Save Time and Energy with the Compact Annubar™ Flowmeter Name Date.
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Transcript of Save Time and Energy with the Compact Annubar™ Flowmeter Name Date.
Save Time and Energy with the Compact Annubar™ FlowmeterSave Time and Energy with the Compact Annubar™ Flowmeter
Name
Date
Slide 4
Rosemount Invented the Averaging Pitot Tube and Continues to InnovateRosemount Invented the Averaging Pitot Tube and Continues to Innovate
Integral thermowell availableInnovative upstream slot for
comprehensive averaging
T-shaped sensor creates large stagnation zones on backside to reduce noise
1970 1978 1984 1998 2002
Slide 5
Flow
LOWHIGH
Impact area
DP(hw) = PH(avg.) - PL(avg.)
Basic Principle of Annubar Primary ElementBasic Principle of Annubar Primary Element
Static
Pressure
Impact Pressure (40%)
Blockage / Suction Pressure (60%)
Total DP
VelocityProfile
(40/60 relationship not the same for all APT’s)
Slide 6
Key MessagesKey Messages The 405A Compact Annubar Flowmeters allow
for unparalleled ease of installation The 405A Compact Annubar sensor provides
accurate measurements while keeping energy costs low through reduced permanent pressure loss
Standardize DP Flow Installations with the 405 Compact Platform
Slide 7
Are Difficult Installations Slowing Down Projects?Are Difficult Installations Slowing Down Projects? Impulse piping Welding and additional pipe penetrations
Extra time = $$$, labor for a welder, instrument tech, etc
Slide 8
How Much Does a Flowmeter Really Cost?How Much Does a Flowmeter Really Cost?
Purchase Price ≠ Total Installed Cost
Material CostsPrice of Components
Engineering CostsSelect Technology
SizeCreate Spec Sheets & Drawings
Procurement CostsGenerate Purchase Orders
Manage Delivery DatesVendor Relationships
Installation CostsPiping Preparation
InstallationCommissioning
Source: 4 Inch line size per Aspen Richardson Process Plant Construction Estimating Standards, 2003 Edition, Process Equipment Cambridge: Aspen technology Inc., 2003.
65%
Installed Cost Traditional Installation
Slide 9
405A Compact Flowmeters Eliminate Impulse Piping and Leak Points405A Compact Flowmeters Eliminate Impulse Piping and Leak Points
Installed using standard impulse lines
Eliminates troublesome impulse lines, reducing fugitive emissions and
improving reliability
Traditional DP Flowmeter Assembly Installation
Compact Flowmeter Installation
Potential Leak Points = 29
Potential Leak Points = 6
Only 2 leak points to check in the field
during installation!
+
+
+
Factory Leak TestedReduce Leak Points by 80%
Slide 10
405A Integrated Flowmeters Arrive Fully Assembled and Factory Leak Checked405A Integrated Flowmeters Arrive Fully Assembled and Factory Leak Checked
Eliminates Impulse Piping and Reduces Potential Leak Points
All-Welded Design
Provides Easy Transmitter Connection
Direct Mount Manifold
Easily Installs Between Raised Face Flanges405 Compact Design
Ensures Proper Alignment within the Pipe
Integral Centering Ring
Decreases Measurement Error Annubar T-Shape’s higher signal
with less noise and frontal slot design
Eliminate Additional Pipe Penetrations Integral RTD
Lowers Permanent Pressure LossAveraging Pitot Tube Technology
Slide 11
.67 Beta Orifice with 19-Tube Bundle
Annubar Technology Reduces Straight Run RequirementsAnnubar Technology Reduces Straight Run Requirements
■ ■
■ ■
■ ■1 2 3 4 5 6 7 8 9 1011121314151617181920212223242526272829303132333435363738394041424344
.67 Beta Orifice
Rosemount CompactAnnubar
Elbow MountedAnnubar
Slide 12
Are High Utility Costs Hurting Your Bottom Line?Are High Utility Costs Hurting Your Bottom Line?
How much energy could you save?$$$
“The biggest issue is the surging cost of energy, which now makes up
30% of operating costs for the average
company.”*Control Global
Slide 14
The amount of pressure lost is a function of 3 factors:
• density of the fluid (f),
• velocity of the fluid (Vf)
• the amount obstruction (Kmeter) created by the flowmeter
Sometimes Less is More When It Comes to PPLSometimes Less is More When It Comes to PPL
Note: The Kmeter factor for a technology is dependent on the model selected.
The following is a guideline for Kmeter, in order from highest to lowest
Orifice/Nozzle
Venturi
AveragingPitot Tube
Wedge
V-Cone
Turbine
PPL = Kmeter x f x (Vf)2
Slide 16
The 405A Allows You to Minimize Pressure Loss Throughout the Process The 405A Allows You to Minimize Pressure Loss Throughout the Process
Pressure at Source > Pressure at Destination
DestinationSource
FT4
Compressor
PL1
PL2
PL3
PL4
PL5
PL6
PL7Energy In
Machine #1
Machine #2
Machine #3
Machine #4
FT6
FT5
FT7
FT2
FT1
FT3
Lowering Pressure Loss1. Reduces pumping/compressing costs
2. Increases capacity3. Minimizes compressor, pump or boiler size
Slide 17
Annubar Technology Reduces PPL and Energy CostsAnnubar Technology Reduces PPL and Energy Costs
•Minimizing pumping and compression costs•Increases throughput in existing lines•Maximize capacity of gravity-fed systems
Slide 18
Has Valuable Experience in your plant “Gone Fishing?”Has Valuable Experience in your plant “Gone Fishing?”
“40% of the existing workforce will retire
in the next 10 years.”
*Society of Petroleum Engineers
What will happen when your experienced personnel retire?
Slide 20
Achieve a Perfect Installation Every Time for Every DP Flow Measurement PointAchieve a Perfect Installation Every Time for Every DP Flow Measurement Point Standardize installation procedures with the 405 Compact
Platform Eliminate extra time, mis-installations, and training
ConditioningOrifice
Annubar
Orifice
Slide 22
Important 405A SpecificationsImportant 405A SpecificationsAccuracy
1.5% of flow coefficient(0.75% Calibrated)
Line Sizes2-8” (50-200 mm)
Coming Soon! 10 & 12” (250 & 300mm)
Repeatability± 0.1%
Pressure RatingANSI 600# or DIN PN100
Slide 23
The Annubar T-Shape Creates a Higher Signal with Less NoiseThe Annubar T-Shape Creates a Higher Signal with Less Noise
Slide 24
The Annubar T-Shape: No Wear, No Tear, No WorriesThe Annubar T-Shape: No Wear, No Tear, No Worries
No sharp leading edges to wear
The Compact Annubar sensor provides better wear resistance than
orifice plates
Slide 27
405C/P0.40 β
405 C/P0.65 β
405A / 485Sensor Size 1
10,000 – lb/hr4,500 – kg/hr
15,000- lb/hr6,750 – kg/hr
20,000- lb/hr9,000 – kg/hr
5,000 – lb/hr2,250 – kg/hr
2-in. H2O5-mbar
100-in. H2O250-mbar
2-in. H2O5-mbar
2-in. H2O5-mbar
100-in. H2O250-mbar
100-in. H2O250-mbar
150# Steam - 4” (100mm) line size, sized 100” H2O
Utilize the 405A for Applications with Medium to High Flow RatesUtilize the 405A for Applications with Medium to High Flow Rates
Slide 28
Annubar Products Reach Beyond FlangesAnnubar Products Reach Beyond FlangesPak-Lok • Patented compression
design firmly secures the Annubar sensor to the opposite wall of the pipe
• Rated up to 600# ANSI
Flange-Lok• Combines Pak-Lok
compression mechanism with a mounting flange
Flanged With Opposite Side Support• Meets the requirement of
high pressure applications• Available up to 2500#
ANSI
Flo-Tap • Can be hot-tapped without
interruption of the flow• Easily removed for cleaning
or line pigging• Available up to 600# ANSI
Slide 29
Better Measurement is the Key to Better ControlBetter Measurement is the Key to Better Control 3 in 1 measurement including differential
pressure, static pressure, and temperature The result is better control of raw materials,
combustion, reactions, blending and product quality
Slide 31
SummarySummary 405A Compact Annubar products provide
unparalleled ease of installation The 405A Compact Annubar sensor provides
accurate measurements while keeping energy costs low through a low permanent pressure loss
Standardize DP Flow Installations with the Compact 405 Platform
Thank you for your time and attention!Thank you for your time and attention!