Saw Fitter Program Outline - ITA BC | Fitter (BC 0106) Industry Training Authority 1 01-12 SAW...
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Saw Fitter Program Outline
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Copyright © 1992 Industry Training Authority
This publication may not be modified in any way without permission of the Industry Training Authority
Saw Fitter (BC 0106) Industry Training Authority 1 01-12
SAW FITTER
PROGRAM OUTLINE
APPROVED
1992
Developed by Industry Training Authority
Province of British Columbia
Saw Fitter (BC 0106) Industry Training Authority 2 01-12
TABLE OF CONTENTS
Section 1 INTRODUCTION ................................................................................................................ 3
Foreword ........................................................................................................................... 4 Schedule of Time Allotment .............................................................................................. 5 Saw Trades Reference Text Books .................................................................................. 9
Section 2 PROGRAM CONTENT .................................................................................................... 10
Level 1 ............................................................................................................................. 11 Level 2 ............................................................................................................................. 74
Section 3 TRAINING PROVIDER STANDARDS .......................................................................... 126
Instructor Requirements ................................................................................................ 127
INTRODUCTION
Saw Fitter (BC 0106) Industry Training Authority 3 01-12
Section 1
INTRODUCTION
Saw Fitter
INTRODUCTION
Saw Fitter (BC 0106) Industry Training Authority 4 01-12
Foreword
This Program Outline is issued by the Ministry of Skills, Training and Labour for classes to which apprentices are directed during their periods of apprenticeship training in accordance with Regulations made under the Apprenticeship Act.
It is intended as a guide for instructors of apprenticeship classes. Practical instruction by demonstration and student participation should be integrated with classroom sessions. Safe working practices, even though not specified in each operation or topic are an implied part of the program and should be stressed.
The Program Outline was prepared with the advice and assistance of the Director of Apprenticeship’s Trade Advisory Committee, comprising representatives of labour and management and in cooperation with representatives of Colleges and Institutes. Mr. Dennis Reid, the subject-matter expert, developed this course outline in conjunction with eth Learning Resources Unit of BCIT.
INTRODUCTION
Saw Fitter (BC 0106) Industry Training Authority 5 01-12
Schedule of Time Allotment
Year One
Competency Hours
Introduction to Saw Trades A-1 Describe the Scope of the Saw Filing Trades 1
A-2 Describe Apprenticeship Program 1
A-3 Trade Terms 2
Apply Safe Work Practices B-1 Describe WCB Health and Safety Regulations 1
B-2 Use Personal Safety Equipment 1
B-3 Use Lock-out Procedures 1
B-4 Handle Saws Safely 1
B-5 Describe Safe Work Environment 1
Use Trade Mathematics C-1 Solve Basic Mathematic Problems 2
C-2 Use Measuring Tools and Equipment 2
C-3 Apply Trade Formulas 2
Use Trade Knowledge D-1 Describe Cutting Systems 2
D-2 Describe and Identify Types of Set 2
D-3 Identify tooth problems 2
D-4 Swage a Saw 5
D-5 Use Shapers 4
D-6 Align Teeth 1
D-7 Fit Band Saw 4
D-8 Sharpen Band Saw 2
D-9 Use Parts Catalogues 1
Fit Band Saws E-1 Handle Band Saws Safely 1
E-2 Inspect Band Saws 2
E-3 Determine Band Saw Kerf Requirements 2
E-4 Swage Band Saws 6
E-5 Shape Band Saws 6
E-6 Maintain Band Saw Grinders 6
E-7 Identify Types of Band Saws 2
E-8 Hand Sharpen Band Saws 2
E-9 Perform Final Inspection of Band Saws 2
INTRODUCTION
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Fit Circular Saws F-1 Handle Circular Saws Safely 1
F-2 Identify Types of Circular Saws 3
F-3 Inspect Circular Saws 3
F-4 Identify Circular Saw Tooth Profiles 3
F-5 Select Circular Saw Tools and Equipment 4
F-6 Use Circular Saw Grinders 2
F-7 Maintain Circular Saw Grinders 5
F-8 Perform Final Inspection of Circular Saws 2
Use Tools of Saw Filing G-1 Use Special Purpose Tools 4
Use Grinding Wheels H-1 Describe Safe Grinding Wheel Use 1
H-2 Identify Types of Grinding Wheels 1
H-3 Calculate Safe Operating Speeds 1
H-4 Shape and Dress Grinding Wheels 1
H-5 Dress Grinding Wheels 1
H-6 Mount Grinding Wheels 1
Grind Knives I-1 Handle Knives Safely 1
I-2 Identify Types of Knives 1
I-3 Determine Knife Angles 1
I-4 Describe Components of Knives 1
I-5 Describe Knife Grinders 1
I-6 Describe Knife Grinding Wheels 1
I-7 Describe Knife Sharpening Procedure 1
I-8 Describe Knife Babbitting and Balancing 2
I-9 Describe Knife Troubleshooting Points and Procedures 3
Weld Saws M-1 Use Safe Oxygen-Fuel Welding Practices 1
M-2 Use a Portable Oxy-Fuel Unit 1
M-3 Select Welding Tools and Equipment 1
M-4 Adjust Types of Flames 1
M-5 Weld Saw Teeth 4
Total 120
INTRODUCTION
Saw Fitter (BC 0106) Industry Training Authority 7 01-12
Year two
Competency Hours
Apply Safe Work Practices B-3 Use Lock-out Procedures 1
B-6 Identify Industrial Hazards 2
Use Trade Mathematics C-2 Use Measuring Tools and Equipment 2
C-3 Apply Trade Formulas 4
Use Trade Knowledge D-3 Identify tooth problems 3
D-6 Align Teeth 2
Fit Band Saws E-1 Handle Band Saws Safely 1
E-3 Determine Band Saw Kerf Requirements 2
E-6 Maintain Band Saw Grinders 2
E-7 Identify Types of Band Saws 2
Fit Circular Saws F-1 Handle Circular Saws Safely 1
F-2 Identify Types of Circular Saws 3
F-3 Inspect Circular Saws 2
F-4 Identify Circular Saw Tooth Profiles 2
F-6 Use Circular Saw Grinders 2
F-7 Maintain Circular Saw Grinders 4
F-8 Perform Final Inspection of Circular Saws 3
Use Tools of Saw Filing G-1 Use Special Purpose Tools 4
Use Grinding Wheels H-1 Describe Safe Grinding Wheel Use 1
H-2 Identify Types of Grinding Wheels 1
H-3 Calculate Safe Operating Speeds 1
H-4 Shape and Dress Grinding Wheels 1
H-5 Dress Grinding Wheels 1
H-6 Mount Grinding Wheels 1
Maintain Chain Saws J-1 Maintain Chain Saws 2
J-2 Identify Types of Chain Saws 1
INTRODUCTION
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J-3 Calculate Gauge and Pitch of Chain Saws 2
J-4 Inspect and Repair Saw Chain 2
J-5 Set-up and Sharpen Saw Chain 1
J-6 Use Chain Saw Tools 1
J-7 Determine Grinding Wheel Profile 2
J-8 Troubleshoot Chain Saws 1
Maintain Saw Guides K-1 Identify Types of Band Saw Guides 2
K-2 Identify Types of Circular Saw Guides 2
K-3 Identify Types of Guide Materials 2
K-4 Maintain Saw Guides 2
Maintain Saw Shearboards, Scrapers and Cooling Systems L-1 Identify Types of Shearboards 2
L-2 Identify Types of Scrapers 2
L-3 Describe Band Saw and Circular Saw Cooling Systems 2
Weld Saws M-1 Use Safe Oxygen-Fuel Welding Practices 1
M-2 Use a Portable Oxy-Fuel Unit 1
M-3 Select Welding Tools and Equipment 1
M-4 Adjust Types of Flames 1
M-6 Perform Crack Welding 4
Tension and Level Saws N-1 Use Tools for Levelling and Tensioning 6
N-2 Level Bandsaws 8
N-3 Tension Bandsaws 8
N-4 Level Circular Saws 8
N-5 Describe Tensioning of Circular Saws 8
Total 120
INTRODUCTION
Saw Fitter (BC 0106) Industry Training Authority 9 01-12
Saw Trades Reference Text Books
Armstrong Saw Filers Handbook Armstrong Mfg. Co. Portland, Oregon, USA 97208
Armstrong Stellite and Carbide Filers Handbook Armstrong Mfg. Co. Portland, Oregon, USA 97208
Armstrong Sawmill Feeds and Speeds Armstrong Mfg. Co. Portland, Oregon, USA 97208
Hanchett Saw and Knife Manual Hanchett Mfg. Co. Big Rapids, Michigan, USA
Saws by Ed M. Williston Miller Freeman Publications, Inc. 500 Howard Street San Francisco, California, USA 94105
Wide Bandsaws Stobart Davies Ltd. Priory House, Priory St. Hertford Herts, England SG14 1RN
Bandsaws Wide Blade and Narrow Blade Types by Chandler Jones 2716 West Hayes Street Seattle, Washington 98199
PROGRAM CONTENT
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Section 2
PROGRAM CONTENT
Saw Fitter
PROGRAM CONTENT
Level 1
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Level 1
Saw Fitter
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 12 01-12
Line (GAC): A Introduction to Saw Trades
Competency: A1 Competency
LEARNING TASKS CONTENT
1. Describe saw filing Maintain cutting edges
Align and set-up equipment saws and knives are used on
Maintain the saw plate of circular saws (called anvil work) and of band saws (called bench work)
Grind chipper knives, profile knives and hog knives
Carry out babbitt, shimming and balancing procedures
2. Types of plants Sawmills
Pulp and paper plants
Shingle mills
Remanufacturing plants
Saw repair shops
Waferboard plants
3. Describe the role of a Saw Fitter Install and fit all types of saws, including circular saws, band saws gang saws and chain saws
Operate, adjust, maintain and repair the saw sharpening equipment
Shape, sharpen, replace and build up teeth
Sharpen, babbitt and balance knives
Perform any other work that is usually performed by a Saw Fitter in the lumber manufacturing industry
The saw fitter uses a variety of hand and power tools and specialized machinery
PROGRAM CONTENT
Level 1
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4. Describe the role of a Circular Saw Filer Must be a qualified Saw Fitter
Bench all circular and gang saws
Perform various operations on these and other saws
Other operations performed on saws including circular and gang saws· are
o sharpening
o adjusting
o levelling
o tensioning
o welding cracks
o welding teeth
Use automatic and manual grinding
procedures
Use automatic and manual benching
procedures
Remove twists, level and plumb saws
Maintenance tasks as aligning circular
head rigs and edgers
Maintenance tasks of all related saws
and equipment
5. Describe the role of a benchman Is a qualified saw fitter and circular saw filer
Bench band saws
Grind band mill wheels
Align
o head rigs
o band
o circular
o resaws
o vertical
o horizontal
o twins
o quads
Align
o edgers
o circular resaws
Align related saws and equipment
Perform band mill alignment
Grind mill wheels and checks the balancing
Troubleshoots the systems
Sets up the filing room equipment
Maintains a safe working environment
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 14 01-12
Line (GAC): A Introduction to Saw Trades
Competency: A-2 Describe Apprenticeship Program
LEARNING TASKS CONTENT
1. Describe the responsibilities of the apprentice to the employer
Apprenticeship contract
Labour Code
Expectation of the Saw Filers' Association
2. Describe the responsibilities of the employer to the apprentice
Apprentice contract
Labour Code
Employment Standards Act
3. Describe required skills and characteristics Educational requirements
Professional ethics
Work habits
Mechanical ability
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 15 01-12
Line (GAC): A Introduction to Saw Trades
Competency: A-3 Filer Trade Terms
LEARNING TASKS CONTENT
1. Define saw mill equipment terms Saw machines
o equipment
o systems
o related trade terms
2. Define saw filling terms Saws –
o equipment
o tools
o related trade terms
3. Define metals and alloys terms Iron –
o carbon
o -nickel
o phosphorous
o temper
Tungsten carbide
o cobalt
o chrome
Babbitt
o guide materials
All related metals and alloys
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 16 01-12
Line (GAC): B Apply Work Practices
Competency: B-1 Describe WCB Health and Safety Regulations
LEARNING TASKS CONTENT
1. Describe the role of the WCB Inspects places of employment
Investigates accidents and causes of industrial disease
Assists in developing health and safety programs
Provides rehabilitation and retraining for injured workers
Assists in creating a safe place to work
2. Describe injury reporting procedures Identify first-aid room
Get first-aid
Get medical attention
Notify your supervisor
3. Describe WCB regulations Sawmills
Shingle mills
Related equipment
Cracks
Welding
Speeds
Band wheels
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 17 01-12
Line (GAC): B Apply Work Practices
Competency: B-2 Use Personal Safety Equipment
LEARNING TASKS CONTENT
1. Describe proper work clothing Close-fitting pants, shirts and jackets
Safety-toe workboots
Hard hat
Gloves
2. Describe protective equipment Safety goggles and glasses
Face shield
Ear protection
Leather aprons
Dust masks
3. Use personal safety Appropriate personal protective clothing
Equipment
Grinding
Noise
Saw handling
Welding
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 18 01-12
Line (GAC): B Apply Work Practices
Competency: B-3 Use Lock-out Procedures
LEARNING TASKS CONTENT
1. Explain lock-out procedures WCB regulations
• Filing room equipment
Mill equipment
2. Describe related items Locks
3. Demonstrate lock-out procedure Correct procedure
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 19 01-12
Line (GAC): B Apply Work Practices
Competency: B-4 Handle Saws Safely
LEARNING TASKS CONTENT
1. Describe safe saw handling procedures in the filing room
Removal from crate
Untying of new band saws
Changing hand
Placement and removal from grinder
Placement and removal from bench
General movement of all saws
2. Describe safe saw handling procedures on the mill floor
Changing saws from machinery
On and off hoists
Cradles
Dollies
Rim clamps
Saw boxes
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 20 01-12
Line (GAC): B Apply Work Practices
Competency: B-5 Describe Safe Work Environment
LEARNING TASKS CONTENT
1. Describe and demonstrate clean and safe work environment
Shop
Equipment
Tools
Flammabte (storage and use)
Compressed gases
Waste facilities
2. Describe in-plant safety In-plant safety regulations
Job safety breakdowns
Safety committees
3. Describe in-plant fire regulations In-plant regulations
Use of various fire fighting equipment
Filing room fire regulations
Welding
4. WHMIS Labels
Material safety data sheets
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 21 01-12
Line (GAC): C Use Trade Mathematics
Competency: C-1 Solve Basic Mathematic Problems
LEARNING TASKS CONTENT
1. Perform basic mathematics Additions
Division
Subtraction
Multiplication
Calculation of areas
Metric
2. Perform conversions Imperial to metric
Metric to imperial
To fractions
To decimals
To percentages
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 22 01-12
Line (GAC): C Use Trade Mathematics
Competency: C-2 Use Measuring Tools and Equipment
LEARNING TASKS CONTENT
1. Use a calculator Solve mathematics problems
2. Use a protractor Measure angles using a protractor
3. Use a micrometer Measure thickness of saw plate
4. Use vernier callipers Measure thickness and widths
5. Use a dial indicator Measure run-out
6. Use inside and outside callipers Alignment
7. Describe the care, maintenance of all measuring tools and equipment
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 23 01-12
Line (GAC): C Use Trade Mathematics
Competency: C-3 Apply Trade Formulas
LEARNING TASKS CONTENT
1. Solve applied trade mathematics using formulas Calculate diameters
Calculate circumferences
2. Solve applied problems involving speed Pulley speeds
RPM
SFPM
3. Calculate tooth profiles Hook angles
Clearance angles
Included angles
Pitch
Gullet depth
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 24 01-12
Line (GAC): D Use Trade Knowledge
Competency: D-1 Describe Cutting Systems
LEARNING TASKS CONTENT
1. Describe different ways of cutting wood fibre • Ripping
o band
o -circular
Cross cutting
o circular
o band
Combination
o circular
2. Describe various band saw tooth profiles • Bandsaws
o angles
o pitch
o depth
3. Describe circular saw tooth profiles Circular
o K style
o P style
o M style
o R & S style
4. Describe frost teeth Bandsaw
Circular saws
5. Describe the purpose and required kerf Bandsaws
Circular saws
Gang saws
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 25 01-12
Line (GAC): D Use Trade Knowledge
Competency: D-2 Describe and Identify Types of Set
LEARNING TASKS CONTENT
1. Describe types of set used on band saws Spring
Swage
Stellite
2. Describe types of set used on circular saws Spring•
Swage
Inserted teeth
o rip
o cross cut
Hollow ground
Carbide
Stellite
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 26 01-12
Line (GAC): D Use Trade Knowledge
Competency: D-3 Identify Tooth Problems
LEARNING TASKS CONTENT
1. Identify crumble Causes
Cures
2. Identify tooth problems Missing corners
Bent teeth
o operational
o swage
Loss of back
Clamp marks running through swage
Missing and broken tips
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 27 01-12
Line (GAC): D Use Trade Knowledge
Competency: D-4 Swage a Saw
LEARNING TASKS CONTENT
1. Identify the use of all types and sizes of swages Band saw
o hand and air
Gang saw
o hand and air
Circular saw
o hand and air
Shingle
2. Describe and demonstrate set-up and maintenance of swages
Anvils -
o carbide
o carbon steel
Dies
o long bite
o short bite
o proctor
o "Q" style
o extra short bite
Clamp screws
o carbon steel
o carbide
Stop bracket and stops
Head and front guide arm
Anvil setting gauge
Circular swage set-up
3. Describe and demonstrate air assist swage equipment and maintenance
Pressure
Cylinder and gaskets
Valve assembly and gaskets
"O" rings
o piston and rod
Air valve
Piston and pin
Speed control
Oiler
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 28 01-12
4. Describe swage problems Bent teeth
Crumble
Loss of back
Screw mark running through swage
Too much swage
Too thin/thick at the point
Insufficient swage
Pulling to one side
5. Describe new developments #84 auto point swage and shaper
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 29 01-12
Line (GAC): D Use Trade Knowledge
Competency: D-5 Use Shapers
LEARNING TASKS CONTENT
1. Identify the use of all types and sizes • of shapers
Band saw –
o hand and air
o old style
o #5500-8 & #5700-8 series
o -#6900-8
Circular saw
o hand and air
o old style
o #5700-C
o #6900-C
o -#5500-S
Gang –
o hand and air
o old style
o #5700-G
o #6900-G
2. Describe and demonstrate set-up and • maintenance of shapers
Adjust for kerf
Centre dies
Bevel alignment
Tooth stop
Adjustment to plate thickness
Wear parts
3. Describe shaper problems • Teeth off to one side
Crumble
Wrinkled teeth
Too much or too little shape
4. Describe and demonstrate air assist shaper equipment and maintenance
Pressure
Cylinder and gaskets
Valve assembly and gaskets
non rings for piston and rod
Air valve
Piston and pin
Speed control
Oiler
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 30 01-12
Line (GAC): D Use Trade Knowledge
Competency: D6 Align Teeth
LEARNING TASKS CONTENT
1. Use tooth alignment tools Alignment gauges
Dial indicators
Set Wrenches
Dolly
Peen hammer
2. Identify tooth alignment problems Bent teeth
Rocked teeth
Crumble
Welded teeth
Missing teeth
Turned over saws
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 31 01-12
Line (GAC): D Use Trade Knowledge
Competency: D7 Fit Band Saw Objectives
LEARNING TASKS CONTENT
1. Describe band saw safe handling practices Removal from crates
Tie of new saws
Changing hand
Placement and removal from grinder
Placement and removal from bench
2. Describe band saw inspection procedures Kerf
Point-up or swage
Cracks
Lumps and ridges
Twists
Dished and turned over saw
Dullness
Tooth damage
3. Describe procedures for repairs to cracks
WCB regulations
Punching
Welding
Annealing
Dressing
Plate maintenance
4. Describe procedures for replacing teeth and tips Welding in blanks
Welding teeth
Building up tips
Low teeth
Out of pitch teeth
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 32 01-12
Line (GAC): D Use Trade Knowledge
Competency: D8 Sharpen Band Saw
LEARNING TASKS CONTENT
1. Describe and demonstrate safe sharpening procedures
Proper equipment
Sufficient help
2. Describe and demonstrate cleaning procedures Sawdust
Pitch
3. Describe filing room set-up Equipment
4. Describe and demonstrate sharpening of band saws
Single cuts
Double cuts
Damaged teeth
Swage or point-up
Teeth lubricants
Swage requirement
Shaped to required kerf
Wheel profile
Feed finger position
Crack check and maintenance
Check face, back and gullet to the required standard
5. Describe and demonstrate the use of proctor roll Position
Pressure
Maintenance
6. Describe and demonstrate peening Hammer and dolly
Position
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 33 01-12
Line (GAC): D Use Trade Knowledge
Competency: D9 Use Parts Catalogues
LEARNING TASKS CONTENT
1. Identify equipment Band saw sharpeners
Filing clamps
Gang saw sharpeners
Circular saw sharpeners
Automatic swage/shapers
Hand sharpeners
Carbide sharpeners
Stellite sharpeners
Stretcher rolls
Benches
Shears
Welding clamps
Swages (hand and air)
Shapers (hand and air)
Tools (hand and power)
Slabs and anvils
Barnart grinders
Related trade equipment
2. Identify catalogues Different manufactures
Different suppliers
Related companies
3. Identify parts Use check-lists
Model of machine or equipment
Serial # of machine or equipment
Right-or left-hand machine
Right-or left-hand equipment
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 34 01-12
Line (GAC): E Fit Band Saw
Competency: E1 Handle Band Saws Safely
LEARNING TASKS CONTENT
1. Describe band saw safe handling practices Removal from crates
Untying of new saws
Changing hand
Placement and removal from grinder
Placement and removal from bench
General movement in filing room
Changing dull band saws
Storage
2. Xxx Identify personal safety equipment Personal safety equipment
o Eyes
o Ears
o Respiratory
o Toes
o Hands
Follow lock-out procedures
3. Describe safe handling practices Hoists
Cradles
Dollies
4. Describe shearing saws
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 35 01-12
Line (GAC): E Fit Band Saw
Competency: E2 Inspect Band Saws
LEARNING TASKS CONTENT
1. Describe band saw inspection procedures Kerf
Point-up or swage
Cracks
Lumps and ridges
Dished and turned over saw
Twists
Dullness
Tooth damage
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 36 01-12
Line (GAC): E Fit Band Saw
Competency: E-3 Determine Band Saw Kerf Requirements
LEARNING TASKS CONTENT
1. Describe the purpose of set and amount required for band saws
Kerf plus deviation
Side clearance each side
Frozen or unfrozen
Head saw
Resaws
Thin kerf band saw
2. Determine kerf required for various types of timber
Spring set
o soft wood
kiln dry green frozen
o hard wood
kiln dry green silica
Swage set
o soft wood
kiln dry green frozen
o -hard wood
green dry silica
Stellite
o soft wood
kiln dry green frozen
o hard wood
green dry silica
3. Determine SFPM and kerf Hard wood
Soft wood
Frozen
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 37 01-12
Line (GAC): E Fit Band Saw
Competency: E-4 Swage Band Saws
LEARNING TASKS CONTENT
1. Describe swaging procedure for band saws New saws
Rocked saws
Welded teeth
Built up teeth
2. Demonstrate swaging Tooth lubrication
Check swage set-up
Clamp swage on saw tooth
Push die handle to stop
Bracket and stops adjustment
Release clamp screw
Pull back die handle to stop
Gauge tooth for required width
Proceed to next tooth
3. Describe maintenance problems causing faulty swage
Insufficient swage
Too much swage
Too thick at point
Pulling to one side
Purpose of stops and bracket
Nicking of side stock
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 38 01-12
Line (GAC): E Fit Band Saw
Competency: E-5 Shape Band Saws
LEARNING TASKS CONTENT
1. Describe shaping procedure for band saws New saws
Rocked saws
Welded teeth
Built up teeth
2. Demonstrate shaping procedure for band saws Tooth lubrication
Check shaper set-up
Shape tooth
Gauge tooth for required kerf
Adjust shaper if necessary for kerf
3. Describe maintenance of shapers Tooth stops
Dies (carbide and carbon steel)
Screws
Wear strips
4. Describe maintenance problems causing faulty shaping
Insufficient side stock
Too much side stock
Pulling to one side
Uneven side stock
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 39 01-12
Line (GAC): E Fit Band Saw
Competency: E-6 Maintain Band Saw Grinders
LEARNING TASKS CONTENT
1. Describe safe maintenance Lock-out procedures
2. Describe maintenance points on bandsaw grinders
Head lift systems
o lift cam
o head lift screw and nut
o treadle
o cones
o rocker arms
o bearings
Feed mechanism systems
o feed cam
o feed finger arm
o feed finger and holder
o feed assembly
o cones
o bearings
Saw support systems
o post brackets
o filing clamp
o saw carriage
o gate assembly
o saw lift screw
o crown gears
o couplings
o face plate
Grinding head systems
o arbour bearing
o motor
o grinding wheel assembly
Bearings
Belts
Motors
o reductions units
Non-lubrication points
Types of lubrication and oils
Related parts and equipment
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 40 01-12
Line (GAC): E Fit Band Saw
Competency: E-7 Identify Types of Band Saws
LEARNING TASKS CONTENT
1. Describe types and applications of band saw machines
Single cut Double cut
Vertical resaw
Horizontal resaw
Twin band saws
Quad band saws
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 41 01-12
Line (GAC): E Fit Band Saw
Competency: E-8 Hand Sharpen Band Saws
LEARNING TASKS CONTENT
1. Describe hand sharpening Types of files
Proper use of files
Missing corners
Crumble·
Welded teeth
Built-up teeth
Rocked teeth
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 42 01-12
Line (GAC): E Fit Band Saw
Competency: E-9 Perform Final Inspection of Band Saws
LEARNING TASKS CONTENT
1. Describe check points on final sharpening Missing corners
Face
Back
Gullet
Rocked portion
Crumbled teeth
Welded teeth
Built up teeth
Teeth alignment
2. Describe the proctor roll Position
Pressure
Maintenance
3. Describe peening Tools
o hammer
o dolly
On grinder
On bench
Location of peen
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 43 01-12
Line (GAC): F Fit Circular Saws
Competency: F-1 Handle Circular Saws Safely
LEARNING TASKS CONTENT
1. Describe circular saw safe handling practices Removal from crates
Placement and removal from grinder
Placement and removal from bench
General movement in filing room
General movement on mill floor
Changing dull circular saws
Storage
2. Identify personal safety equipment Personal safety equipment –
o eyes
o ears
o respiratory
o toes
o hands
Follow lock-out procedures
3. Describe safe handling practices Hoists
Cradles
Dollies
Rim clamps
Cut-off saw rigging
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 44 01-12
Line (GAC): F Fit Circular Saws
Competency: F-2 Identify Types of Circular Saws
LEARNING TASKS CONTENT
1. Describe types of circular saws Cut-off saws
o solid tooth
o inserted tooth
Head saws
o solid tooth
o inserted tooth
Edger saws
o solid tooth
o inserted tooth
o carbide
o stellite
Trim saws
o solid tooth
o inserted tooth
o hollow ground
o carbide
Slashers
Lath
o solid tooth
o inserted tooth
o carbide
Scrag saws
Related circular saws
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 45 01-12
Line (GAC): F Fit Circular Saws
Competency: F-3 Inspect Circular Saws
LEARNING TASKS CONTENT
1. Describe circular saw inspection checks before grinding
Tooth damage
o missing
o bent and broken
o missing tips
Set (required amount)
o swage
o point-up
o retip
Dish
Cracks
o weld
o -punch
o -out of service
Welds
o previous
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 46 01-12
Line (GAC): F Fit Circular Saws
Competency: F-4 Identify Circular Saw Tooth Profiles
LEARNING TASKS CONTENT
1. Describe cutting systems Rip cutting
Cross cutting
2. Identify tooth profiles "K" style
"P" style
"M" style
"N" I "R" and "S" style
Frost tooth
Carbide
Stellite
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 47 01-12
Line (GAC): F Fit Circular Saws
Competency: F-5 Select Circular Saw Tools and Equipment
LEARNING TASKS CONTENT
1. Select all necessary tools and • equipment for the maintenance of the. cutting edge to any given circular saw
Saw sets
o hand
o hammer
o power
o -swage and shaper
Wheel selection
Grinders
Dressers
Inserted teeth
Carbide tips
Stellite
Hand and power tools
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 48 01-12
Line (GAC): F Fit Circular Saws
Competency: F-6 Use Circular Saw Grinders
LEARNING TASKS CONTENT
1. Describe types of circular saw grinding equipment
Manual
Automatic
2. Describe sharpening methods Plunge grinding
Generative grinding
Hand grinding
Rip saw grinding
o manual and automatic
Crosscut saw grinding
o -manual and automatic
3. Describe jointing Grinder set-up
Rip or cross-cut
Balance
Spherical
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 49 01-12
Line (GAC): F Fit Circular Saws
Competency: F-7 Maintain Circular Saw Grinders
LEARNING TASKS CONTENT
1. Describe safe maintenance Lock-out procedures
2. Describe maintenance points on all circular saw grinders
Feed finger and assembly
Cam set-ups
Gate assembly
Oscillation assembly
Head assembly
Stroke
Multiple lift
Centring cones and devices
Bearings
Saw clamp
Non-lubrication points
Motors
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 50 01-12
Line (GAC): F Fit Circular Saws
Competency: F-8 Perform Final Inspection of Circular Saws
LEARNING TASKS CONTENT
1. Describe check points on final sharpening of circular saws
Missing corners
Face
Back
Gullet
Rocked portion
Crumbled teeth
Welded teeth
Built up teeth
Damaged carbide
Damaged stellite
Teeth alignment
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 51 01-12
Line (GAC): G Use Tools of Saw Filing
Competency: G-1 Use Special Purpose Tools
LEARNING TASKS CONTENT
1. Describe tool safety
2 Identify wheel dressers Dressing brick –
o vitrified and resinoid
Diamond stick
Metcalfe dresser
Desmond dresser
Universal dresser
Star dresser
Diamond profile dresser
3. Identify gauges Straight edges
Circular convex/concave
Bandsaw tension gauge
Back gauges
4. Identify hammers Claw
Ball peen
Welding
Dog head
Cross face
Twist face
Related hammers
5. Identify wrenches Insert tooth wrenched
Saw wrenches
Collar wrenches
Trade related wrenches
6. Identify files Making of files
Length of files
File kinds, shape or style
o flat, mill, halfround, round, quadrangular, circular or triangular
Their cut
o single cut
o double cut
o rasp
o curved
Their grades
o course cut
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 52 01-12
o bastard cut
o second cut
o smooth cut
7. Identify related hand tools Depth gauges
Wire gauges
Upsets
Anvil setting gauges
Forging tools
Grinding jigs (dies and anvils)
Alignment tools (wheel and teeth)
Chain breakers
8. Identify power tool safety Hand grinders
Uniplanes
Jockey grinders
Related power tools
9. Describe hand and power tool maintenance Manufacturer's specifications
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 53 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-1 Describe Safe Grinding Wheel Use
LEARNING TASKS CONTENT
1. Describe personal, equipment and grinding wheel safety
Personal safety equipment
Grinder safety equipment
Inspect all safety equipment
2. Describe grinding wheel safety checks RPM
SFPM
Cracks
Blotters
Collars -flanges
Arbours
Bearings
Related equipment
3. Describe safe storage and handling How to store
Where to store
Rotation of stock
Care
Handling
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 54 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-2 Identify Types of Grinding Wheels
LEARNING TASKS CONTENT
1. Identify types of grinding wheels
Vitrified
Resinoid
Diamond
CBN
2. Identify shapes of grinding wheels
Straight
Saucer
Flared cup
Cylinder
Segments
Cut-off wheels
3. Describe materials used in grinding wheels
Abrasives
Bonds
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 55 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-3 Calculate Safe Operating Speeds
LEARNING TASKS CONTENT
1. Describe safe operating speeds Vitrified –
o band saws
o circular saws
o knives
o stellite
•Resinoid
o band saws
o circular saws
o knives
o stellite
o -band mill wheel grinding
Diamond
o carbide
o knives
CBN
o stellite
o band saws
o circular saws
2. Describe calculations Manufactures recommended speeds
o RPM
o SFPM
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 56 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-4 Shape & Dress Grinding Wheels
LEARNING TASKS CONTENT
1. Describe safe shaping and dressing procedures Personal safety equipment
Use of tools
Guards
2. Describe correct wheel profile Band saws
o standard
o stellite
o frost tooth
Edger saws
o standard
o stellite
o carbide
o frost tooth
Hollow ground saws
o plunge
o generative
o carbide
Trim saws
o spring set
Slasher saws
Cut-off saws
Profile knives
Straight knives
Bent knives
Related saws and knives
3. Describe inspection and dressing other than for correct profile
Dirt
Glaze
Oil
Out-of-round
Out-ot-balance
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 57 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-5 Dress Grinding Wheels
LEARNING TASKS CONTENT
1. Describe safe use of dressing tools Personal safety
Correct procedures
2. Describe types of wheel dressing tools Dressing bricks
o vitrified
o resinoid
o diamond
Diamond stick
Metcalfe dressers
Desmond dressers
Universal dressers
Star dressers
Diamond profile dressers
Diamond wheel dressing jigs
CBN wheel dressing jigs
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 58 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-6 Mount Grinding Wheels
LEARNING TASKS CONTENT
1. Describe safety precautions Personal safety equipment
Grinder safety equipment
o guards
Lock-out procedures
2. Describe installation of various grinding wheels on different equipment
Band saw grinders
o face and top
o side
Circular saw grinders
o manual
o automatic
o face and top
o side
Knife grinders
Carbide saw grinders
Stellite saw grinders
Hand grinders
Power grinders
Post grinders
Pedestal grinders
Bench grinders
Related equipment
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 59 01-12
Line (GAC): I Grind Knives
Competency: I-1 Handle Knives Safely
LEARNING TASKS CONTENT
1. Describe safe handling practices Personal safety equipment
Grinder safety equipment
Knife carts and boxes
Straight thick knives
Straight thin knives
Bent knives
Profile cutters
Counter knives
Key knives
Hog knives
Related knives
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 60 01-12
Line (GAC): I Grind Knives
Competency: I-2 Identify Types of Knives
LEARNING TASKS CONTENT
1. Identify types of knives Face mounted
Enclosed
o clamp type
All makes of chipping heads
Drum
Lily pad
Hogs
Key knives
Chipper canter
Slabbing head rig
Veneer chipper
Planer
Waferizer
Related knives
2. Identify incorporated machines knives are found on
Chippers
Edgers
Canters
Log chippers
Chip-n-saws
Related machines
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 61 01-12
Line (GAC): I Grind Knives
Competency: I-3 Determine Knife Angles Objectives
LEARNING TASKS CONTENT
1. Identify knife angles Manufacturers' specifications
2. Determine required angles Manufacturers' specifications
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 62 01-12
Line (GAC): I Grind Knives
Competency: I-4 Describe Components of Knives
LEARNING TASKS CONTENT
1. Describe knife steel analysis Carbon
Silicon
Tungsten
Chrome
Vanadium
Molybdenum
Manganese
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 63 01-12
Line (GAC): I Grind Knives
Competency: I-5 Describe Knife Grinders
LEARNING TASKS CONTENT
1. Describe basic types of knife grinders Fixed head and travelling bed
Fixed bed and travelling head
2. Describe set-up of knife grinders Bolting
Magnets
Coolants
Related components
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 64 01-12
Line (GAC): I Grind Knives
Competency: I-6 Describe Knife Grinding Wheels
LEARNING TASKS CONTENT
1. Describe types of knife grinding wheels Cup
Cylinder
Straight
Profile
Segments
2. Describe grinding wheel dressing and profiles Tools
Type of grinding wheel
Type of knife
Profile of knife
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 65 01-12
Line (GAC): I Grind Knives
Competency: I-7 Describe Knife Sharpening Procedure
LEARNING TASKS CONTENT
1. Describe knife sharpening Thick
Thin
Profile
Related knives
2. Describe repairs to damaged portion of knife Chips
Cracks
Related damage
3. Describe problems arising when grinding knives Too heavy a feed
Hard and soft wheels
Vitrified and resinoid wheels
o pros and cons
Dressing cutting edge
Honing
4. Describe lubrication and coolants Uses
Limitations
Water
Oil and water
Spray
Components
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 66 01-12
Line (GAC): I Grind Knives
Competency: I-8 Describe Knife Babbitting and Balancing
LEARNING TASKS CONTENT
1. Describe safe babbitting of knives Personal safety equipment
Safe equipment use
Ventilation·
2. Describe babbitting of knives Straight
Profile
Bent
3. Describe tools required for babbitting Babbitt type
Melting pot
Knife jigs
Ladle
Babbitt file
Milling cutter
4. Describe knife balancing Thin knives
Thick knives
Profile knives
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 67 01-12
Line (GAC): I Grind Knives
Competency: I-9 Describe Knife Troubleshooting Points and Procedures
LEARNING TASKS CONTENT
1. Describe general knife and chipper problems Knife breakage
Babbitt thickness
Counter knife maintenance
Worn knife holders
Anvil maintenance
Enclosed slot breakage
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 68 01-12
Line (GAC): M Weld Saw
Competency: M-1 Use Safe Oxygen-Fuel Welding Practices
LEARNING TASKS CONTENT
1. Describe the precautions to be considered when using oxygen-fuel welding
Storaging and handling cylinders
Securing and positioning welding outfit
Fire hazards and extinguishers
Safe working pressures
Proper clothing
Checking for leaks
Eye protection
o goggles and screens
Ventilation
Explosive substances
Industrial health and safety regulations (WCB)
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 69 01-12
Line (GAC): M Weld Saw
Competency: M-2 Use a Portable Oxy-Fuel Unit
LEARNING TASKS CONTENT
1. Describe the components and features of the oxy-acetylene welding outfit
Oxygen and acetylene cylinders
o construction
o safety features
o pressures
Oxygen and acetylene regulators
o one and two stages
Hoses
o construction
o -colour
o -maintenance
Flash backs and burn backs
Reverse flow control valves
Torch and tip
o types
o tip sizes
Tip cleaners
Goggles
o glass shade
Striker
2. Describe the safe procedure in setting up and shutting down welding equipment
Secure cylinders and crack valves-
acetylene upright
Attached regulators, hoses, torch and tip
Set working pressures
Check for leaks
Shut down equipment safely
o bleed hoses
3. Demonstrate the correct operation of oxy-acetylene welding equipment
Select appropriate tip size
Clean the tip
Open valves and adjust regulators for working pressure
Light torch and adjust for pre-heat length and neutral flame
Travel at appropriate speed and tip inclination
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 70 01-12
4. Describe maintenance of welding equipment Welding clamp
Forging hammer
Forging tool
Tips
Torch
Gauges
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 71 01-12
Line (GAC): M Weld Saw
Competency: M-3 Select Welding Tools and Equipment
LEARNING TASKS CONTENT
1. Select appropriate tools and equipment Personal safety equipment
Welding safety equipment
Proper torch and tip size
Upset and forging tool
Forging hammer
Welding rod
Tip cleaner and striker
Welding clamp
Related equipment
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 72 01-12
Line (GAC): M Weld Saw
Competency: M-4 Adjust Types of Flames
LEARNING TASKS CONTENT
1. Describe types of flames Oxidizing
Neutral
Carbonizing
2. Describe lighting procedures Bleed lines
Oxygen
o Opening
o adjusting
Acetylene
o opening
o adjusting
Pressure adjustments
Flame adjustment
PROGRAM CONTENT
Level 1
Saw Fitter (BC 0106) Industry Training Authority 73 01-12
Line (GAC): M Weld Saw
Competency: M-5 Weld Saw Teeth
LEARNING TASKS CONTENT
1. Describe WCB regulations Welding
Procedures
2. Describe tools and equipment required for teeth welding
Safety equipment
Proper torch and tip size
Up-set and forging tool
o dolly
Forging hammer
Welding rod
Tip cleaner and striker
Welding clamp
Levelling slab
Bench
Grinders
3. Describe welding and building up teeth Pre-heat
Saw position
Laying in rod
Forging
Shaping
Annealing
Dressing and finishing
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 74 01-12
Level 2
Saw Fitter
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 75 01-12
Line (GAC): B Apply Safe Work Practices
Competency: B-3 Use Lock-out Procedures
LEARNING TASKS CONTENT
1. Explain. lock-out procedures WCB regulations
Filing room equipment
Mill equipment
2. Describe related items Locks
3. Demonstrate lock-out procedure Correct procedure
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 76 01-12
Line (GAC): B Apply Safe Work Practices
Competency: B-6 Identify Industrial Hazards
LEARNING TASKS CONTENT
1. Identify carbide hazards Applications
Handling
2. Identify stellite hazards Applications
Handling
3. Identify grinding wheel dust Hazards and protection
4. Identify coolant hazards Disposal
Handling
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 77 01-12
Line (GAC): C Use Trade Mathematics
Competency: C-2 Use Measuring Tools and Equipment
LEARNING TASKS CONTENT
1. Use a calculator Solve mathematics problems
2. Use a protractor Measure angles using a protractor
3. Use a micrometer Measure thickness of saw plate
4. Use vernier callipers Measure thickness and widths
5. Use a dial indicator Measure run-out
6. Use inside and outside callipers Alignment
7. Describe the care, maintenance of all measuring tools and equipment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 78 01-12
Line (GAC): C Use Trade Mathematics
Competency: C-3 Apply Trade Formulas
LEARNING TASKS CONTENT
1. Solve applied trade mathematics using formulas Calculate diameters
Calculate circumferences
2. Solve applied problems involving speed Pulley speeds
RPM
SFPM
3. Calculate tooth profiles Hook angles
Clearance angles
Included angles
Pitch
Gullet depth
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 79 01-12
Line (GAC): D Use Trade Knowledge
Competency: D-3 Identify Tooth Problems
LEARNING TASKS CONTENT
1. Identify and describe crumble Causes
Cures
2. Identify and describe tooth problems Missing corners
Bent teeth
o operational
o swage
Loss of back
Clamp marks running through swage
Missing and broken tips
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 80 01-12
Line (GAC): D Use Trade Knowledge
Competency: D-6 Align Teeth
LEARNING TASKS CONTENT
1. Use tooth alignment tools
Alignment gauges
Dial indicators
Set Wrenches
Dolly
Peen hammer
2. Identify tooth alignment problems Bent teeth
Rocked teeth
Crumble
Welded teeth
Missing teeth
Turned over saws
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 81 01-12
Line (GAC): E Fit Band Saws
Competency: E-1 Handle Band Saws Safety
LEARNING TASKS CONTENT
1. Describe band saw safe handling
practices Removal from crates
Untying of new saws
Changing hand
Placement and removal from grinder
Placement and removal from bench
General movement in filing room
Changing dull band saws
Storage
2. Identify personal safety equipment Personal safety equipment
o eyes
o ears
o respiratory
o toes
o hands
Follow lock-out procedures
3. Describe safe handling practices Hoists
Cradles
Dollies
4. Describe shearing saws Band saws
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 82 01-12
Line (GAC): E Fit Band Saws
Competency: E-3 Determine Band Saw Kerf Requirements
LEARNING TASKS CONTENT
1. Describe the purpose of set and amount required for band saws
Kerf plus deviation
Side clearance each side
Frozen or unfrozen
Head saw
Resaws
Thin kerf band saw
2. Determine kerf required for various types of timber
Spring set
o -soft wood
kiln dry green frozen
o hard wood
kiln dry green silica
Swage set
o -soft wood
kiln dry green frozen
o -hard wood
green dry silica
Stellite
o -soft wood
kiln dry green frozen
o hard wood
green dry silica
3. Determine SFPM and kerf Hard wood
Soft wood
Frozen
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 83 01-12
Line (GAC): E Fit Band Saws
Competency: E-6 Maintain Band Saw Grinders
LEARNING TASKS CONTENT
1. Describe safe maintenance Lock-out procedures
2. Describe maintenance points on bandsaw grinders
Head lift systems
o lift cam
o head lift screw and nut
o treadle
o cones
o rocker arms
o bearings
Feed mechanism systems
o feed cam
o feed finger arm
o feed finger and holder
o -feed assem bly
o cones
o bearings
• Saw support systems
o post brackets
o filing clamp
o saw carriage
o gate assembly
o saw lift screw
o crown gears
o couplings
o face plate
• Grinding head systems
o arbour bearing
o motor
o grinding wheel assembly
• Bearings
• Belts
• Motors
o reductions units
• Non-lubrication points
• Types of lubrication and oils
• Related parts and equi pment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 84 01-12
Line (GAC): E Fit Band Saws
Competency: E-7 Identify Types of Band Saws
LEARNING TASKS CONTENT
1. Describe types and applications of band saw machines
Single cut Double cut
Vertical resaw
Horizontal resaw
Twin band saws
Quad band saws
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 85 01-12
Line (GAC): F Fit Circular Saws
Competency: F-1 Handle Circular Saws Safely
LEARNING TASKS CONTENT
1. Describe circular saw safe handling practices Removal from crates
Placement and removal from grinder
Placement and removal from bench
General movement in filing room
General movement on mill floor
Changing dull circular saws
Storage
2. Identify personal safety equipment Personal safety equipment
o eyes
o ears
o respiratory
o toes
o hands
Follow lock-out procedures
3. Describe safe handling practices Hoists
Cradles
Dollies
Rim clamps
Cut-off saw rigging
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 86 01-12
Line (GAC): F Fit Circular Saws
Competency: F-2 Identify Types of Circular Saws
LEARNING TASKS CONTENT
1. Describe types of circular saws Cut-off saws
o solid tooth
o inserted tooth
Head saws
o solid tooth
o inserted tooth
Edger saws
o solid tooth
o inserted tooth
o carbide
o stellite
Trim saws
o solid tooth
o inserted tooth
o hollow ground
o carbide
Slashers
Lath
o solid tooth
o inserted tooth
o carbide
Scrag saws
Related circular saws
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 87 01-12
Line (GAC): F Fit Circular Saws
Competency: F-3 Inspect Circular Saws
LEARNING TASKS CONTENT
1. Describe circular saw inspection checks before grinding
Tooth damage
o missing
o bent and broken
o missing tips
Set (required amount)
o swage
o point-up
o retip
Dish
Cracks
o weld
o punch
o out of service
Welds
o previous
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 88 01-12
Line (GAC): F Fit Circular Saws
Competency: F-4 Identify Circular Saw Tooth Profiles
LEARNING TASKS CONTENT
1. Describe cutting systems Rip cutting
Cross cutting
2. Identify tooth profiles "K" style
"P" style
"M" style
"N", "R" and "S" style
Frost tooth
Carbide
Stellite
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 89 01-12
Line (GAC): F Fit Circular Saws
Competency: F-6 Use Circular Saw Grinders
LEARNING TASKS CONTENT
1. Describe types of circular saw grinding equipment
Manual
Automatic
2. Describe sharpening methods Plunge grinding
Generative grinding
Hand grinding
Rip saw grinding
o manual and automatic
Crosscut saw grinding
o manual and automatic
3. Describe jointing Grinder set-up
Rip or cross-cut
Balance
Spherical
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 90 01-12
Line (GAC): F Fit Circular Saws
Competency: F-7 Maintain Circular Saw Grinders Objectives
LEARNING TASKS CONTENT
1 . Describe safe maintenance Lock-out procedures
2. Describe maintenance points on all circular saw grinders
Feed finger and assembly
Cam set-ups
Gate assem bly
Oscillation assembly
Head assembly
Stroke
Multiple lift
Centring cones and devices
Bearings
Saw clamp
Non-lubrication points
Motors
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 91 01-12
Line (GAC): F Fit Circular Saws
Competency: F-8 Perform Final Inspection of Circular Saws Objectives
LEARNING TASKS CONTENT
1. Describe check points on final sharpening of circular saws
Missing corners
Face
Back
Gullet
Rocked portion
Crumbled teeth
Welded teeth
Built up teeth
Damaged carbide
Damaged stellite
Teeth alignment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 92 01-12
Line (GAC): G Use Tools of Saw Filing
Competency: G-1 Use Special Purpose Tools
LEARNING TASKS CONTENT
1 . Describe tool safety
2. Identify wheel dressers Dressing brick
o vitrified and resinoid
Diamond stick
Metcalfe dresser
Desmond dresser
Universal dresser
Star dresser
Diamond profile dresser
3. Identify gauges Straight edges
Circular convex/concave
Bandsaw tension gauge
Back gauges
4. Identify hammers Claw
Ball peen
Welding
Dog head
Cross face
Twist face
Related hammers
5. Identify wrenches Insert tooth wrenched
Saw wrenches
Collar wrenches
Trade related wrenches
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 93 01-12
6. Identify files Making of files
Length of files
File kinds, shape or style
o flat, mill, halfround, round, . quadrangular, circular or triangular
Their cut
o single cut
o double cut
o rasp
o curved
Their grades
o course cut
o bastard cut
o second cut
o smooth cut
7. Identify related hand tools Depth gauges
Wire gauges
Upsets
Anvil setting gauges
Forging tools
Grinding jigs (dies and anvils)
Alignment tools (wheel and teeth)
Chain breakers
8. Identify power tool safety Hand grinders
Uniplanes
Jockey grinders
Related power tools
9. Describe hand and power tool maintenance Manufacturer's specifications
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 94 01-12
Line (GAC): H Use Grinding Wheels
Competency: H1 Describe Safe Grinding Wheel Use
LEARNING TASKS CONTENT
1. Describe personal, equipment and grinding wheel safety
Personal safety equipment
Grinder safety equipment
Inspect all safety equipment
2. Describe grinding wheel safety checks RPM
SFPM
Cracks
Blotters
Collars -flanges
Arbours
Bearings
Related equipment
3. Describe safe storage and handling How to store
Where to store
Rotation of stock
Care
Handling
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 95 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-2 Identify Types of Grinding Wheels
LEARNING TASKS CONTENT
1. Identify types of grinding wheels Vitrified
Resinoid
Diamond
CBN
2. Identify shapes of grinding wheels Straight
Saucer
Flared cup
Cylinder
Segments
Cut-off wheels
3. Describe materials used in grinding wheels Abrasives
Bonds
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 96 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-3 Calculate Safe Operating Speeds
LEARNING TASKS CONTENT
1. Describe safe operating speeds Vitrified
o band saws
o circular saws
o knives
o stellite
Resinoid
o band saws
o circular saws
o knives
o satellite
o band mill wheel grinding
Diamond
o carbide
o knives
CBN
o stellite
o band saws
o circular saws
2. Describe calculations Manufactures recommended speeds
o RPM
o SFPM
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 97 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-4 Shape & Dress Grinding Wheels
LEARNING TASKS CONTENT
1. Describe safe shaping and dressing procedures Personal safety equipment
Use of tools
Guards
2. Describe correct wheel profile Band saws
o standard
o stellite
o frost tooth
Edger saws
o Standard
o Stellite
o Carbide
o frost tooth
Hollow ground saws
o Plunge
o generative
o carbide
Trim saws
o spring set
Slasher saws
Cut-off saws
Profile knives
Straight knives
Bent knives
Related saws and knives
3. Describe inspection and dressing other than for correct profile
Glaze
Oil
Out-of-round
Out-of-balance
Dirt
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 98 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-5 Dress Grinding Wheels
LEARNING TASKS CONTENT
1. Describe safe use of dressing tools Personal safety
Correct procedures
2. Describe types of wheel dressing tools Dressing bricks
o vitrified
o resinoid
o diamond
Diamond stick
Metcalfe dressers
Desmond dressers
Universal dressers
Star dressers
Diamond profile dressers
Diamond wheel dressing jigs
CBN wheel dressing jigs
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 99 01-12
Line (GAC): H Use Grinding Wheels
Competency: H-6 Mount Grinding Wheels
LEARNING TASKS CONTENT
1. Describe safety precautions Personal safety equipment
Grinder safety equipment
o guards
Lock-out procedures
2. Describe installation of various grinding wheels on different equipment
Band saw grinders
o face and top
o side
Circular saw grinders
o manual
o automatic
o face and top
o side
Knife grinders
Carbide saw grinders
Stellite saw grinders
Hand grinders
Power grinders
Post grinders
Pedestal grinders
Bench grinders
Related equi pment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 100 01-12
Line (GAC): J Maintain Chain Saws
Competency: J-1 Maintain Chain Saws
LEARNING TASKS CONTENT
1. Maintain chain saws safely Use personal safety equipment
Use safety equipment
Handling of saws
Handling of saw chain
Sharpening procedures
Handling of flammables
Handling of lubricants
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 101 01-12
Line (GAC): J Maintain Chain Saws
Competency: J-2 Identify Types of Chain
LEARNING TASKS CONTENT
1. Identify types of chain 300 pond saw chain
Pond and deck saw chain
Power saw chain
Low profile
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 102 01-12
Line (GAC): J Maintain Chain Saws
Competency: J-3 Calculate Gauge and Pitch of Chain Saws
LEARNING TASKS CONTENT
1. Define gauge of a chain saw Term
2. Define pitch of a chain saw Term
3. Calculate gauge of a chain saw Measured at the tang
4. Calculate pitch of a chain saw Measured between rivets
5. Calculate cutting angles Manufacturer specification
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 103 01-12
Line (GAC): J Maintain Chain Saws
Competency: J-4 Inspect and Repair Saw Chain
LEARNING TASKS CONTENT
1. Describe inspection and repairs of chain saws Tie straps
Cutters
Drive links
Tight joints
Crooked cutting
Sprockets
Bars
Nose bars
Related parts
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 104 01-12
Line (GAC): J Maintain Chain Saws
Competency: J-5 Set-up and Sharpen Saw Chain
LEARNING TASKS CONTENT
1. Describe safe grinding of saw chain Personal safety equipment
Grinder safety features
2. Describe grinder set-up
Grinder parts
Angle adjustments
Wheel direction
3. Describe sharpening Cutters
o angles
o burn
o precautions
Depth gauge or raker
o angles
o precautions
Special purpose sharpening
o ripping
o boring
4. Describe hand sharpening Manual
Files
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 105 01-12
Line (GAC): J Maintain Chain Saws
Competency: J-6 Use Chain Saw Tools
LEARNING TASKS CONTENT
1. Describe chain saw tools Files
Raker gauge
Chain breakers
Rivet punch
Special wrenches
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 106 01-12
Line (GAC): J Maintain Chain Saws
Competency: J-7 Determine Grinding Wheel Profile
LEARNING TASKS CONTENT
1. Describe grinding wheels used for sharpening saw chain
Types of grinding wheels
o Vitrified
o resinoid
SIze
2. Describe grinding wheel profiles Cutters
Depth gauge or raker
Wheel thickness
Wheel shape
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 107 01-12
Line (GAC): J Maintain Chain Saws
Competency: J-8 Troubleshoot Chain Saws
LEARNING TASKS CONTENT
1. . Describe chain saw problems No oil
Chain too tight
Chain too loose
Worn sprockets
Bent bars
Worn grooves
Sharpening errors
Stretched chain
Cold weather
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 108 01-12
Line (GAC): K Maintain Saw Guides
Competency: K-1 Identify Types of Band Saw Guides
LEARNING TASKS CONTENT
1. Describe band saw guides Conventional
Cartridge
Pressure
Back guide
2. Describe maintenance of band saw guides Safety procedures
Jigs
Equipment
Adjustment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 109 01-12
Line (GAC): K Maintain Saw Guides
Competency: K-2 Identify Types of Circular Saw Guides
LEARNING TASKS CONTENT
1. Describe circular saw guides Standard
Head saw
Floating back guides
Plug
Babbitt
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 110 01-12
Line (GAC): K Maintain Saw Guides
Competency: K-3 Identify Types of Guide Materials
LEARNING TASKS CONTENT
1. Describe types of guide material Gatke
Duramold
Easiglide
Micarta regular
Lignum vitae
o natural wood
Babbitt
o lead free
2. Describe make up of guide material Laminate
Paper-base
Cloth-base
Glass-base
Babbitt
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 111 01-12
Line (GAC): K Maintain Saw Guides
Competency: K-4 Maintain Saw Guides
LEARNING TASKS CONTENT
1. Describe maintenance of guide materials Personal safety
Equipment systems
Ventilation
Grinders
Uniplane
Router
Milling machine
Related grinders
Set-up jigs
Adjustments
2. Describe circular saw guide maintenance Grinders
Milling machines
Granite levelling slabs
Clearances
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 112 01-12
Line (GAC): L Maintain Saw Shearboards, Scrapers and Cooling Systems
Competency: L-1 Identify Types of Shearboards
LEARNING TASKS CONTENT
1. Identify types of shearboards Single cuts
Double cuts
Resaws
o vertical
o horizontal
Twins
Quads
2. Identify shear board material Aluminum
Brass
UHMW
Related material
3. Describe shearboard adjustment Wear area
Adjustment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 113 01-12
Line (GAC): L Maintain Saw Shearboards, Scarpers and Cooling Systems
Competency: L-2 Identify Types of Scrapers
LEARNING TASKS CONTENT
1. Describe band saw scrapers Types
Sizes
Location
Material
o plate steel
o brass
o UHMW
o related material
Bevels
Wear area
Adjustments
Purpose
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 114 01-12
Line (GAC): L Maintain Saw Shearboards, Scarpers and Cooling Systems
Competency: L-3 Describe Band Saw and Circular Saw Cooling Systems
LEARNING TASKS CONTENT
1. Describe types of cooling systems used in the trade
Band mills
Edgers
Circular head rigs
Grinders
Grinding wheels
2. Describe saw lubrication Environmentally safe
Reduce saw water
Eliminate diesel mist
Reduce fire hazard
Reduce pitch build-up
Reduce guide wear
Reduce wheel maintenance
Help resist
o wear, rust, oxidation,foaming and misting
Wash-off resistant
Ensure cooling capability at high speeds
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 115 01-12
Line (GAC): M Weld Saw
Competency: M-1 Use Safe Oxygen-Fuel Welding Practices
LEARNING TASKS CONTENT
1. Describe the precautions to be considered when using oxygen-fuel welding
Storageing and handling cylinders
Securing and positioning welding outfit
Fire hazards and extinguishers
Safe working pressures
Proper clothing
Checking for leaks
Eye protection -goggles and screens
Ventilation
Explosive substances
Industrial health and safety regulations (WCB)
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 116 01-12
Line (GAC): M Weld Saws
Competency: M-2 Use a Portable Oxy-Fuel Unit
LEARNING TASKS CONTENT
1. Describe the components and features of the oxy-acetylene welding outfit
Oxygen and acetylene cylinders
o construction
o safety features
o pressures
Oxygen and acetylene regulators
o one and two stages
Hoses
o construction
o colour
o -maintenance
Flash backs and burn backs
Reverse flow control valves
Torch and tip
o types
o tip sizes
Tip cleaners
Goggles
o glass shade
Striker
2. Describe the safe procedure in setting up and shutting down welding equipment
Secure cylinders and crack valves-
acetylene upright
Attached regulators, hoses, torch and tip
Set working pressures
Check for leaks
Shut down equipment safely -bleed
hoses
3. Demonstrate the correct operation of oxy-acetylene welding equipment
Select appropriate tip size
Clean the tip
Open valves and adjust regulators for working pressure
Light torch and adjust for pre-heat length and neutral flame
Travel at appropriate speed and tip inclination
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 117 01-12
4. Describe maintenance of welding equipment Welding clamp
Forging hammer
Forging tool
Tips
Torch
Gauges
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 118 01-12
Line (GAC): M Weld Saws
Competency: M-3 Select Welding Tools and Equipment
LEARNING TASKS CONTENT
1. Select appropriate tools and equipment Personal safety equipment
Welding safety equipment
Proper torch and tip size
Upset and forging tool
Forging hammer
Welding rod
Tip cleaner and striker
Welding clamp
Related equipment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 119 01-12
Line (GAC): M Weld Saws
Competency: M-4 Adjust Types of Flames
LEARNING TASKS CONTENT
1. Describe types of flames Oxidizing
Neutral
Carbonizing
2. Describe lighting procedures Bleed lines
Oxygen
o opening
o adjusting
Acetylene
o opening
o adjusting
Pressure adjustments
Flame adjustment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 120 01-12
Line (GAC): M Weld Saws
Competency: M-6 Perform Crack Welding
LEARNING TASKS CONTENT
1. Describe WCB regulations regarding band saw cracks
Less than 1/10 width
More than 1/10 width
2. Describe WCB regulations regarding circular saw cracks
Less than 1/10 diameter
More than 1/1 0 diameter
Cracks in eye or collar area
3. Describe tools and equipment required for crack welding
Safety equipment
Proper torch and tip size
Upset and forging tool
Forging hammer
Welding rod
Tip cleaner and striker
Welding clamp
o positioning
o anvil clearance
Levelling slab
Related tools and equipment
4. Describe crack welding Pre-heat
Saw position
Laying in rod
Forging
Annealing
Dressing and finishing
Benching
o levelling
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 121 01-12
Line (GAC): N Tension and Level Saws
Competency: N-1 Use Tools of Levelling and Tensioning
LEARNING TASKS CONTENT
1. Describe hammers Dog head
Cross face
Twist face
Weights
Care
2. Describe gauges Straight edges
Strobe saw straight edges
Band saw tension gauges
Circular saw tension gauges
Lengths
Convex
Concave
3. Describe anvils •Steel
Hard faces
Crowned
4. Describe levelling slabs Band saw slabs
Circular slabs
Strob slabs
5. Describe stretcher rolls Band saw
Circular saw
6. Describe bench set-ups Band saws
Circular saws
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 122 01-12
Line (GAC): N Tension and Level Saws
Competency: N-2 Level Bandsaws
LEARNING TASKS CONTENT
1. Describe basic levelling of a bandsaw Localized lumps, ridges, cross bumps and hollows
Detecting un-level saw plate
Eliminating un-level saw plate
2. Describe tools and equipment used to level bandsaws
Hammers
Straight edges
Benches
Stretcher rolls
Related equipment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 123 01-12
Line (GAC): N Tension and Level Saws
Competency: N-3 Tension Bandsaws
LEARNING TASKS CONTENT
1. Describe reasons for basic tensioning
of band saws
To counteract the expansion which takes place during the cutting action
To stiffen the cutting edge so that the saw will cut a straight line
To ensure that the saw will run in a constant position on the band mill wheels
2. Describe areas of tension Body
Tire
Back
3. Describe tools and equipment Hammers
Stretcher rolls
Bench
Tension gauges
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 124 01-12
Line (GAC): N Tension and Level Saws
Competency: N-4 Level Circular Saws
LEARNING TASKS CONTENT
1. Describe basic levelling of circular saw Localized lumps, ridges, cross bumps saws and hollows
Detecting un-level saw plate
Eliminating un-level saw plate
2. Describe tools and equipment used to level circular saws
Hammers
Straight edges
Benches
Stretcher rolls
Related equipment
Program Content
Level 2
Saw Fitter (BC 0106) Industry Training Authority 125 01-12
Line (GAC): N Tension and Level Saws
Competency: N-5 Describe Tensioning of Circular Saws
LEARNING TASKS CONTENT
1. Describe reasons for basic tensioning of circular saws
Pre-stressing
Thermal stressing
2. Describe areas of tensioning circular saws Eye saws
Body
Rim
3. Describe tools and equipment Hammers
Stretcher rolls
Bench
Tension gauges
Related equipment
TRAINING PROVIDER STANDARDS
Saw Fitter (BC 0106) Industry Training Authority 126 01-12
Section 3
TRAINING PROVIDER STANDARDS
TRAINING PROVIDER STANDARDS
Saw Fitter (BC 0106) Industry Training Authority 127 01-12
Instructor Requirements
Occupation Qualification The instructor must possess:
Benchperson Saw Filer certification
Work Experience A minimum of ten years experience working in the industry as a Benchperson Saw Filer.
Instructional Experience and Education It is preferred that the instructor also possesses one of the following:
Provincial (BC) Instructor Diploma or completion of a similar trainer training or instructional methods program
Two years of supervisory or administrative experience
Demonstrated effectiveness of communication skills - instructional and interpersonal
Experienced user of relevant software programs for:
Word processing Spreadsheets Presentations CAD