Saw mill with 7 hp robin engine - Harbor Freight...

Saw mill with 7 hp robin engine

99990Set up, operating, and Servicing

inStructionS

using an engine indoors can Kill You in minuteS.engine exhaust contains carbon monoxide. this is a poison you cannot see or smell.

never use inside a home or garage, even iF doors and windows are open.

only use outSide and far away from windows, doors, and vents.

distributed exclusively by harbor Freight tools®.3491 Mission Oaks Blvd., Camarillo, CA 93011

visit our website at: http://www.harborfreight.com

read this material before using this product. Failure to do so can result in serious injury. Save thiS manual.

Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

SKU 99990 For technical questions, please call 1-800-444-3353.

contentSimportant SaFetY

inFormation ............................ 3

baSic SpeciFicationS ............. 7

unpacKing .................................. 7

Set up inStructionS ............... 7aSSemblY .......................................7

operating inStructionS .... 18engine operation ......................18

Start procedure .................18equipment operation ...............18

Servicing .................................. 20maintenance procedureS .....20

engine maintenance and Service ..................................20

equipment lubrication ......20Storage ........................................20

partS liSt ................................. 22

aSSemblY diagram ................ 23

aSSemblY diagram, continued .............................. 24






limited 1 Year / 90 daY warrantY .............................. 30


Save thiS manualKeep this manual for the safety warn-

ings and precautions, assembly, operat-ing, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.

important SaFetY inFormation

in this manual, on the labeling, and all other information provided with this product:

this is the safety alert symbol. it is used to alert you to potential personal injury hazards. obey all safety messages that follow this symbol to avoid possible injury or death.

danger indicates a hazardous

situation which, if not avoided, will result in death or serious injury.

warning indicates a

hazardous situation which, if not avoided, could result in death or serious injury.

caution, used with the safety

alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

notice is used to address practices

not related to personal injury.

caution, without the safety alert

symbol, is used to address practices not related to personal injury.

warning! read all instructions. Failure to follow all instructions listed below may result in fire, serious injury and/or death. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Save theSe inStructionS

Set up precautionSGasoline fuel and fumes are flamma-1. ble, and potentially explosive. Use proper fuel storage and handling pro-cedures. Do not store fuel or other flammable materials nearby.

Have multiple ABC class fire extin-2. guishers nearby.

Operation of this equipment may cre-3. ate sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relat-ing to fire prevention requirements.

Set up and use only on a flat, level, 4. well-ventilated surface.


Wear ANSI-approved safety goggles, 5. heavy-duty work gloves, and dust mask/respirator during set up.

Use only lubricants and fuel recom-6. mended in the engine manual or in the Specifications chart of this man-ual.

engine precautionSFollow engine precautions and in-structions in the included engine instruction manual.

operating precautionS1. carbon monoxide

hazard using an engine indoors can Kill You in minuteS.

Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.

NEVER use inside a home or garage, EVEN IF doors and windows are open.

Only use OUTSIDE and far away from windows, doors, and vents.

Keep children away from the equip-2. ment, especially while it is operating.

Do not leave the equipment unat-3. tended when it is running. Turn off the equipment (and remove safety keys, if available) before leaving the work area.

Wear ANSI-approved safety glasses, 4. hearing protection, and NIOSH-ap-proved dust mask/respirator under a full face shield during use.

Wear heavy-duty work gloves when 5. handling the blade.

People with pacemakers should 6. consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is neces-sary when near the engine’s magneto or recoil starter.

Use only accessories that are recom-7. mended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.

Do not operate in explosive atmo-8. spheres, such as in the presence of flammable liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes.

Stay alert, watch what you are doing 9. and use common sense when operat-ing this piece of equipment. Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication.

Do not overreach. Keep proper foot-10. ing and balance at all times. This en-ables better control of the equipment in unexpected situations.


Dress properly. Do not wear loose 11. clothing or jewelry. Keep hair, cloth-ing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

Parts, especially exhaust system 12. components, get very hot during use. Stay clear of hot parts.

Do not cover the engine or equipment 13. during operation.

Keep the equipment, engine, and sur-14. rounding area clean at all times.

Use the equipment, accessories, etc., 15. in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use of the equipment for operations differ-ent from those intended could result in a hazardous situation.

Do not operate the equipment with 16. known leaks in the engine’s fuel sys-tem.

WARNING: The brass components 17. of this product contain lead, a chemi-cal known to the State of California to cause birth defects (or other repro-ductive harm). (California Health & Safety code § 25249.5, et seq.)

WARNING: Some dust created by 18. power sanding, sawing, grinding, drill-ing, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints • Crystalline silica from bricks and cement or other masonry products

• Arsenic and chromium from chemi-cally treated lumber Your risk from these exposures var-ies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code § 25249.5, et seq.)

This product contains or, when used, 19. produces a chemical known to the State of California to cause cancer and birth defects or other reproduc-tive harm. (California Health & Safety Code § 25249.5, et seq.)

When spills of fuel or oil occur, they 20. must be cleaned up immediately. Dispose of fluids and cleaning materi-als as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container.

Keep hands and feet away from 21. moving parts. Do not reach over or across equipment while operating.

Before use, check for misalignment 22. or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation. if damaged, have the equipment serviced before using. Many ac-cidents are caused by poorly main-tained equipment.

Use the correct equipment for the 23. application. Do not modify the equip-ment and do not use the equipment for a purpose for which it is not in-tended.


Service precautionSbefore service, maintenance, or 1. cleaning:turn the engine switch to its a. “oFF” position.allow the engine to completely b. cool.then, remove the spark plug c. wire(s) from the spark plug(s).

Keep all safety guards in place and in 2. proper working order. Safety guards include muffler, air cleaner, mechani-cal guards, and heat shields, among other guards.

do not alter or adjust any part of 3. the equipment or its engine that is sealed by the manufacturer or dis-tributor. Only a qualified service technician may adjust parts that may increase or decrease gov-erned engine speed.

Wear ANSI-approved safety goggles, 4. heavy-duty work gloves, and dust mask/respirator during service.

Maintain labels and nameplates on 5. the equipment. These carry impor-tant information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

Have the equipment serviced by a 6. qualified repair person using only identical replacement parts. This will ensure that the safety of the equip-ment is maintained. Do not attempt any service or maintenance proce-dures not explained in this manual or any procedures that you are un-certain about your ability to perform safely or correctly.

Store equipment out of the reach of 7. children.

Follow scheduled engine and equip-8. ment maintenance.

Refueling:9. Do not smoke, or allow sparks, a. flames, or other sources of ignition around the equipment, especially when refuelling.Do not refill the fuel tank while the b. engine is running or hot.Do not fill fuel tank to the top. Leave c. a little room for the fuel to expand as needed.Refuel in a well-ventilated area only.d.

Save theSe inStructionS.


baSic SpeciFicationS

FuelType 89+ octane unleaded

gasolineCapacity 0.95 Gallons

Coolant Tank Capacity 4.2 QuartsBlade Speed 3,279 FPMLog Diameter 22” MaximumBoard Width 20” Maximum

note: Engine specifications are found in the engine manual supplied with this equipment.

unpacKingWhen unpacking, make sure that the

item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible.

Set up inStructionS read the entire important

SaFetY inFormation section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

to prevent SeriouS injurY:

operate only with proper spark arrestor installed. operation of this equipment may create sparks that can start fires around dry vegetation. a spark arrestor may be required. the operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.

note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.

assembly

This is a complex and dangerous 1. machine. The Saw is especially dangerous when assembled incor-rectly. If you do not feel completely comfortable assembling it, then seek the services of a qualified technician to assemble it.

Place the Lower Plate (1) onto two 2. thick pieces of wood (not included).

Position the Long Tubes (2), Short 3. Tubes (3) and End Bracket (12) on the Lower Plate, as shown in the picture below.

wood

long tube (2)

Short tube (3) end

bracket (12)

Put the Upper Plate (4) on top of the 4. Lower Plate and other pieces. Fit the Left Guide (8) and the Right Guide (9) into the holes in the Upper Plate. Secure the plates with 10 Hex Bolts (5) and Hex Nuts (14). Secure the Left and Right Guides with Hex Bolt (7) and Hex Nut (14).

Coat the threads of the T-Handle (6) 5. with light machine oil (not included) and thread them into the Left and Right Guides. See next picture.


left tube (8)

t-handle (6)

Insert the Vertical Guide Rods (15) 6. into the Left and Right Tube and secure with the T-Handles. The holes in the Guide Rods should be located toward the top and oriented to face the outside.

vertical guide rods (15)

7. Install the Main Frame Support (29) onto the top of the Vertical Guide Rods and secure with Hex Bolts (23) and Lock Nuts (22). The flange on the diagonal braces should face towards the rear of the unit. See next photograph. Only finger tighten the Bolts at this point.

main Frame Support (29)

8. Place a Spacer (17) on each side of a Caster (16), slide a Hex Bolt (19) through and attach to the bottom of each end of the Pedestal Racks with a Hex Lock Nut (18). Repeat until all four Casters are attached to the unit.

caster (16)

hex lock nut (18)

Spacers (17) are inside the bracket

bracket

Paying attention to orientation, attach 9. the Left Pedestal Rack (20) to the Vertical Guide Rod on the left, and the Right Pedestal Rack (30) to the Vertical Guide Rod on the right. Use Hex Bolts (21) and Hex Nuts (14) to secure both racks. See photograph below.


left pedestal rack (20)

right pedes-tal rack (30)

Place the unit upright. The Up-10. per and Lower Plates form the Saw Head. Loosen the T-Handles and lower the Saw Head to the lowest position. See photograph below.

the Saw head is com-posed of the upper plate (4) and lower plate (1).

Remove the Hex Bolts (23) from the 11. Main Frame Support (29) and use them to secure the Crank Bearing (87) to the Main Frame Support. See next photograph.

crank bearing (87)

Place the end of the Crank Rod (88) 12. into the Crank Bearing and place Ad-justable Clamp (26) around the other side of the Rod. Secure with Hex Bolts (23) and Lock Nuts (22). See next picture.

crank rod (88)

adjustable clamp (26)

Thread a Hex Bolt (28) through the 13. Handle (27) and secure to the Crank Rod with a Nut (89) on each side of the arm on the rod.

Remove the Hex Bolt on the inside of 14. the Left Tube, slide the Bolt through the eye at the bottom of the Pulley (90) and reattach. Repeat with the right side of the unit. See next pic-ture.


pulley (90)

Make a loop in one end of the Cable 15. (91) and use two Cable Ties (92) to secure it. See next picture.

cable (91)

cable ties (92)

Put loop of the Cable over the hook 16. on the bottom of the Main Frame Support. Thread the other end of the Cable through the Pulley and back up. Thread the Cable through the Round Stud (24) as shown below.

hookround Stud (24)

Repeat the process for the cable on 17. the other side of the unit.

Thread the end of each cable through 18. the Anchor Block (25) in the middle of the Crank Rod. Loop each cable around and back. Pull until both ca-bles are under light tension, with no slack. Tighten the Set Screws in the Anchor Block with a hex wrench to secure the Cables. See next picture.

anchor block (25)

Set Screw

Lubricate the base of the Vertical 19. Rods with light machine oil.

Lubricate the Cable with light ma-20. chine oil and slowly turn the Handle to wind the Cable up. As the Cable winds onto the Crank Rod, it must not overlap, see next picture for example.


Install the Engine Brackets (32) onto 21. the Saw Head using two Hex Bolts (31). See next picture.

engine brackets (32)

hex bolts (31)

Connect a Hex Bolt (33) and two 22. Hex Nuts (40) onto the flange of the Bracket. See next picture.

engine bracket (32)

hex bolts (31)

hex bolt (33)

Use Hex Bolts (10) to connect the L-23. Bracket (11) to the Saw Head.

l-bracket (11)

Connect the Handle Rack (34) to 24. both Vertical Guides with Hex Bolts (39).

handle rack (34)

hex bolt (39)

Install the Bandwheel Axle (64) into 25. the front of the Saw Head and the Axle Yoke into the side. Insert a Hex Bolt (5) all the way through and se-cure with a Lock Washer (13) on the bottom of the Saw Head. See picture below.

bandwheel axle (64)

axle Yoke

hex bolt (5)

Attach the Blade Tension Bracket 26. onto the end of the Axle Yoke with two Hex Bolts (31). See next picture.


blade tension bracket

hex bolts (31)

Apply grease to the threaded part of 27. the Blade Tension Bracket and install the Tension Handle (94) onto the end, as shown below.

tension handle

Attach the Guard Brackets (93) to the 28. Saw Head with Hex Bolts (68). See next picture.

guard brackets (93)

Install the Right Blade Guide (69) 29. and the Left Blade Guide (70) on the bottom of the Saw Head with two Hex

Bolts (31) each. The threaded holes must face outward, as shown below.

right blade guide (69)

left blade guide (70)

Install the Right Blade Holder (71) 30. onto the Right Blade Guide and the Left Blade Holder (80) onto the Left Blade Guide and finger tighten with Hex Bolts (31), as shown below.

right blade holder (71) on right blade guide (69)

left blade holder (80) on left blade guide (70)

Remove the plastic film from the 31. Blade Guards (67, 83). Attach the Right Blade Guard (83) to the Guard Brackets on the right side of the unit with four Hex Bolts (31) and four Hex Nuts (14). Repeat to attach the Left Blade Guard to the unit, as shown in the next picture.


blade guards (83, 67)

Install the left Bandwheel Axle (64) 32. and secure with Hex Bolt (5) and Lock Nut (13), as shown below.

hex bolt (5)

bandwheel axle (64)

lock nut (13)

Install the left (drive side) Bandwheel 33. Axle Adjustment Plate. Secure in place with cotter pins on top and bottom of plate. The left adjustment plate is longer than the right. See next picture.

left axle adjustment plate

cotter pin

hex bolt (5)

Install the right (driven side) Band-34. wheel Axle Adjustment Plate and secure in place with cotter pins, as shown below. Install a Hex Bolt (5) into the Adjustment Plate.

right axle adjustment plate

cotter pin

hex bolt (5)

Use two screwdrivers to pry a B1448 35. belt (idler belt) onto a Bandwheel (62).

Install the bandwheel onto the shaft 36. of the bandwheel axle. This band-wheel is the “idler” bandwheel. The hub of the bandwheel faces inward. The face whose center protrudes


higher, faces outward, as shown below. Install two Ball Bearing sets (60), a Ring (59), a washer (85) and a Lock Washer (86), secure with Hex Bolt (58). See next picture.

bandwheel (62) installed

Install the other Bandwheel in a simi-37. lar manner; this is the “driven” Band-wheel.

Bolt the supplied engine to both 38. Engine Brackets (32) with Hex Bolts (33), as shown below.

hex bolt (33)

Fasten the Handle (35) onto the 39. Handle Rack (34) with two Hex Bolts (36), as shown in the next picture.

handle (35) throttle

water bottle holder

Attach the bracket on the throttle to 40. the Handle and secure with two Hex Bolts (38), as shown above.

Refer to the manual for the engine. 41. Use a wrench to loosen the throttle linkage on the engine and thread the end of the throttle wire into it. See next picture.

throttle wireengine throttle linkage

Push the Tube onto the grommet on 42. the bottom of the water bottle and thread the Tube down through the machine. Rest the Water Bottle in the water bottle tray, as shown below.


water bottle

tube

Attach the other end of the tube into 43. the Right Blade Guide and secure with a Hex Bolt (31), as shown below.

right blade guide (69)

tube

Install the Lumber Scale Bracket (42) 44. on the side of the Handle Rack with two Hex Bolts (38) and Hex Nuts (37), as shown in the next picture.

lumber Scale bracket (42)

hex nut (39)

Slide the Lumber Thickness Scale 45. through the Lumber Scale Bracket and connect it to the L-Bracket (11) on the Saw Head with two Hex Bolts (38) and Hex Nuts (37), as shown below.

lumber thickness Scale (41)

l-bracket (11)

PLAN AHEAD; If the Saw Mill is go-46. ing to be moved after assembly, build a wood platform that can be moved easily or have the Saw Mill assem-bled on a large pallet. If the Saw Mill is going to be used in a stationary location, then a level cement slab,


with proper drainage should be con-structed, along with a roof to protect the Saw Mill from the elements.

note: position the brackets for the long and short tubes on the leFt side of the saw, on the same side as the left blade holder.

Lay the Long Tracks (44) out on the 47. wood frame. Place an End Support (46) at each end of the Long Tracks. Place the Middle Supports (47) inside of those and the Center Support (54) in the center of the Long Tracks, as shown below.

end Support (46)

middle Support (47)

end Support (46)

center Support (54)

middle Support (47)

rod (50)

Connect all Supports and Tracks 48. loosely with Hex Bolts (43) and Hex Nuts (56).

Slide the Rocker Tube Sleeve (51) 49. onto the Rod (50) and secure it with a Hex Bolt (43). Slide the Rod Sup-ports (49) into the ends of the Rod (50) and secure them to the Long Tracks with Hex Bolts (43) and Hex Nuts (56).

Adjust the Tracks and Supports so 50. that there is a consistent measure-ment of 36-1/10” between the Tracks, before tightening down all Nuts and Bolts.

Fasten the Tracks to the wood frame 51. with appropriate hardware. The Tracks and supports must be level and even. The Tracks must be flush with the wood frame.

Insert both Long Top Tubes (48) into 52. the brackets on the side of the Middle Supports, Secure with Hex Bolts (43) and Log Support T-Handles (52), as shown below.

log Support t-handle (52)

long top tubes (48)

middle Support (47)

hex bolt (43)

Install the Short Top Tube (55) into 53. the bracket on the Center Support (54) and secure with a Hex Bolt (43) and Log Support T-Handle; see next picture.

rev 09a


middle Support (47) center Support (54)

rod (50)

long top tube (48)

Short top tube (55)

rocker tube (53)

Install the Log Fastener (57) onto the 54. top of the Rocker Tube (53).

Secure the End Stops (45) on all four 55. corners with Hex Bolts (43) and Hex Nuts (56), as shown below.

end Stop (45)

hex bolt (43) and hex nut (56)

With assistance, lift the rest of the 56. unit (the carriage), line it up with the tracks and set it on top of the Base.

Placing the Blade (84) over both 57. Bandwheels. Tighten the Tension Handle and then put on the Blade Holders. See next picture.

blade guardblade (84)left blade holder (80)

bandwheel (62)

Rotate the Bandwheel by hand and 58. pay attention to the tracking on the Blade on both Bandwheels. See picture below.

If the blade moves outward from • either wheel, use a wrench (not included) to turn the tracking adjust-ment bolt of that particular wheel clockwise. If the blade moves inward, use a • wrench (not included) to turn the tracking adjustment bolt counter-clockwise.

tracking adjustment bolt location


Rotate bandwheels by hand again 59. and observe tracking. Make adjust-ments to both bandwheels to ensure correct tracking.

Move the Saw Head along the track 60. and measure the distance from the back of the Blade to the Base of the unit. The distance should be the same in all positions. The Lumber Thickness Scale (41) should measure the same distance.

Install the Left Cover (63) and Right 61. Cover (82) and secure shut with the clasp, as shown below.

left cover (63)right cover (82)

clasp

operating inStructionS read the entire important

SaFetY inFormation section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

engine operation inspect engine and equipment

looking for damaged, loose, and missing parts before set up and starting. if any

problems are found, do not use equipment until fixed properly.

Start procedure

before starting the engine:Follow the Set up instruc-a. tions to prepare the equip-ment. Follow all instructions in the separate engine manu-al provided with the engine.inspect the equipment and b. engine.Fill the engine with the prop-c. er amount and type of fuel and oil.read the equipment opera-d. tion section that follows.

Start and operate the engine accord-1. ing to the provided engine manual.

Replacement engine operating in-2. structions can be obtained from the engine manufacturer.

equipment operationWear heavy-duty work gloves, ANSI-1. approved goggles behind a full face shield, steel-toed work boots, and a dust mask.

Operate only with assistance. 2.

Fill the Water Tank with 4.2 quarts of 3. clean water.

Start and operate the engine accord-4. ing to the provided engine manual.

Adjust the Throttle to bring the Blade 5. up to speed, raise the Locking Ring and turn it to lock the Throttle in place, as shown below.


throttle lever

locking ring

Throttle speed may need to be in-6. creased when the Saw is under a load.

Cut branches off the lumber to be 7. processed.

8. warning; to avoid death or serious injury. Do not cut lumber with foreign objects (nails, metal, etc.) in it.

Place the lumber to be cut on the 9. Supports. See next picture.

lumber on Supports

10. the operator and any assis-tants must stay clear of the front and back of the blade whenever the engine is on.

Move the Saw Head slowly along the 11. track and against the lumber to make the cut.

Trim off the rounded sides of the tree. 12. The maximum log diameter that can be cut is 22”. The Maximum board width that can be cut is 20”.

When the lumber is squared-off, 13. boards or posts can be cut to custom specifications.

To prevent accidents, turn off the 14. engine and disconnect its spark plug wire after use. Wait for the engine to cool, clean external parts with clean cloth, then store the equipment out of children’s reach according to the Storage instructions in this manual.


Servicing to prevent

SeriouS injurY From accidental Starting: turn the power Switch of the equipment to its “oFF” position, wait for the engine to cool, and disconnect the spark plug wire(s) before performing any inspection, maintenance, or cleaning procedures.

to prevent SeriouS injurY

From equipment Failure: do not use damaged equipment. if abnormal noise, vibration, or excess smoking occurs, have the problem corrected before further use.

maintenance procedures many maintenance procedures,

including those not detailed in this manual, will need to be performed by a qualified technician for safety. if you have any doubts about your ability to safely service the equipment or engine, have a qualified technician service the equipment instead.

note: These procedures are in addition to the regular checks and maintenance explained as part of the regular op-eration of the engine and equipment.

engine maintenance and Service

Follow the instructions found in the included engine manual.

equipment lubrication

Lubricate the Bandwheel Axle before 1. each use.

Lubricate the Tension Handle every 2. 30 days.

StorageWait for engine to cool, then clean 1. equipment with clean cloth.

Clean the engine and/or prepare it for 2. storage according to engine manual instructions.

Apply a thin coat of rust preventive oil 3. to all uncoated metal parts.

Cover and store in a dry, well-ventilat-4. ed area out of reach of children.

For cold weather operation, store 5. the equipment in a cool dry area to prevent condensation and premature wear.


pleaSe read the Following careFullYTHE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

record product’s Serial number here: note: If product has no serial number, record month and year of purchase instead.

note: Some parts are listed and shown for illustration purposes only, and are not avail-able individually as replacement parts.


partS liStpart description qty

1 Lower Plate 12 Long Tube 23 Short Tube 24 Upper Plate 15 Hex Bolt M10x80 106 T-Handle 27 Hex Bolt M10x20 28 Left Tube 19 Right Tube 1

10 Hex Bolt M6x16 211 L Bracket 112 End Bracket 113 Hex Lock Nut M10 214 Hex Nut M10 1215 Vertical Guide Rod 216 Caster 417 Spacer 818 Hex Lock Nut M16 419 Hex Bolt M6x60 420 Left Pedestal Rack 121 Hex Bolt M10x35 822 Lock Nut M6 423 Hex Bolt M6x120 424 Round Stud 225 Anchor Block 126 Adjustable Clamp 227 Handle 128 Hex Bolt M12x120 129 Main Frame Support 130 Right Pedestal Rack 131 Hex Bolt M10x20 2032 Engine Bracket 233 Hex Bolt M8x60 234 Handle Rack 135 Handle 136 Hex Bolt M6x45 237 Hex Nut M6 438 Hex Bolt M6x16 439 Hex Bolt M8x60 240 Hex Nut M8 441 Lumber Thickness Scale 142 Lumber Scale Bracket 143 Hex Bolt M10x20 2644 Long Track 245 End Stop 446 End Support 247 Middle Support 2

partS liStpart description qty

48 Long Top Tube 249 Rod Support 250 Rod 151 Rocker Tube Sleeve 152 Log Support T-Handle 453 Rocker Tube 154 Center Support 155 Short Top Tube 156 Hex Nut M10 2657 Log Fastener 158 Hex Bolt M10x30 259 Ring 260 Ball Bearing 461 Drive Belt B1900 162 Bandwheel 263 Left Cover 164 Bandwheel Axle 265 Blade Guide 466 Bolt M8x40 467 Left Blade Guard 168 Hex Bolt M10x20 469 Right Blade Guide 170 Left Blade Guide 171 Right Blade Holder 172 Blade Guide Shaft 273 Hex Nut M8 474 Hex Bolt M8x20 275 Hex Bolt M10x25 276 O-ring M10 677 Ball Bearing 278 Clutch 179 Pin 180 Left Blade Holder 181 Drive Belt B1448 182 Right Cover 183 Right Blade Guard 184 Blade 185 Washer 286 Lock Washer 287 Crank Bearing 188 Crank Rod 189 M12 Nut 290 Pulley 291 Cable (not shown) 292 Cable Tie (not shown) 493 Guard Bracket 894 Tension Handle 1


Saw head aSSemblY diagram


pedeStal head & rolling baSe aSSemblY diagram


blade height aSSemblY diagram


guard bracKet aSSemblY diagram

90

93


handle racK aSSemblY diagram


baSe aSSemblY diagram


aSSemblY diagram, continued

94


limited 1 Year / 90 daY warrantYHarbor Freight Tools Co. makes every effort to assure that its products meet high

quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor, the belts (if so equipped), and the blades (if so equipped) are free of defects in materials and workmanship. Har-bor Freight Tools also warrants to the original purchaser, for a period of one year from date of purchase, that all other parts and components of the product are free from defects in materials and workmanship. This warranty does not apply to damage due di-rectly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations out-side our facilities, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limita-tion of exclusion may not apply to you. THIS WARRANTY IS ExPRESSLY IN LIEU OF ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the com-plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-ther repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return re-paired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

Saw mill with 7 hp robin engine - Harbor Freight...

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