SARAtronic charging solution

Value-adding charging performance.Every day

Agenda

• Product presentation• Assembly• Performance• Options

SARAtronic charging solution

Product presentation

SARAtronic charging

• Charging solution for non-flammable refrigerants and oils

• Speed up to 40 g/sec and supreme accuracy

• Volume per stroke approx 150 gram (depending on media)

• In depending of supply pressure, minimum liquid state

• Charging from bottles, the charge ram has the characteristic of a pump, with cooling to obtain a good chiller effect.

Other features for flexible installation and service

• The outlet of the hoses can be on the right or left side, downward or upward direction

• Service access from front and right side

• Hose support with balancer (option)

• Small footprint

• Mobile version with bottle trolley, with space for 1 bottle (Option)

Benefits compared to competitors

• Same HMI as the PROMAX with its high functionality, means known user interface, less training required and fewer spare parts on stock, this will save you spare part money.

• Emergency stop is built as 2 channel cat 3, according to EN954.

• Minimum of refrigerant in the station, by control off refrigerant is charged back into the bottle

• Positive displacement cylinder: No sealing between piston and cylinder

Benefits compared to competitors

• We are in position to guarantee high accuracy by using the highly reliable SARAtronic charging gun.

• By using the SARAtronic gun we are in the position to test if an application (unit) already has been charged.

• By using the SARAtronic gun with heat we are in the position to guarantee high charging accuracy by random charging, means same accuracy by more than one amount (an absolute demand for doing it).

• The SARAtronic has Start and Stop key pad in the gun.

• Higher installation flexibility, the outlet of the hoses can be on right or left side, floor vice or overhead direction. Access for service from front and right side, means small foot print.

Maximize uptime- minimize speed losses

• By web access the MPC controller gives you instant email information in case of faults. So you can make corrective actions faster

Maximize uptime- minimize speed losses

• Web and browser-based process receipts function provides an easy overview for simplified data maintenance and improved efficiency

Maximize uptime- minimize speed losses

• Web process log monitors the last 100 processes for every media to help you benchmark performance

Maximize uptime- minimize speed losses

• Results replication: Automatic data backup even if the connection to the production line information system (PLIS) is disrupted. It can store up to 1000 results in the local database.Automatically upload of the results after a re-connection

• It will automatically switch to manual mode if the PLIS connection is lost. No change in setup is required.All the limits are automatically copied between the MPC and PLIS by connection, means limits are also available in the MPC data base. A copying can also be done manually by a push bottom, means by changes in the PLIS this new limits can be up-dated.

Maximize uptime- minimize speed losses

• Charging amount in barcode system makes integration with other manufacturing/ERP systems possible

• Compressor check in barcode system

• Model and compressor charge amount in one bar code or spilt bar codes

• Combination of multi bar codes

• Due to the most advanced Barcode system on the marked, simple barcodes can be setup directly from the HMI.

Maximize uptime- minimize speed losses

• Touch control – easy and fast service, no need for programming skills

• I/O image and step control enable fast fault-finding, no need for programming skills

• TPM - Total Preventive Maintenance indicators for e.g. vacuum pump, filters and o-rings to keep uptime high and maintenance costs low

Maximize uptime- minimize speed losses

• Alert diagnostic sensors monitor the entire vacuum circuit during every cycle, and instantly warn the operator if it detects any performance loss

• Fast and safe refrigerant recovery of the charging circuit

• Self evacuation for quick start up during installation and service

• Integrated filter eliminates need for add-on part

Maximize accuracy and uptime- minimize defect losses

• DFC - dynamic flow compensation for pressure drop ensures precision accuracy

• Gun heat for random charging performance improves accuracy and prevents condensation

• Charge ram outlet valve improves accuracy in depended of charge hose length.

Uncompromised safety

• Quick shut-off valve automatically kicks in when SARAtronic is in standby to avoid leaks during, for example, weekend shutdowns

• Empting the Charging station during control off to avoid leaks during, for example, weekend shutdowns

• The modular charge cylinder and evacuation manifold design eliminates the risk of leaks

PLIS for further quality and productivity improvements

• PLIS ensures complete traceability and documentation of the processes

• A solution for controlling, analyzing and improving the processes for increased productivity

• Full PLIS 4.0 integration including replication of barcode mask

• SARAtronic is PLIS backward compatible

Other benefits

• Custom label print: Label is designed by simple text based language making it easy to edit labels and create new ones.

• X-Protocol compatible: Can be extended with X-Protocol compatible modules like I/O and SIM modules

• Programmable refrigerant consumption for empty bottle, process can be continued after bottle change

• 990 Programmable channels 9 quick channels selection1 last channel selectionTop 10 channel selection

OEE Model

No scheduled production

Failures Setup

Minor shortages Reduced speed

F. Good output

Scap/ Rework Startup loses

OEE = B/A (availability rate) x D/C (Performance rate) x F/E (Quality rate)

Total operation Time SARA-MAX

Ava

ilabili

tyPerf

orm

ance

Qualit

yA. Net operation time

B. Running Time

C. Target Output

D. Actual Output

E. Actual output

Lost effectiveness

The big 6 losses

Downtime = time when the machine should be running but stands still

Breakdowns Setup and adjustments

• MTTR (recovery, self evacuation), diagnostic, fault log, preventing maintenance

• Automatic local data backup (Upload after re-connection to PLIS)

• Positive displacement, no sealing between piston and cylinder

• Web based Setup• Limits changes in PLIS

Speed losses = the equipment is running, but it is not running at its maximum designed speed

Small stops Reduced speed

• Sensor diagnostic• fault log • TPM• Integrated filter (dirty/leaking valves)• Cooling (stable supply no gas & pressure drop)• Gun heat (no condensing)• Web based process functions (Easy Data

maintenance)• Touch control (easy and fast service)• I/O image (Fast fault finding)

• Advanced barcode system (Charging amount, compressor check, multiple barcodes)

• Process log (benchmark the performance)

The big 6 losses

Defect losses = the equipment is producing products that do not fully meet the specified quality characteristics

Startup rejects Productions rejects

• Accuracy (evacuation and charging performance)• Calibration (capability)• DFC - Dynamic flow control• Gun Heat (Random charging amount)• Charge ram outlet valve (accuracy is independed

of hose length)