Sanitary Components Catalog - Sani-Matic,...
Transcript of Sanitary Components Catalog - Sani-Matic,...
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Sanitary Components Catalog
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R epeatable results you can count on every time you clean your process parts, lines andequipment. We call it Cleaning Confidence. Sani-Matic, Inc. designs and manufactures automated sanitary process cleaning equipment and components. We offer Clean-Out-of-Place (COP) parts washers, cabinet washers, tunnel washers, Clean-In-Place (CIP) systems, spray balls, strainers and more that provide a complete clean – every time. And, we don’t stop there. We also provide expert services, including our Tactical Solutions program, to ensure systems are optimized for money-saving efficiencies and increased productivity.
We are committed to helping our customers attain sanitary cleaning results for a diverse range of industries, including food, beverage, pharmaceutical, biotech, nutraceutical and personal care.
Commit to a change in your sanitary process cleaning approach with Sani-Matic. And, we will commit to improving your operations so you can grow your business.
Cleaning Confidence
A Commitment to Clean
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Sani-Matic, Inc. 1915 S. Stoughton Rd., Madison, WI 53716 (p) 800-356-3300 (f) 608-222-5348 SC17.3 3
Table of Contents
In-Line Strainers . . . . . . . . . . . . . . . . . . . . 4Straight-Line, Angle-Line, Complete Assemblies and Replacement Parts, Dual Strainer
Assemblies and SaniClean™ Strainers (Direct Replacement for Tri-Clover Strainers)
Tee-Line Strainers . . . . . . . . . . . . . . . . . . 20Complete Assemblies and Replacement Parts
Y-Strainers . . . . . . . . . . . . . . . . . . . . . . 23Complete Assemblies and Replacement Parts
Basket Strainers . . . . . . . . . . . . . . . . . . . 28Complete Assemblies and Replacement Parts
Spray Balls . . . . . . . . . . . . . . . . . . . . . . 33Custom and Standard Spray Balls for the Food, Beverage and Bio-Pharm Industries
Supply Tubes . . . . . . . . . . . . . . . . . . . . . 38Single and Double Ball Tee Supply Tubes
Tanker Spray Washers . . . . . . . . . . . . . . . . 42TS-4 and TS-5, Complete Assemblies and Replacement Parts
Accessories . . . . . . . . . . . . . . . . . . . . . . 46COP Baskets, Mushroom Vents, Air Eliminators, Air Vents, Hose Racks, Chemical Pump
Assemblies, Mixer/Sparger, Flow-Verter Panels, Steam Regulators, Electric Heaters and More
Technical Data . . . . . . . . . . . . . . . . . . . . 54Conversion Factors, Viscosity and Specific Gravity Table for Various Foods
Capabilities Overview . . . . . . . . . . . . . . . . . 56Food & Beverage Systems, Bio-Pharm Systems, Sanitary Components and Services.
Cleaning is all we do — and we do it well.
Sanitary Components Catalog
Most items are in stock and available for immediate shipment. Minimum order size applies. Please call for the latest price information.
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Sani-Matic offers high-quality, sanitary Angle-Line and Straight-LineStrainers designed for durability and reliable performance. Each Sani-Matic strainer is manufactured in the USA and available for quick delivery.
Angle-Line and Straight-Line Strainer bodies require a straining element to filter particulate from the product stream. Both perforated and wedgewire inserts are available and can be used interchangeably. For fine filtration, perforated inserts require either disposable filter tubes or wire mesh overlays. Wedgewire offers an effective and durable single piece insert in micron ratings equivalent to wire mesh. (See pages 8-9 for more information on strainer elements and overlays.)
Sani-Matic’s standard In-Line Strainers are 3-A approved when using the perforated insert. If 3-A approval is required, contact Sani-Matic
to ensure the configuration meets all 3-A standards.
In-Line Strainers
Durable Design, Reliable Performance
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In-Line Strainers
SC17.3
Standard Features• 316L stainless steel construction throughout• Standard tri-clamp connections• EPDM tri-clamp gaskets, Teflon® encapsulated O-Ring• Sanitary finish (32 Ra) — except wedgewire element
Optional Features• Additional finishes and elastomers• Dual strainer installation is possible to increase
capacity and provide uninterrupted processing• Hot water jacket
Mesh/Micron/Inches Reference DataMesh Micron Inches
4 4760 0.2030
8 2487 0.0970
10 1600 0.0750
14 1307 0.0510
17 1015 0.0394
20 840 0.0331
25 750 0.0280
30 590 0.0232
32 500 0.0197
40 380 0.0165
45 350 0.0138
50 297 0.0117
60 250 0.0098
70 210 0.0083
80 177 0.0070
100 149 0.0059
120 125 0.0049
140 105 0.0041
170 88 0.0035
200 74 0.0029
230 62 0.0024
270 50 0.0021
325 44 0.0017
400 37 0.0015
550 25 0.0009
800 15 0.0006
1250 10 0.0004
**** 5 0.0002
0
5
10
15
20
25
30
0 25 50 75 100 125 150 175 200 225 250 275 300
1 1/2"x 20 3/4"
2"x 20 3/4"
2 1/2"x 20 3/4"
3"x 20 3/4"
1 1/2"x 36"
2"x 36"
2 1/2"x 36"
3"x 36"
Strainer Size
Pre
ssur
e D
rop
(psi
)
Flow Rate (gpm)
Pressure Drop for In-Line Strainer
Performance based on testing using 70 °F water and 0.015" wedgewire element.
Maximum Pressure Rating Tri-Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 psiFilter Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 psiPerforated Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psiWedgewire Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 psi
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rs Complete Assembly: Straight-Line Strainer
4" dia. body with 3" x 15" element
1 sq. ft. area
20 3 /
4"
4" dia. body with 3" x 30" element
2 sq. ft. area
36"
Straight-Line Strainer
Fitting Size Body OD
Recommended Maximum gpm
Short (20 3/4")Perforated
Part #
Long (36.0")Perforated
Part #
Short (20 3/4")Wedgewire
Part #
Long (36.0")Wedgewire
Part #
1.5" 4" 80 S10006 S10016 S10126 S10136
2.0" 4" 120 S10007 S10017 S10127 S10137
2.5" 4" 180 S10008 S10018 S10128 S10138
3.0" 4" 240 S10009 S10019 S10129 S10139
4.0" 4" 300 S10010 S10020 S10130 S10140
Not sure when to clean a strainer?Installing a pressure gauge before and after a strainer can help. When the gauge placed after the strainer drops 8 to 10 psi following the initial flow start-up, you'll know it is time to clean.
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SC17.3 7
In-Line Strainers
Complete Assembly: Angle-Line Strainer
Fitting Size Body OD
Recommended Maximum gpm
Short Perforated
Part #
Long Perforated
Part #
Short Wedgewire
Part #
Long Wedgewire
Part #
1.5" 4" 80 X10026 X10036 X10146 X10156
2.0" 4" 120 X10027 X10037 X10147 X10157
2.5" 4" 180 X10028 X10038 X10148 X10158
3.0" 4" 240 X10029 X10039 X10149 X10159
4.0" 4" 300 X10030 X10040 X10150 X10160
4.0" 6" 450 N/A X10176 N/A X10175
Fitting Size Body OD
Recommended Maximum gpm
Short Perforated
Part #
Long Perforated
Part #
Short Wedgewire
Part #
Long Wedgewire
Part #
1.5" 4" 80 S10026 S10036 S10146 S10156
2.0" 4" 120 S10027 S10037 S10147 S10157
2.5" 4" 180 S10028 S10038 S10148 S10158
3.0" 4" 240 S10029 S10039 S10149 S10159
4.0" 4" 300 S10030 S10040 S10150 S10160
4.0" 6" 450 N/A S10176 N/A S10175
4" dia. body with 3" x 15" element
1 sq. ft. area
3 5/32"
20 3 /
4" 26 1 /
16"
4" dia. body with 3" x 30" element
2 sq. ft. area
3 5/32"
36" 4
1 5/ 16
"
6" dia. body with 4" x 30" element 2.6 sq. ft. area
4 3/16"
40" 4
6 3 / 8
"
Angle-Line End-Inlet Model (Standard Flow)
Angle-Line Side-Inlet Model (Reverse Flow)
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rs Strainer ElementsStrainer elements, or strainer inserts, are the filters used to protect your processing equipment and product integrity from unwanted process particles.
Both perforated and wedgewire elements provide different straining/filtering advantages.
Wedgewire Strainer Elements
Advantages of Perforated Element• 3-A approved when used without mesh overlay• Large open area ratio with lower pressure drops• Can capture fine particulate with wire mesh
overlay and filter tubes
Advantages of Wedgewire Element• One piece solution• Ideal for high purity processing• Slot sizes down to 0.002"• Increased pressure rating• More sanitary than mesh overlay
Perforated Strainer Elements
Hole Size
Body Dia.
Open Area
Short (15") Long (30") & High CapacityPart # Part #
3/32" 4" 33% 721068 720972
1/8" 4" 40% 720584 720585
1/4" 4" 58% 720411 720412
3/8" 4" 51% 720939 720940
3/32" 6" 33% N/A 720890
1/8" 6" 40% N/A 720799
1/4" 6" 58% N/A 7208001/8" Perforated
Strainer Element
1/4" Perforated Strainer Element
Wedgewire Strainer Element
Slot Size
Body Dia.
Wire Mesh Equiv.
(approx)
Micron Rating
Open Area
Short (15")
Long (30") & High
Capacity
Part # Part #
0.002" 4" 270 50 4.1% 700323 700334
0.005" 4" 120 125 8% 700324 700335
0.007" 4" 80 177 10% 700325 700336
0.010" 4" 60 250 14% 700326 700337
0.015" 4" 40 380 20% 700327 700338
0.020" 4" 32 500 25% 700328 700339
0.030" 4" 25 750 33% 700329 700340
0.040" 4" 17 1015 40% 700330 700341
0.050" 4" 14 1307 N/A 105611 107682
0.060" 4" 10 1600 50% 700331 700342
0.188" 4" 4 4760 75% 700333 700343
0.005" 6" 120 125 8% N/A 700482
0.007" 6" 80 177 20% N/A 700483
0.015" 6" 40 380 10% N/A 700485
0.060" 6" 10 1600 50% N/A 700489
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SC17.3 9
In-Line Strainers
Filter Tubes4" OD Body x 20.75" Strainers 4 7/8" x 17" Filter Tubes (For 1", 1.5" and 2" connections)
4" OD Body x 36" Strainers 4 7/8" x 33 1/2" Filter Tubes (For 1", 1.5" and 2" connections)
Material Width Length (Short) Micron Part #Non-Woven Polyester 4 7/8 17 25 032789
Non-Woven Rayon 4 7/8 17 40 048602
Polyester Screen 4 7/8 17 80 041235
Nylon Multifilament 4 7/8 17 150 031264
Polyester Knit 4 7/8 17 225 033922
Smooth Weave Dacron 4 7/8 17 250 036985
Cotton Cheese Cloth 4 7/8 17 300 028476
Nylon Monofilament 4 7/8 17 300 046885
Nylon Multifilament 4 7/8 17 400 048603
Nylon Leno 4 7/8 17 765 031133
Polyester 4 7/8 17 1000 028335
Material Width Length (Long) Micron Part #Non-Woven Rayon 4 7/8 33 1/2 25 028390
Non-Woven Rayon 4 7/8 33 1/2 40 028857
Polyester Screen 4 7/8 33 1/2 80 029075
Nylon Multifilament 4 7/8 33 1/2 150 028395
Polyester Knit 4 7/8 33 1/2 225 040565
Smooth Weave Dacron 4 7/8 33 1/2 250 030951
Cotton Cheese Cloth 4 7/8 33 1/2 300 028797
Plain Weave Polyester 4 7/8 33 1/2 400 023864
Cotton Flannel 4 7/8 33 1/2 500 029190
Nylon Monofilament 4 7/8 33 1/2 500 041618
Nylon Leno 4 7/8 33 1/2 765 10000044
Mesh Overlays(For perforated elements only)
Mesh Overlay
Mesh Size
Space Btwn Wires (inches)
Micron Rating
Open Area
Short (15") Long (30")Part # Part #
8 0.0970 2487 58% 035251 029664
10 0.0750 1905 56.3% 000717 000701
12 0.0630 1600 54.3% 035252 029665
20 0.0340 864 46.2% 000712 000702
30 0.0210 533 40.8% 000713 000703
40 0.0150 381 36.0% 000714 000704
50 0.0110 280 30.3% 000715 000705
60 0.0092 230 30.5% 000716 000706
80 0.0070 180 31.4% 000718 000708
100 0.0060 140 30.3% 000711 000710
120 0.0046 117 30.5% 000720 000707
150 0.0041 100 37.8% 021276 021274
200 0.0030 74 29.5% 021275 10000048
150 ** 0.0041 100 37.8% N/A 000719
** 6" OD Strainers.
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rs Internal Replacement PartsStraight-Line Strainer
Angle-Line Side-Inlet
(reverse flow)
Element Retainer Inserts
Straight-Line End-Inlet
Angle-Line Side-Inlet Strainer (Reverse Flow)
Angle-Line End-Inlet Strainer (Standard Flow)
*
*
*
Configuration Flow Model Fitting Part #
Straight-Line End-Inlet Short 1 1/2" 740318
Straight-Line End-Inlet Short 2" 740325
Straight-Line End-Inlet Short 2 1/2" 740359
Straight-Line End-Inlet Short 3" 740565
Straight-Line End-Inlet Short 4" 740491
Straight-Line End-Inlet Long 1 1/2" 740422
Straight-Line End-Inlet Long 2" 740309
Straight-Line End-Inlet Long 2 1/2" 740305
Straight-Line End-Inlet Long 3" 740356
Straight-Line End-Inlet Long 4" 740368
Angle-Line Side-Inlet Short N/A 740320
Angle-Line Side-Inlet Long N/A 740348
Angle-Line End-Inlet Short N/A 700544
Angle-Line End-Inlet Long N/A 700546
Angle-Line End-Inlet Short (4" TC) N/A 700552
Angle-Line End-Inlet Long (4" TC) N/A 700549
Angle-Line Side-Inlet High Capacity N/A 110123
Angle-Line End-Inlet High Capacity N/A 740622
Configuration Model Fitting Part #
Straight-Line Short 1 1/2" 740843
Straight-Line Short 2" 740844
Straight-Line Short 2 1/2" 740845
Straight Line Short 3" 740846
Straight-Line Short 4" 741141
Straight-Line Long 1 1/2" 740847
Straight-Line Long 2" 740848
Straight-Line Long 2 1/2" 740849
Straight-Line Long 3" 740850
Straight-Line Long 4" 741142
Angle-Line Short 1 1/2" 740835
Angle-Line Short 2" 740836
Angle Line Short 2 1/2" 740837
Angle-Line Short 3" 740838
Angle-Line Short 4" 741143
Angle-Line Long 1 1/2" 740839
Angle-Line Long 2" 740840
Angle-Line Long 2 1/2" 740841
Angle-Line Long 3" 740842
Angle-Line Long 4" 740986
4" OD Strainer BodyStrainer Element Retainer Inserts
Angle-Line End-Inlet
(standard flow)
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SC17.3 11
In-Line StrainersO-Ring Retainers • Angle-Line Side-Inlet Only
Retaining Clips
O-Rings
End Plugs • Straight-Line and Angle-Line End-Inlet Only
Body Diameter Material Part #
4" Nylon1 7204191
4" Teflon® 720988
4" Stainless2 1185822
6" Stainless 118583
6" UHMW 720616
1 Nylon End Plug is for strainers manufactured before 2007. 2 Stainless End Plug replaces Old Part #721577.
Body Diameter Part #
4" 721488
6" 226783
Conversion Kits Angle-Line Strainer Kits are used to reverse flow direction.
Includes: Frame, O-Ring Retainer or End Plug, Clip & O-Ring
FlowShort LongPart # Part #
End to Side-Inlet S10177 S10180
Side to End-Inlet S10178 S10181
Side to End-Inlet (for 4" tri-clamp and body)
S10179 S10182
Spare Parts Kit Angle-Line StrainerIncludes: O-Ring Retainer or Stainless Steel End Plug, Retainer Clip, 4" Tri-Clamp Gasket & One (1) Frame Seal O-Ring
Flow Part #
End-Inlet (standard flow) S25725
Side-Inlet (reverse flow) X10177
Body Diameter Flow Part #
4" Side-Inlet 720408
4" End-Inlet 740295
6" Side-Inlet 320033
6" End-Inlet 740623 Side-Inlet Clip Straight-Line and End-Inlet Clip
Body Diameter Material Part #
4" Viton 020236
4" EPDM 020503
4" Teflon® 024020
6" EPDM 022416
6" Teflon® 034355
Stainless Steel End Plug
Teflon End Plug
4" O-Ring Retainer
4" O-Ring
6" O-Ring
6" O-Ring Retainer
See page 26 for body clamp and gasket elastomer replacements.
Note: Teflon® is O-Ring standard. Other materials may require lubrication.
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rs Dual Strainer AssemblyDual Angle-Line Strainer AssemblyA Full Assembly includes a Strainer Stand, Valve Kit and two (2) Strainers
Fitting Size Body O.D Long (36")Perforated Part #Long (36")
Wedgewire Part #
1.5" 4" S10036DUAL S10156DUAL
2.0" 4" S10037DUAL S10157DUAL
2.5" 4" S10038DUAL S10158DUAL
3.0" 4" S10039DUAL S10159DUAL
4.0" 4" S10040DUAL S10160DUAL
NOTE: Refer to Page 10 for standard perforated and wedgewire insert options.
Closed
for clea
nin
g
Line remains open
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SC17.3 13
In-Line Strainers
Valve Kit with VNE Butterfly ValvesKit includes: Four (4) Elbows, two (2) Tees, four (4) Valves, twelve (12) Clamps, twelve (12) Gaskets and one (1) Stand.
Material: 316L Stainless Steel
Alternate valves available.Note: Strainers are not included in the valve kit, they are sold separately.
Pressure Gauge KitTwo (2) Sanitary Diaphragm-type Pressure Gauges, two (2) Tees, four (4) Gaskets and four (4) Clamps. Install before and after the strainer assembly.
Fitting Size Part #
1.5" 122606
2.0" 122607
2.5" 122608
3.0" 122609
4.0" 122610
Fitting Size Part #
1.5" 158581
2.0" 158585
2.5" 158591
3.0" 158593
4.0" 158596
Optional Valve Actuating MechanismThese valves offer a one-step control for simultaneous control of all four butterfly valves for the strainer assembly. The interlocking control puts one strainer on-line and the other strainer off-line. To ensure operator safety, insert access is limited to the off-line strainer. Will work with standard butterfly valves only.
Material: 316L Stainless Steel
Fitting Size Part #
3.0" 132128
Closed for cleaning
Line remains open
Additional fitting size options are available.
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In-Line Strainers: Tri-Clamp Connections, 4" OD x 35.38", 3" Element
Description Fitting Size Perf Size Element Size Part #SHORT - 1/4" Perf, Tri-Clamp 2.5" 1/4" 3.5" x 10 7/8" 5009030
SHORT - 1/8" Perf, Tri-Clamp 2.5" 1/8" 3.5" x 10 7/8" 5009035
SHORT - 1/4" Perf, Tri-Clamp 3.0" 1/4" 3.5" x 10 7/8" 5009040
SHORT - 1/8" Perf, Tri-Clamp 3.0" 1/8" 3.5" x 10 7/8" 5009045
SHORT - 1/4" Perf, Tri-Clamp 4.0" 1/4" 3.5" x 10 7/8" 5009100
SHORT - 1/8" Perf, Tri-Clamp 4.0" 1/8" 3.5" x 10 7/8" 5009110
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rs SaniCleanTM StrainersThe SaniClean strainer is a direct replacement for a Tri-Clover style strainer. Constructed with 316L stainless steel, this high-quality alternative gives you a choice for your in-line strainer needs. Wire mesh overscreens with longitudinal seams fit over the heavy gauge perforated cores to ensure a consistent diameter for the full length of the cylinder. Hemmed seams are tacked in place to provide a finished smooth edge.
Description Fitting Size Perf Size Element Size Part #LONG - 1/4" Perf, Tri-Clamp 1.0" 1/4" 3.0" x 30 3/4" 5009050
LONG - 1/8" Perf, Tri-Clamp 1.0" 1/8" 3.0" x 30 3/4" 5009055
LONG - 1/4" Perf, Tri-Clamp 1.5" 1/4" 3.0" x 30 3/4" 5009060
LONG - 1/8" Perf, Tri-Clamp 1.5" 1/8" 3.0" x 30 3/4" 5009065
LONG - 1/4" Perf, Tri-Clamp 2.0" 1/4" 3.0" x 30 3/4" 5009070
LONG - 1/8" Perf, Tri-Clamp 2.0" 1/8" 3.0" x 30 3/4" 5009075
Description Fitting Size Perf Size Element Size Part #SHORT - 1/4" Perf, Tri-Clamp 1.0" 1/4" 3.0" x 10 7/8" 5009000
SHORT - 1/8" Perf, Tri-Clamp 1.0" 1/8" 3.0" x 10 7/8" 5009005
SHORT - 1/4" Perf, Tri-Clamp 1.5" 1/4" 3.0" x 10 7/8" 5009010
SHORT - 1/8" Perf, Tri-Clamp 1.5" 1/8" 3.0" x 10 7/8" 5009015
SHORT - 1/4" Perf, Tri-Clamp 2.0" 1/4" 3.0" x 10 7/8" 5009020
SHORT - 1/8" Perf, Tri-Clamp 2.0" 1/8" 3.0" x 10 7/8" 5009025
Description Fitting Size Perf Size Element Size Part #LONG - 1/4" Perf, Tri-Clamp 2.5" 1/4" 3.5" x 30 3/4" 5009080
LONG - 1/8" Perf, Tri-Clamp 2.5" 1/8" 3.5" x 30 3/4" 5009085
LONG - 1/4" Perf, Tri-Clamp 3.0" 1/4" 3.5" x 30 3/4" 5009090
LONG - 1/8" Perf, Tri-Clamp 3.0" 1/8" 3.5" x 30 3/4" 5009095
LONG - 1/4" Perf, Tri-Clamp 4.0" 1/4" 3.5" x 30 3/4" 5009105
LONG - 1/8" Perf, Tri-Clamp 4.0" 1/8" 3.5" x 30 3/4" 5009115
Complete Strainer AssembliesAssemblies Include: Filter Body, Outlet Assembly, Distributor Cap, Spring, Clamp, Gasket (Buna-N), Perforated Element (Support Core).
In-Line Strainers: Tri-Clamp Connections, 4" OD x 15.75", 3" Element
In-Line Strainers: Tri-Clamp Connections, 4.5" OD x 15.75", 3.5" Element
In-Line Strainers: Tri-Clamp Connections, 4.5" OD x 35.38", 3.5" Element
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SC17.3
In-Line Strainers
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In-Line Strainers: Perforated Elements (Support Cores)Description
Fitting Size Part # 3" DiameterBack-Up Tube: SHORT - 1/8" dia. holes 1.0", 1.5", & 2.0" 5005010
Back-Up Tube: SHORT - 1/4" dia. holes 1.0", 1.5", & 2.0" 5005030
Back-Up Tube: LONG - 1/8" dia. holes 1.0", 1.5", & 2.0" 5005050
Back-Up Tube: LONG - 1/4" dia. holes 1.0", 1.5", & 2.0" 5005070
Description Fitting Size Part #
3.5" DiameterBack-Up Tube: SHORT - 1/8" dia. holes 2.5" & 3.0" 5006090
Back-Up Tube: SHORT - 1/4" dia. holes 2.5" & 3.0" 5006100
Back-Up Tube: LONG - 1/8" dia. holes 2.5" & 3.0" 5006120
Back-Up Tube: LONG - 1/4" dia. holes 2.5" & 3.0" 5006130
5" OD Body 5 5/8" x 33 1/2" Filter Tubes (For 2.5" and 3" connections)
Filter Tubes5" OD Body 5 5/8" x 13 1/2" Filter Tubes (For 2.5" and 3" connections)
Material Width Length Micron Part #Non-Woven Rayon 5 5/8 13 1/2 40 031840
Polyester Screen 5 5/8 13 1/2 80 048624
Nylon Multifilament 5 5/8 13 1/2 150 048625
Polyester Knit 5 5/8 13 1/2 225 048626
Smooth Weave Dacron 5 5/8 13 1/2 250 048627
Cotton Cheese Cloth 5 5/8 13 1/2 300 029189
Nylon Monofilament 5 5/8 13 1/2 300 048628
Nylon Monofilament 5 5/8 13 1/2 400 048629
Cotton Flannel 5 5/8 13 1/2 500 033778
Nylon Monofilament 5 5/8 13 1/2 500 048630
Nylon Leno 5 5/8 13 1/2 765 048631
Material Width Length Micron Part #Non-Woven Rayon 5 5/8 33 1/2 25 029473
Non-Woven Rayon 5 5/8 33 1/2 40 030660
Polyester Screen 5 5/8 33 1/2 80 048604
Nylon Multifilament 5 5/8 33 1/2 150 035341
Polyester Knit 5 5/8 33 1/2 225 038186
Smooth Weave Dacron 5 5/8 33 1/2 250 035342
Cotton Cheese Cloth 5 5/8 33 1/2 300 032668
Nylon Monofilament 5 5/8 33 1/2 300 048605
Nylon Monofilament 5 5/8 33 1/2 400 039161
Plain Weave Polyester 5 5/8 33 1/2 400 048606
Cotton Flannel 5 5/8 33 1/2 500 048607
Nylon Monofilament 5 5/8 33 1/2 500 048608
Nylon Leno 5 5/8 33 1/2 765 048609
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In-L
ine
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rs SaniClean In-Line Strainers Replacement Parts
Clamp
Distributor Cap
Gasket
Perforated Element
Outlet Assembly
Spring
Filter Body
Clamp
Distributor Cap
Gaskets
Fitting Size Body OD Part #1" / 1.5" / 2" 4.0" 5000750
2.5" / 3" / 4" 4.5" 5000850
Fitting Size Body OD Part #1" / 1.5" / 2" 4.0" 5000730
2.5" / 3" / 4" 4.5" 5001030
Description Fitting Size4" Body OD
Fitting Size4.5" Body OD
Part # Part #
Buna-N (Standard) 1" / 1.5" / 2" 5000760 2.5" / 3" / 4" 5000765
Silicon 1" / 1.5" / 2" 5000770 2.5" / 3" / 4" 5000775
EPDM 1" / 1.5" / 2" 5000780 2.5" / 3" / 4" 5000785
Viton-SFY 1" / 1.5" / 2" 5000790 2.5" / 3" / 4" 5000795
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SC17.3 17
In-Line Strainers
Filter Body
Perforated Elements
Outlet Assembly/Clamped Connection (Lid)
Spring
Fitting Size Body OD Part #1" / 1.5" / 2" 4.0" 5000740
2.5" / 3" / 4" 4.5" 5001040
Clamped Fitting Size Part # Bevel Seat Fitting Size Part #
1.0" 5000700 1.0" 5000705
1.5" 5000800 1.5" 5000805
2.0" 5000900 2.0" 5000905
2.5" 5001000 2.5" 5001005
3.0" 5002000 3.0" 5002005
4.0" 5003000 4.0" 5003005
Clamped Fitting SizeShort Body Long Body
Part # Part #
1.0" 5000710 5000720
1.5" 5000810 5000820
2.0" 5000910 5000920
2.5" 5001010 5001020
3.0" 5002010 5002020
4.0" 5003010 5003030
Description Fitting Size Element Size Part #SHORT - 1/4" Perf 1" / 1.5" / 2" 3.0" x 10 7/8" 5005030
SHORT - 1/8" Perf 1" / 1.5" / 2" 3.0" x 10 7/8" 5005010
LONG - 1/4" Perf 1" / 1.5" / 2" 3.0" x 10 7/8" 5005070
LONG - 1/8" Perf 1" / 1.5" / 2" 3.0" x 10 7/8" 5005050
Description Fitting Size Element Size Part #
SHORT - 1/4" Perf 2.5" / 3" / 4" 3.5" x 10 7/8" 5006100
SHORT - 1/8" Perf 2.5" / 3" / 4" 3.5" x 10 7/8" 5006090
LONG - 1/4" Perf 2.5" / 3" / 4" 3.5" x 10 7/8" 5006130
LONG - 1/8" Perf 2.5" / 3" / 4" 3.5" x 10 7/8" 5006120
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In-L
ine
Str
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rs Mesh Overscreens for SaniClean In-Line and Side-Inlet Strainers
DescriptionMesh Count Part #
3" dia. x 10 7/8" lg.
Wire Mesh Overscreen 10 x 10 5000010
Wire Mesh Overscreen 12 x 12 5000020
Wire Mesh Overscreen 14 x 14 5000030
Wire Mesh Overscreen 16 x 16 5000040
Wire Mesh Overscreen 18 x 18 5000050
Wire Mesh Overscreen 20 x 20 5000060
Wire Mesh Overscreen 24 x 24 5000070
Wire Mesh Overscreen 30 x 30 5000080
Wire Mesh Overscreen 40 x 40 5000090
Wire Mesh Overscreen 50 x 50 5000095
Wire Mesh Overscreen 60 x 60 5000100
Wire Mesh Overscreen 80 x 80 5000110
Wire Mesh Overscreen 100 x 100 5000120
Wire Mesh Overscreen 120 x 120 5000130
Wire Mesh Overscreen 150 x 150 5000140
Wire Mesh Overscreen 200 x 200 5000150
DescriptionMesh Count Part #
3" dia. x 30 3/4" lg.
Wire Mesh Overscreen 10 x 10 5000510
Wire Mesh Overscreen 12 x 12 5000520
Wire Mesh Overscreen 14 x 14 5000530
Wire Mesh Overscreen 16 x 16 5000540
Wire Mesh Overscreen 18 x 18 5000550
Wire Mesh Overscreen 20 x 20 5000560
Wire Mesh Overscreen 24 x 24 5000570
Wire Mesh Overscreen 30 x 30 5000580
Wire Mesh Overscreen 40 x 40 5000590
Wire Mesh Overscreen 50 x 50 5000595
Wire Mesh Overscreen 60 x 60 5000600
Wire Mesh Overscreen 80 x 80 5000610
Wire Mesh Overscreen 100 x 100 5000620
Wire Mesh Overscreen 120 x 120 5000630
Wire Mesh Overscreen 150 x 150 5000640
Wire Mesh Overscreen 200 x 200 5000650
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SC17.3 19
In-Line Strainers
Mesh Overscreens for SaniClean In-Line and Side-Inlet Strainers
DescriptionMesh Count Part #
3 1/2" dia. x 10 7/8" lg.
Wire Mesh Overscreen 10 x 10 5000160
Wire Mesh Overscreen 12 x 12 5000170
Wire Mesh Overscreen 14 x 14 5000180
Wire Mesh Overscreen 16 x 16 5000190
Wire Mesh Overscreen 18 x 18 5000200
Wire Mesh Overscreen 20 x 20 5000210
Wire Mesh Overscreen 24 x 24 5000220
Wire Mesh Overscreen 30 x 30 5000230
Wire Mesh Overscreen 40 x 40 5000240
Wire Mesh Overscreen 50 x 50 5000245
Wire Mesh Overscreen 60 x 60 5000250
Wire Mesh Overscreen 80 x 80 5000260
Wire Mesh Overscreen 100 x 100 5000270
Wire Mesh Overscreen 120 x 120 5000280
Wire Mesh Overscreen 150 x 150 5000290
Wire Mesh Overscreen 200 x 200 5000300
DescriptionMesh Count Part #
3 1/2" dia. x 30 3/4" lg.
Wire Mesh Overscreen 10 x 10 5000310
Wire Mesh Overscreen 12 x 12 5000320
Wire Mesh Overscreen 14 x 14 5000330
Wire Mesh Overscreen 16 x 16 5000340
Wire Mesh Overscreen 18 x 18 5000350
Wire Mesh Overscreen 20 x 20 5000360
Wire Mesh Overscreen 24 x 24 5000370
Wire Mesh Overscreen 30 x 30 5000380
Wire Mesh Overscreen 40 x 40 5000390
Wire Mesh Overscreen 50 x 50 5000395
Wire Mesh Overscreen 60 x 60 5000400
Wire Mesh Overscreen 80 x 80 5000410
Wire Mesh Overscreen 100 x 100 5000420
Wire Mesh Overscreen 120 x 120 5000430
Wire Mesh Overscreen 150 x 150 5000440
Wire Mesh Overscreen 200 x 200 5000450
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20
Protect Your Pumps and Equipment
Sani-Matic Tee-Line Strainers are designed to keep materials out of yourpumps and process equipment. And, because the Sani-Matic Tee-Line Strainer’s open area of perforation exceeds line size diameter, there is zero pressure drop.
Engineered with simplicity and durability in mind, the tri-clamp allows quick removal of the insert assembly for easy cleaning.
We recommend purchasing the complete assembly — tee, insert, gasket and tri-clamp — to ensure a proper fit.
Tee-Line Strainers
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SC17.3 21
Tee-Line Strainers
Standard Features• 316L stainless steel construction• Tri-clamp connection• Compact design• Open area of perforation exceeds line size diameter• Bead blast finish• EPDM gasket
Optional Features• Choice of 1/4" or 1/8" perforations for inserts• Insert alignment pin available• Able to upgrade from a bead blast finish to 32 Ra• Other fitting types available• Viton® and Teflon® gaskets are available
Insert Length
Face-to-Face Dimension
Insert
Gasket
Clamp
Tee-Line Strainer Body
Want an economical and easy way to prolong the life of your equipment?Install Tee-Line Strainers at the suction end of the pump to protect the pump, process equipment and valves from foreign materials, such as gasket pieces, bolts and other items.
A
B
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Tee-
Line
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Tri-clamp Fitting Size Insert Length “A”
Face-to-Face Tee Dim. - “B” Perf. Size Part #
1.5" 3.50" 5.5" 1/8" 740754
1.5" 3.50" 5.5" 1/4" 740759
2.0" 4.50" 7.0" 1/8" 740755
2.0" 4.50" 7.0" 1/4" 740760
2.5" 4.75" 7.0" 1/8" 740756
2.5" 4.75" 7.0" 1/4" 740761
3.0" 5.25" 7.5" 1/8" 740757
3.0" 5.25" 7.5" 1/4" 740762
4.0" 6.50" 9.0" 1/8" 740758
4.0" 6.50" 9.0" 1/4" 740763
6.0" 9.375" 13.0" 1/8" 740991
6.0" 9.375" 13.0" 1/4” 741035
Tri-clamp Fitting Size Perforation Size
Face-to-Face Tee Dim. - “B” Part #
1.5" 1/8" 5.5" 105712
1.5" 1/4" 5.5" 105727
2.0" 1/8" 7.0" 105719
2.0" 1/4" 7.0" 105730
2.5" 1/8" 7.0" 105721
2.5" 1/4" 7.0" 105732
3.0" 1/8" 7.5" 105723
3.0" 1/4" 7.5" 105734
4.0" 1/8" 9.0" 105725
4.0" 1/4" 9.0" 105736
6.0" 1/8" 13.0" 110165
6.0" 1/4" 13.0" 110166
NOTE: Assembly includes strainer body, insert, EPDM gasket and clamp. If not using a Sani-Matic Tee-Line Strainer body, customer must supply a tee-line strainer body to match insert length.
NOTE: Inserts do not include a Tee-Line Strainer body, gasket or clamps. Insert alignment pins are available for an additional cost.
Complete Assembly
Insert Only
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23
Y-Strainers
Small Footprint, Big Increase in Productivity
Sani-Matic Y-Strainers are designed to fit into tight pipingconfigurations and provide quick access to the straining insert for easy cleaning. The high-quality, durable strainers are made in the USA, which allows fast turnaround times.
Sani-Matic‘s standard Y-Strainers are 3-A approved when using the perforated insert. If 3-A approval is required, contact Sani-Matic to ensure the configuration meets all
3-A standards. Sani-Matic Y-Strainers are engineered with a close-tolerance fitment (0.010") at the base of the insert and do not require an O-Ring. Fewer parts result in faster, more effective cleaning — and increased performance to save you time and money.
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sanimatic.com 24
Y-S
trai
ners
Standard Features• 316L stainless steel construction• Standard tri-clamp connections• EPDM tri-clamp gaskets• Perforated or wedgewire strainer inserts are interchangeable• Sanitary finish (32 Ra) - except wedgewire insert• Close-tolerance fitment at base of insert (see Figure 1)
Optional Features• Wire mesh overlays for use with perforated insert• Additional finishes and elastomers available• Hot water jackets available in 4" strainer bodies only
Figure 1
Strainer Size
Performance based on testing using 70 °F water and 0.015" wedgewire inserts.
0
5
10
15
20
25
30
0 25 50 75 100 125 150 175 200 225 250 275 300
1-1/2"
2"
2-1/2"
3"
Pre
ssur
e D
rop
(psi
)
Flow Rate (gpm)
Pressure Drop for Y-StrainerFitting Size
1.5" 2.0" 2.5" 3.0"
Inse
rt s
ize
WW 0.002" 36 47 55 86
WW 0.005" 39 70 103 109
WW 0.010" 39 71 111 125
WW 0.015" 39 72 112 137
WW 0.020" 39 73 113 143
WW 0.030" 39 73 116 152
WW 0.040" 39 73 121 160
WW 0.060" 39 76 125 165
Perf. 1/8" 38 72 115 148
Perf. 1/4" 38 75 122 159
Pressure drop for 70 °F water can be calculated using the following formula: psi = (gpm/Cv) 2.
Cv Values for Y-Strainer
Maximum Pressure Rating Tri-Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 psiFilter Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 psiPerforated Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psiWedgewire Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 psi
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SC17.3 25
Y-S
trainersFace-t
o-Fa
ce D
imen
sion
Complete Assembly 4" Body - 0.7 ft2 Surface AreaThe assembly price includes strainer body, choice of insert, gasket and clamp.
Port Size
Face-to-Face Dimension
Recommended Maximum gpm
Perforated Part #
Wedgewire Part #
1.5" 10" 80 Y10015 Y20015
2.0" 11" 120 Y10020 Y20020
2.5" 12" 180 Y10025 Y20025
3.0" 14" 240 Y10030 Y20030
Port Size
Face-to-Face Dimension
Recommended Maximum gpm
Perforated Part #
Wedgewire Part #
4.0" 17" 500 Y10040 Y20040
6" Body - 1.0 ft2 Surface Area
Port Size
Face-to-Face Dimension
Recommended Maximum gpm
Perforated Part #
Wedgewire Part #
1.5" 10" 80 Y10115 Y20115
2.0" 11" 120 Y10120 Y20120
2.5" 12" 180 Y10125 Y20125
3.0" 14" 240 Y10130 Y20130
Port Size
Face-to-Face Dimension
Recommended Maximum gpm
Perforated Part #
Wedgewire Part #
4.0" 17" 500 Y10140 Y20140
4" Body - 0.7 ft2 Surface Area with Metaglas® Dual Sight GlassThe assembly price includes strainer body, choice of insert, gasket, clamp and Metaglas® dual sight glass.
6" Body - 1.0 ft2 Surface Area with Metaglas® Dual Sight Glass
Clamp
Gasket Elastomer
Strainer Insert Strainer Body
Sight Glass Replacement
-
Wedgewire Insert
SizeFor 4" Body For 6" Body
Part # Part #
0.010" 700232 700504
0.015" 700164 700505
0.020" 700234 700506
0.030" 700236 700507
0.040" 700238 700508
0.060" 700240 700509
0.188" 117417 700510
Perforated Insert
SizeFor 4" Body For 6" Body
Part # Part #1/8" 700226 7005131/4" 240959 700524
Gasket Elastomers
MaterialFor 4" Body For 6" Body
Part # Part #
Buna 020226 020263
EPDM (standard) 021031 022975
Viton 020474 023847
Strainer Inserts1
Clamps
For 4" Body For 6" Body
Part # Part #
020225 020976
2
3
sanimatic.com 26
Y-S
trai
ners Y-Strainer Replacement Parts
5
4
31
2
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SC17.3
Material Width Length Micron Part #Non-Woven Rayon 4 7/8 13 1/2 25 044646
Rayon 4 7/8 13 1/2 40 037853
Polyester Screen 4 7/8 13 1/2 80 048599
Nylon Multifilament 4 7/8 13 1/2 150 043742
Polyester Knit 4 7/8 13 1/2 225 048600
Smooth Weave Dacron 4 7/8 13 1/2 250 042234
Cotton Cheese Cloth 4 7/8 13 1/2 300 048601
Nylon Monofilament 4 7/8 13 1/2 400 031126
Plain Weave Polyester 4 7/8 13 1/2 400 043743
Filter Tubes
4" OD Body*4 7/8" x 13 1/2" Filter Tubes (For 1", 1.5" and 2" connections)
27
Y-S
trainers
Wire Mesh Overlays (For Y-Strainers using perforated inserts)Wire Mesh Overlay - 4" Body
Mesh Count Part #
10 mesh 032867
20 mesh 032868
30 mesh 032869
40 mesh 032870
50 mesh 032871
60 mesh 032872
80 mesh 032873
100 mesh 032874
120 mesh 032875
Wire Mesh Overlay - 6" Body
Mesh Count Part #
10 mesh 032876
20 mesh 032877
30 mesh 032878
40 mesh 032879
50 mesh 032880
60 mesh 032881
80 mesh 032882
100 mesh 032883
120 mesh 032884
NOTE: Use of wire mesh overlay is not compliant with 3-A standard.
*NOTE: Rated at 200 psi @ 536 °F.*NOTE: Sight glass single replacement includes one clamp,lens and gasket.
Strainer Body
Fitting Size
4" Body - Standard 4" Body - Sight Glass
Part # Part #
1.5" 700249 103786
2.0" 700243 103779
2.5" 700245 103801
3.0" 700247 103805
Sight Glass ReplacementDescription Part #
2.5" Tri-Clamp Metaglas® single replacement lens 036638*
Fitting Size
6" Body - Standard 6" Body - Sight Glass
Part # Part #
4.0" 700471 103810
4
5
*Filter tube use on Y-Strainers requires a custom strainer insert.
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28
Sani-Matic Basket Strainers are specially constructed to strainparticulates out of a high-volume process stream. The innovative, durable design includes a side-inlet, which allows you to easily remove the basket for cleaning without disconnecting the line.
Our Basket Strainers can be equipped with either a wedgewire or perforated insert. Filter bags can be used for finer straining applications and are available in a wide variety of media types and micron sizes.
The strainer's lid and hand knob closure are rated for higher pressures than clamp-style covers, which improves operator safety.
Sani-Matic’s standard Basket Strainers are 3-A approved when using the perforated insert. If 3-A approval is required,
contact Sani-Matic to ensure the configuration meets all 3-A standards.
High Volume, High Performance
Basket Strainers
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SC17.3 29
Basket S
trainersStandard Features• Cast and heavy-gauge 316L stainless steel construction• Air relief vent valve included with complete assembly• Rated to 100 psi maximum @ 200 °F• Side inlet• Two sizes: short and long• Machined O-Ring seat• Long model: Approximate weight, 110 lbs., Surface area, 3.7 ft2
• Short model: Approximate weight, 130 lbs., Surface area, 1.6 ft2
Optional Features• Disposable filter bags for perforated inserts
(Note: Filter bags require clamp ring and locking latch and are sold separately.)
• Long and short strainer stands available
0
1
2
3
4
5
6
7
0 50 100 150 200 250 300 350 400 450 500 550 600
4” x 22”
Pre
ssur
e D
rop
(psi
)
Strainer Size
Flow Rate (gpm)
Pressure Drop for Basket Strainer
Performance based on testing using 70 °F water and 4" x 22" housing with 0.005" wedgewire insert.
" "
Need to capture a large amount of particulate from your high-volume process?Sani-Matic Basket Strainers maintain a large surface area to capture heavy particle loads from your process. The durable insert captures most particulate from your process within the basket, and its machined O-Ring seat prevents fluid bypass to maintain product integrity.
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sanimatic.com 30
Bas
ket
Str
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rs Complete AssemblyWith Perforated Strainer InsertComplete assembly includes strainer body, insert, cover O-Ring, insert O-Ring, air relief vent valve and vent valve gasket. Specify perforatedinsert's hole size when ordering (1/8", 3/16" or 1/4").
Fitting Size Recommended Maximum gpmPart # -
Short (22")Part # -
Long (37")
1.5" 80 S10501 S10505
2.0" 120 S10502 S10506
2.5" 180 S10503 S10507
3.0" 240 S10504 S10508
4.0" 300 S10520 S10509
Strainer Stand
Long Model Strainer Stand (37")
Short Model Strainer Stand (22")
With Wedgewire Strainer InsertSpecify slot size when ordering (0.005", 0.015" or 0.030").
Fitting Size Recommended Maximum gpmPart # -
Short (22")Part # -
Long (37")
1.5" 80 S10510 S10515
2.0" 120 S10511 S10516
2.5" 180 S10512 S10517
3.0" 240 S10513 S10518
4.0" 300 S10514 S10519
Description Part #
Long Model 741065
Short Model 101998
Note: If using a filter bag with perforated insert, a clamp ring and locking latch are required and sold separately.
Surface Area: 1.6 ft2
Surface Area: 3.7 ft2
22" 37"
7"
7"
8"
22 7/16"17 9/16"
16 13/16"
17 3/4"
38 13/16"
30 3/4"
22 5/8"
15 3/4"
52 3/4"
8"
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SC17.3
Air Relief Vent Valve
31
Basket S
trainersBasket Strainer Replacement Parts
Filter Bag Clamp Ring
Filter Bag Locking Latch
Cover Hold Down Parts
Perforated Insert
Filter Bag
InsertO-Ring
Strainer Inserts1
Description Short Model Long Model
Perforated Part # Part #1/8" Holes 741039 741052
3/16" Holes 741040 7410531/4" Holes 741051 741054
Wedgewire* Part # Part #
0.005" 741022 741047
0.015" 741030 741048
0.030" 741046 741049
*Other sizes are available.
Cover O-Ring
Long Model Perforated Insert
Short Model Wedgewire Insert
Insert O-Ring
Vent Valve Gasket
Cover O-Ring Part # EPDM (standard) 021378
Viton® 021144
Element O-Ring Part # EPDM (standard) 021356
Viton® 021143
Vent Valve Gasket Part # EPDM (standard) 021037
Viton® 028725
Basket Strainer O-Ring/Gasket2
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sanimatic.com 32
Xyz
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lmno
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sanimatic.com 32
Bas
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rs Basket Strainer Replacement PartsDisposable Filter Bags • 50 per box3
SMI 22" Short Model Basket StrainersMicron Model Material Part #
1 22" Short Polypropylene 029244
5 22" Short Polypropylene 029245
10 22" Short Polypropylene 029246
10 22" Short Polyester Felt 031955
25 22" Short Polyester 040134
25 22" Short Polypropylene 029247
50 22" Short Polypropylene 029237
100 22" Short Polypropylene 029248
150 22" Short Nylon 029249
400 22" Short Nylon 040903
400 22" Short Polypropylene Monofilament 045387
600 22" Short Nylon Mesh 043768
800 22" Short Nylon 029250
1500 22" Short Polyester 029251
SMI 37" Long Model Basket Strainers1 37" Long Polypropylene 029252
5 37" Long Polypropylene 029253
10 37" Long Polypropylene 029254
25 37" Long Polypropylene 029255
50 37" Long Polypropylene 029256
50 37" Long Polyester 034820
100 37" Long Polypropylene 029257
100 37" Long Nylon 031268
150 37" Long Nylon 029259
250 37" Long Nylon 026262
300 37" Long Nylon 024098
400 37" Long Nylon 042110
600 37" Long Polypropylene 036642
800 37" Long Nylon 029261
1500 37" Long Polyester 029262
Filter Bag Clamp Parts4
Cover Hold-down Parts5
Air Relief Vent Valve
Description Part #Filter Bag Kit* 105937
Clamp Ring 641110
Locking Latch 621766
Description Part # A Threaded Knob 021385
B Swing Bolt 177476
C Swing Bolt Clevis Pin 021382
C Cover Hinge Clevis Pin 021383
D Pin, Hair Pin 021384
Description Part #Air Relief Vent Valve with 1/2" Connection 021881
Clamp Ring Locking Latch
Filter Bag Notes:• Filter bags are 7" diameter• Sewn-in, stainless steel ring in top• Filter bags require a media clamp ring
& locking latch• All bags are FDA compliant• Micron rating is industry standard nominal
rating with 75% efficiency• 95% efficiency filter bags are available
upon request
*Includes clamp ring and locking latch.
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33
Spray Balls
Spray Solutions Designed for Your Process
Sani-Matic has decades of experience in spray technology for thefood & beverage and bio-pharm industries. We will evaluate your application needs to design and manufacture a spray solution with appropriate flows, pressures and spray patterns to ensure efficient and dependable cleaning for your specific process equipment.
Sani-Matic is 3-A approved for its standard spray ball design when used with a wraparound clip. When considering a custom
spray ball, there is the possibility that the spray ball will not conform to 3-A requirements. If a custom 3-A approved spray ball is required, contact Sani-Matic.
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sanimatic.com 34
Spr
ay B
alls
Enter tank diameter (D) in feet = _______________
Spray Ball gpm = _______________(9.5 x tank diameter in feet)
Calculate recommended minimum flow rate for cleaning vertical process vessels:
A minimum flow rate of 3 gallons per minute, per foot (tank circumference) is required to produce sufficient turbulent flow to cascade solution down vessel walls.
Standard Features• 316L stainless steel• 32 Ra finish• Sanitary polished ball• Each ball includes wraparound clip• Standard drilling is 40 gpm @ 25 psi• Slip-fit collar• Spherical hemisphere
Optional Features• Custom drilling available (Drill Pattern: SB-3)• Material certification available• Orbital welding and directional drilling• Supply Tubes, see pages 38-41• 2.5" tangential hemisphere available
Spray Ball Dimensions
Solution Tube Pinhole Location for Proper Fit with Spray BallTube A Distance B Drill Diameter C
1/2" 3/16" 5/64"
3/4" 3/16" 9/64"
1" 5/16" 9/64"
1 1/2" 11/16" 13/64"
2" 15/16" 13/64"
Ball Diameter A B C D E F
4.0"Ø 2" 1" Ø 13/64" 5 15/16" 55° 5 1/2"
Ø 1 1/2" 3/4" Ø 13/64" 5 7/8" 62° 5 7/16"
Ø 1" 3/8" Ø 9/64" 5 3/8" 70° 5"
3.0"Ø 2" 1" Ø 13/64" 4 13/16" 42° 4 3/8"
Ø 1 1/2" 3/4" Ø 13/64" 4 13/16" 55° 4 3/8"
Ø 1" 3/8" Ø 9/64" 4 5/16" 67° 3 15/16"
2.5"Ø 1 1/2" 3/4" Ø 13/64" 4 11/32" 48° 3 29/32"
Ø 1" 3/8" Ø 9/64" 3 25/32" 62° 3 13/32"
2.0"Ø 1" 3/8" Ø 9/64" 3 1/4" 55° 2 7/8"
Ø 3/4" 1/4" Ø 9/64" 3 1/16" 62° 2 11/16"
1.5"Ø 1" 3/8" Ø 9/64" 2 11/16" 41° 2 5/16"
Ø 3/4" 1/4" Ø 9/64" 2 17/32" 55° 2 5/32"
Ø 1/2" 3/16" Ø 5/64" 2 9/16" 61° 2 3/32"
1.25"Ø 3/4" 1/4" Ø 9/64" 2 1/4" 42° 1 7/8"
Ø 1/2" 3/16" Ø 5/64" 2 5/16" 57° 1 27/32"
F
A C
B
D
E (MAX)
NOTE: Custom spray balls will require a longer lead time.
A
A
B
C
A
B
C
C
D
F
B
E (MAX)
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Spray B
alls
Stock Spray Clips
Description Part #
Hair Pin Clip for 0.50" SC* 321443
Wraparound Clip for 0.75" SC 321554
Wraparound Clip for 1.00" SC 321555
Wraparound Clip for 1.50" SC 321556
Wraparound Clip for 2.00" SC 321557
Standard Products Stock Spray Balls
Description Drill PatternBall
DiameterConnection
SizeConnection
Style gpm psi Finish Part #
180° Up - Vertical Mount SB-1 2.50 1.50 SC 40 25 32 Ra 128271
180° Up - Vertical Mount SB-1 3.00 1.50 SC 40 25 32 Ra 131028
180° Up - Double Ball (each ball) SB-2 4.00 1.50 SC 40 25 32 Ra 128272
360° Full Coverage SB-5 1.50 0.75 SC 40 25 32 Ra 128277
360° Full Coverage SB-5 1.50 1.00 SC 40 25 32 Ra 199108
360° Full Coverage SB-5 2.00 1.00 SC 40 25 32 Ra 128276
360° Full Coverage SB-5 2.50 1.00 PN 58 20 32 Ra 117503
360° Full Coverage SB-5 2.50 1.50 SC 40 25 32 Ra 128275
360° Full Coverage SB-5 3.00 1.50 SC 40 25 32 Ra 128274
360° Full Coverage SB-5 4.00 1.50 SC 40 25 32 Ra 128273
NOTE: Clip included.NOTE: Diagrams for standard drill patterns are shown on page 36.
*0.50" Clip diameter does not conform to 3-A standard.
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Spr
ay B
alls
* Hair pin clip diameter does not conform to 3-A standard.** Directionally drilled patterns require special pricing.*** Does not conform to 3-A standard.
Material certification is available for an additional cost.
Hastelloy and AL-6XN material options are available for some spray balls.
Spray Ball Drill Patterns
SB-1
SB-4
SB-5
22°
SB-2
SB-6
Model #
=SB gpm psi Ra
Custom Spray Ball NomenclatureSelection Option Description
Drill Pattern
0 No holes - Voids 3-A
1 180˚ Up - Vertical Mount
2 180˚ Up - Double Ball (each ball)
3 Special Spray Pattern (diagram req’d)**
4 180˚ Down - Vertical Mount
5 360˚ Full Coverage
6 180˚ Up - Horizontal Mount
Ball Diameter
1.25 1.25"
1.5 1.50"
2.0 2.00"
2.5 2.50"
3.0 3.00"
4.0 4.00"
Connection Size
0.50" 0.50"* - 12 gpm (max. flow)
0.75" 0.75" - 25 gpm (max. flow)
1.00" 1.00" - 40 gpm (max. flow)
1.50" 1.50" - 100 gpm (max. flow)
2.00" 2.00" - 240 gpm (max. flow)
2.50" 2.50" - 400 gpm (max. flow)
Connection Style
SC Slip Collar (standard)
BW Butt Weld
FL Flare (no connection)
TC Tri-Clamp
HC Half Coupling*** (FNPT)
PN Pipe Nipple*** (MNPT)
Flow (gpm)- See item 3 above for limitations
40 40 gpm (standard)
0 0 gpm (no holes)
Custom Enter gpm (maximum 400 gpm)
Pressure (psi)
25 25 psi (standard)
0 0 psi (no holes)
Custom Enter psi (maximum 70 psi)
Finish (Ra)
32 32 Ra/150 Grit (standard)
25 25 Ra/180 Grit
15-20 15-20 Ra/240 Grit
9-11 9-11 Ra/320 Grit
Finish Option (EP) EP Electropolish (added to any finish)
Custom Spray Balls
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SC17.3 37
Spray B
alls
• Custom engineered in 3-D• Precision drilled• Pass Riboflavin testing the first time• Documented for future replacement
Figure 1
Spray Balls for Bio-Pharm Process TanksCustom-Engineered SolutionsSani-Matic creates a 3-D model of your process vessels. This allows us to engineer the most effective static spray device and drill pattern to ensure proper coverage of all ports and surfaces. With decades of experience in spray technology and Bio-Pharm CIP applications, we understand the spray dynamics required to ensure proper flow rates, pressures and geometries.
Precision Drilled Spray Balls and Custom Supply TubesOnce the spray pattern and design have been determined, Sani-Matic will manufacture the spray balls and supply tubes to deliver the cleaning solution.
• Custom patterns drilled with a CNC machine• Orbital welding• Product contact welds are ground and polished
to meet interior finish requirements• Orbital welds are boroscope inspected to meet
ASME-BPE standards
DocumentationSani-Matic can provide complete documentation designed to meet your validation requirements for an additional cost.
• Material Certificates (MTRs and lettersof compliance)
• Weld qualification, log and inspection reports• Weld maps (see Figure 1)• Mechanical polishing procedures• Electropolishing procedures and certifications• Surface finish certification• General and subassembly as-built drawings• Spray pattern layout with degrees and angles• Weld procedures
Custom SolutionsWe find custom solutions to individual processes by reviewing the cleaning needs and applying our state-of-the-art, 3-D modeling process.
To order, please be ready to supply us with the following information:
• Tank drawings indicating agitators, dip tubes,anti-foams and spray ball connections
• Available CIP flow and pressure• Surface finish requirements
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38
Supply Tubes
Determining the proper supply tube for your spraying system iscritical for thorough cleaning. Although spray balls are thought of as the only part to your spray solution, they will only provide a complete clean if they are positioned correctly for proper head and nozzle coverage. And, the right supply tube is an integral part of proper positioning.
Sani-Matic is 3-A approved for its supply tube design, however, if your process requires a custom-designed supply tube,
contact Sani-Matic to ensure it meets 3-A approval.
Precise Spray Ball Placement for a Complete Clean
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SC17.3 39
Supply Tubes
Single Ball Supply Tube vs. Double Ball Tee AttachmentA properly sized single spray ball with the correct spray pattern provides the necessary cleaning coverage for many tanks. However, for tanks with baffles or agitators, a shadowing effect occurs within the tank. The diagrams below show how a double ball tee attachment overcomes this problem to provide complete cleaning coverage.
Shadowing
This top view of a tank with baffles and agitator shows the shadowing of spray
due to obstructions within the tank.
Double Ball Placement
For complete coverage, multiple spray sources are needed to compensate
for the shadowing effect.
Custom supply tube configuration.
Features/Special Notes• 316L stainless steel• Custom supply tubes require a longer lead time• Material certification is available for an additional cost• For Spray Ball options see pages 33-37
-
Selection Option Description
Tube Diameter
0.5 0.50"
0.75 0.75"
1.0 1.00"
1.5 1.50"
2.0 2.00"
2.5 2.50"
3.0 3.00"
Tank Connection
0 none
1.5 1.50" End Cap Tri-Clamp
2.0 2.00" End Cap Tri-Clamp
2.5 2.50" End Cap Tri-Clamp
3.0 3.00" End Cap Tri-Clamp
4.0 4.00" End Cap Tri-Clamp
6.0 6.00" End Cap Tri-Clamp
Internal Connection
SC Slip Collar (standard)
BW Butt Weld
TC Tri-Clamp
HC* Half Coupling (FNPT)
PN* Pipe Nipple (MNPT)
Connection
TC Tri-Clamp Ferrule (standard)
BW Butt Weld
SC Slip Collar
HC* Half Coupling (FNPT)
PN* Pipe Nipple (MNPT)
Internal Length (Enter length in inches)
External Length
SIf End Cap is used in , standard length of 1 11/16" is included (S)
(Length in inches)
If no End Cap is used in , measure this length (enter length)
Finish (Ra)
32 32 Ra/150 Grit (standard)
25 25 Ra/180 Grit
15-20 15-20 Ra/240 Grit
9-11 9-11 Ra/320 Grit
Finish Option (EP) EP Electropolish (added to any finish)
* Does not conform to 3-A standard.
NOTE: Material certification is available for an additional cost.
sanimatic.com 40
Sup
ply
Tube
s Supply TubesSupply Tube Nomenclature
Model #
=Ra EPST
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SC17.3 41
Supply Tubes
Double Ball TeeDouble Ball Tee Nomenclature
Selection Option Description
Tube Diameter
0.75 0.75"
1.0 1.00"
1.5 1.50"
2.0 2.00"
ConnectionSC Slip Collar (standard)
BW Butt Weld
TC Tri-Clamp
Ball Connection
SC Slip Collar (standard)
BW Butt Weld
Leg Length (Enter length in inches)
Leg Length (Enter length in inches)
Finish (Ra)
3232 Ra/150 Grit (standard)
25 25 Ra/180 Grit
15-20 15-20 Ra/240 Grit
9-11 9-11 Ra/320 Grit
Finish Option (EP) EP
Electropolish (added to any finish)
Model #
=DT Ra EP
Tube Diameter (selection )
Standard Internal Length
0.75" 0.84" or 27/32"
1.0" 1.69" or 1 11/16"
1.5" 2.41" or 2 13/32"
2.0" 2.66" or 2 5/32"
Internal Length
Note: Spray balls and spray ball clips are not included. See page 35 for options.
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42
Tanker Spray Washers
Reliable Spray Options for Small, Medium and Large Tankers
Sani-Matic provides two different models of drop-in style tanker spraywashers for tanks transporting bulk food grade liquids. The TS-4 static spray washer and TS-5 impingement spray washer are capable of cleaning a variety of soils including dairy, juice and more.
The TS-4 is designed to thoroughly clean tankers up to 44 feet in length. It features a center-positioned, static spray ball with a top-to-bottom spray pattern. The top of the tanker is sprayed directly with the solution, which then cascades down the sides of the tank removing soil. It also includes two multi-bore jet nozzles to reach all product contact surfaces.
The TS-5 is ideal for cleaning tanks up to 55 feet, as well as tanks that require high-impact cleaning for tough soils. Its S-shaped manifold positions the rotary spray device’s nozzle for 360° spray coverage without obstruction, cleaning all product contact surfaces inside the tank.
Model TS-5
Model TS-4
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TS-5 Spray pattern
43
Tanker Spray W
ashers
Model TS-4TS-4 features a center spray ball for top spray pattern and two multi-bore jet nozzles for tank end washing. The vented manway cover has a bail handle and two hold downs with gasket.
• Flow Requirements: 120 gpm @ 55 psi• Connection Size: 2"• Approximate Weight: 50 lbs.
Model TS-5The unique S-shaped manifold combines with the rotary spray device to create 360° spray coverage, allowing direct impingement of the cleaning solution to the entire tank. High pressure nozzles provide the reach needed to clean long tankers.
• Flow Requirements: 74 gpm @ 60 psi• Connection Size: 2"• Approximate Weight: 70 lbs.• High (194 °F) and low (140 °F) temperature-rated
spray nozzles are available
TS-4 Spray pattern
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Tank
er S
pray
Was
hers
Model TS-5*Drop-in style washer is ideal for 55' tankers.
ConnectionMaximum
Temperature Rating
Part #
Tri-Clamp Complete Assembly
140 °F 138893
194 °F 239965
Bevel Seat Complete Assembly
140 °F 144213
194 °F 239966
Model TS-4Drop-in style washer is ideal for 44' tankers.
Connection Part #
Tri-Clamp - Complete Assembly 153190
Bevel Seat - Complete Assembly S10090
12 3/4"
48"Standard Length
10103
41
2b
5
9
12 3/4"
48"Standard Length
10103
1 4
9
2a
7 8
6
1a
Item Part #
Top only (bevel seat) 360004
Top only (tri-clamp) 138806
Bottom only — TS-4 360075
Bottom only — TS-5 (no spray) 138890
Arm/Spring Assembly (set of 2) S10093
Manway Gasket (neoprene) 320053
TS-5 Spray Nozzle*1 0386341
TS-5 Spray Nozzle*2 0488122
TS-4 Nozzle 321793
Nozzle Gasket 020455
Nozzle Clamp 020473
Clip 320068
Gauge 031564
9
10
3
4
5
8
2b
6
7
5
Replacement Parts List
1
1a
2a
*Recommended operating pressure 40-100 psi.
*Recommended operating pressure 40-100 psi.
1 Spray Nozzle - Maximum temperature 140 °F. 2 Spray Nozzle - Maximum temperature 194 °F.
1a
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SC17.3
Item Description Part #
Rail 4" I-beam, hanger, carbon steel primed 000522
Turns 90° / 48° radius bend, prime coated S18780
Carrier Rolling carrier, adjustable I-Beam fit 020231
Balancer Operate @ 55 - 70 lbs. 020766
Electric Hoist 1/6 HP, 300-lb capacity 021047
CIP Hose Tri-clamp discharge hose (2") 032757
45
Tanker Spray W
ashers
Tapered Manway AssemblyFor use with rotating spray heads. Used in applications where impingement cleaning is required to remove heavily soiled products.
Optional Equipment for Drop-In Handling
Part #
360115
3 45 6
1
1
2
3
4
5
6
2
16 1/8" W
22" W15" D
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4646
Accessories
Accessories and Replacement Parts to Meet Diverse Cleaning Needs
Whether manufactured in Madison, WI by our dedicatedcraftsmen or sourced from long-trusted suppliers, our lineup of accessories and replacement parts are available to help you meet your sanitation goals — and make your work day easier.
From CIP air eliminators, mushroom air vents, Flow-Verter Panels and chemical pumps to COP steam regulator valves, hose racks and COP baskets, we offer the accessories and replacement parts needed for a sanitary cleaning process.
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SC17.3
In-Tank Steam Mixer/SpargerThe steam mixer/sparger mixes steam with water in the tank to reduce noise and maximize heating capacity. Steam mixers/spargers are attached to either in-tank piping or a coupling that is mounted through the tank sidewall.
Thermowell for Steam Regulator Thermal Bulb
47
Accessories
Description Connection Size Length Part #
316L stainless steel with a
MNPT threaded connection type
0.5" 9.75" 741162
0.75" 9.81" 740859
1.0" 7.00" 741137
1.25" 7.00" 640842
1.5" 9.00" 540042
NOTE: Sizing is determined by the steam valve through which steam is delivered.
Description Part #
NPT x NPT Fitting Thermowell, 321 stainless steel tube, 10.5" long, 1.0 MNPT brass fitting
120002
Tri-Clamp x NPT Connection Thermowell 221907
Description Connection Size Part #
Brass with a FNPT connection type
0.5" 020494
0.75" 020495
1.0" 020506
Steam Regulator ValveThe steam regulator automatically controls the temperature of your cleaning unit without the use of external power. With a vapor pressure thermal system, the steam regulator senses temperature change and positions the valve plug to regulate the heating or cooling medium to maintain a desired temperature.
NPT x NPT Fitting Thermowell
Tri-Clamp x NPT Connection Thermowell
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Acc
esso
ries Electric Immersion Heater
Description Power Rating Part #
Manual thermostat, 3"
Tri-Clamp, NEMA 4x Head,
50° - 120 °F, 460 VAC
7.5 kW 023997
9.0 kW 029529
12.0 kW 024296
NOTE: Additional voltages and sizes are available upon request.
Hose RacksStainless steel hose racks provide a convenient way to store hoses at cleaning stations and COP tanks. They are available in two styles.
Description Model # Part #
5" x 12" backing plate 201A 740017
Mounting holes at each end 201B 740684
In-Tank Steam KitAll the components for adding steam capabilities to your COP.
NOTE: Maximum pressure for mixer/sparger is determined by the incoming connection line.
Size Kit Assembly Part #
0.50 NPT
Steam Sparger
Adapters
Thermowell
Clamps & Gaskets
Regulating Valve
160813
0.75 NPT Same as above 160814
1.0 NPT Same as above 160815
Gaskets & Clamps
Steam Sparger
Tri-Clamp Connection Thermowell
Adapter
Regulating Valve
Level ProbeThe three-point level probe maintains the correct solution levels in a tank. Lumenite level controls are mounted in the control panel.
Note: All probes are cut to length. For replacement level probes, please measure the lengths of the existing model.
Connection Size Part #2" Tri-Clamp connection for mounting
on the top of tanks220293
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SC17.3 49
Accessories
Tri-Clamp Connection Thermowell
Orifice PlatesThese flow restrictors come with an 1/8" pilot hole, but can be drilled to your specifications.
Fitting Size Material Pilot Hole Diameter Part #
.75" Tri-Clamp EPDM 1/8" 048700
1.0" Tri-Clamp EPDM 1/8" 048701
1.5" Tri-Clamp EPDM 1/8" 022074
2.0" Tri-Clamp EPDM 1/8" 048696
2.5" Tri-Clamp EPDM 1/8" 048697
3.0" Tri-Clamp EPDM 1/8" 048695
4.0" Tri-Clamp EPDM 1/8" 048702
3 3/4"
Anti-SiphonThe anti-siphon is constructed of 316L stainless steel and eliminates the siphoning of water from the tank back into the process water.
Height (Face-to-Face Dimensions): 3 3/4"
Tank Connection
Tube Adapter
Flow Capacity Part #
3.0" Tri-Clamp 1.5" Tri-Clamp 100 gpm 123416
3.0" Tri-Clamp 2.0" Tri-Clamp 240 gpm 129208
Mushroom-Style Air VentThese vents are constructed of 316L stainless steel with a solid radiused and panned top. The underside portion is constructed with 1/8" perforated material. The vents may be installed on CIP tanks to prevent foreign materials from entering the tank.
Fitting Size Part #
1.5" Tri-Clamp 740828
2.0" Tri-Clamp 740829
2.5" Tri-Clamp 740830
3.0" Tri-Clamp 740831
4.0" Tri-Clamp 740832
6.0" Tri-Clamp 741502
Note: Available in Viton®.
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sanimatic.com 50
Acc
esso
ries COP After-Market Options
The following options are available to enhance your previously purchased COP system.
COP CoverCounter-weighted sanitary cover assembly.
Description COP Model Part #
304 stainless steelRW-6 166376
RW-8 172152
Heavy-Duty CastersAdd flexibility to your COP washer. Set of four (4) complete caster assemblies.
Description Part #
304 stainless steel 138593
Removable End-Drain TableDrain table to place parts for drying or re-assembly.
Description Part #
304 stainless steel 144416
Please contact your Sani-Matic Sales Engineer about installation recommendations and options.
Model 201B
Electric Motor StarterNEMA 4X, stainless steel enclosure UL-508.
COP Model VAC Part #
RW-6 230 832091a
RW-6 460 830192a
RW-8 230 830992a
RW-8 460 830195a
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SC17.3 51
Accessories
Basket Description Dimensions(Basket only)Handle Height Part #
URWB-1 Small Parts Basket, 316L Stainless Steel, EP Finish 19" x 15" x 3.5" 17 1/2" 460030
URWB-2 Fittings Basket, 316L Stainless Steel, EP Finish 19.75" x 15" x 4" 15" 020132
URWB-5Hanger style handle to hang on COP tanks’ edge and locking cover to isolate components, 316L Stainless Steel, EP Finish
12" x 6" x 10" 17 5/8" 020139
URWB-6 Valve Basket, 316L Stainless Steel, EP Finish 22" x 10.5" x 10" 23" 020136
URWB-7Extra Large Parts Basket, 316L Stainless Steel, Bead Blasted Finish
Note: Fits Sani-Matic COP tanks 24" W x 22" D or larger22" x 22" x 18" 28" 440021
Standard COP BasketsAll Standard COP Baskets are available for immediate delivery.
Sani-Matic COP Baskets allow for thorough cleaning, while reducing the number of damaged and lost parts. Baskets make it easy and safe for workers to handle valuable components.
URWB-1 URWB-2
URWB-5 URWB-6 URWB-7
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sanimatic.com 52
Acc
esso
ries
*Call Sani-Matic to discuss your Flow-Verter Panel requirements.
1.25" Plastic
Ball
Sanitary Air EliminatorThe air eliminator is constructed of 316L stainless steel and installed at the suction of a CIP return pump to remove air from CIP return solution and prevent air lock in a centrifugal pump.
Tip: If the pump is used during processing to transfer product, the air eliminator is usually removed and the port is capped.
Flow-Verter PanelsReduce piping and valve costs by creating multi-port flow selector stations with a Sani-Matic Flow-Verter Panel.
Connection Size Part #
1.5" 740636
2.0" 740637
2.5" 740638
3.0" 740639
4.0" 740640
Replacement Parts Part #
1" Gasket 020388
Plastic Ball (1.25") 020280
CIP Return Pump Air VentThe return pump air vent is installed to expel air. This avoids cavitation and air lock that can cause wash program disruption. Ball valve shut-off available, please call for pricing.
Description Part #
304 stainless steel, 1/4" I.P. thread 720001
Description Custom
Three styles: round, rectangular and square
Designed for your process*
1" Gasket
Sanitary Air Eliminator
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SC17.3 53
Accessories
Pump AssembliesAssemblies include mounting bracket, check valve and complete piping kit.
Description Connection SizeMax gpm Part #
Diaphragm pump, 1/4" Connection Size,
Polypropylene
1/4" 4.8 900028
Diaphragm pump, 1/2" Connection Size,
Polypropylene
1/2" 15.0 900510
Chemical PumpsSani-Matic provides high-quality Wilden pumps on our chemical pump assemblies. The Air-Operated Double-Diaphragm (AODD) pumps ensure reliability and easy installation.
Pump Features/Benefits
• Self-priming• Variable speed• Dry-run without damage• Longest Mean Time Between Repair (MTBR)• Anti-freezing• Robust design
- Polypropylene - wetted parts, outer piston,center section and air valve
- PTFE - valve ball, diaphragm O-Ring (neopreneback-up) and valve seat O-Ring (encap. Viton®)
Chemical Pump Performance Curves
Curve for Pump with 1/4" Connection Size (Part # 900028)
Pump Only
Max gpm Voltage Part #4.8 24 109640
4.8 120 760504
15.0 24 109211
15.0 120 760455
Diaphragm Pump, 1/4" connection size
Diaphragm Pump, 1/2" connection size
Curve for Pump with 1/2" Connection Size (Part # 900510)
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54
Technical Data
Ordering sanitary components for an applicationrequires a great deal of information to ensure the right strainer or spraying system is selected.
We have a group of inside sales specialists and engineers available to help find the right solution for your process, but for quick and easy reference, we’ve included an abbreviated technical data sheet.
Finding the Right Solution for Your Process
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SC17.3 55
Technical Data
Conversion Factors
PressureFeet of Water x 0.433 = psi
Inches Hg. x 0.491 = psi
Atmosphere x 14.7 = psi
Meters of Water x 1.42 = psi
Kilograms per Centimeter3 x 14.22 = psi
Atmosphere x 33.9 = Feet of Water
psi x 2.31 = Feet of Water
Inches Hg. x 1.13 = Feet of Water
FlowLbs. of Water per Hour x 0.002 = gpm
Lbs. of Fluid per Hour/Specific Gravity x 0.002 = gpm
Meter3 per hour x 4.4 = gpm
Liters per minute x 0.264 = gpm
gpm x 3.785 = Liters per minute
VolumeLiter x 0.264 = Gallon
Feet3 x 7.48 = Gallon
Lbs. of Water x 0.119 = Gallon
Imperial Gallon (British) x 1.2 = Gallon (U.S.)
U.S. Gallon x 3.785 = Liter
ViscosityCentipoise/Specific Gravity = Centistokes
Centistokes x 4.64 = SSU (approx.)
Viscosity and Specific Gravity Table for Various FoodsProduct Condition Specific Gravity Viscosity
Butter 0.93 to 0.98
15,000 SSU @ 55 °F
440 SSU @ 90 °F
220 SSU @ 115 °F
Catsup Varies 1.13 2,300 to 6,100 SSU @ 190 °F
Cream
60 °F - 30% Fat 1.00 73 SSU
60 °F - 40% Fat 0.99 140 SSU
60 °F - 45% Fat 0.99 215 SSU
Egg Yolk 1.12 21,500 SSU @ 35 °F
Honey 81.2° Brix (standard) 1.30 1,250 to 1,425 SSU @ 100 °F
Maple Syrup 1.37 2,000 SSU @ 68 °F
Margarine 0.93 (approx.) 13,900 SSU @ 84 °F
Peanut Butter 1.20 31 SSU @ 68 °F
Water 1.00 77,400 SSU @ 85 °F
Whey (condensed)
60% Total Solids 1.24 9,300 SSU @ 45 °F
50% Total Solids 1.20 2,300 SSU @ 131 °F
50% Total Solids 1.20 3,100 SSU @ 65 °F
27% Total Solids 1.11 75 SSU @ 100 °F
Note: Viscosities may vary depending on products, formulas and the process used.
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Capabilities Overview
Food & Beverage Systems
Bio-Pharm Systems
The most well-known and respected food and beverage processors put product safety at the top of their priority list. That’s why
they turn to Sani-Matic for sanitary process cleaning solutions. From Clean-Out-of-Place (COP) parts washers, cabinet washers, tunnel washers and boosted pressure systems to multi-tank and multi-circuit
Clean-In-Place (CIP) systems, Sani-Matic delivers a complete clean, every time. The Sani-Matic team is experienced in developing systems,
equipment and procedures that meet industry standards for safety and provide customers with ongoing Cleaning Confidence.
Sani-Matic bio-pharm cleaning equipment for the pharmaceutical and biotech industries meet cGMP and
ASME-BPE standards, as well as individual safety and manufacturing standards for a repeatable and validatable clean.
The Sani-Matic bio-pharm offering includes portable and stationary Clean-In-Place (CIP) systems to clean tanks, process lines,
bioreactors and fermenters, as well as Clean-Out-of-Place (COP) systems. The COP systems include Immersion Parts Washers for
cleaning hoses, fittings, gaskets and clamps—and cabinet washers for cleaning pharmaceutical glassware or entire suites of process items.
Whether a bio-pharm manufacturer needs to clean processing equipment in place or disassembled parts out of place, they
turn to Sani-Matic to design systems that address their toughest critical cleaning challenges.
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57
Sanitary Components
Services
High-quality, off-the-shelf and custom-designed components are part of Sani-Matic’s extensive sanitary process cleaning equipment and component offering. From CIP air vents and air eliminators to COP baskets, In-Line Strainers and custom-designed spray balls, Sani-Matic has components for your sanitary process cleaning needs.
The company’s experienced team of design and engineering experts ensures your components are properly specified to meet your exact process. And, components are manufactured by Sani-Matic’s Madison, Wisconsin-based craftsmen for quick order turnaround. Select components are designed to conform to 3-A standards to accommodate process requirements.
Sani-Matic has a large team of field service engineers to provide preventative maintenance, system start-up and after-market service. And, through the Tactical Solutions program, Sani-Matic offers system analyses and consultation to help optimize your current cleaning process.
The motivated service team has decades of experience identifying, troubleshooting and solving the difficult cleaning challenges you face every day.
Whether you’d like routine maintenance to ensure ongoing high-quality system performance, or you’d like an expert to assess your current system to identify cost-saving adjustments, Sani-Matic has the resources to offer Cleaning Confidence before, during and after your cleaning system purchase.
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Sani-Matic, Inc. 1915 S. Stoughton Rd., Madison, WI 53716 (p) 800-356-3300 (f) 608-222-5348 SC17.3
Sanitary Components Catalog
Strainers • Spray Balls • Supply Tubes • Tanker Spray Washers • Accessories • COP Baskets
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