta

ktsc

hal

ter

Doo

r co

nta

ct s

witch

M

odul 3

S4

3016.0

102

Mik

rosc

halter

Feu

chte

moto

r M

icro

sw

itch

hum

idity

moto

r M

odul 3

S6

40.0

0.4

04

Zen

tral

es E

inst

ellrad

Cen

tral

dia

l M

odul 6

T1

40.0

0.2

77

Tra

fo

Tra

nsf

orm

er

Modul 1

T2

3006.0

107

Ala

rmsu

mm

er

Buzz

er

Modul 6

T4

40.0

0.5

92

Tra

fo K

ühllü

fter

Tra

nsf

orm

er c

oolin

g fan

12V D

C

Modul 5

Y1

50.0

0.1

38

Mag

net

ventil Fü

llen /

SCC (

Y3)

Bes

chw

aden

Sole

noid

val

ve f

illin

g /

SCC (

Y3)

mois

tenin

g

Modul 4

Y2

50.0

0.1

39

Mag

net

ventil Ablö

schung

Sole

noid

val

ve g

uen

chin

g s

yste

m

Modul 4

Z1

40.0

1.4

83

Ents

törf

ilter

Ele

ctro

nic

nois

e filter

M

odul 1

W0

40.0

1.5

96

Ansc

hlu

sska

bel

Po

wer

connec

tion c

able

M

odul 1

W10

40.0

1.5

43

Kab

el:T

rafo

-Bed

ienpla

tine

Cab

le t

ransf

orm

er -

oper

ator

pcb

M

odul 1

194Edition 10-2008a

Po

siti

on

slis

te

Bil

l o

f m

ate

rial

N

am

e

Nam

e

Art

ikeln

r.

Item

nu

mb

er

Art

ikelb

eze

ich

nu

ng

It

em

desc

rip

tion

M

od

ule

M

od

ul

Änder

ungsd

atum

20

04

-04

-05

16

:53

:15

N

ame

SC

C2

01

G

Dok

um

ent-

Nr.

7

8-0

00

61

Erz

euger

SC

HD

Span

nung

1N

AC

23

0V

50

-60

Hz

Ver

sion

0

Sei

te 2

von 2

W11

40.0

0.2

24

Kab

el:H

alogen

bel

euch

tung

Cab

le H

alogen

lig

ht

W

12

40.0

0.2

21

Kab

el:F

euer

ungsa

uto

mat

- G

asgeb

läse

Cab

le I

gnitio

n b

ox

- gas

blo

wer

moto

r M

odul 2

W13

40.0

0.2

25

Kab

el:T

rafo

- I

/O P

latine

Cab

le t

ransf

orm

er -

I/O

pcb

M

odul 1

W14

40.0

0.2

30

Kab

el:F

euer

ungsa

uto

mat

- G

asve

ntil

Cab

le I

gnitio

n b

ox

- gas

val

ve

Modul 2

W15

40.0

1.4

85

Kab

el:F

euer

ungsa

uto

mat

- G

asgeb

läse

Cab

le I

gnitio

n b

ox

- gas

blo

wer

moto

r M

odul 2

W17

40.0

1.3

01

Kab

el:

Ste

uer

stam

m

Cab

le C

ontr

ol Supply

M

odul 1

W18

40.0

0.2

37

Kab

el:E

rdung G

asve

ntil

Cab

le g

round c

onnec

tion g

as v

alve

M

odul 2

W2

40.0

1.5

41

Kab

el:

I/O

Pla

tine

- CD

S-S

enso

r Cab

le I

/O p

cb -

CD

S-S

enso

r M

odul 4

W3

40.0

0.2

03

Kab

el:

Plat

ine

- M

agnet

ventile

Cab

le pcb

- s

ole

noid

val

ve

Modul 4

W4

40.0

0.2

26

Kab

el:

Plat

ine

- SC-P

um

pe

Cab

le p

cb -

SC-p

um

p

Modul 4

W5

40.0

1.5

42

Kab

el:N

ivea

uel

ektr

ode

Cab

le w

ater

lev

el s

enso

r M

odul 3

W7

40.0

0.2

38

Kab

el:

CPU

SCC -

Diffe

renzd

ruck

senso

r Cab

le C

PU

SCC -

Diffe

rential

pre

ssure

sen

sor

Modul 7

W8

40.0

0.2

08

Kab

el:B

edie

npla

tine

- Kla

ppen

moto

r Cab

le O

per

ator

pcb

- f

lap m

oto

r M

odul 3

W9

40.0

0.2

09

Kab

el:A

larm

sum

mer

Cab

le B

uzz

er

Modul 6

195

Common Information

Edition 10-2008a

196

SCC

Edition 10-2008a

SC

C S

erv

ice

Re

fere

nc

e

SC

C k

ey

c

Fu

nc

tio

n k

ey

a

Pro

g k

ey

b

Sett

ing

s

Sta

rtti

me

Cle

an

Jet

1 2 3 4

Self

Co

okin

g C

en

ter

htt

p:/

/se

rvic

e.r

ati

on

al-

ag

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(sin

ce S

W S

CC

02_xx_xx t

o 0

3_xx_

(sin

ce S

W S

CC

04_xx_xx)

1 2 3 4

Sett

ing

s

Sta

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me

Cl

Jt

+ c

are

+ c

are

10

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ng

lis

h

am

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24 h

h:m

m:s

IP10/2

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22.1

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S

Ser

vice

Info

Se

ttin

gs

Set

ting

of l

angu

age

rese

t to

fact

ory

setti

ng

Set

ting

Cle

anJe

t req

uest

(onl

y ac

tiv

whe

n fra

me

show

s in

red)

Des

calin

g pr

ogra

m: a

utom

atic

pro

cess

empt

y st

eam

gen

erat

or (D

oor m

ust

be o

pen!

)

Dis

play

of s

cale

leve

l ins

ide

stea

m

gene

rato

r

Dis

play

of s

oftw

are

vers

ion,

Ser

ial

num

ber

eras

e al

l cus

tom

er p

rogr

ams

„Pro

gram

lock

“ Pas

swor

d;12

345;

TT

RE

U

setti

ng b

uzze

r (so

und-

dura

tion)

Cop

y cu

stom

er p

rogr

am to

stic

kR

eloa

d cu

stom

er p

rogr

ams

from

stic

k to

uni

tE

rase

cus

tom

er p

rogr

ams

Dow

nloa

d of

HA

CC

P-D

ata

Sof

twar

e up

date

s (Ic

on o

nly

show

s w

hen

unit

dete

cts

valid

sof

twar

e on

th

e us

b st

ick;

Dow

nloa

d of

ser

vice

dat

a to

stic

k.

1 2 3 4

HACC

PP

rog

Pro

gP

rog

Sof

twar

eup

date

Info

upda

te

P,

H, I

05,

S05

Che

f

L

ine

h:m

m:s

Pro

g

Pro

g

Self

Co

okin

g C

en

ter

°C °F

Sh

ow

Mo

de

- s

wit

ch

off

or

on

ON

pres

s fu

nctio

n ke

y „a

“ fol

low

ed b

y pr

ogra

m k

ey „b

“ and

S

CC

key

„c“ f

or 1

0 se

cond

s un

til -

acou

stic

sig

nal -

Bee

p an

d do

or h

andl

e in

icon

func

tion

key

„a“ s

how

s in

red

OFF

pres

s fu

nctio

n ke

y „a

“ fol

low

ed b

y pr

ogra

m k

ey „b

“ and

S

CC

key

„c“ f

or 1

0 se

cond

s un

til -

acou

stic

sig

nal -

Bee

pan

d do

or h

andl

e in

icon

func

tion

key

„a“ s

how

s in

blu

e

Ab

ort

Cle

an

Je

t

switc

h un

it of

f and

on

agai

n

Ab

ort

de

-sc

ali

ng

pro

gra

m

befo

re �

lling

de-

scal

ing

liqui

d - u

se „B

AC

K“ a

rrow

afte

r � ll

ing

de-s

cale

r int

o st

eam

gen

erat

or- s

witc

h un

it of

f and

on

agai

n- p

ress

AB

OR

T ke

y - r

emai

ning

tim

e w

ill b

e ad

just

ed a

utom

ati-

cally

- sw

itch

unit

off a

nd o

n ag

ain

- pre

ss A

BO

RT

key

- tim

e w

ill b

e ad

just

ed a

utom

atic

ally

2x

- use

ste

am m

ode

for 1

5 m

in. a

nd ri

nse

inte

rior c

abin

et

En

ter

Se

rvic

e l

ev

el

set d

ip s

witc

h „1

“ on

pcb

to O

N p

ositi

onD

iagn

ostic

Run

ning

Tim

esFu

nctio

n Te

stB

asic

Set

tings

12

3

on

197

SCC

Edition 10-2008a

Se

rvic

e e

rro

r c

od

e:

Ser

vice

10

SC

-Pum

p w

ithou

t Fun

ctio

n

Ser

vice

11

leve

l ele

ctro

de (O

smos

is w

ater

) or c

heck

va

lve

abov

e st

eam

gen

erat

or fo

r lea

kage

Ser

vice

12

CD

S s

enso

r no

outp

ut s

igna

l

Ser

vice

13

chan

ge le

vel e

lect

rode

Ser

vice

14

Leve

l ele

ctro

de (O

smos

is w

ater

)

Ser

vice

16

sinc

e 01

-07-

09,

� ash

new

sof

twar

e ve

rsio

n � r

st

Ser

vice

17

exte

rnal

EE

PR

OM

faul

ty

Ser

vice

20

ther

moc

oupl

e B

1 fa

ulty

Ser

vice

21

mic

ro s

witc

h cl

ima

cont

rol f

aulty

Ser

vice

22

Ser

vice

23

SS

R s

team

sho

rt ci

rcui

t

Ser

vice

24

SS

R h

ot a

ir sh

ort c

ircui

t

Ser

vice

25

Cle

anJe

t wat

er c

ircul

atio

n fa

ulty

- wat

er d

oesn

‘t hi

t fan

whe

el- c

heck

pum

p, fo

reig

n bo

dies

in w

ater

pi

pe, r

acks

/ tro

lley

mus

t be

insi

de c

abin

et

Ser

vice

26

drai

n va

lve

clos

ed

Ser

vice

27

drai

n va

lve

does

n‘t c

lose

,C

lean

Jet w

ithou

t fun

ctio

n

Ser

vice

28

B5

in s

team

gen

erat

or a

bove

180

°C

(356

°F),

de-s

cale

ste

am g

ener

ator

Ser

vice

29

pcb

tem

pera

ture

too

high

(abo

ve 8

5°C

/ 18

5°F)

; cha

nge

air �

lter

Ser

vice

30

hum

idity

con

trol f

aulty

Ser

vice

31.

Xco

re p

robe

faul

ty

Ser

vice

32.

Xig

nitio

n bo

x fa

ulty

, cha

nge

igni

tion

box

0-to

p; 1

-bot

tom

; 2-b

oth

Ser

vice

33.

X4x

Res

et w

ithou

t fun

ctio

n,ch

ange

igni

tion

box;

1-to

p; 2

-bot

tom

Ser

vice

34.

XB

US

sig

nal e

rror

1-I/O

pcb

, 2-m

otor

bot

tom

; 4-m

otor

top;

8-ig

nitio

n bo

x to

p; 1

6-ig

nitio

n bo

x bo

ttom

Se

rvic

e e

rro

r c

od

e:

Ser

vice

40

Cle

anje

t not

pos

sibl

e,

Car

e pu

mp

faul

ty

Ser

vice

41

CD

S d

oes

not s

end

any

puls

es; s

olen

oid

valv

e Y

3 de

fect

ive

or m

oist

enin

g va

lve

bloc

ked;

Ser

vice

42

CD

S d

oes

not s

end

any

puls

es; S

olen

oid

Y4

Car

e de

fect

ive

or h

ose

to c

are

cont

ai-

ner b

lock

ed u

p or

kin

ked;

Ser

vice

43

CD

S s

enso

r sen

ds a

lway

s pu

lses

; Sol

eno-

id Y

1, Y

3 or

Y4

is p

assi

ng w

ater

Ser

vice

44

Ste

am h

eatin

g or

SS

R fa

ulty

Ser

vice

100

Mai

n co

ntac

tor -

pcb

on

off s

witc

h

Ser

vice

110

SC

pum

p fa

ulty

or l

evel

ele

ctro

de c

alci

� es

Ser

vice

120

Car

e P

ump

M12

or l

evel

ele

ctro

de d

efec

-tiv

e

Ga

s-s

ett

ing

s -

va

lue

s

Dyn

. pre

ssur

e LP

G27

-57

mba

r; 2,

7-5,

7 kP

a

Dyn

. pre

ssur

e na

tura

l gas

18-2

5 m

bar;

1,8-

2,5

kPa

CO

2 m

ax L

PG

(G30

) 3B

P10

,4%

+/-

0,2%

for t

ype

61-2

02

CO

2 m

ax L

PG

(G31

) 3P

11,1

% +

/- 0,

2% fo

r typ

e 61

-202

CO

2 m

ax n

atur

al g

as H

(G20

)9,

4% +

/- 0,

2% fo

r typ

e 61

-201

9,5%

+/-

0,2%

for t

ype

202

CO

2 m

ax n

atur

al g

as L

(G25

) 9,

3% +

/- 0,

2% fo

r typ

e 61

-201

9,4%

+/-

0,2%

for t

ype

202

Ca

lib

rati

on

SC

C

Ca

lib

rati

on

at

the

cu

sto

me

rs s

ite

mu

st

be

do

ne

un

de

r th

e

foll

ow

ing

co

nd

itio

ns

: C

ha

ng

ing

of:

1 P

ress

ure

sens

or P

1,

2 B

4 hu

mid

ity s

enso

r,3

fan

mot

or,

4 pc

b,5

exte

rnal

EE

PR

OM

, 6

deta

chin

g of

the

fan

whe

el,

7 re

plac

ing

the

air b

af� e

or d

ivid

er p

late

bet

wee

n th

e 2

fan

mot

ors

of a

� oo

r mod

el,

8 in

stal

latio

n of

the

appl

ianc

e ab

ove

1000

m (3

000f

t) ab

ove

sea

le

vel o

r bel

ow s

ea le

vel (

dead

sea

), in

stal

ling

with

Ultr

aven

t of

ve

ntin

g ex

tens

ion

or a

s a

Com

bi D

uo9

Usa

ge o

f a d

iffer

ent s

tand

ard

rack

10 C

usto

mer

com

plai

nt fo

r une

ven

cook

ing

resu

lts

Ba

sic

co

nd

itio

n T

em

pe

ratu

res

:

Cab

inet

sen

sor

Que

nch.

sen

sor

Hum

idity

sen

sor

B1

<40°

C

B

2 <4

5°C

B4

< 4

0°C

Ba

sic

co

nd

itio

n H

ard

wa

re:

Hea

ting:

OFF

Fan

mot

or: O

FF H

umid

ity �

ap: C

lose

dS

ide

pane

l mus

t be

� tte

d; U

nit m

ust b

e cl

ean,

but

may

be

wet

In o

rder

to a

chie

ve th

e be

st p

ossi

ble

calib

ratio

n va

lues

, ins

ert

2 G

N-c

onta

iner

20

or 4

0 m

m d

eep

with

the

open

ing

faci

ng

dow

nwar

dsin

61

and

62 u

nits

into

rail

2 an

d 5

in 1

01 a

nd 1

02 u

nits

into

rail

3 an

d 7

in 2

01 a

nd 2

02 u

nits

3 G

N c

onta

iner

into

rail

3, 1

0 an

d 17

To

sta

rt c

alib

rati

on

: S

et

DIP

sw

itch

1 in

on

pcb

, S

ele

ct:

Basic

Sett

ing

s, P

kt.

1.1

: S

TA

RT

198

SCC

Edition 10-2008a

En

ter

Se

rvic

e l

ev

el

(Dia

gn

os

tic

, S

ett

ing

s,

Ru

nn

ing

tim

es

)

Set

dip

sw

itch

1 on

pcb

to „O

N“ p

ositi

on

En

ter

fun

cti

on

te

st

Set

dip

sw

itch

3 on

pcb

to „O

N“ p

ositi

on

CM

Se

rvic

e R

efe

ren

ce

SC

C L

ine

12

34

on 12

34

on

1M

od

e d

ial

2 C

ore

te

mp

.

dia

l

4 T

ime

ke

y

6 T

ime

/ c

ore

tm

p.

dia

l

5 C

ore

te

mp

. k

ey

Ke

y c

od

e C

M (

SC

C l

ine

)

Cle

an

ing

pro

gra

m

sele

ct C

ool D

own

with

„1“

pres

s ke

y „5

“ for

10

sec.

„CLE

n“ is

sho

wn

in te

mpe

ratu

re d

ispl

aypr

ess

key

„4“ 1

x;

De

-sc

ali

ng

pro

gra

m

sele

ct C

ool D

own

with

„1“

pres

s ke

y „5

“ for

10

sec.

„CLE

n“ is

sho

wn

in te

mpe

ratu

re d

ispl

ayse

lect

„CA

LC“ w

ith „2

“pr

ess

key

„4“ 1

x;

em

pty

ste

am

ge

ne

rato

r

sele

ct C

ool D

own

with

„1“

pres

s ke

y „5

“ for

10

sec.

„CLE

n“ is

sho

wn

in te

mpe

ratu

re d

ispl

ayse

lect

„SC

“ with

„2“;

open

doo

r,pr

ess

key

„4“ 1

x;

se

lec

t °C

- °

F sele

ct a

ny c

ooki

ng m

ode

pres

s ke

y „4

“ and

„5“ f

or 1

0 se

cond

s

Err

or

co

de

Tim

edi

spla

yC

abin

et

disp

lay

open

wat

er ta

p

chan

ge p

olar

ity o

f mai

ns s

uppl

y

Ext

erna

l EE

PR

OM

dat

a er

ror

heat

ing

bloc

ked

by e

nerg

y op

timis

ing

B1

cabi

net s

enso

r def

ectiv

e

B2

quen

chin

g se

nsor

def

ectiv

e

B3

core

pro

be s

enso

r def

ectiv

e

B5

stea

m g

ener

ator

sen

sor d

efec

tive

Ther

mo

sens

or o

n pc

b de

fect

ive

pote

ntio

met

er c

abin

et te

mp.

def

ectiv

e

pote

ntio

met

er ti

me

/ cor

e pr

obe

defe

ctiv

e

Ext

erna

l EE

PR

OM

def

ectiv

e

mod

e sw

itch

defe

ctiv

e

fan

mot

or b

otto

m B

us e

rror

(LE

D s

how

s?)

fan

mot

or b

otto

m d

efec

tive

fan

mot

or b

otto

m B

us e

rror

(LE

D s

how

s?)

fan

mot

or b

otto

m d

efec

tive

M4

SC

-pum

p de

fect

ive

or b

lock

ed

� l

ling

sole

noid

def

ectiv

e / s

ieve

blo

cked

pc

b te

mp.

abo

ve >

85°C

(185

°F),

chan

ge a

ir � l

ter

B5

stea

m g

ener

ator

sen

sor a

bove

18

0°C

(356

°F),

de-s

cale

ste

am g

ener

ator

B5

stea

m g

en. s

enso

r bel

ow -5

°C (2

3°F)

B1

cab.

sen

sor a

bove

340

°C (6

40°F

) (S

SR

?)Ig

nitio

n bo

x to

p bu

s er

ror

Igni

tion

box

top

bus

erro

r1x

x - S

team

, 2x

x - H

ot a

ir to

p3x

x - H

ot a

ir bo

ttom

Igni

tion

box

defe

ctiv

e - c

hang

e bo

x

1xx

- Ste

am,

2xx

- Hot

air

top

3xx

- Hot

air

botto

mIg

nitio

n el

ectro

de, I

gniti

on b

ox, c

able

� ash

new

sof

twar

e � r

st

199

SCC

Edition 10-2008a

Dia

gn

os

tic

pro

gra

m

Sof

twar

e ve

rsio

n

B1

cabi

net s

enso

r

B2

quen

chin

g se

nsor

B3

core

pro

be s

enso

r

B5

sens

or s

team

gen

erat

or

PC

B te

mpe

ratu

rem

ust b

e be

low

75°

C

(167

°F)

S3

door

con

tact

o - o

pen;

1 -

clos

ed

S2

leve

l ele

ctro

de0

- no

wat

er; 1

- ok

stea

m e

lem

ent e

nerg

ised

0 ; 1

=50%

; 2=1

00%

ho

t air

elem

ent e

nerg

ised

0 ; 1

=50%

; 2=1

00%

rpm

fan

mot

or to

p

rpm

fan

mot

or b

ottto

m

Sic

otro

nic

ener

gy o

ptim

i-si

ng

Uni

t typ

e an

d si

ze

Gas

- Fl

ame

curr

ent s

team

norm

al: 4

,5 -

5,5�

A

Gas

- Fl

ame

curr

ent h

ot

air t

opno

rmal

: 4,5

- 5,

5�A

Gas

- Fl

ame

curr

ent h

ot a

ir bo

ttom

norm

al: 4

,5 -

5,5�

AR

T -

Ru

nn

ing

Tim

es

S3

door

ope

ning

s

Tota

l tim

e Y

1 va

lve

� llin

g

Tota

l tim

e Y

2 va

lve

quen

chin

g

Tota

l tim

e M

4 S

C-p

ump

Tota

l tim

e st

eam

hea

ting

time

Tota

l tim

e ho

t air

heat

ing

time

Tota

l tim

e st

eam

mod

e

Tota

l tim

e ho

t air

mod

e

Tota

l tim

e co

mbi

natio

n m

ode

Tota

l tim

e va

rio s

team

mod

e

Tota

l tim

e � n

ishi

ng m

ode

Tota

l tim

e cl

eani

ng p

rogr

am

Tota

l run

ning

tim

e un

it

SE

- B

as

ic S

ett

ing

s

Ste

am h

eatin

g tim

e si

nce

last

SC

-Aut

omat

ic

Pre

set S

team

hea

ting

time

until

SC

-Aut

omat

ic

Flus

hing

tim

e S

C-A

utom

atik

Ope

ratio

n st

eam

gen

erat

or p

ump

Sho

w m

ode

Set

ting

new

gas

type

Pre

setti

ng o

f CO

2 sc

rew

in m

m

inst

alla

tion

altit

ude

abov

e se

a le

vel

rpm

blo

wer

mot

or s

team

MIN

rpm

blo

wer

mot

or s

team

Sta

rt

rpm

blo

wer

mot

or s

team

MA

X

rpm

blo

wer

mot

or h

ot a

ir to

p M

IN

rpm

blo

wer

mot

or h

ot a

ir to

p S

tart

rpm

blo

wer

mot

or h

ot a

ir to

p M

AX

rpm

blo

wer

mot

or h

ot a

ir bo

ttom

MIN

rpm

blo

wer

mot

or h

ot a

ir bo

ttom

Sta

rt

rpm

blo

wer

mot

or h

ot a

ir bo

ttom

MA

X

Edition 10-2008a200

RATIONAL Contact Germany

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web: www.rational-ag.com

Service Parts:

Fax: +49 (0)8191-327408

e-mail: [email protected]

RATIONAL- Chef Line:

Telefon: +49 (0)8191-327300

Edition 10-2008a

80.5

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RATIONAL AG

Iglinger Straße 62D- 86899 Landsberg a. Lech

Tel.: ++ 49 - 81 91/ 32 70Fax: ++ 49 - 81 91/ 2 17 35

www.rational-ag.com

RATIONAL Großküchentechnik

Iglinger Straße 62 86899 Landsberg a. Lech/Germany

Tel.: +49 1805 998899 Fax: +49 8191 327231

E-mail: [email protected] www.rational-online.de

RATIONAL France S.A.S.

6 Rue de la Mare Blanche 77186 Noisiel/France

Tel: +33 (0) 1 60 53 56 53 Fax: +33 (0) 1 60 53 56 50

E-mail: [email protected] www.rational-france.fr

RATIONAL International AG HELLAS

19o �� - �� 57019 ��

�� : +30 23920 39410 Fax: +30 23920 39418 [email protected] www.rational-online.gr

RATIONAL Ibérica Cooking Systems S.L.

Ctra. de Hospitalet, 147-149 Cityparc / Edif. Paris D

08940 Cornellá (Barcelona)/ SPAIN Tel: +34 93 4751750 Fax: +34 93 4751757

E-mail: [email protected] www.rational-iberica.com

RATIONAL Italia S.r.l.

via Venier 21 30020 Marcon (VE)/ITALY

Tel: +39 041 5951909 Fax: +39 041 5951845

E-mail: [email protected] www.rational-italia.it

RATIONAL Sp. z o.o.

ul. Trylogii 2/16 01-982 Warszawa/POLAND

Tel: +48 22 8649326 Fax: +48 22 8649328

E-mail: [email protected] www.rational-polska.pl

RATIONAL Scandinavia AB Skiffervägen 20

22478 Lund/SWEDEN Tel: +46 46 235370 Fax: +46 46 235379

E-mail: [email protected] www.rational-scandinavia.se

RATIONAL Schweiz Rainweg 8

4710 Balsthal/SWITZERLAND Tel: +41 62 7973444 Fax: +41 62 7973445

E-mail: [email protected] www.rational-schweiz.ch

RATIONAL UK

Unit 4 Titan Court, Laporte Way Portenway Business Park

Luton, Bedfordshire, LU 4 8EF GREAT BRITAIN

Tel: 00 44 (0) 1582 480388 Fax: 00 44 (0) 1582 485001

E-mail: [email protected] www.rational-uk.com

RATIONAL AUSTRIA GmbH

Innsbrucker Bundesstrasse 67 5020 Salzburg/AUSTRIA

Tel.: 0043 (0)662-832799 Fax: 0043 (0)662-83279910

E-Mail: [email protected] www.rational-austria.at

RATIONAL Canada Inc.

2410 Meadowpine Blvd., Unit 107 Mississauga, Ontario L5N 6S2/CANADA Toll Free: 1-877-RATIONAL (728-4662)

Fax: 905 567 2977 E-mail: [email protected]

www.rational-canada.com

RATIONAL USA Inc.

895 American Lane Schaumburg, IL 60173 Toll Free: 888-320-7274

Fax: 847-755-9583 E-mail: [email protected]

www.rational-usa.com

RATIONAL en México

Centro Alemán / German Centre Av. Santa Fe 170

Colonia Lomas de Santa Fe 01210 México, D.F.

Tel.: +52 (55) 85039830 Fax: +52 (55) 85039847

eMail [email protected] www.rational-mexico.com.mx

RATIONAL International Middle East

P.O. Box 12 60 76 Dubai, United Arab Emirates

Phone: +971 (4) 3296727 Fax: +971 (4) 3296728

eMail: [email protected] www.rational-middleeast.com

SCC Training en 10 08 - static-pt.com

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