SAP ERP Manufacturing Solutions. Manufacturing Scope items.

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SAP ERP Manufacturing Solutions

Transcript of SAP ERP Manufacturing Solutions. Manufacturing Scope items.

Page 1: SAP ERP Manufacturing Solutions. Manufacturing Scope items.

SAP ERP Manufacturing Solutions

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ManufacturingScope items

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Manufacturing Logistics Planning

Includes the transfer of aggregated planning data based on sales quantity planning to Long Term Planning. After simulation runs the demand may then transferred to active demand management

Make-to-Stock Production: Discrete Industry Supports the manufacturing processes of goods stored in inventory prior to receipt of

an order. Orders are usually filled from existing stock, and inventory is replenished based on production orders.

Make-to-Stock Production: Process Industry Provides an integrated platform for batch-oriented process manufacturing. This

supports processes in the following manufacturing industries: chemical, pharmaceutical, food and beverage industries as well as the batch-oriented electronics industry.

Make-to-Order Production with Variant Configuration Manufacturing environment where the final product is usually a combination of

standard items and items custom-designed for this customer.

Make-to-Order Production without Variant Configuration Manufacturing environment where you produce a product for a order: includes

quotation, manufacture, shipping, invoice, and payment. Options: serial number creation, subcontracting, QM, and more.

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Manufacturing (Cont.)

Repetitive Manufacturing Is distinguished by the production of discrete units, usually at very high speeds

and quantities in which materials tend to move in a continuous flow during production.

Production Subcontracting (External Processing) Outlines the steps required for processing of individual production steps during

manufacturing outside of your company by a vendor (subcontractor).

Rework Processing (Stock-Manufactured Material) Focuses on the rework manufacturing steps including: production execution,

creating a new production order, reusing the rework material, collecting and allocating the associated costs and variances.

Quarterly Plan: Sales Quantity Forecast with CO-PA The sales forecast is reviewed and updated on a quarterly basis.

Rework Processing (Work-in-Process) Addresses the work performed to correct defects in a product after it has been

manufactured. The cost of rework is interpreted as a variance.

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ManufacturingLogistics Planning

PurposeIncludes the transfer of aggregated planning data based on sales quantity planning to Long Term Planning. After simulation runs the demand may then transferred to active demand management.

Key process flows coveredExecute Sales and Operations Planning Execute Long-Term Planning

Business benefits Provides seamless integration in complete planning

cycle from CO-PA via Sales and Operations Planning and Long-Term Planning to Demand Planning

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ManufacturingMake-to-Stock Production: Discrete Industry

PurposeSupports the manufacturing processes of goods stored in inventory prior to receipt of an order. Orders are usually filled from existing stock, and inventory is replenished based on production orders.

Key process flows coveredCreate planned independent requirementsPlan material requirements at plant levelExecute in-house production (subassembly)Execute in-house final assembly (finished goods)Level capacities Confirm assembly activities

Business benefits Triggers production by a production plan Includes serial number and batch management Provides integration options with: quality management,

consigned inventory, and external processing

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ManufacturingMake-to-Stock Production: Process Industry

PurposeBatch–oriented process manufacturing commonly used in the following industries: chemical, pharmaceutical, food and beverage industries and the batch–oriented electronics industry.

Key process flows covered Create planned independent requirements Execute Material Requirements Planning (MRP) Execute Make-to-Stock (MTS) production for semi-

finished and finished products

Business benefits Enables recipe-oriented production Handles materials in batches according to a recipe

specified for the appropriate production quantity Offers cost object controlling

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ManufacturingMake-to-Order Production without Variant Configuration

PurposeManufacturing environment where you produce a product for a order: includes quotation, manufacture, shipping, invoice, and payment. Options: serial number creation, subcontracting, QM, and more.

Key process flows covered Create quotation headers Create follow on quotations with reference to first

quotation Change quotations based on customer requests Create sales orders with reference to accepted

follow on quotations Check customer credit limits Send order confirmations to customers and start

production processes Execute milestone billing – post down payments

after order confirmations Manage technical changes based on customer

requests Recalculate sales orders and bills of material Execute deliveries and billing of finished goods

Business benefitsProvides quotation historyOffers billing plans including down paymentsEnables change management in production

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ManufacturingRepetitive Manufacturing

PurposeRepetitive manufacturing is distinguished by the production of discrete units, usually at very high speeds and quantities in which materials tend to move in a continuous flow during production.

Key process flows coveredCreate planned independent requirementsPlan material requirements at plant levelExecute in-house productionConfirm assembly activities

Business benefitsSimplifies handling of the production processProvides full cost control

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ManufacturingProduction Subcontracting (External Processing)

PurposeOutlines the steps required for processing of individual production steps during manufacturing outside of your company by a vendor (subcontractor).

Key process flows covered Create purchase orders for external processing Post goods receipts for “subcontracting” purchase

orders Post invoices Execute periodic payments

Business benefits Specifies that a certain operation of the production

order is executed by an external subcontractor on a regular basis via outline agreements

Offers assignment of the assembly procedure of the finished product to a subcontractor in case of capacity bottlenecks

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ManufacturingRework Processing (Stock-Manufactured Material)

PurposeFocuses on the rework manufacturing steps including: production execution, creating a new production order, reusing the rework material, collecting and allocating the associated costs and variances.

Key process flows coveredCreate rework production ordersPost goods issues for defective materialsConfirm rework production activitiesPost goods receipts for rework production orders

Business benefits Provides transparency on costs for rework activities Offers usage of all standard shop-floor control

functionalities

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ManufacturingQuarterly Plan: Sales Quantity Forecast with CO-PA

PurposeThe sales forecast is reviewed and updated on a quarterly basis.

Key process flows covered Execute sales quantity planning on basis of actual

data Execute transfer to Sales and Operations Planning

Business benefitsProvides integration to Sales and ProductionOffers data planning in spreadsheet

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ManufacturingRework Processing (Work-in-Process)

PurposeAddresses the work performed to correct defects in a product after it has been manufactured. The cost of rework is interpreted as a variance.

Key process flows coveredConfirm production activitiesConfirm scrap defective materialConfirm parent order at rework operationContinue shop-floor activities

Business benefits Automatically triggers rework process based on scraps

at defined operation Lets you confirm additional activity and material

consumption after rework Is fully integrated into the production process