SAP Initiatives towards industry 4.0 in AcademiaPresented by

Dr. V. R. MishraHOD, ME – G. L. Bajaj Institute of Technology & Management

Industry 4.0 Leapfrog Opportunity for India

Industrial Revolution4. Industrial revolutionBased on cyber-physical-systems

3. Industrial revolution Through the use of electronicsand IT further progression inautonomous production

2. Industrial revolution Introducing mass production lines powered by electric energy

1. Industrial revolutionIntroducing mechanical production machines poweredby water and steam

End of 18th century.

Beginning of 20th century

Beginning of 70’s

Industry 1.0 Industry 3.0Industry 2.0 Industry 4.0

Leve

l of c

ompl

exity

Current

Source: DFKI/Bauer IAO

Building blocks of Industry 4.0

Industry 4.0

Autonomous Robots

Simulation

Horizontal and vertical

system integration

Industrial Internet of

Things

Cyber Security

AdditiveManufacturing

Augmented reality

Big data analytics

Digital Enterprise (Integration through ERP)Entire value chain is digitized and integrated

SAP (ERP): Need for Business Enterprise

Sales

inventory

Finance

H R

Shop Floor Execution

Production Planning

VendorCustomer

SAP (ERP): Need for Business Enterprise

Sales

inventory

Finance

H R

Shop Floor Execution

Production Planning VendorCustomer

Centralized ERP

Characteristics of Industry 4.0

1. Concept of batch size 1

2. Machine to Machine communication

3. Material to machine communication

4. Real time integration

Concept of Batch Size 1

WaitingTime

SetupTime

Real OperatingTime

Post Processing

Time

Transportation time between processes

Transportation time between processes

Start Completion

Process Lead Time

Questions to Academia towards Industry 4.0

1. What kind of new jobs will it introduce?

2. What does a Smart Factory worker needs to have to be able to

compete in an ever changing environment such as this?

3. Will such changes lay off many workers?

Change in Demographics of employment

1. Big-Data-Driven Quality Control

2. Robot-Assisted Production

3. Self-Driving Logistics Vehicles

4. Production Line Simulation

5. Predictive Maintenance

6. Machines as a Service

Knowledge status of students towards Industry4.0

Barbara Motyl et al. / Procedia Manufacturing Conducted Survey on students at :

1. University of Cassino, Italy

2. Brescia University, Italy

3. Udine University, Italy

Top 10 Skills to be relevant in Industry 4.0

Challenge to Industry & academia

Training VS Learning

Training

Learning

Role of ERP in support of industry 4.0

1. Reducing manufacturing lead time (thus moving towards batch size 1)

2. Real time data processing and decision making

3. Reduction of data processing time through IOT and cloud

4. Communication b/w raw material and processing equipment

5. Integrating whole process with customers and suppliers

SAP Initiatives towards Industry 4.0 for Academia

Introduction with SAP Academics

SAP with Academics

• New model engineering curriculum set by the All India Council for Technical Education (AICTE)

• Aims to upskill engineering students on next-generation technologies,

• Opportunities for students to apply their knowledge on innovation projects and Industry 4.0 initiatives

SAP SE announced i360 program,

• An Innovation 4.0 Accelerator program for

the academic sector,

• SAP will set up innovation labs to train &

certify students in the next-generation

technologies,

• SAP will leverage its industry connect with

INDUS (SAP User Group for the Indian

subcontinent).

Students will have the knowledge & hands-on experience in cutting-edge technologies that will help take up the technical quotient of our country to the next

level, as advocated by AICTE and the Government of India.Neeraj Athalye,

Head - S/4HANA, GST Adoption and Leonardo, SAP Indian Subcontinent

Thank you