Saipem Urea Ammonia

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AMMONIA-UREA AND SYNGAS-BASED PRODUCTS ONSHORE ENGINEERING AND CONSTRUCTION PROJECT REFERENCES

Transcript of Saipem Urea Ammonia

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AMMONIA-UREAAND SYNGAS-BASEDPRODUCTSONSHORE ENGINEERING AND CONSTRUCTION PROJECT REFERENCES

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AMMONIA-UREAANDSYNGAS-BASEDPRODUCTS

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INDEX

SAIPEM TODAY 4

SAIPEM ONSHORE 6

AMMONIA-UREA AND SYNGAS-BASED PRODUCTS 8

SYNGAS PRODUCTIONCAPACITY 12

SNAMPROGETTITM UREA TECHNOLOGYINTHEWORLD 14

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES 16

SNAMPROGETTITM UREA TECHNOLOGY REVAMP REFERENCES 44

UREA PLANTS BASED ON CONVENTIONALAND I.D.R. PROCESSES 50

OTHER FERTILIZERS, RELATED UNITS AND GAS-BASED PRODUCTS 56

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SAIPEMTODAYSAIPEM TODAY IS A WORLD LEADER IN THE GLOBAL SUPPLY OFENGINEERING, PROCUREMENT, PROJECT MANAGEMENT ANDCONSTRUCTION SERVICES WITH DISTINCTIVE CAPABILITIES IN THEDESIGN AND EXECUTION OF LARGE-SCALE OFFSHORE AND ONSHOREPROJECTS.

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Saipem has a strong bias towards oil& gas frontiers, namely activities inharsh and remote areas, in deepwaters as well as in extremely coldand hot environments, applyingsignificant technological competencesin many diverse fields such as gasmonetization and heavy oilexploitation.

Saipem, 43% owned by Eni, isorganized in three Business Units:Offshore, Onshore and Drilling.

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SAIPEMONSHOREFOLLOWING THE ACQUISITION OF SEVERAL ENGINEERINGCOMPANIES OVER THE LAST YEARS, MOST PROMINENTLY OFSNAMPROGETTI, BOUYGUES OFFSHORE AND SOFRESID, SAIPEM HASBECOME ONE OF THE WORLD’S LARGEST AND MOST COMPLETEENGINEERING AND CONSTRUCTION COMPANIES IN THE GLOBAL OIL& GAS MARKETS ONSHORE.

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Saipem Onshore offers a completerange of project definition andexecution services, particularly for the“mega-projects” required by themarket today: from feasibility andconceptual studies to complexintegrated solutions combiningdesign, engineering, procurement andfield construction.

The integration of our engineeringand project management centres inseveral continents has beencompleted recently, providing aconsistent design and robustexecution philosophy on all ourprojects worldwide.

Through the involvement of our fourglobal engineering centres foronshore projects in Milan and Fano(Italy), Paris (France) and Chennai(India), which operate in connectionwith a growing number of medium

size and smaller engineering centres,employing altogether over 7,000engineers, Saipem balances highproject execution quality with acompetitive cost and – mostimportantly – with a major emphasison local know-how and content.

Saipem today operates in virtuallyevery world market, often in remotelocations with harsh environmentalconditions and challenging logistics,leveraging on its proven experienceacross the most significant productlines in the oil & gas upstream,midstream, refining, chemicals, powergeneration, environmental industriesand infrastructure.

This new series, therefore, outlinesSaipem integrated references inonshore markets, according toindividual business and technologylines.

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AMMONIA-UREAAND SYNGAS-BASED PRODUCTSTHE INDUSTRIAL APPLICATION OFSYNGAS-BASED CHEMICALPROCESSES HAS BEEN ONE OF THESTALWARTS OF SNAMPROGETTI,RECENTLY INTEGRATED INTO SAIPEM,ALMOST SINCE ITS EARLIEST DAYSMANY DECADES AGO.

We have designed and built hundredsof plants, including more than twentyfully integrated complexes, in everyremote corner of the world, mostlybased on the world leading andproprietary licensed SnamprogettiTM

Urea Technology as well as on thirdparty syngas generation, ammoniaand methanol synthesis technologies.

In the Ammonia-Urea processsequence, Saipem is a recognizedworld leader:

Over 110 Urea Technology licensedplants in operation.In the quest for the economies ofscale, design and construction ofthe largest single train urea unit inoperation today (Profertil, Bahia

Blanca Fertilizer Complex inArgentina), which achieved anaverage yearly production of 3,558Tons per Day (T/D) in 2006 and hasbecome the reference for thesubsequent design andconstruction of today’s biggestsingle train urea plants, like theDaharki Ammonia-Urea Complexfor Engro in Pakistan and the Qafco5 Fertilizer Complex in Qatar withthe capacity of 3,835 T/D and3,850 T/D respectively.Design and construction in 2002-2005 of the largest ammonia-ureasingle project, namely Omifco inOman, with the total urea designcapacity of 5,060 T/D; in 2008 theplant achieved the capacity peak of6,000 T/D.

Continuous Urea Technologyimprovements and upgrading. To name just a few most recentachievements:- the new OmegabondTM Advanced

Tubing Technology (Ti/Zrmetallurgically coextruded) forimproved stripper performancedeveloped in collaboration withATI WahChang;

- focus on plant reliability andavailability concepts applied onthe 5,000+ T/D single train;

- the adoption of continuouslyimproved environmental impactreduction and energy savingschemes.

Moron Fertilizer Complex - Venezuela 1972

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In addition to a large number ofintegrated ammonia-urea complexesbased on natural gas and lightnaphthas as feedstocks, in 2002Saipem has placed on stream inNanjing, P.R. China, a complexutilizing coal-like Eureka pitch asfeedstock. This feedstock is gasifiedby means of a GE (former Texaco)gasification technology to producesyngas, subsequently converted into1,000 T/D of ammonia and 1,700 T/Dof urea.

Our project reference list has beenenriched with the award a few years ago of the multibillion Gas-to-Liquids project in Escravos,Nigeria from Chevron Nigeria Ltd.

The goal of this new investment is theconversion of natural gas into 33,000BPSD of top quality middle distillatesfor transportation fuels via the newprocess technology licensed by Sasol.The first steps in the processsequence, namely the syngasproduction, are based on atechnology which is very similar to theone applied in large scale ammoniaand methanol synthesis.

Among other technological novelties,this project will see one of the firstapplications on a very large scale ofHaldor Topsøe’s ATR – Auto ThermalReformer – process technology. Witha capacity of 560,000 Nm3/h of eachof the two ATRs, this will be one ofthe largest syngas production units inthe world.

Saipem has been traditionally aleading player in the design andexecution of Methanol Synthesisplants, based on different processtechnologies, with the more recentfocus on Haldor Topsøe’s – e.g. the 3,000 T/D Bandar Imam plant inIran – a world class plant at the timeof its start-up in 2004 and, morerecently, the Front End Design of the10,000 T/D VIVA Methanol Project inNigeria. This last one could becomethe largest methanol synthesis andsyngas generation plant ever built.

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SYNGAS PRODUCTION CAPACITYSYNGAS PRODUCTION CAPACITYIN RECENT SAIPEM DESIGNS.

0 100 200 300 400 500 600 700 800 900 1000 1100

Syngas Production Capacity per Train (dry basis), kNm3/hProject

(a) Ammonia Synthesis including Nitrogen

(b) Methanol Synthesis(c) Gas-to-Liquids

ATR

Syngas GenerationTechnology

1VIVA METHANOL,(b)

NIGERIA

ATR2ESCRAVOS GTL,(c)

NIGERIA

Primary and secondaryAir Blown Reformer

1QAFCO 5,(a)

QATAR

Primary and secondaryAir Blown Reformer

2ENGRO,(a)

PAKISTAN

Primary and secondaryAir Blown Reformer

1OMIFCO,(a)

OMAN

Primary and secondaryAir Blown Reformer

2FERTINITRO,(a)

VENEZUELA

Primary and secondaryAir Blown Reformer

1PROFERTIL,(a)

ARGENTINA

One step reformer1BANDAR IMAM,(b)

IRAN

Gasifier2NANJING,(a)

CHINA

N. Type

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SNAMPROGETTITM

UREA TECHNOLOGYIN THE WORLD

ALGERIA

CANADA

U.S.A.

MEXICO

VENEZUELA

TRINIDAD& TOBAGO

ARGENTINA

SPAIN

SAIPEM TODAY IS A MARKET LEADER IN THEAMMONIA-UREA PROCESS CHAIN, WITH OVER110 SNAMPROGETTITM UREA TECHNOLOGYLICENSES WORLDWIDE, WITH MORE THAN 20INTEGRATED AMMONIA-UREA COMPLEXESAND NUMEROUS INDIVIDUAL PROCESS UNITSDESIGNED AND BUILT IN EVERY CONTINENT.SAIPEM HOLDS A LEADING SHARE OF THETOTAL INSTALLED CAPACITY WORLDWIDE.

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RUSSIA

P.R. CHINA

PAKISTAN

IRANIRAQ

OMAN

SOMALIA

SAUDI ARABIA

ITALYBULGARIA

GERMANYAUSTRIA

BAHRAINQATAR

INDIA

BANGLADESH

VIETNAM

MALAYSIA

INDONESIA

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AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Algeria, Arzew ALGERIA OMAN FERTILIZER COMPANY 2x 3500

China, Fugu, Shaanxi SHAANXI POPULAR JURASSIC (GROUP) Co., Ltd. 1760

China, Jungar, Inner Mongolia INNER MONGOLIA TALENT CHEMICAL FERTILIZER Co., Ltd. 1760

China, Korla, Xinjiang Uyugur PETROCHINA TARIM PETROCHEMICAL COMPANY 2640

Nigeria, Escravos CHEVRON NIGERIA Ltd. (CNL)

LOCATION CLIENT AMMONIA UREA

ESCRAVOS GAS-TO-LIQUIDS PROJECT - NIGERIAIn addition to being one of the first applications of the Gas-to-Liquids technology on a world-class scale(process technologies by Sasol, Chevron, Haldor Topsøe and others), the design and construction of thiscomplex had several elements of originality, such as the harsh and remote site environment.In order to simplify local construction on the site in Escravos, Nigeria, many plant sections were designedand built in an U.A.E. fabrication yard as modules, then shipped to the site.

• Modularization design: the biggest Saipem modularized plant of all times (pipe rack modules of over1,000 tons each, process modules of over 2,000 tons each)

• Erection - Reactors Size: World Class Record 2008

SAIPEM IS THE OWNER OF THESNAMPROGETTITM UREA TECHNOLOGY.

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License Plant (License)Capacity T/D Capacity T/D

License / PDP / Tech. Assistance Under Exec.

License / PDP / Tech. Assistance Under Exec.

License / PDP / Tech. Assistance Under Exec.

License / PDP / Tech. Assistance Under Exec.

Gas-to-Liquids (Sasol, Chevron,Haldor Topsøe A/S)

2x 17000 BPSD Engineering / Procurement / Construction Under Exec.

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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DAHARKI AMMONIA-UREA COMPLEX - PAKISTANThe Daharki Ammonia-Urea Complex, with an ammonia capacity of 2,194 T/D andan urea capacity of 3,835 T/D, will be one of the two largest single train urea plantsin the world. The complex is characterized by the world tallest urea prilling tower.

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Technologies

Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Iran, Assaluyeh HENGAM PETROCHEMICAL COMPANY 3250

Pakistan, Daharki ENGRO CHEMICAL PAKISTAN LIMITED (ECPL) Haldor Topsøe A/S 2194 3835

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

UFT 3250 License / PDP / Tech. Assistance Under Exec.

License / Engineering / Procurement / Supervision Under Exec.

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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QAFCO 5 FERTILIZER COMPLEX - QATARThe Qafco 5 Fertilizer Complex, with a total capacity of 4,600 T/D of ammoniapartially converted into 3,850 T/D of granular urea, will be the largest single trainurea project inside the largest fertilizer complex in the world.The project is also characterized by a common utilities and offsites complex to feedsubsequent development of Qafco as fertilizer producer as well as by an excess ofammonia production capacity for other applications.

Technologies

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Qatar, Mesaieed QATAR FERTILIZER COMPANY QAFCO-5 Project Haldor Topsøe A/S2x 2300 3850

Vietnam, Ca Mau PETROVIETNAM 2385

Vietnam, Ninh Binh VIETNAM NATIONAL CHEMICAL CORP. (VINACHEM) 1760

Nigeria, VIVA METHANOLLekki Peninsula (Lagos)

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

UFT 3850 License / Engineering / Procurement / Supervision Under Exec.

License / PDP / Tech. Assistance Under Exec.

License / PDP / Tech. Assistance Under Exec.

Methanol (Haldor Topsøe A/S) 10000 Front End Engineering -

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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OMAN INDIA FERTILIZER COMPLEX - OMANAt the time of the start-up in 2005, the Omifco Fertilizer Complex was the largest ammonia-urea project inthe world, supplying granular urea. The plant was implemented under limited recourse of project financing,including the involvement of Italian and French ECA.

The project was built quickly and started up smoothly:

• First gas into the ammonia plant 32 months after project financial closure, 35 months after EPC contract signature

• First production in 18 days and 1 day for ammonia-urea train one; 12 days and 1 day for train two

Technologies

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Oman, Sohar Sohar International Urea & Chemical Industries SAOC (SIUCI) 2x 1750

Oman, Sur OMIFCO Haldor Topsøe A/S,Giammarco Vetrocoke 2x 1750 2x 2530

Iran, Bandar Imam (Razi) PETROCHEMICAL INDUSTRIES DEVELOPMENT MANAGEMENT Co.

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

License / PDP / Tech. Assistance 2009

UFT 2x 2530 Utilities & Offsites License / Engineering / Procurement / Construction 2005

HydroAgri 1800 Engineering / Procurement / Construction 2004

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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BANDAR IMAM THIRD METHANOL PLANT - IRANAt the time of the design in 2001, the Bandar Imam Third Methanol was the largestmethanol project in the world, supplying methanol high quality grade (AA).

Technologies

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Iran, Bandar Imam FANAVARAN PETROCHEMICAL Co.

Vietnam, Phu-My PETROVIETNAM 2200

China, Nanjing, Jiangsu SINOPEC NANJING CHEMICAL INDUSTRIAL Co., Ltd. Haldor Topsøe A/S,Texaco, Linde, Ici 1000 1750

Indonesia, Bontang-Utara P.T. PUPUK KALIMANTAN TIMUR 1725

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

Methanol (Haldor Topsøe A/S) 3030 License / Engineering / Procurement 2004

License / Basic / Tech. Assistance 2004

License / Engineering / Procurement 2002

License / Basic / Tech. Assistance 2002

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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BAHIA BLANCA FERTILIZER COMPLEX - ARGENTINAAt the time of completion in 2001, the Bahia Blanca Fertilizer Complex included thelargest single train urea plant in the world, with the design granular urea productioncapacity of 3,250 T/D. It was the first plant to break the 3,000 T/D production target in single stream urea.In 2006 it produced 1,280,718 tons in a full year of operation, achieving in 360 days ofoperation an average daily production of 3,558 T/D, with a maximum peak of 3,700 T/D.

Technologies

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Bahia Blanca, Argentina PROFERTIL S.A. Haldor Topsøe A/S,Basf 2050 3250

China, Hefei, Anhui HEFEI SIFANG GROUP 400

China, Qingzhen, Guizhou GUIZHOU FERTILIZER Co., Ltd. 400

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

HydroAgri 2x 1850 Utilities & Offsites License / Engineering / Procurement / Construction 2001

License / Basic / Tech. Assistance 2001

License / Engineering / Procurement 2001

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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JOSE FERTILIZER COMPLEX - VENEZUELAWith the design production of 4,400 T/D of urea in two lines, the Jose FertilizerComplex is still today the largest ammonia-urea complex in Latin America.

Technologies

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Venezuela, Jose FERTINITRO C.E.C. Haldor Topsøe A/S,GiammarcoVetrocoke 2x 1800 2x 2200

China, Huainan, Anhui ANHUI HUAINAN CHEMICAL GROUP Co., Ltd. 900

China, Anyang, Henan ANYANG CHEMICAL INDUSTRIAL GROUP Co., Ltd. 600

China, Hechi, Guangxi GUANGXI HECHI CHEMICAL Co., Ltd. 400

China, Huaxian, Shaanxi SHAANHUA FERTILIZER Co., Ltd. 400

China, Pingdingshan, Henan PINGDINGSHAN FEIXING CHEMICAL GROUP Co., Ltd. 400

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

HydroAgri 2x 2200 Utilities & Offsites License / Engineering / Procurement / Construction 2001

License / Engineering / Procurement 2000

License / Engineering / Procurement 1999

License / Engineering / Procurement 1999

License / Engineering / Procurement 1999

License / Basic / Tech. Assistance 1999

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Malaysia, Gurun, Kedah PETRONAS FERTILIZER Sdn Bhd 1800

Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. 1700(941 uninterrupted

production daysbetween turnarounds)

China, Zhanyi, Yunnan YUNNAN ZHANYI CHEMICAL Co., Ltd. 400

India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICAL CORP. Haldor Topsøe A/S,GiammarcoVetrocoke 900 1500

Venezuela, Jose SUPERMETANOL CA

China, Lanzhou, Gansu PETROCHINA LANZHOU PETROCHEMICAL Co. 1760

India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 2x 1100

India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. 2x 1100

China, Chishui, Guizhou GUIZHOU CHITIANHUA GROUP Co., Ltd. 500

China, Dongfang, Hainan CNOOC CHEMICAL Ltd. 1765

China, Hejiang, Sichuan SICHUAN TIANHUA Co., Ltd. 1765

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

License / Basic / Tech. Assistance 1999

License / Basic / Tech. Assistance 1998

License / Basic / Tech. Assistance 1998

License / Engineering / Supervision 1998

Methanol (Kvaerner)from 2000 to 2250 Engineering / Procurement / Constr. Mngmt 1998

License / Engineering / Procurement 1997

License / Basic / Tech. Assistance 1997

License / Basic / Tech. Assistance 1997

License / Basic / Tech. Assistance 1996

License / Engineering / Procurement 1996

License / Engineering / Procurement 1996

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

China, Hohhot, Inner Mongolia INNER MONGOLIA TIANYE CHEMICAL GROUP Co., Ltd. 1760

China, Jining, Shandong JINING CHEMICAL FERTILIZER PLANT 400

China, Jiujiang, Jiang-Xi SINOPEC JIUJIANG PETROCHEMICAL COMPANY (JPC) 1760

India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 2x 1100

China, Baoji, Shaanxi SHAANXI BAOJI NITROGEN FERTILIZER PLANT 400

India, Babrala, U.P. TATA (FERTILIZER DIVISION) CHEMICALS Ltd. Haldor Topsøe A/S,GiammarcoVetrocoke 1350 2x 1125

India, Shahjahanpur, U.P. KRIBHCO SHYAM FERTILIZERS Ltd. (KSFL) 2x 1100

India, Gadepan, Ra. CHAMBAL FERTILIZERS AND CHEMICALS Ltd. Haldor Topsøe A/S,GiammarcoVetrocoke 1350 2x 1125

Venezuela, Jose SUPERMETANOL CA

China, Fuling, Sichuan CHONGQING JIANFENG CHEMICAL COMPLEX 1750

China, Jinxi, Liaoning JINXI NATURAL GAS & CHEMICAL Co., Ltd. 1760

Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S,Basf 1100 1925

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

License / Engineering / Procurement 1996

License / Basic / Tech. Assistance 1996

License / Engineering / Procurement 1996

License / Basic / Tech. Assistance 1996

License / Basic / Tech. Assistance 1995

License / Engineering / Supervision 1995

License / Basic / Tech. Assistance 1995

License / Engineering / Supervision 1994

Methanol (Ici) 2000 Engineering / Procurement / Constr. Mngmt 1994

License / Basic / Tech. Assistance 1993

License / Basic / Tech. Assistance 1993

Utilities & Offsites License / Engineering / Procurement / Construction 1993

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Bangladesh, Tarakandi JAMUNA FERT. COMPANY Ltd. 1700

China, Luoyang, Henan LUOYANG ZHONGHAO CHEMICAL INDUSTRIAL Co., Ltd. 400

China, Yuanping, Shanxi SHANXI YUANPING CHEMICAL INDUSTRY Co., Ltd. 400

India, Kakinada, A.P. NAGARJUNA FERTILIZERS AND CHEMICALS Ltd. Haldor Topsøe A/S,GiammarcoVetrocoke 900 1500

Italy, Ferrara ENICHEM AGRICOLTURA S.p.A.

China, Beijing BEIJING CHEMICAL EXPERIMENTAL PLANT 400

China, Xuanhua, Hebei HEBEI XUANHUA FERTILIZER GROUP Co., Ltd. 400

China, Puyang, Henan HENAN ZHONGYUAN DAHUA GROUP Co., Ltd. 1760

Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A.

Saudi Arabia, Al Jubail NATIONAL CHEMICAL FERTILIZER Co. (IBN AL-BAYTAR) 1500

Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. Uhdefrom 1000 to 1200

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

License / Basic / Tech. Assistance 1992

License / Basic / Tech. Assistance 1992

License / Basic / Tech. Assistance 1992

License / Basic / Tech. Assistance 1992

Deep Hydrolysis(SnamprogettiTM) 1700 Engineering / Procurement / Construction 1992

License / Basic / Tech. Assistance 1991

License / Basic / Tech. Assistance 1991

License / Engineering / Procurement 1990

Kaltenbach Thuring S.A. 400 Engineering / Procurement / Construction 1990

License / Basic / Tech. Assistance 1990

Methanol (Ici)from 1000 to 1200 License / Engineering / Procurement 1989

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Venezuela, Zulia PEQUIVEN

India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. Haldor Topsøe A/S,Benfield (UC) 1350 2x 1100

India, Jagdishpur, U.P. INDO GULF Co., Ltd. Haldor Topsøe A/S,GiammarcoVetrocoke 1350 2x 1100

India, Vijaipur, M.P. NATIONAL FERTILIZERS Ltd. 2x 1100

United Kingdom, Immingham NORSK HYDRO FERTILIZERS Ltd.

Pakistan, Multan PAKARAB FERTILIZERS Ltd. 300

Bahrain, Sitra Island GULF PETROCHEMICAL INDUSTRIES Co. Uhde 1000

India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. 4x 1100

India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. 3x 1500

Somalia, Mogadishu MINISTRY OF NATIONAL PLANNING 150

Mexico, Pajaritos AGRO NITROGENADOS S.A. 1500

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

Deep Hydrolysis(SnamprogettiTM) 2x 1200 1989

License / Engineering / Supervision 1988

License / Engineering / Procurement 1988

License / Engineering / Supervision 1988

Ammonium Nitrate(HydroAgri) 1800Calcium Ammonium Nitrate Granulation(HydroAgri) 3000 Engineering Services 1988

License / Basic / Tech. Assistance 1986

Methanol (Ici) 1000 Engineering / Procurement / Construction 1985

License / Engineering / Supervision 1985

License / Engineering / Supervision 1985

License / Basic / Tech. Assistance 1985

License / Basic / Tech. Assistance 1984

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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Technologies

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Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Bulgaria, Vratza CHIMCO 600

Canada, Red Water, Alberta AGRIUM U.S. Inc. 1500

Spain, Castellon de la Plana PROQUIMED

Trinidad and Tobago, Point Lisas PCS NITROGEN 1620

India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. 1800

India, Trombay, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. Haldor Topsøe A/S,Benfield (UC) 900 1000

Libya, Marsa El Brega NATIONAL PETROCHEMICAL Co. (NAPETCO) Haldor Topsøe A/S,Benfield (UC) 1000

Mexico, Pajaritos AGRO NITROGENADOS S.A. 1500

Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S,Benfield (UC) 1000 1725

CIS, Togliattigrad TOGLIATTI AZOT 2x 1500

India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. 1550

Pakistan, Mirpur Mathelo FAUJI FERTILIZER COMPANY Ltd. Haldor Topsøe A/S,Benfield (UC) 1000 1740

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

License / Basic / Tech. Assistance 1983

License / Basic / Tech. Assistance 1983

Ammonium Sulphate (Struthers Wells) 366 Engineering / Procurement / Construction 1983

License / Engineering / Procurement 1983

Licence / Engineering / Procurement 1982

License / Engineering / Procurement 1982

Engineering / Procurement / Construction 1982

License / Basic / Tech. Assistance 1982

License / Engineering / Supervision 1982

License / Engineering / Procurement 1980

License / Engineering / Supervision 1980

License / Basic / Tech. Assistance 1980

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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Technologies

Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

USA, Borger, Texas AGRIUM U.S. Inc. 250

CIS, Novomoskovsk NOVOMOSKOVSK AZOT 1500

Germany, Bösterreichische YARA BÖSTERREICHISCHE GmbH 1000

Iraq, Khor Al-Zubair MINISTRY OF INDUSTRY AND MINERALS 2x 1600

Italy, Manfredonia ENICHEM AGRICOLTURA S.p.A. 1000

Austria, Linz AGROLINZ MELAMIN GmbH 1000

Iraq, Basrah MINISTRY OF INDUSTRY AND MINERALS 1300

USA, Memphis, Tennessee PCS NITROGEN 1000

USA, Lawrence, Kansas FARMLAND FERTILIZER/Ag CHEMICAL 600

Italy, Ravenna ANIC S.p.A.

Italy, Manfredonia ENICHEM AGRICOLTURA S.p.A. Haldor Topsøe A/S,Giammarco Vetrocoke 1200 1000

Venezuela, Moron SERVIFERTIL 750

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

License / Basic / Tech. Assistance 1980

License / Engineering / Procurement 1979

License / Basic / Tech. Assistance 1979

License / Basic / Tech. Assistance 1979

License / Engineering / Supervision 1978

License / Basic / Tech. Assistance 1977

License / Basic / Tech. Assistance 1976

License / Basic / Tech. Assistance 1975

License / Basic / Tech. Assistance 1974

AmmoniumSulphate (Ici) 1400Calcium Nitrate (Pintsch Bamag) 200 License / Basic / Tech. Assistance 1973

License / Engineering / Supervision 1972

NPK (Dorr Oliver)920 Engineering / Procurement / Construction 1972

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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Technologies

Country, License SnamprogettiTM

Location Capacity T/D Technology Capacity T/D

Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. 300

Mexico, Minatitlan FERTIMINA S.A. 750

Spain, Puertollano EMPRESA NACIONAL DE FERTILIZANTES S.A. 300

Syria, Homs GENERAL ORGANIZATION FOR EXECUTING IciINDUSTRIAL PROJECTS (GOEIP) 150 MT/D

Italy, Gela ENICHEM AGRICOLTURA S.p.A. 70

Russia, Tula V/O TECHMASHIMPORT Air Liquide,Ammonia Casale 430

Italy, Pisticci ANIC S.p.A.

Romania, Victoria INDUSTRIAL IMPORT

LOCATION CLIENT AMMONIA UREA

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

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License Plant (License)Capacity T/D Capacity T/D

License / Engineering / Supervision 1971

License / Engineering / Procurement 1971

License / Engineering / Procurement 1971

Engineering / Procurement / Construction 1971

License / Engineering / Procurement 1966

Methanol (Ammonia Casale)from 720 MT/D Engineering / Procurement 1966

Methanol (Ammonia Casale)170 Engineering / Supervision 1964

Methanol (Ammonia Casale)90 Engineering / Procurement 1963

GRANULATION OTHERS SCOPE OF WORK ON STREAM

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SNAMPROGETTITM

UREA TECHNOLOGYREVAMP REFERENCESWITH THE OBJECTIVE OF IMPROVING THE ECONOMICS ANDENVIRONMENTAL IMPACT OF PLANTS BUILT EARLIER MOSTLY ONSNAMPROGETTITM UREA TECHNOLOGY, SAIPEM HAS INTRODUCEDSEVERAL NEW SOLUTIONS IN ORDER TO EXPAND THEIR PRODUCTIONCAPACITY, MODERNIZE THEIR HARDWARE AND ENHANCE THEIROPERABILITY AND RELIABILITY.

Main revamp undertakings:

Updated process schemeEnergy optimizationImprovement of product qualityReduction of emissionsImproved metallurgy

Saipem has developed a successfulrevamp methodology to meet client’sexpectations:

Continuous assistance during thedevelopment of the project and thelifetime of the plant.Identification of client’s needsthrough feasibility studies.Definition of the appropriate andeconomically viable revamp processscheme.

Development of a process designpackage and supply of the relevantservices (licensor technicalassistance during detailedengineering, commissioning andstart-up) to allow an effectiveimplementation.Based on this approach, almosttwenty revamps have beenimplemented during the last fewyears, mainly in India, Pakistan andP.R. China, resulting in a typicalcapacity increase between 30 and70%, as well as in a significantreduction in energy consumption.

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Country,Location

China, Hejiang, Sichuan SICHUAN TIANHUA Co., Ltd. SnamprogettiTM

India, Babrala, U.P. TATA (FERTILIZER DIVISION) CHEMICALS Ltd. SnamprogettiTM

India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. SnamprogettiTM

India, Aonla, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM

India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. SnamprogettiTM

India, Gadepan, Ra. CHAMBAL FERTILIZERS AND CHEMICALS Ltd. SnamprogettiTM

India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM

India, Phulpur, U.P. INDIAN FARMERS FERTILIZERS COOPERATIVE Ltd. SnamprogettiTM

Pakistan, Mirpur Mathelo FAUJI FERTILIZER COMPANY Ltd. SnamprogettiTM

India, Namrup HINDUSTAN FERTILIZER COMPANY Ltd. Montedison

India, Namrup HINDUSTAN FERTILIZER COMPANY Ltd. Montedison

India, Thal Vaishet, Ma. RASHTRIYA CHEMICALS FERTILIZERS Ltd. SnamprogettiTM

India, Hazira, Gu. KRISHAK BHARATI COOP. Ltd. SnamprogettiTM

India, Jagdishpur, U.P. INDO GULF Co., Ltd. SnamprogettiTM

LOCATION CLIENT ORIGINAL PROCESS

SNAMPROGETTITM

UREA TECHNOLOGYREVAMP REFERENCES

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(MT/D) (MT/D) Year

1765 2300 Under Exec.

2x 1125 2x 1900 Under Exec.

4x 1300 4x 1660 Under Exec.

4x 1100 4x 1515 2008

2350 2350 energy efficiency improvement 2008

2x 1125 2x 1750 2008

1550 2115 2008

2x 1100 2x 1515 2008

1740 2175 2008

2x 500 2x 500 2005

1167 1167 2002

3x 1500 3x 1900 2002

4x 1100 4x 1300 2001

2x 1100 2x 1500 2001

ORIGINAL NOMINAL CAPACITY CAPACITY AFTER REVAMPING ON STREAM

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Country,Location

Canada, Red Water, Alberta AGRIUM U.S. Inc. SnamprogettiTM

Pakistan, Goth Machhi FAUJI FERTILIZER COMPANY Ltd. SnamprogettiTM

Spain, Puertollano EMPRESA NACIONAL DE FERTILIZANTES S.A. SnamprogettiTM

Germany, Brunsbüttel YARA BRUNSBUTTEL GmbH SnamprogettiTM

India, Bharuch, Gu. GUJARAT NARMADA VALLEY FERTILIZERS Co., Ltd. SnamprogettiTM

Pakistan, Multan PAKARAB FERTILIZERS Ltd. Inventa

USA, Memphis, Tennessee PCS NITROGEN SnamprogettiTM

USA, Lawrence, Kansas FARMLAND FERTILIZER/Ag CHEMICAL SnamprogettiTM

Austria, Linz AGROLINZ MELAMIN GmbH SnamprogettiTM

Italy, Nera Montoro TERNI INDUSTRIE CHIMICHE S.p.A. SnamprogettiTM

LOCATION CLIENT ORIGINAL PROCESS

SNAMPROGETTITM

UREA TECHNOLOGYREVAMP REFERENCES

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(MT/D) (MT/D) Year

1500 2100 1996

1725 2105 1992

300 400 1991

1000 1400 1990

1800 2350 1990

150 300 1986

1000 1250 1983

600 720 1982

1000 1300 1980

300 360 1980

ORIGINAL NOMINAL CAPACITY CAPACITY AFTER REVAMPING ON STREAM

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UREA PLANTS BASED ONCONVENTIONAL AND I.D.R. PROCESSES

ZAKLADY AZOTOWE PULAWY Poland, Pulawy 1700 1994

AGRIMONT Italy, Ferrara 1700 1989

C.N.C.C.C. China, Luzhou 750 1988

TECHMASHIMPORT Russia, Berezniki 1500 1982

QUIMIGAL Portugal, Lavradio Rev. to 270 1982

FERTIMONT. Italy, San Giuseppe di Cairo 300 1981

TECHMASHIMPORT Russia, Kemerovo 1500 1981

THE FERTILIZER CORP. OF INDIA Ltd. India, Ramagundam 1500 1979

THE FERTILIZER CORP. OF INDIA Ltd. India, Talcher 1500 1979

THE FERTILIZER CORP. OF INDIA Ltd. India, Sindri 1000 1979

THE FERTILIZER CORP. OF INDIA Ltd. India, Haldia 500 1979

TECHMASHIMPORT Ukraine, Gorlovka 1500 1979

THE FERTILIZER CORP. OF INDIA Ltd. India, Nangal 1000 1978

MONTEDISON Italy, Ferrara 1500 1977

COMPANY LOCATION CAPACITY T/D UREA START-UP

SAIPEM IS THE OWNER OF THE FORMER MONTEDISON UREA TECHNOLOGY.

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THE FERTILIZER CORP. OF INDIA Ltd. India, Nampur 1000 1976

THE FERTILIZER CORP. OF INDIA Ltd. India, Rarauni 1000 1976

KIROVAKAN CHIM Russia, Kirovakan Chim 54 1973

THE FERTILIZER CORP. OF INDIA Ltd. India, Durgapur 1000 1973

THE FERT. & CHEM. TRAVANCORE India, Cochin 1000 1973

C.N.A. (Compagnie Neerlandaise de l’Azote) The Netherlands, Sluiskil 1100 1970

MONTEDISON Italy, Castellanza 450 1968

C.N.A. (Compagnie Neerlandaise de l’Azote) The Netherlands, Sluiskil 700 1968

MONTEDISON Italy, San Giuseppe di Cairo 450 1967

VETROCOKE Italy, Porto Marghera 250 1967

NEYVELI LIGNITE India, Neyveli 500 1965

C.N.A. (Compagnie Neerlandaise de l’Azote) The Netherlands 330 1965

COMPANY LOCATION CAPACITY T/D UREA START-UP

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NISSAN CHEM. Japan, Toyama 60 1965

IND. COLOMBIANA DE FERTILIZANTES Colombia, Barranca 30 1964

OESTERREISCHICHE STICKSTOFFWERKE Austria, Linz 80 1963

MINISTRY OF MINES FERT. CORP. Iran, Shiraz 120 1963

MONTEDISON Italy, Novara 70 1963

MONTEDISON Italy, Novara 43 1963

UNIAO FABRIL AZOTO Portugal, Lisboa 150 1963

IST. VENEZOLANO DE PETROQUIMICA Venezuela, Moron 50 1963

OFFICE NATIONAL IND. DE L’AZOTE France, Toulouse 200 1962

PIERREFITTE STE’ GENERALE D’ENGRAIS ET PRODUITS CHIMIQUES France, Pierrefitte 120 1962

AZOLACQ France, Pardies 120 1962

VETROCOKE Italy, Porto Marghera 125 1962

C.N.A. (Compagnie Neerlandaise de l’Azote) The Netherlands, Sluiskil 200 1962

C.N.A. (Compagnie Neerlandaise de l’Azote) The Netherlands, Sluiskil 180 1962

COMPANY LOCATION CAPACITY T/D UREA START-UP

UREA PLANTS BASED ONCONVENTIONAL AND I.D.R. PROCESSES

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ARMOUR U.S.A., Cherokee 45 1962

SUN OLIN CHEM. U.S.A., North Claymont 200 1960

SPENCER CHEM. U.S.A., Henderson 100 1959

FINALENS France, La Bassé 70 1959

BEFU CHEM. Japan, Befu 100 1959

OESTERREISCHICHE STICKSTOFFWERKE Austria, Linz 40 1958

SINDRI FERTILIZERS India, Sindri 70 1958

MITSUBISHI CHEM. Japan, Kurosaki 60 1958

TOKAI AMM. SULPH. Japan, Yekkaichi 200 1958

MITSUBISHI CHEM. Japan, Kurosaki 60 1957

UBE IND. Japan, Ube 100 1957

NISSAN CHEM. Japan, Toyama 50 1957

SPENCER CHEM. U.S.A., Vicksburg 30 1957

OFFICE NATIONAL IND. DE L’AZOTE France, Toulouse 100 1956

MONTEDISON Italy, Ferrara 200 1956

COMPANY LOCATION CAPACITY T/D UREA START-UP

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MITSUBISHI CHEM. Japan, Korodaki 60 1956

KIOWA HAKKO Japan, Ube 80 1956

SHELL CHEM. U.S.A., Ventura 100 1956

NISSAN CHEM. Japan, Toyama 50 1953

MONTEDISON Italy, Ferrara 100 1953

MONTEDISON Italy, Novara 120 1953

STAATSMIJINEN The Netherlands, Lutterada 2 1945

HOLZVERZUCHERRUNGS Switzerland, Ems 10 1945

MONTEDISON Italy, San Giuseppe di Cairo 30 1939

STOCK, SUPERFOSFAT Sweden, Ljiungavark 2 1938

MONTEDISON Italy, Novara 6 1935

COMPANY LOCATION CAPACITY T/D UREA START-UP

UREA PLANTS BASED ONCONVENTIONAL AND I.D.R. PROCESSES

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OTHER FERTILIZERS, RELATED UNITS AND GAS-BASED PRODUCTS SAIPEM HAS FURTHER REFERENCESIN DESIGNING AND BUILDING PLANTSTO PRODUCE OTHER FERTILIZERS AND ASSOCIATED PRODUCTS.

AMMONIUM NITRATE

AMMONIUM SULPHATE

GRANULATED CALCIUM AMMONIUM NITRATE

CO PRODUCTION

DIAMMONIUM PHOSPHATE (DAP)

HYDROGEN PRODUCTION

NITRIC ACID

NPK

PHOSPHATE GRANULATION

PHOSPHATE ROCK GRINDING

PHOSPHORIC ACID

SULPHURIC ACID

TRIPLE SUPER PHOSPHATE

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People, ideas, energy.

Saipem S.p.A.Via Martiri di Cefalonia, 67 - 20097 San Donato Milanese, Milan - ItalyTel. +39.02.520.1 - Fax +39.02.520.44415

www.saipem.eni.it - A subsidiary of Eni S.p.A.

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