SAP in Meat Industry Overview

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End to End solution for Meat Industry Companies Dr. Christian Kern, Business Development, Meat Industry, SAP Germany May 2012

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SAP in Meat Industry Overview

Transcript of SAP in Meat Industry Overview

  • End to End solution for Meat Industry

    Companies

    Dr. Christian Kern, Business Development, Meat Industry, SAP Germany

    May 2012

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    Pressures and Challenges for Meat Companies

    Fulfill legal Requirements (EU178)

    New technology trends

    Low profitability

    Pressure to utilise capacity

    Price pressure

    High costs

    React quickly

    Growth pressure

    Brand formation and expansion

    High delivery capacity at constant

    quality

    Implement traceability (EU Reg. 178),

    Invest in new automatic process technology + IT

    Increase profitability

    Purchasing

    Product innovation

    Efficient/innovative processes

    Exploit economies of scale

    Retail information exchange

    Scaling of processes => Growth

    Successful brand formation

    Accelerating delivery

    Merger and Acquisitions

    Improve

    Innovate

    Adjust

    Increase

    Be transparent

    Accelerate

    Pressures Challenges

    INCREASE Shareholder Value

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    Situation at many Meat Industry Companies

    Today:

    Meat Companies running IT without SAP SAP ERP in Financial, Controlling and Human Capital Management established

    Overall small deep footprint in production Heterogeneous IT Landscape at medium and large meat companies even with SAP

    Reason:

    => high and special requirements

    => Industry specific solution is needed to fulfill

    requirements along meat value chain

    BUT :

    Increasing number of meat companies would like to replace

    their outdated legacy systems, because Lack of support or upgrade path Lack of scalability Lack of multi-language, multi-currency support

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    Lack of integration due to meat specific requirements Common situation

    Livestock

    Procurement

    Livestock

    Production

    Disassembly/

    Fabrication

    3rd party applications or custom

    development where customer is

    responsible for the interfaces.

    Challenges:

    Toolbox approach

    Different Data Models

    Fragmented Business Processes

    Batch Updates

    Information Silos

    Etc.

    Back office

    System Financials

    Slaughtering

    Further

    Processing

    Sales

    Planning

    => Less Value

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    Out of the box integration along the meat value chain

    + MEAT MANAGEMENT

    by softproviding

    enables customer to use

    SAP ERP fully

    integrated

    => High Value

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    Overview Meat Value Chain Vertical Integration

    Materials flow

    Service flow

    End to End solution for the meat industry covers the full meat value chain

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    Main Meat Industry Principles Mixing and Separation Processes along Pull and push forces

    Source: http://www.fleisch-teilstuecke.at/fileadmin/_/Teilstuecke/Poster/Poster_Schwein1.pdf

    http://www.fleisch-teilstuecke.at/fileadmin/_/Teilstuecke/Poster/Poster_Rind1.pdf

    Slaughtering Further

    Processing Cutting Rearing

    Fresh Meat

    Sausages

    Push Which Endproducts should be produced from 2.000 pigs?

    How many animals are needed to produce all the ordered or planned sales products? - Pull

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    Overview of the End to End Scenario Complete process support

    Materials flow

    Document flow

    380 pigs

    Invoice

    Order

    Foil

    Order

    Order

    6 t Ham

    Shoulders Shoarma

    Shoarma Invoice

    Order 1030

    1020 1010

    Order

    Invoice

    Invoice

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    The End to End Scenario

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    Plan Demand

    Plan Supply

    Matching supply and demand,

    create production schedule

    Procurement of Livestock &

    Slaughtering

    Procurement of packaging Material

    Cutting meat

    Sales order creation

    Customer Delivery from the

    slaughtering/cutting/deboning plant

    Receipt at the convenience

    processing plant

    Production of shoarma at the

    convenience processing plant

    Customer Delivery from the

    convenience processing plant

    Customer Delivery from the

    distribution center

    Billing

    Tracking & Tracing

    Review financial results

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    Value for our Customers

    to one integrated solution

    From heterogeneous IT-System Landscape...

    Integrated processes

    Less interfaces

    End-to-end flow of value and quantities

    Seamless tracking and tracing

    Focused know-how on one solution

    Data consistency uniform Master Data

    Reduced costs, low risk

    Fin

    an

    cia

    l b

    ackb

    on

    e

    Sol 1

    Sol 1

    Sol 1

    Plant 1

    Plant 2 Sol 2 Sol 3

    Sol 4

    Sol 3

    Plant 3

    Produktion Qualittsmanagement Vertrieb

    Finanzwesen

    Controlling Lagerverwalt.

    Einkauf & Materialwirts. Personalwesen

    SAP ERP

    MEAT_line (sopro)

    PROCESS_line X_line (sopro) SAP Best Practices

    Legacy

    System ..

    Plant 1

    Plant 2

    .. Plant X

    Supply

    Network

    Planning

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    Added value (Business)

    Improved insights Real-Time information Immediate data access Homogeneous view on production- and

    commercial data

    Higher productivity Standardised process flows Reduced process errors Reduced lead times Increased Automation Immediate batch tracking Improved raw material yield

    Enabling growth Improved Roll-Outs via templates Higher Utilisation of existing capacities

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    Added value (Technology)

    One fully integrated solution

    for any breed

    any company area (finance, controlling)

    any plant

    any country

    Open platform

    Reliable and scalable solution

    Standard solution, out-of-the-box

    Connection to any hardware and/ or integration of existing hardware

    Continuous innovation

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    Consumer products food & beverage value chain runs SAP

    Wholesaler /

    Distributor

    Retail Customers

    Food / Beverage

    Manufacturer Meat industry

    companies

    Food & Beverage

    Ingredients

    8 of the Top 10 Food Ingredients

    companies run SAP

    10 of Top 10 Food companies run SAP

    10 of Top 10 Beverage companies

    run SAP

    Food & beverage distribution fastest

    growing wholesale

    segment for SAP

    1500+ food and beverage retailers

    worldwide run SAP

    10 of the Top 10 Meat industry

    companies run SAP

    93% of Top 500 global CP Companies run SAP Marketleadership

    Cargill

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    SAP and Meatline by softproviding see some of the references

    17 Companies

    ~ 22 Bill. revenue

    ~ 100.000 employees

    ~ 155 Plants

    Marketleader in Switzerland,

    Greece, Slowenia, Canada,

    Netherlands, UK, Chile

    CH CH

    SL

    CH

    GER GER

    GER GER

    FL

    GR

    AUS

    CAN

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    Customers worldwide Global view