Sanitary Webinar
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Transcript of Sanitary Webinar
Leveraging Sanitary Conveyor Construction
Levels
• Review six levels of conveyor construction
Leveraging Sanitary Construction Levels
Today’s Topics
• Review six levels of conveyor construction• Best use practices by environment,
industry
Leveraging Sanitary Construction Levels
• Review six levels of conveyor construction• Best use practices by environment,
industry• Leverage equipment cost versus outcomes
Leveraging Sanitary Construction Levels
• Review six levels of conveyor construction• Best use practices by environment,
industry• Leverage equipment cost versus outcomes• CIP and COP conveyor features that
improve cleaning processes
Leveraging Sanitary Construction Levels
• Review six levels of conveyor construction• Best use practices by environment,
industry• Leverage equipment cost versus outcomes• CIP and COP conveyor features that
improve cleaning processes• Advancements and Trends in Sanitary
Belting Technology
Leveraging Sanitary Construction Levels
Construction Materials
Aluminum VS. Stainless Steel
Finishes
Polished Stainless Steel VS. Bead Blast
StitchedWired Brushed
Welds
ContinuousWire Brushed
ContinuousBead Blasted
OPEN TOP CLOSED TOP
Frame Type
TUBULAR
Conveyor Construction Levels
Sanitary Wash Down LevelsSanitary Wash Down LevelsDry LevelDry Level Wipe DownWipe Down
Dry LevelAir blow-off
Dry wipe-down
Mild SteelCoatedBolted
Stitched WeldsOpen - Top
Wipe Down Level
Stainless SteelPolishedBolted
Stitched WeldsOpen - Top
Wash Down Level
Stainless SteelPolishedBolted
Stitched WeldsOpen / Closed
SanitaryLevel I
Stainless SteelPolishedBolted
Cont. WeldsOpen / Closed
Stand-offs
SanitaryLevel II
Stainless SteelBead Blasted
WeldedCont. Welds
Open TopStand-offs
SanitaryLevel III
Stainless SteelBead Blasted
WeldedCont. Welds
Tubular FrameStand-offs
Sanitary Conveyor Video
Conveyor Construction Levels / Cost
Sanitary Wash Down LevelsSanitary Wash Down LevelsDry LevelDry Level Wipe DownWipe Down
Dry Level Wipe Down Level
Wash Down Level
Caustic Wash Down I
CausticWash Down II
CausticWash Down III
$ $ $ $ $ $
Consider Environment
DRY ENVIRONMENT• Minimal or no-
moisture• Low humidity• No corrosive
cleaning chemicals
DRY Environment Construction
DRY Environment Construction
Bolted Construction
Formed Angle Support
Coated Housing, Steel Insert, Standard LubeBearings
UHMW guide rails withCoated brackets
WIPE DOWN Environment Construction
WIPE-DOWN ENVIRONMENT• Minimal or no-
moisture• Low humidity• No corrosive
cleaning chemicals
WIPE DOWN Environment Construction
Stainless SteelBolted Construction
Coated Housing, Steel Insert, Standard LubeBearings
UHMW guide rails withStainless steel brackets
WASH DOWN Environment Construction
Sanitary Wash Down LevelsSanitary Wash Down Levels
Wash Down Level
Stainless SteelPolishedBolted
Stitched WeldsOpen / Closed
SanitaryLevel I
Stainless SteelPolishedBolted
Cont. WeldsOpen / Closed
Stand-offs
SanitaryLevel II
Stainless SteelBead Blasted
WeldedCont. Welds
Open TopStand-offs
SanitaryLevel III
Stainless SteelBead Blasted
WeldedCont. Welds
Tubular FrameStand-offs
Sanitary Chain and Belting
Fabric Belt Tabletop Plastic Chain Homogeneous Belt
Rexnord Intralox Volta
WASH DOWN ENVIRONMENT• Moderate to heavy
moisture• Limited corrosive
cleaning chemicals• Base wash-down
level• Low pressure wash
WASH DOWN Environment Construction
WASH DOWN Environment Construction
Stainless SteelBolted Construction
Sanitary Support
Coated Housing, Steel Insert, Standard LubeBearings
Corrosion Resistant Motor
BASE WASH-DOWN LEVEL
SANITARY I Environment Construction
Polymer bearings
All bolted, stand-offs
Corrosion resistant motors/reducers
UHMW guide rails with Stainless Steel Brackets
CAUSTIC WASH-DOWN LEVEL - I
CAUSTICWASH DOWN ENVIRONMENT• High moisture• High humidity• Aggressive
cleaning chemicals and processes
• Contain Bacteria Risk
SANITARY II Environment Construction
Bead Blasted Stainless Steel construction w/stand-offs
Sanitary Channel Support
Polymer bearingsStainless steel motors, reducersFood grade lube
Flat barStainlessGuide rail
CAUSTIC WASH-DOWN LEVEL - II
SANITARY II Environment Construction
CAUSTICWASH DOWN ENVIRONMENT• High moisture• High humidity• Constant corrosive
cleaning chemicals• Contain Bacteria
Risk
SANITARY III Environment Construction
Sanitary Level III Video
Stainless SteelBead BlastedConstruction Tube Support
Stainless Steel Motor, Stainless Reducers
Complete Open Sealed Tube Frame, Removable Components
CAUSTIC WASH-DOWN LEVEL – III
SANITARY III Environment Construction
CAUSTIC WASH-DOWN LEVEL – III
SANITARY III Environment Construction
SANITARY Environment Construction
TUBE CONSTRUCTION VS. SHEET METAL FRAME
Questions?
SUPPORTS
Sanitary Design Options: Supports
Formed Angle Sanitary Channel Sanitary Angle Tube
SANITARY CHANNEL SUPPORT
Sanitary Design Options: Supports
• Meets governmental sanitary compliance in most food handling industries
• Cost effective
MOTORS
Sanitary Design Options: Supports
Motors: White EpoxyReducers: Corrosion Resistance Coating
Motors: Stainless SteelReducers: Stainless Steel
Motors: Coated
Sanitary Design Options: CIP
Clean-Out Holes
Sanitary Design Options: CIP
Clean-in-Place Spray Nozzles
Sanitary Design Options: CIP
Removable Components
Sanitary Design Options: COP
Wear strips Rollers
Sanitary III COP Video
Removable Belt Designs
Sanitary Design Options: COP
Removable Rails
Sanitary Design Options: COP
New Chain and Sprocket Designs
New Technologies
Habasit
CHAIN TOOTH PROFILE
New Chain and Sprocket Designs
New Technologies
Habasit
Direct Drive Technology - Increase
Sanitary Conveyor Trends
#1
Intralox
Cleaning Efficiencies
Sanitary Conveyor Trends
#2
Controls Components Compliance
Sanitary Conveyor Trends
#3
Questions?
Thank you for your time today!
For more information, visit our website www.nercon.com
Sanitary Conveyor Web Page
Sanitary Level III Conveyors
Sanitation White Paper
Check out our blog!