Samco Metals and Alloys Pvt. Ltd is one of the most promising

and reputed manufacturers of carbon steel, alloy steel and

stainless steel castings. We cater to the valve industry and

OEMs (earth-moving and transportation). Established as a

foundry in 1977 at Kaniyambadi, South India, our reputation

has been growing steadily, and our profile is a prelude to our

exemplary business. Driven by commitment and passion, we aim

for service excellence at optimal costs, an approach that has

helped us reach where we are today – an employee base of 300

and an annual capacity of 5000 tons.

ISO 9001:2015 (TUV NORD)

AD 2000 Merkblatt W.O/TRD 100 (TUV NORD)

PED – 97/23/EC certification (TUV NORD)

Indian Boiler Regulations (IBR) certificate as a well-known foundry

NORSOK for grades Duplex 4A and 6A (DNV-GL)

Reliable source for quality steel castings

Credits

Facility covering an area of 5 hectares in Kaniyambadi, about 150 km from

the city of Chennai, India’s fourth largest metropolis, and Corporate Office

at Chennai

Model building and casting solidification simulation softwares

SOLIDCast, for solidification of steel casting, supplied by Finite Solutions,

Inc., USA

FLOWCast, for mould filling, powered by Altair Engineering’s

(USA) flow simulation technology

SolidWorks, for model building, developed by Dassault

Systèmes SolidWorks Corp., USA

Sand testing laboratory

Pattern maintenance system

Three induction melting furnaces, each with a capacity of 1.5 tons

Four heat treatment furnaces calibrated to API-6A specification

One heat treatment furnace with forced water jet cooling facility inside

the water tank (capacity 2.5 tons)

Two heat treatment furnaces with water-quenching facilities and

agitator (4.0 tons)

One heat treatment furnace with normalizing and tempering

facilities (7 tons)

In-house radiographic testing facility

Packing facilities for machined castings

Infrastructure

Simulation

Melting Furnace Production UnitProduction Unit

Sand Testing Lab

Heat Treatment FurnaceMouldingMoulding

In-house machining division as well as approved vendors (periodically audited) for machining

ISO 9001:2015 certified

Shop floor area - 6500 sq. ftSwing - 1600 mm

Height - 1600 mm

Swing - 600 mm

Height - 900 mm

Diameter - 63 mm

Machine shop

Machine Shop CNC VTL CNC VTL (DOOSAN)RM63 (HMT) – Radial Drilling Machine

Machined Castings

Swing - 450 mm

Length - 600 mm

CNC Turning Centre (ACE)

Table 500 mm x 500 mm

HMC (DOOSAN)

Spectroanalysis for chemical testing (including

nitrogen)

Mechanical testing (UTM and CHARPY impact testing)

Hardness testing (both Brinell hardness testing and

portable hardness testing)

Quality control

Products

Gate valves

Knife gate valves

Butterfly valves

Plug valves

Globe valves

Ball valves

Check valves

Safety relief valves

Oil field equipment, and

Engineering industries

(earth-moving, transport, and

railway)

Radiographic testing (Ir 192, Co 60)

Magnetic particle inspection testing

Microstructure analysis

Dye Penetrant Testing

Ultrasonic Testing

Castings for

Spectrometer Microstructure Analysis Dye Penetrant Testing UTM

Casting weight & range

20–1800 kg (single piece)

Moulding

Sodium silicate–CO process2

Core

CO , airset, and shell processes2

Size range

2–24“ valve components, like valve bodies, wedges

Pressure rating

150, 300, 600, 1500, 2500, 3000, 5000, and 10,000 psi

Casting specifications

Client base

We export 50–60% of our production…

(Formerly Tyco Flow Control)

A glimpse of our domestic clientele…

from 1977

1984

1987

2005

(Formerly Audco India Ltd)2006

2010

2013

Steel/alloy steel grade specifications for ASTM and eqv. EN standards (3.1 and 3.2 certs)

No. ASTM Grade

1 A216 WCB, WCC

2 A351 CF8M, CF8C, CF3/CF8, CN7M, CG8M, CK3MCuN, CF10MC

3 A487 60K, 75K, 4Q, 4D

4 A352 LCB, LCC, LC2, CA6NM

5 A217 WC6, WC9, C5, C12, C12A

6 A995 Duplex stainless steel grade 4A, 5A, and 6A,

and CD4MCuN

7 AAR Grade E railway castings

Mr. T.U. Vidyasagar (Vidya)

Executive Director

(+91 9443311699)

E-mail: vidya@samcoalloys.com

Corporate OfficendPlot No. 29, 2 Cross Street,

VGP Murphy Square,

St. Thomas Mount,

Chennai 600 016 Tamilnadu, India

Phone: +91 44 42172969,

22320088, 22311369

Fax: +91 44 22310088

E-mail: samco@airtelmail.in

Kaniyambadi 632 102,

Vellore District, Tamilnadu, India

Works

www.samcoalloys.com

Contact

Canada, Portugal

Australia 1989

Singapore, Austria, USA, France 1995

UK 2002

Italy 2002

USA 2012

Canada 2015

since 1987