SATRON VT pressure transmitter Installation and Setting-Up ...

SATRON VT pressure transmitter

Installation and Setting-Up InstructionsSpare Parts List

DOCUMENTSTechnical Specifications: BPV710Installation and Setting-Up Instructions:BPV710AV

BPV710AVM2, revision 3

15.11.2014

Satron Instruments Inc.P.O.Box 22, FIN-33901 Tampere, Finland

Tel.int. +358 207 464 800, Telefax +358 207 464 801www.satron.com, [email protected]

We reserve the right for technical modifications without prior notice.HART® is a registered trademark of HART Communication Foundation.Hastelloy® is the registered trademark of Haynes International.Viton® is the registered trademark of DuPont Down Elastomers.

Contents:

1 INSTALLATION1.1 Mechanical installation1.2 Electrical connections

2 SETTING UP2.1 Using the 275 user interface2.2 Setting up through HART® 275 user interface2.3 Using the 375 user interface2.4 Setting up through HART® 375 user interface2.5 Setting up with Satron-pAdvisor Service Software2.6 Setting up with local switches2.7 Set-up calibration

3 CALIBRATION3.1 Adjustability3.2 Damping3.3 Calibration examples

4 CONSTRUCTION AND OPERATION

5 PARTS LIST

BPV710AV15.11.2014

Figure 1-1 Basic mounting dimensions (cont. on next page)

2

SATRON VT pressure transmitter

NOTEDimensions are in millimeters

1. INSTALLATION AND PUTTING INTO OPERATION

1300354152

165 VT3 ... VT7, ATEX +15145 VT8, ATEX +15

Ø48

Pg 9 std. housing codes H and THex 36 VT3...VT7Hex 27 VT8

G½

A D

IN 1

6288

M20x1,5 std. housing codes M

Ø48

75

165 VT3 ... VT7, ATEX +15145 VT8, ATEX +15

G½

A D

IN 1

6288

Hex 36 VT3...VT7Hex 27 VT8

161, ATEX-transmitter +15

Hex 27

70

DIN3852-E-G½

Ø26

.8

14

140, ATEX- transmitter + 15

55

PG9 std. housing type HM20x1,5 std. housing type M

Hex 27

Ø26

.8

20,5

M20x1,5 std. housing type N

100

G½

A

Process connectionDIN3852-E-G½A,flush mounted, code 3

Process connectionG½A, flush mounted,with o-ring, code 5

SATRON VT pressure transmitterBPV710AV

15.11.2014

3

195 VT3 ... VT7, ATEX +15175 VT8, ATEX +15

91

Hex 36 VT3...VT7Hex 27 VT8

NOTEDimensions are in millimeters

Esc Enter

195 VT3 ... VT7, ATEX +15175 VT8, ATEX +15

70

G½

A D

IN 1

6288

M20x1,5 std. housing type N

Optio K

Optio L

min. 290

149

170

100

60

125

110

Vapaaasennustila

Pg 9 std. housing types H and TM20x1,5 std. housing types M and N

1300354152

VT8 housing types H, T and M 145VT8 housing type N 175VT5, VT6 and VT7 housing types H, T and M 165VT5, VT6 and VT7 housing type N 195

PG9 housing type Nwith DIN 43650 plug, code N_/_P

BPV710AV15.11.2014SATRON VT pressure transmitter

1.1 Mechanical installation1.1.1 Recommended mounting positions

• Process connection direction: horizontal• Cable entry direction: from below• Connector coupling direction, calibration direction: horizontal

Other considerations:• In outdoor installations you should make sure that watercondensed from e.g. a steam line will not freeze and, byexpanding, damage the transmitter’s sensor diaphragm.For instance, this can be avoided by installing heatinsulation up to the sensor diaphragm.

1.1.2 Impulse piping

The process medium and the transmitter’s position inrelation to the process pipe determine the impulsepiping line.

• For liquid and steam pressure measurements it ispreferable to install the transmitter below orifice plate toprevent the formation of disturbing gas bubbles in theimpulse piping.

If the transmitter has to be installed above the process pipefor reasons of accessibility or for some other compellingreasons, it is recommendable to provide the piping with agas seal to avoid disturbance.

• Mounting the transmitter above the process pipe in gaspressure measurement will eliminate disturbances causedby condensing liquid.

• Steam should not be admitted to the transmitter’ssensing element. See installation examples 1-2c and d.

a) - Clean fluids in general (E.g. waters, oils, etc.)

c) - Steams

b) - Liquid level in open vesselFigure 1-2 Impulse piping - Installation examples (cont. on next page)

4


Figure 1-2 Impulse piping- Installation examples

d) - Fluids, steams e) - Gases

5

Figure 1-3b Mounting bracket for VT transmitter- Order number M820289

Figure 1-3a Damping hose for protecting the sensor- Order number T551804, with venting- Order number T551805, without venting

Ø10/4 pcs60

60

185

255

SATRON VT pressure transmitterBPV710AV

15.11.2014

6

Figure 1-4 Modification adapters of the process connection, types VTe 4 ... VTAe 7

G½

2547

Thread DIN16288 - G½AOrder code : T1320291

G½

A

Thread DIN16288 - G¼AOrder code : T1320292

G½

3715

DIN

1628

8G

¼A

Thread ½ - 14 NPT, maleOrder code : T1320293

1542

½ -

NP

T

G½

Hex 27

Hex 27 Hex 27

DIN

1628

8

The process connection of the flushmounted transmitters can bechanged using modificationadapters.

Figure 1-7 Coupling DIN 3852-X-G½

Figure 1-5T-coupling DIN 3852-X-G½, sizes DN15 - 25

Order code : M1050369

Figure 1-8 Coupling DIN 16288 - G½

Order code : M1050367

30 Ø28

G½

G½

Ø30

2.5

16.5

Ø27

+0.

4

Process couplings

Other sizes, please contact Satron Instruments Inc.

ØD out

Ø27 +0.4

G½

E

CØd

A

B

2.5

size A

DN20

DN15 27.5

30.5

Pipe Dim.Ø dCB

42

3643.5

49

22

27.5 M1050396

M1050395

Dim.Dim. Dim.Order code

26

29.5

EDim.

DN25 33.5 55.5 48 34 29.5 M105039750

40

40

øD outDim.

23M8

21

35

G½

G½

½ -

NP

T

6k-AV 27

Ø26

,3

PMC 1" (Ø26,3), forprocess connection code5Order code : T1320310

Thread ½ - 14 NPT, femaleOrder code : M1050471

Order code: M1050515

23,5

Ø30G½

2

Ø18

,3

Ø27

Figure 1- 6Coupling G½ (for process connection code 5)

Other adapter sizes, please contact toSatron Instruments Inc.


6

Figure 1-10 Supply voltage and load capacity

Figure 1-11 Adjusting the junction box position

Position selection 3 x 90°

Tightenthe screw

1.2 Electrical connections

Supply voltage and load of the transmitter according to thefigure 1-10.

We recommend shielded twisted-pair cable as signalcable.

The signal cable should not be installed near high-voltagecables, large motors or frequency converters.

The shield of the cable is grounded at the power supplyend or according to the recommendations of themanufacturer of the used control system.

1. Remove screw2. Open

Figure 1-9 Removing the PLUG junction box

1

2

Open

0.5 ... 1.5 mm 2

Pg9

10044093

10044092

1300354153

10 12 15 20 25 30 350

250

500

750

1000

1400

Supply voltage /V

Load / Ω

40

1250

Operatingregion

Min. load using HART® - communication 250 Ω

R max = Supply voltage - 12 V

I max

I max = 20.5 mA using HART®-communication

I max = 23 mA (when the alarm current 22,5 mA is on)

8

Figure 1-12 , wiring housings H and T

Figure 1-13 , wiring housing M

Figure 1-14 , wiring housing N


1300354155

1300354155

+ - Test

mA

+ -

Power

Load

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

21

2

Power

Load

mA

+-

1300354155

Figure 1-15 , wiring housing N with DIN 43650 PLUG-connector, code N__ / _ P

+ - Test

Power

Load

mA

+-

1300354155

Power

Load

123

9

2 SETTING UP2.1 Using the 275 user interface

Operation keysThe six operation keys are located above the alphanumerickeyboard:

The ON/OFF key (I/O) switches the user interface on andoff. When you switch the user interface on, it starts lookingfor a HART® transmitter connected to it. If the transmitter isnot found, the message “No Device Found. Press OK”will be displayed.The ONLINE menu is displayed when the user interfacefinds the transmitter.

(^) This key allows you to move upwards in menus andscroll lists forwards.

(v) This key allows you to move downwards in menus andscroll lists backwards.

(<) This two-function key allows you to move the cursor tothe left and to go back to a previous menu.

(>) This two-function key allows you to move the cursor tothe right and to select a menu option.

(>>>) The quick-selection key will start the user interfaceand display the quick-selection menu. You can define thedesired menu as quick-selection menu.

Function keysWith function keys F1, F2, F3 and F4 you can perform theprogram functions displayed above each function key. Whenyou move in the software menus, the functions of thesekeys will change in accordance with the currently selectedmenu.

2.2 Setting up through HART® 275 userinterface

After installing and connecting the transmitter, connect theuser interface to the transmitter. The following menu isdisplayed:

1 Measurement2 Configuration3 Information4 Diagnostics

To change the measuring range, unit damping time constantto output mode (linear/square-root), select Configuration .

The following menu is then displayed:

1 Range values2 Detailed config

To change the measuring range, select Range values .

The selection displays the following menu:1 LRV (lower range value)2 URV (upper range value)3 LSL (lower sensor limit)4 USL (upper sensor limit)5 Min span (minimum span)6 Apply values

To change the measurement unit, damping time constant oroutput mode, select Detailed config from the Configura-tion menu.

The selection displays the following menu:1 Damping2 Pres. unit3 Tempr. unit4 Alarm current5 Write protect6 Lin. func7 Diff El status8 Burst mode9 Burst option Poll addr Tag User function User funct. setup

After these activities or if the transmitter is supplied with theready configuration you must correct a zero error of thetransmitter in a final installation position.

Press Diagnostics and PV Zero calibr.

The selection displays the following menu: Give correctvalue for Zero pressure in ...

The current zero point will be shown in display and the finalzero error correction can be done.

Figure 2-1275 user interface


Um+

Um-

Rx

Rx

Tx

Tx

+5V

External powermust be usedwith 3-wiretransmitters

USB

USB

HART

+ 24V -

Pwr OKHART

24V+

Iout

24VON/OFF

Um-

100R0.01%

Um+150R

Si-Tool e

www.satron.com

4mA = 0.4V 20mA = 2VDC

USB / HART modemR Um-

Um+

NOTE! Do not switch 24V ON in live circuit

R GND

Ext. power in 12... 30V DC min 10W

28mA

Iout

Ext.pwr OK

2.6 Setting-up with local switches

The additional instruction of display menus is enclosed tothis manual.

10

Figure 2-3 VT pressure transmitter with display


Keyboard :Esc = Press Esc move back towards the top of the main menu.

= Use the UP arrow key to move up on the current menulevel or to increase the selected parameter value.

= Use the DOWN arrow key to move down on the currentmenu level or to decrease the selected parameter value.

Enter = Press ENTER to move to a lower level in a menu or toaccept a command or parameter value.

Figure 2-2 Calibration connections window

2.5 Setting-up with Satron-pAdvisor Service Software

When you will have available all the operations of the Smart transmitter, we recommend the use of Satron-pAdvisorService Software and Satron SI-Toole USB-Hart-modem in setting-up.

Test connections for configuration and pressure/output current values checking and calibration andfor SENSOR TRIM function

Recommended equipment for calibration

Satron-pAdvisor service software for SATRONSmart transmitter (can be loaded free of chargefrom www.satron.com)

PC: operating system Win-98, Windows 2000or Windows XP)

DMM: Digital multimeter, basic DCV accuracy better than 0,01% of reading (for example Fluke 8840A, Keithley 2000)

Cal. pressure generation and measurement device (accuracybetter than 0,03 % of reading)

USB-Hart modeemi, Satron SI Toole, tilauskoodi:M1330001

PC

Cal. pressure generation andmeasurement device

V T transmitter

Digital multimeter for outputcurrent measuring

Measurement PV Pres. AO % rnge LRV Sensor URV Housing LSL

USL Configuration Range values Min Span

Apply values

DampingPres. unitTempr. unit

Detailed config Alarm currentWrite protectLin.funcDiff El statusBurst mode Point 1 pressureBurst option Point 1 outputPoll addr ...Tag Point16pressureUser function Point 16 output

User funct. Ref. temperature setup Vol. temp.coeff.

ManufacturerModel

Information Device info Sensor s/nMessageUniversal revFld dev revSoftware revHardware revDescriptorFinal asmbly num

P-SMART special Selection codeP-SMARTProcess sealHousing typeBody/Flange materDiaph/(+)diaph mat(-)diaphragm materDiaphragm coatingExtension materialFill fluidExplosion proof

Diagnostics ALARM CPUEE ER Device status flags ALARM ADSEN ER

ALARM ADTS ER Zero device status ALARM ADTH ER

ALARM ELDR ERSCI ERRAD ERRHA FR ERRHA DA ERRADCEE ERR

Loop test Reserved1 Loop calibr. Reserved2 PV Zero calibr PV Span calibr Digital inputs Date Sensor tempr cal Tempr calibr. Housing tempr cal

11

4 mA

20 mA

275 software tree

ON LINE


2.7 Set-up calibration, housing code T (withmanual adjuster)

The transmitter is factory-calibrated, with 1 sec. electricaldamping, for the range specified in the order. If range isnot specified, the transmitter will be calibrated for themaximum range.

Zero and Span adjusters are at the end of the housing,under protective rubber shield. TEST jacks are also underprotective rubber shield. Figure 2-4: housing T with PLUGconnector

Checkout procedure- See that the ripple on the supply voltage does notexceed 2.5 V

pp on 0-1000 Hz frequency range.

- Check the nameplate for the factory-calibratedrange and zero suppression/elevation.- If necessay, readjust the zero.

12

3 CALIBRA TION

3.1 AdjustabilityMaximum span is 25 times the minimum span for SATRONVT transmitterSpan adjustments is made from outside the housing, underthe protective rubber shield (figure 3-1).


Use of selector switch :RUN = working positionPZ = Process value zeroD = damping adjustmentS = Span adjustmentZ = Zero adjustmentDN = DownUP = Up

Housing with PLUG-connector , code T

Figure 2-41300354154

Zero suppression and elevationMaximum zero suppression is 86 % of max.span, andmaximum zero elevation is 100 % of max. span. Zeroadjustments is made from outside the housing, under theprotective rubber shield (figure 3-2).

Figure 3-1 Figure 3-21300354154 1300354154

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

3.2 Damping

If pulsation occurs in the measured pressure, it can bedamped with the damping trimmer position D under theprotective rubber shiled on the housing.The transmitter is factory-calibrated with minimumelectrical damping.To increase the damping, turn the trimmer clockwise.

Adjusting the damping does not affect the transmitter'sother calibration.

Damping adjustment :1. Turn the selector switch from RUN to position D2. Turn the regulating switch about ±20° so damping

adjustment is activated. Turn the regulating switch todesired value of damping. 0 s on the left side, 60 s inthe right side.

3. Turn the selector switch from position D to positionRUN.

13


Measuring rangeThe lower and upper range-values cannot differ from zero bymore than the maximum span.For example, range 5 transmitter whose measuring range is 0-26,5/500 kPa cannot be adjusted to measure 500...526,5 kPapressure, because maximum span is 500 kPa.

Figure 3-3 Damping adjustment

Figure 3-4 Process value zero (PZ)

3.3 Calibration examples

First step is process value zero :1. Turn the selector switch from position RUN to

position PZ.2. PV ZERO is done when the damping trimmer is

turned once to both edges at least for 1 sec.3. Turn the selector switch from position PZ to position

RUN.

1300354154

1300354154

±20°

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

60

.5

DN UP

PZ

DRUN

ZS

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

60

.5

DN UP

PZ

DRUN

ZS

Figure 4-1 Functional construction of the SATRON VT pressure transmitter

14


Figure 3-4 Set the lower range-value

Figure 3-5 Set the upper range-value

Measuring range: 0...300 kPa (range 5 transmitter).Span: 300 kPa

Procedure- Apply zero pressure.1. Turn the selector switch from position RUN to

position Z.2. Turn the regulating switch about ±20° so adjustment is

activated.3. Turn the regulating switch to a point where output is

closest to 4 mA. (adjustment range on fine adjustmentrange is ±0.75% of span and speed of adjustment is±2.5% of span / s)

4. Turn the selector switch from position Z to positionRUN.

- Apply full-span pressure.1. Turn the selector switch from position RUN to

position S.2. Turn the regulating switch about ±20° so adjustment is

activated.3. Turn the regulating switch to a point where output is

closest to 20 mA. (adjustment range on fine adjustmentrange is ±0.75% of span and speed of adjustment is±2.5% of span / s)

4. Turn the selector switch from position S to positionRUN.

- Apply zero pressure.- Repeat the adjustments to achieve the desired

accuracy.

1300354154

1300354154

1300354156

±20°

±20°

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

60

.5

DN UP

PZ

DRUN

ZS

Har

t® Test

321

13

60

.5

DN UP

PZ

DRUN

ZS

13

60

.5

DN UP

PZ

DRUN

ZS

Sensor Module

Analog to DigitalConversion

Non-Volatile Memory forParameters- Correction Coefficients- Transmitter Information- Transmitter Configuration (Range Values, Damping, Lin.Funktion....)

CPU Module

Microcontroller with Flash-memory Functions

- Range Settings - Damping

- Correction Calculation for Temperature and Linearization

- Diagnostic- Units

- Communication

Buttons LCD-Display

Interface Stage- Failure protection- Test Connections- Cable connections

Pressure

Temp.Sensor

- Transfer function

Module Temperature

HART® Digital Communication

Analog OutputHART®

Digital to AnalogConversion (4... 20mA)

Display Module (optional)

Abs. or GagePressureSensor

PressureSensorModule

Temp.Sensor

dp Sensor

dp SensorModule

Differential Pressure - +

5. PARTS LIST

Figure 5-1 Parts list: Enclosures H and T, housing with PLUG connector1300354160

4. CONSTRUCTION ANDOPERATION4.1 Smart transmitterSensor ModuleThe piezoresistive sensor, which has a silicone oil fill, isisolated from the process with a diaphragm. Sensorpressure and temperature are measured with a 24-bit ADconverter. Linearity and temperature effects are digitallycorrected with an internal microprocessor connected tothe sensor module.The sensor converts pressure to electrical signal. Theconversion is carried out through a Wheatstone bridgesupplied with direct current. The elastic displacementproduced in the bridge by the pressure causes bridgeunbalance which is measured as a DC voltage signal.

Compensation includes temperature compensation andlinearization. Each sensor is calibrated individuallythrough a resistance network connection. Thetemperature information required by compensation isderived from a temperature measuring element located bythe Wheatstone bridge.

Electronics ModuleThe electronics module converts the process pressuresignal from the sensor module to 4-20 mA output signal.The conversion can be made in linear, square root orinverted mode, or it can be done through user-selectablepressure/output point pairs (2-16 points).

Transmitters provided with own display (code N) is equippedwith operating keys that allow you to define the transmitter’sall functions.The active functions required for signal shapingare in a customized IC which is divided into two sub-blocks:amplifier block and standard-signal shaping block. Thestandard-signal shaping block also includes zero, span anddamping adjustments.

The interface stage includes failure protections to ensurethe transmitter's operation and nonfailure in possible failureconditions. This stage also includes the TEST and cableconnections

SATRON VT pressure transmitterBPV710AV15.11.2014

15

When ordering spares, please quote this document’s number BPH710AV and date 15.11.2014, the name and ordernumber of the required part, and the transmitter’s serial number. Parts indicated with asterisk (*) as well as screws, nutsand seals (packings) are spare parts.

13

10

9

8

4

3 2

1

11

16

Figure 5-2 Parts list:Enclosure M, housing with terminal board

Figure 5-3 Parts list:Enclosure N, housing with display

1300354161


1300354162

20

19

1

13

21

22

1

23

13

Name Order number

T13002077290011451603021

72900116

72900111

51723053

51613009

T1300295

T1300400

Sensing elementSealDevice plug DIN43650Cylinder-head screwM3 x 10 SFS2179 Zne

Seal GDM3-17,silicone

Wiring box GDM3009,DIN43650Cylinder-head screwS M3 x 35 SFS2179 A4

Cylinder-head screwS M3 x 4 VSM 13302 Zne

Protection cup, housing H,M and TProtection cup, housing N

Mounting clampSupport plateHex nutM8 SFS2067 A4Mounting bracket SO-ring, 42x2 FPM (Viton®)Cover MSeal, Silicone rubberBack plate VFastening screw M4

Name

12

* 34

8

* 9

10

11

* 13

* 13

Number Order numberNumber

* 15* 16

17

* 1819

* 2021

* 2223

T544953T54322356022800

T105000980013800T1300256T1300387T1300391T1325347

17

Figure 5-4 Parts list:Enclosure with remote electronics


1300354162

15

16

17

18

13

10

9

8

4

3 2

1

11


Satron Instruments Inc.P.O.Box 22, FIN-33901 Tampere, Finland

Tel.int. +358 207 464 800, Telefax +358 207 464 801

18

SATRON VT pressure transmitter Installation and Setting-Up ...

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