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A FAMILY OF QUALITYA FAMILY OF QUALITY
Corrosion Resistant Products & Services for the Oil & Gas, Petrochemical, Power Corrosion Resistant Products & Services for the Oil & Gas, Petrochemical, Power
and Marine Industr iesand Marine Industr ies
SBN INDUSTRIES SDNSBN INDUSTRIES SDN BHDBHD(Company No. 070659(Company No. 070659--P)P)
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STATEMENT FROM THE BOARDSTATEMENT FROM THE BOARD
For almost 30 years, SBN has met the domestic and international demand by producing qualityFor almost 30 years, SBN has met the domestic and international demand by producing qualitycorrosion resistant products for the oil & gas, petrochemical, power and marine industries.corrosion resistant products for the oil & gas, petrochemical, power and marine industries.
Knowledge, technical innovation and teamw ork are at the centre of who w e are. We have focusedKnowledge, technical innovation and teamw ork are at the centre of who w e are. We have focusedon leveraging these assets to deliver solutions that improve customers performance.on leveraging these assets to deliver solutions that improve customers performance.
Our products and services combine domain expertise, best practices, safe and environmentallyOur products and services combine domain expertise, best practices, safe and environmentally
sound operations, innovative technologies and high quality support, aimed at helping our sound operations, innovative technologies and high quality support, aimed at helping our customers to increase their efficiency, lower producing costs as well as improving productivitycustomers to increase their efficiency, lower producing costs as well as improving productivityand increase asset value in a safe and environmentally sound manner.and increase asset value in a safe and environmentally sound manner.
We are com mitted to provide services that enhance and optimize knowledge that meets theWe are com mitted to provide services that enhance and optimize knowledge that meets thechanging need of our customers.changing need of our customers.
Our ultimate objectives are to ensure that the needs and interest of our valued customers are wellOur ultimate objectives are to ensure that the needs and interest of our valued customers are welltaken care of at all times and that w e exceed their expectations in every m anner and at every steptaken care of at all times and that w e exceed their expectations in every m anner and at every stepof the way.of the way.
Warm regardsWarm regards
DatoDato’’ MuradMurad HashimHashim
(Executive(Executive ChairmanChairman ))
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QUALITY POLICYQUALITY POLICY
The company strive to be the most reliable, competitive and innovative manufacturer for The company strive to be the most reliable, competitive and innovative manufacturer for
the Oil and Gas, Power Generation and Petrochemical Industries by the fol lowing policy:the Oil and Gas, Power Generation and Petrochemical Industries by the fol lowing policy:
We will always produce superior quality products andWe will always produce superior quality products and
provide best customer serviceprovide best customer service
We are committed to total quality management concept andWe are committed to total quality management concept and
continually improvement programcontinually improvement program
Do right the first t ime and achieve higher productivityDo right the first t ime and achieve higher productivity
HjHj MdMd RashidRashid MasrukinMasrukin
(General(General Manager /Manager / Director)Director)
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Design facilities, establish practices, provides training and conduct operationsDesign facilities, establish practices, provides training and conduct operationsin a manner that safeguards workers/contractors, property and the communitiesin a manner that safeguards workers/contractors, property and the communitiesin which it operatesin which it operates
Respond quickly, effectively and w ith care to emergencies or accidentsRespond quickly, effectively and with care to emergencies or accidentsresulting from i ts operations, cooperating with industrial organization andresulting from i ts operations, cooperating with industrial organization and
authorized government agenciesauthorized government agencies
Comply with all applicable laws and regulations and apply responsibleComply with all applicable laws and regulations and apply responsiblestandards of its own where law and regulations do not existstandards of its own where law and regulations do not exist
Stress to all employees/contractors their responsibilities and accountabilityStress to all employees/contractors their responsibilities and accountabilityfor safety and health performancefor safety and health performance
Undertake appropriate reviews and evaluation of its operations to measureUndertake appropriate reviews and evaluation of its operations to measureprogress and to ensure compliance with this safety and health policyprogress and to ensure compliance with this safety and health policy
HjHj MdMd RashidRashid MasrukinMasrukin
(HSE Chairman)(HSE Chairman)
HSE POLICYHSE POLICY
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SSBNBN isis committedcommitted toto protectprotect thethe environmentenvironment byby reducingreducing thethe presentpresent andand futurefutureenvironmentalenvironmental riskrisk of of itsits businessbusiness operationsoperations..
Our Environmental Policy is:Our Environmental Policy is:
Minimise Environmental RisksMinimise Environmental Risks of our business operations.of our business operations.
ThisThis meansmeans thatthat SBNSBN isis committedcommitted toto::
11.. ComplyingComplying withwith al lall applicableapplicable environmentalenvironmental lawslaws andand regulationsregulations
22.. InvestigatingInvestigating andand controll ingcontroll ing thethe impactimpact of of hazardoushazardous releasesreleases toto thethe environmentenvironment
33.. ContinuallyContinually improvingimproving operationsoperations whichwhich couldcould havehave aa significantsignificant impactimpact onon thethe environmentenvironment
educatingeducating associatesassociates toto bebe responsibleresponsible environmentalenvironmental stewardsstewards throughthrough recyclingrecycling
44.. ConservingConserving resourcesresources andand ultimatelyultimately eliminatingeliminating wastewaste andand thethe environmentalenvironmental risksrisks of of our our businessbusinessoperationsoperations
HjHj MdMd RashidRashid MasrukinMasrukin
(HSE(HSE Chairman)Chairman)
ENVIRONMENTAL POLICYENVIRONMENTAL POLICY
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SBN IN MALAYSIASBN IN MALAYSIA
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OUR CUSTOMERSOUR CUSTOMERS
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IIncorporatedncorporated in Malaysia on 19 May 1981in Malaysia on 19 May 1981
Formerly known as Southern Bolts & Nuts Sdn BhdFormerly known as Southern Bolts & Nuts Sdn Bhd
19931993 – – accredited with MS ISO 9001 from SIRIM QAS Internationalaccredi ted wi th MS ISO 9001 from SIRIM QAS International
ObtainedObtained PetronasPetronas License since 1993License since 1993
Equity Distribution:Equity Distribution:
55%55% BumiBumi
30% Foreign30% Foreign
15% Non15% Non--BumiBumi
Total workforceTotal workforce – – 150150
Factory areaFactory area -- 65,91365,913 sq.ftsq.ft
COMPANY OVERVIEWCOMPANY OVERVIEW
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ORGANISATION CHARTORGANISATION CHART
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ORGANISATION CHARTORGANISATION CHART – – QUALITY ASSURANCEQUALITY ASSURANCE
CSS DIVISION:
QA Engineer
CP DIVISION:
QA Supervisor
BN DIVISION:
QA Engineer
QA
Inspector
QA
Inspector
Lab
Technician
QC
Inspector
QA Clerk QC
Inspector
Document
Controller
QA MANAGER
Saiful Effendy
OPERATION DIRECTOROPERATION DIRECTOR
Mohd Puat IbrahimMohd Puat Ibrahim
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Incorporated wi th manufactur ing li cense to produce Cold Headed Bolt &Incorporated wi th manufactur ing li cense to produce Cold Headed Bolt &
Nuts for local and export marketNuts for local and export market
Produces Bolts from 3/8” though to 4” diameter with capaci ty of 500 tonsProduces Bolts from 3/8” though to 4” diameter with capaci ty of 500 tons
per monthper month
19811981 – – appointed as Sole Agent for Atlas Bol t Ltd, UK for High Tensi le Bolts,appointed as Sole Agent for Atlas Bolt Ltd, UK for High Tensi le Bolts,
HelicoilHelicoil Inserts and Inserting ToolsInserts and Inserti ng Tools
19841984 – – market Fluorocarbon (PTFE) coated bolts & nuts to Oil & Gasmarket Fluorocarbon (PTFE) coated bolts & nuts to Oil & Gas
companies and for Offshore installationcompanies and for Offshore installation
SetSet--up facil it ies to produce Fluorocarbon coated bolts & nuts under up facil it ies to produce Fluorocarbon coated bolts & nuts under
brandbrand
EESTABLISHMENTSSTABLISHMENTS
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19901990 – – signed a Conf ident ial i ty Agreement with Warwicksigned a Confidentiality Agreement wi th Warwick FinspaFinspa Ltd, UK toLtd, UK to
manufacturemanufacture MonostrutMonostrut Cable Ladders in MalaysiaCable Ladders i n Malaysia
19931993 -- was developed. Designed for supporting cables in thewas developed. Designed for supporting cables in the
Oil , Gas , Power and Bui lding industr iesOil , Gas , Power and Bui lding industr ies
19941994 – – signed a Licence Agreement to manufacturesigned a Licence Agreement to manufacture
brandbrand CathodicCathodic Protection productsProtection products
19961996 – – obtained al l marketing activi ties andobtained all marketing activit ies and acquireacquire thethe enti reentire business of business of
CathodicCathodic Protection from WattylProtection from Wattyl--DimetDimet
20012001 – – set up Hydraul ic Bolting Services business including rental of subset up Hydrauli c Bolt ing Services business including rental of sub--
sea hydrauli c bol ting tools and equipmentsea hydrauli c bol ting tools and equipment
20052005 – – exclus ive distributorship to market and sel lexclusive distributorship to market and sell ZingaZinga products, a Zincproducts, a Zinc
galvanized solutions better than HDGgalvanized solutions better than HDG
EESTABLISHMENTSSTABLISHMENTS
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OUR PRODUCTSOUR PRODUCTS
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fluoropolymer fluoropolymer coated bolts and nuts was developed in 1983coated bolts and nuts w as developed in 1983
coating and a base metal coat with high PTFE content is best suited for coating and a base metal coat with high PTFE content is best suited for
installations in petrochemical plants, offshore platforms and in corrosive environmentinstallations in petrochemical plants, offshore platforms and in corrosive environment
Cadmium plated, PTFE top coatCadmium plated, PTFE top coat waswas tested and witnessed by independenttested and witnessed by independent
33rdrd party shows,party shows, NO RUST after 9,000 hoursNO RUST after 9,000 hours (more than 1 year) salt(more than 1 year) salt--frog testfrog test
coatingcoating is effective and more economical than using stainless,is effective and more economical than using stainless, incoloyincoloy,,
titanium and other exotic materialstitanium and other exotic materials
Gives the best corrosion resistance, low friction wi th self Gives the best corrosion resistance, low friction wi th self--lubricating, nonlubricating, non--galling propertiesgalling properties
thus reducing makethus reducing make--up and break out torquesup and break out torques
An excellent product for offshore and subsea installations An excellent product for offshore and subsea installations
Resists most acids and unaffected even when exposed to hydrogen at 121Resists most acids and unaffected even when exposed to hydrogen at 121ºC at 2,000psiºC at 2,000psi
GROUP OF PRODUCTS: FASTENERSGROUP OF PRODUCTS: FASTENERS
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11.. PETROLEUM STUDBOLTS & NUTSPETROLEUM STUDBOLTS & NUTS
GRADE:GRADE: SIZESIZE::
ASTM A193 B7 ASTM A193 B7 3/83/8”” -- 4”4” DiaDia
Heavy Hex. Nut A194 2HHeavy Hex. Nut A194 2H M12M12 – – M52M52 DiaDia
ASTM A193 B16 ASTM A193 B16 ½”½” -- 4”4” DiaDia
ASTM A320 L7 ASTM A320 L7 ½”½” -- 4”4” DiaDia
Heavy Hex. Nut A194 Grade 4/G7Heavy Hex. Nut A194 Grade 4/G7 ½”½” -- 4”4” DiaDia
ASTM A193 B8/B8M ASTM A193 B8/B8M ½”½” -- 4”4” DiaDia
Heavy Hex. Nut A194 Grade 8, 8M & 8CAHeavy Hex. Nut A194 Grade 8, 8M & 8CA ½”½” -- 4”4” DiaDia
B150 /63000B150 /63000 ½”½” – – 1 ½”1 ½” DiaDia
A453 Grade 660 A453 Grade 660 ½½ ”” – – 2 ½”2 ½” DiaDia
S32750/S32760 Super DuplexS32750/S32760 Super Duplex StudboltsStudbolts & Nuts& Nuts ½”½” – – 2 ¼”2 ¼” DiaDia
GROUP OF PRODUCTS: FASTENERSGROUP OF PRODUCTS: FASTENERS
We manufacture and stock the fol lowing range of productsWe manufacture and stock the fol lowing range of products ::
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GROUP OF PRODUCTS: FASTENERSGROUP OF PRODUCTS: FASTENERS
3.3. OTHERSOTHERS
BS 916BS 916 -- Hex. BoltHex. Bolt
ASTM A307 ASTM A307 Hex. BoltHex. Bolt
Anchor / Foundation Bolt & U Anchor / Foundation Bolt & U--BoltBolt
BS 3BS 369692 Grade 8.8 High Tensile Bolt2 Grade 8.8 High Tensile Bolt
12 Point Screw12 Point Screw
G12G12--9 Socket Cap Screw9 Socket Cap Screw
Socket Set Screw DogSocket Set Screw Dog--PointPoint
2.2. SPECIAL FASTENERSSPECIAL FASTENERS
CNC MachiningCNC Machining
ForgingForging
Thread RollingThread Rolling
Exotic Material stock: A286,Exotic Material stock: A286, InconelInconel 718,718,S32750/32760, A630, E43404, ASTM A564S32750/32760, A630, E43404, ASTM A564
TypeType 630630
Specific Heat TreatmentSpecific Heat Treatment
Special Coating RequirementSpecial Coating Requirement
Unique marking, traceability and testingUnique marking, traceability and testing
requirementrequirement
BS 4395BS 4395 -- Pt. 1 & 2 Hex. BoltPt. 1 & 2 Hex. Bolt
A490 A490 -- Hex. BoltHex. Bolt
ASTM 325 ASTM 325 -- Hex. BoltHex. Bolt
F10TF10T -- Hex. BoltHex. Bolt
G10G10--99 – – Hex. BoltHex. Bolt
F436F436 -- Hardened FlatHardened Flat Washer Washer
4.4. STRUCTURAL BOLTS &STRUCTURAL BOLTS & NUTSNUTS
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GROUPGROUP OF PRODUCTS:OF PRODUCTS:
CABLECABLE SUPPORT SYSTEMSUPPORT SYSTEMCABLECABLE MANAGEMENTMANAGEMENT
Ladders, Trays, Trunkings, Wire-Mesh Trays, Channels, Concrete Inserts, Cantilever Arms,Trapeze, Cleats, Fasteners and Accessories
was developed on 1993was developed on 1993
Used in high specification applicationsUsed in high specification applications – – oi l r igs, pow er plants, airports, petrochemical,oil rigs, power plants, airports, petrochemical,
chemical plants & high quality industrial and commercial installations & bui ldingschemical plants & high quality industrial and commercial installations & bui ldings
Designed to facil itate fast and easy installation of cleats and cablesDesigned to facil itate fast and easy installation of cleats and cables
Roll formed side rail profiles to 6m or moreRoll formed side rail profiles to 6m or more
Robotic high output consistent superior quality productionRobotic high output consistent superior quality production
Provides integrated system that includes fittings, covers,Provides integrated system that includes fittings, covers, bracketriesbracketries, strut channels,, strut channels,cable cleats, cable ties and accessoriescable cleats, cable ties and accessories
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Materials:Materials:
1.1. Metal:Metal:
Mild Steel HDGMild Steel HDG
Stainless Steel 304, 316 & 316LStainless Steel 304, 316 & 316L
Aluminium Aluminium
PrePre – – Galvanized (GI) Epoxy CoatedGalvanized (GI) Epoxy Coated
ElectrogalvanizedElectrogalvanized (EG) Epoxy Coated(EG) Epoxy Coated
1.1. CCABLE LADDER ABLE LADDER
SpecificationsSpecifications conforming to:conforming to:
♦ NEMA VENEMA VE--1 20021 2002 ♦ NEMA FGI (Non Metal) StandardsNEMA FGI (Non Metal) Standards
Complete with fitt ings & accessoriesComplete with fitt ings & accessories
Well engineered design for flexibil ity, strong and easyWell engineered design fo r flexibil ity, strong and easy installationinstallation
2.2. Non Metal:Non Metal:
FRPFRP (Fiber Glass Reinforced Plastic):(Fiber Glass Reinforced Plastic):
Polyester Polyester
Acrylic ( Acrylic (Modar Modar))
VinVinyylleester ster
PhenolicPhenolic ResinResin
GROUPGROUP OF PRODUCTS:OF PRODUCTS:
CABLECABLE SUPPORT SYSTEMSUPPORT SYSTEMCABLECABLE MANAGEMENTMANAGEMENT
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2.2. CCABLE TRAY ABLE TRAY
SolidSolid TThroughhrough andand Perforated DesignPerforated Design
ReturnReturn FlangeFlange HeavyHeavy DutyDuty TypeType
NonNon--ReturnReturn FlangeFlange LightLight DutyDuty TypeType
MaterialMaterialss ::
MildMild SteelSteel HDGHDG
StainlessStainless SteelSteel 304304,, 316316 && 316316LL
Aluminium Aluminium
FRPFRP (Fiber (Fiber GlassGlass ReinforcedReinforced Plastic)Plastic)
PrePre – – GalvanizedGalvanized (GI)(GI) EpoxyEpoxy CoatedCoated
ElectrogalvanizedElectrogalvanized (EG) Epoxy Coated(EG) Epoxy Coated
CompleteComplete withwith f it tingsfittings andand accessoriesaccessories
GROUPGROUP OF PRODUCTS:OF PRODUCTS:
CABLECABLE SUPPORT SYSTEMSUPPORT SYSTEMCABLECABLE MANAGEMENTMANAGEMENT
3.3. CCABLE TRUNKING ABLE TRUNKING
Raise Floor Raise Floor TrunkingTrunking,, Under Floor Under Floor
TrunkingTrunking andand Flash Floor Flash Floor TrunkingTrunking SystemsSystems
MaterialMaterial ::
ColdCold RolledRolled SheetSheet
GalvanizedGalvanized SheetSheet
ElectroElectro GalvanizedGalvanized SheetSheet
FinishFinishinging::
EpoxyEpoxy Powder Powder CoatedCoated
PlasticPlastic CoatedCoated
Fluoropolymer Fluoropolymer PlasticPlastic
DesignDesign toto su itsuit consultantsconsultants conceptconcept
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CORROSION ENGINEERING & CONSULTANCY SERVICESCORROSION ENGINEERING & CONSULTANCY SERVICES
CP System, Alumin ium, Zinc & Magnesium AnodesCP System, Alumin ium, Zinc & Magnesium Anodes
Splash Zone Protection Systems, Corrosion SurveyingSplash Zone Protection Systems, Corrosion Surveying and Inspecting Servicesand Inspecting Services
Impress Current CP Design, Installation, Services, TurnImpress Current CP Design, Installation, Services, Turn--KeyKey Contractor Contractor
DeepseaDeepsea Anodes type approved by Shell Global Anodes type approved by Shell Global
GROUPGROUP OF PRODUCTS:OF PRODUCTS:CATHODIC PROTECTIONCATHODIC PROTECTION
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Rental and Sales of Hydraul ic Bolt Tensioning & Hydraul ic Torque WrenchRental and Sales of Hydraul ic Bolt Tensioning & Hydraul ic Torque Wrench
Contract ServicesContract Services
Commissioning for New Build Oil Rigs in Local Shipyard or Fabricator Commissioning for New Build Oil Rigs in Local Shipyard or Fabricator
Supply Equipment & Manpower for any projectsSupply Equipment & Manpower for any projects
Offshore Platform Shutdown ServiceOffshore Platform Shutdown Service
EnerpacEnerpac Agent on Bolting Solutions Products Agent on Bolting Solutions Produc ts
GROUPGROUP OF PRODUCTS:OF PRODUCTS:BOLTING SERVICESBOLTING SERVICES
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OTHER SERVICESOTHER SERVICES
ElectroplatingElectroplating and Spray Coatingand Spray Coating ServicesServices -- includes Cadmiumincludes Cadmium
Fluorocarbon Coating, PTFE or Ceramic BaseFluorocarbon Coating, PTFE or Ceramic Base
Metal StampingMetal Stamping
Powder Epoxy CoatingPowder Epoxy Coating
Hot Dip GalvanizingHot Dip Galvanizing
Zinc Phosphate or Manganese PhosphateZinc Phosphate or Manganese Phosphate
MetalMetal FabricationFabrication
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AUTHORISED AGENTS AUTHORISED AGENTS
We are an author ized agent for:We are an author ized agent for:
11.. PSIPSI
Flange Insulation KitsFlange Insulation Kits
Monolithic JointsMonolithic Joints
2.2. PILEPILE--GARDGARD
Splash zone Wrapping SystemSplash zone Wrapping System
3.3. ZINGAZINGA
Film Galvanizing SystemFilm Galvanizing System
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OUR INFRASTRUCTURES & FACILITIESOUR INFRASTRUCTURES & FACILITIES
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OUR INFRASTRUCTURES & FACILITIESOUR INFRASTRUCTURES & FACILITIES
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OUR INFRASTRUCTURES & FACILITIESOUR INFRASTRUCTURES & FACILITIES
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OUR INFRASTRUCTURES & FACILITIESOUR INFRASTRUCTURES & FACILITIES
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