SAILOR 6000 MF/HF 150W/250W System SAILOR 6000 ... - … 6000 MF-HF 150-250W system...

INSTALLATION MANUAL

SAILOR 6000 MF/HF 150W/250W SystemSAILOR 6000 MF/HF 150W FCC System

Table of Contents

i98-130890-B

Thrane & Thrane A/S

SAILOR 6000 MF/ HF 150W/250W System

SAILOR 6000 MF/ HF 150W FCC System

Installation manual

Document number: 98-130890-BRelease date: March, 2011

98-130890-Bii

DisclaimerAny responsibility or liability for loss or damage in connection with the use of this product and the accompanyingdocumentation is disclaimed by Thrane & Thrane. The information in this manual is provided for information purposesonly, is subject to change without notice and may contain errors or inaccuracies.

Manuals issued by Thrane & Thrane are periodically revised and updated. Anyone relying on this information shouldacquire the most current version e.g. from the Thrane & Thrane Extranet at: http://extranet.thrane.com.

Thrane & Thrane is not responsible for the content or accuracy of any translations or reproductions, in whole or in part,of this manual from any other source.

Copyright© 2011 Thrane & Thrane A/S. All rights reserved. Printed in Denmark.

Trademark Acknowledgements• SAILOR is a registered trademarks of Thrane & Thrane A/S.

Table of Contents

iii98-130890-B

Chapter 1 General information

1.1 Introduction ................................................................................................ 1-1

1.2 Technical data ............................................................................................. 1-1

Chapter 2 Installation

2.1 Description .................................................................................................. 2-1

2.2 Mounting the units ...................................................................................... 2-1

2.3 Ground connections .................................................................................... 2-6

2.4 Grounding considerations ............................................................................ 2-7

2.5 Antennas ..................................................................................................... 2-9

2.6 Power supply ............................................................................................... 2-12

2.7 Interconnection of units ............................................................................... 2-13

2.8 Position and time information...................................................................... 2-18

2.9 Telex operation ............................................................................................ 2-19

2.10 Answer back ................................................................................................ 2-20

2.11 Power status ................................................................................................ 2-21

Chapter 3 Technical description

3.1 Control Unit ................................................................................................. 3-1

3.2 Transceiver Unit ........................................................................................... 3-1

3.3 Control/Intercon module 60-127961 .............................................................. 3-1

3.4 Synth. and DSC WR module 60-122879 ......................................................... 3-1

3.5 RX/EX signal path module 60-122880 .......................................................... 3-2

3.6 PA and Filters module 60-122881 ................................................................. 3-2

3.7 PA and Filters module 60-123937 (FCC) ........................................................ 3-3

3.8 SMPS module 60-122882 ............................................................................. 3-3

3.9 Transceiver unit block diagram .................................................................... 3-4

3.10 Transceiver unit interconnection diagram ..................................................... 3-5

3.11 Antenna Tuning Unit ................................................................................... 3-6

3.12 Antenna Tuning Unit block diagram ............................................................. 3-6

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Table of Contents

3.13 Power control and protection system ........................................................... 3-7

3.14 Power control and protection system block diagram ..................................... 3-8

Chapter 4 Service

4.1 Software update .......................................................................................... 4-1

Chapter 5 Spare part exchange

5.1 Disassembling the Transceiver Unit .............................................................. 5-1

5.2 Transceiver Unit module location ................................................................. 5-2

5.3 Required service tool ................................................................................... 5-4

5.4 Accessory list ............................................................................................... 5-4

Glossary ................................................................................................................... Glossary-1

Chapter 1: General information 1-1

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General information1.1 Introduction

The 150W / 250W MF/HF transceiver with integrated DSC and telex is designed for maritime applications involuntary as well as compulsorily fitted vessels. It offers simplex and semi-duplex SSB radiotelephonecommunication in the maritime mobile frequency bands between 1.6 and 30 MHz. The basic version of thetransceiver includes voice, DSC and a dedicated 2187.5 kHz DSC watch receiver, forming an ideal system forMF GMDSS installations.The equipment consists of a compact transceiver control unit, a fully remote controlled transceiver unit andan automatic antenna tuning unit.The microprocessor controlled Antenna Tuning Unit automatically matches the impedance of antennasbetween 8 and 18 metres in length and requires no presetting at the installation. The typical tuning time is1 s. It is designed for outdoor installation and may be located up to 100 metres from the Transceiver Unit.The Transceiver Unit contains all receiver and transmitter circuits. The fully protected solid state 150W / 250Wpower amplifier cooled by natural convection matches a 50 ohm antenna system, but is normally used inconnection with the Antenna Tuning Unit. The DSC/Telex modem contains two demodulators, one connectedto the built-in watch receiver for continuous watch on the DSC distress frequency 2187.5 kHz, the otherconnected to the communication receiver which may be used to keep simultaneous watch on other DSCfrequencies or may be used for telex communication.The transceiver can easily be upgraded to include 6 channel scanning DSC watch receiver, and Telexoperation to comply with MF/HF requirements in sea area A3. The upgrade is done by entering softwarelicense codes.The Control Unit is for operation of radiotelephone as well as DSC and telex functions. Use of the equipmentis simple, logic and straight forward. DSC operation is based on the use of soft keys. Guiding texts are providedand the large display is able to show the contents of a complete call in one screen.For telex operation the Message Terminal is connected to the system through the CAN bus.The equipment is designed for operation from a 24 V battery. With the optional AC Power Supply unit installedthe equipment may be supplied from 115/230 V AC main or emergency supplies with automatic switch-over to24 V DC supply in the absence of AC supply voltage. Also optionally, a battery charger for AC is available in theproduct line.The built-in test facilities and easy-to-replace module design of the equipment simplifies the service concept.

1.2 Technical data1.2.1 General

Complies with the relevant IMO performance standards for MF/HF GMDSS equipment, the ITU RadioRegulations, the ITU-R recommendations and the relevant performance specifications of ETSI, IEC and FCC,in the ITU marine bands.

Operating modes:Operating modes:Operating modes:Operating modes:Operating modes: Simplex and semi-duplex SSB telephony (J3E), DSC (J2B), AM broadcast reception(A3E) and Telex (J2B)

Frequency range:Frequency range:Frequency range:Frequency range:Frequency range: Refer to sections concerning specific characteristics

Frequency stability:Frequency stability:Frequency stability:Frequency stability:Frequency stability: Better than 0.35 ppmWarm-up time. Less than one minuteAgeing less than 0.1ppm/year

Normal operatingNormal operatingNormal operatingNormal operatingNormal operatingtemperature:temperature:temperature:temperature:temperature: from 0°C to +40°C

Extreme operatingExtreme operatingExtreme operatingExtreme operatingExtreme operatingtemperature:temperature:temperature:temperature:temperature: From -15°C to +55°C

User-programmableUser-programmableUser-programmableUser-programmableUser-programmablechannels:channels:channels:channels:channels: 199 frequency pairs with mode (1-199)

Chapter 1: General information

Chapter 1

1-2 Chapter 1: General information 98-130890-B

User-programmableUser-programmableUser-programmableUser-programmableUser-programmablestations:stations:stations:stations:stations: 40 stations with name, MMSI and station channel

Output power:Output power:Output power:Output power:Output power: Refer to sections concerning Receiver / Transmitter characteristics

Supply voltage:Supply voltage:Supply voltage:Supply voltage:Supply voltage: Nominal 24V DC floating (-10 +30%)With optional external AC power supply:115/230V AC 50/60 Hz. Automatic change-over to DC in the absence of AC supply

Power consumption:Power consumption:Power consumption:Power consumption:Power consumption: 150W:150W:150W:150W:150W: 250W250W250W250W250W:Rx, 60 W (approx. at 24V DC)Tx, SSB speech: 175W 300WTx, SSB two-tone: 300W 550WTx, DSC/TELEX: 310W 600W

Compass safe distance:Compass safe distance:Compass safe distance:Compass safe distance:Compass safe distance: Compass safe distance in accordance with ISO/R 694 are given below in metres

UnitUnitUnitUnitUnit StandardStandardStandardStandardStandard SteeringSteeringSteeringSteeringSteering5.4°/H 18°/H

Control Unit 1.2 0.5Transceiver Unit 0.4 0.2Antenna Tuning Unit 0.3 0.1Handset 0.3 0.2Cradle 1.1 0.7Loudspeaker 2.2 1.6

1.2.2 Receiver characteristicsGeneral:General:General:General:General: Complies with ETSI 300373 in the ITU marine bands.

Reception:Reception:Reception:Reception:Reception: ModeModeModeModeMode Rx/Tx antenna plugRx/Tx antenna plugRx/Tx antenna plugRx/Tx antenna plugRx/Tx antenna plug DSC/Telex antenna plugDSC/Telex antenna plugDSC/Telex antenna plugDSC/Telex antenna plugDSC/Telex antenna plugSSB/AM XDSC X (Routine calls) X (Distress calls)Telex X

Frequency range:Frequency range:Frequency range:Frequency range:Frequency range: 150 kHz to 30 MHz

Frequency resolution:Frequency resolution:Frequency resolution:Frequency resolution:Frequency resolution: 100 Hz by keyboard entry10 Hz, 100 Hz or 1 kHz search/fine-tune facility is provided

Input impedance:Input impedance:Input impedance:Input impedance:Input impedance: Rx/Tx : 50 ohm

The Antenna is matched by the antenna amplifier in the Antenna Tuning Unit

DSC/Telex: 50 ohm12V DC / 20 mA is available for eventual use of active antenna.

Sensitivity:Sensitivity:Sensitivity:Sensitivity:Sensitivity: Telephony(J3E): below 11 dBµV for 20 dB SinadBroadcast (A3E): below 25 dBµV for 20 dB SinadDSC/Telex (J2B): below 0 dBµV

Intermodulation:Intermodulation:Intermodulation:Intermodulation:Intermodulation: Telephony (J3E): Wanted Signal: 30 dBµVIntermodulation level: above 80 dBµVTelex(J2B): Wanted Signal: 30 dBµVIntermodulation level: above 90 dBµVDSC (J2B): Wanted Signal: 20 dBµVIntermodulation level: above 80 dBµV

Spurious rejection:Spurious rejection:Spurious rejection:Spurious rejection:Spurious rejection: above 70 dB

Technical data

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Audio output power:Audio output power:Audio output power:Audio output power:Audio output power: Build-in loudspeakerOptional loudspeaker output 6 W typical with less than 10 % distortion.Output intended for 8 ohm loudspeaker.

1.2.3 Transmitter characteristicsGeneral:General:General:General:General: Complies with ETSI 300373 and FCC or better in the ITU marine bands.

The Transmitter characteristics are with the Antenna Tuning Unit included.

Frequency range:Frequency range:Frequency range:Frequency range:Frequency range: The ITU marine bands in the frequency range 1605 kHz to 30 MHz

Frequency resolution:Frequency resolution:Frequency resolution:Frequency resolution:Frequency resolution: 100 Hz

Output power:Output power:Output power:Output power:Output power: 150 W SSB:± 1.4 dB into 50 ohm Antenna, voice for a duty cycle less than 55% and modulationrate greater than 3 baud.

Reduction to 80 W when continuously keyed with duty cycle greater than 55%during 1 min. Automatic power recovery after 1 min.

DSC/Telex:120 W ± 1.4 dB

250 W SSB:±1.4 dB into 50 ohm Antenna, voice for a duty cycle less than 55% and modulationrate greater than 3 baud.

Reduction to 100 W when continuously keyed with duty cycle grater than 55%during 1 min. Automatic power recovery after 1 min.

DSC/Telex:160 W ± 1.4 dB

Power reduction:Power reduction:Power reduction:Power reduction:Power reduction: Low power: 20 W PEP

Intermodulation:Intermodulation:Intermodulation:Intermodulation:Intermodulation: below -31 dB/PEP

Spurious Emission:Spurious Emission:Spurious Emission:Spurious Emission:Spurious Emission: below -43 dB/PEPbelow -60 dB/PEP (FCC)

Hum and noise:Hum and noise:Hum and noise:Hum and noise:Hum and noise: Less than - 40 dB/PEP

1.2.4 DSC Watch receiver characteristicsGeneral:General:General:General:General: Complies with ETSI 300338 or better.

Reception:Reception:Reception:Reception:Reception: DSC/Telex antenna plug.

Frequency range: Frequency range: Frequency range: Frequency range: Frequency range: Scanning the following frequencies if upgraded to include 6 channel scanning DSCwatch receiver:2187.5 kHz, 4207.5 kHz, 6312.0 kHz, 8414.5 kHz, 12577.0 kHz, 16814.5 kHz

Input impedance:Input impedance:Input impedance:Input impedance:Input impedance: DSC/Telex: 50 ohm12V DC / 20 mA is available for eventual use of active antenna.

Sensitivity:Sensitivity:Sensitivity:Sensitivity:Sensitivity: DSC (J2B): below 0 dBµV

Intermodulation:Intermodulation:Intermodulation:Intermodulation:Intermodulation: DSC (J2B): Wanted Signal: 20 dBµVIntermod. level: above 70 dBµV

Spurious rejection:Spurious rejection:Spurious rejection:Spurious rejection:Spurious rejection: above 70 dB

Technical data

1-4 Chapter 1: General information 98-130890-B

1.2.5 Antenna characteristicsGeneral:General:General:General:General: Complies with ETSI 300373 and FCC or better in the ITU marine bands

Frequency range: Frequency range: Frequency range: Frequency range: Frequency range: 1.6 MHz - 27 MHz

Antenna requirements: Antenna requirements: Antenna requirements: Antenna requirements: Antenna requirements: 8-18 m wire and/or whip antenna

Antenna tuning: Antenna tuning: Antenna tuning: Antenna tuning: Antenna tuning: Fully automatic with no presetting

Tuning speed: Tuning speed: Tuning speed: Tuning speed: Tuning speed: 0.1 - 8 sec.

Power capability: Power capability: Power capability: Power capability: Power capability: 350W PEP into 50 ohm antenna

Extreme operatingExtreme operatingExtreme operatingExtreme operatingExtreme operatingtemperature:temperature:temperature:temperature:temperature: from -25°C to +55°C

1.2.6 DSC/Telex modem characteristicsDSC:DSC:DSC:DSC:DSC: DSC Equipment class: Class A

Protocols: ITU-R M. 493-13, M. 541-9

Ship’s identity: 9-digit identity number

Navigator interface: According to IEC 61162-1GLL, RMC, ZDA, GGA, GNS

TELEX:TELEX:TELEX:TELEX:TELEX: Protocols: ITU-R M. 625-3 (incl. M. 476-5), M. 490,M. 491-1, and 492-6 NBDP telex in ARQ, FECand SELFEC modes

Ship’s identity: 5- and/or 9-digit identity number

1.2.7 Dimensions and weightControl Unit:Control Unit:Control Unit:Control Unit:Control Unit:6301/02/03:6301/02/03:6301/02/03:6301/02/03:6301/02/03: Width: 241 mm (9.5")

Height: 107 mm (4.2")Depth: 99 mm (3.9")Weight: 0.82 kg (1.8 lbs)

Transceiver UnitTransceiver UnitTransceiver UnitTransceiver UnitTransceiver Unit6360/62/63:6360/62/63:6360/62/63:6360/62/63:6360/62/63: Width: 390 mm (15.3")

Height: 445 mm (17.5")Depth: 127 mm (5")Weight: 19 kg (41.9 lbs)

Antenna Tuning Unit:Antenna Tuning Unit:Antenna Tuning Unit:Antenna Tuning Unit:Antenna Tuning Unit:6381/82:6381/82:6381/82:6381/82:6381/82: Width: 290 mm (11.4")

Height: 500 mm (19.7")Depth: 80 mm (3.1")Weight: 3.3 kg (7.3 lbs)

Equipment category:Equipment category:Equipment category:Equipment category:Equipment category: Control Unit: ProtectedTransceiver Unit: ProtectedAntenna Tuning Unit: Exposed

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Chapter 2: Installation98-130890-B

Installation2.1 Description

Correct installation of the equipment is important for maximum performance and reliability. Antennas andearth connections must be installed with the greatest care using corrosion resistant materials.Cable routing shall be made so the cables are protected from physical damage. Sharp cable bends especiallyon coaxial cables must be avoided and a sufficient number of clips or straps should be used to secure thecables.

2.2 Mounting the unitsMounting the Control Unit (CU)Mounting the Control Unit (CU)Mounting the Control Unit (CU)Mounting the Control Unit (CU)Mounting the Control Unit (CU)One Unit shall be connected to the Transceiver Unit using the build-in local bus (CU-TU Bus). The CU maybe mounted up to 100m from the Transceiver Unit using just a multicable 5 x 2 x 0.5 mm2 screened.The Control Unit may be tabletop or bulkhead mounted.

Control Units with mounting bracketControl Units with mounting bracketControl Units with mounting bracketControl Units with mounting bracketControl Units with mounting bracket

Mounting optionMounting optionMounting optionMounting optionMounting option Drilling plan for bracketDrilling plan for bracketDrilling plan for bracketDrilling plan for bracketDrilling plan for bracket

Chapter 2

Control unit connector panelControl unit connector panelControl unit connector panelControl unit connector panelControl unit connector panel

Weight:Weight:Weight:Weight:Weight:Control Unit 0.82 kgMounting Bracket 0.20 kg

99-131985

200mm

53mm

71m

m

247mm

9mm

4 x M4 or hole for

self-tapping ø3.9

23.5mm

2-2 Chapter 2: Installation 98-130890-B

Control Units with flush mounting bracketControl Units with flush mounting bracketControl Units with flush mounting bracketControl Units with flush mounting bracketControl Units with flush mounting bracket

Drilling planDrilling planDrilling planDrilling planDrilling plan

Flush mount template

Remove material from shaded area only!

99-132034

89mm

227mm

R2.5mm x 4

Weight:Weight:Weight:Weight:Weight:Flush mount bracket 0.04 kg

WARNING:WARNING:WARNING:WARNING:WARNING:Only use screws supplied withmounting kit for attaching flushmounting bracket to Control Unit.

Handset for Control UnitHandset for Control UnitHandset for Control UnitHandset for Control UnitHandset for Control Unit

This Handset has a hook-on/off function,

which is activated by a small magnet embedded

in the cradle.

The cradle must be installed as illustrated in

order to ensure the hook-on/off functionality

of the Handset.

7562

226

* 120

min. 100

Space for handset access

Space for cable and handset cable

54

45

135

39655C

Drilling plan

Weight:Weight:Weight:Weight:Weight:Handset for Control Unit 0.4 kg (0.02lbs)

Dimensions are in mm

Mounting the Units

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Mounting the Transceiver Unit (TU)Mounting the Transceiver Unit (TU)Mounting the Transceiver Unit (TU)Mounting the Transceiver Unit (TU)Mounting the Transceiver Unit (TU)The Transceiver Unit should be installed in a dry place and consideration should be given to accessibility forservicing. It is important to provide sufficient airspace below, above and in front of the unit for adequate aircirculation through the cooling fins. The drawing below shows the outer dimensions, mounting possibilitiesand the minimum distance to other objects, as well as a drilling plan.

391

430

360

350

88

145

1

1

4 x ø8

Cable fitting

37955A

1) Space for cable: min. 150 mm

Space for airflow and service: min. 500 mm

Cable fittingCable fittingCable fittingCable fittingCable fitting

80

56

57.6

70

12

38417


Mounting the Units


Mounting the Antenna Tuning Unit (ATU)Mounting the Antenna Tuning Unit (ATU)Mounting the Antenna Tuning Unit (ATU)Mounting the Antenna Tuning Unit (ATU)Mounting the Antenna Tuning Unit (ATU)The ATU may be mounted up to 100 metres from the Transceiver Unit using just one RG-213/U or better coaxialcable.The ATU must be installed outside in a convenient position to have good access for sufficient length of feederwire to meet the antenna connection point.

37978

271

1216

416

4

145

50

170

76.5

75

2)

3)

1)

290

80

200

352

6 x ø6.50

1) Space to nearest overhang: min. 50 mm2) Space for service access: min. 500 mm3) Space for cable and service access: min. 200 mmDimensions are in mm

Mounting the Units

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SAILOR 6208 Control Unit Connection BoxSAILOR 6208 Control Unit Connection BoxSAILOR 6208 Control Unit Connection BoxSAILOR 6208 Control Unit Connection BoxSAILOR 6208 Control Unit Connection BoxThe SAILOR 6208 is used to convert the small cable dimension from LTW plug to screw terminal with strainrelief for connection to larger cable dimensions.The box is used to connect the Transceiver Unit to Control Units and Message Terminal respectively.The box is fitted with optional 120 ohm CAN-BUS termination.

Weight:Weight:Weight:Weight:Weight:SAILOR 6208 0.5 kg.

SAILOR 6209 Accessory Connection BoxSAILOR 6209 Accessory Connection BoxSAILOR 6209 Accessory Connection BoxSAILOR 6209 Accessory Connection BoxSAILOR 6209 Accessory Connection BoxThe SAILOR 6209 is used to convert the small cable dimension from LTW plug to screw terminal with strainrelief for connection larger cable dimensions.The box is used to connect the Transceiver Unit and /or the Control Unit to peripheral equipment e.g. GPS,external loudspeaker etc.

4 pcs. ø5.50

100

100

26 11.00 77.70

7.50

82.7

0

36998

Weight:Weight:Weight:Weight:Weight:SAILOR 6209 0.4 kg.


The SAILOR 6208 and the SAILOR 6209 may be ordered as accessory. Please find accessory list on the lastpage of this manual.

Drilling PlanDrilling PlanDrilling PlanDrilling PlanDrilling Plan

Drilling PlanDrilling PlanDrilling PlanDrilling PlanDrilling Plan

Mounting the Units


2.3 Ground connectionsAntenna Tuning UnitAntenna Tuning UnitAntenna Tuning UnitAntenna Tuning UnitAntenna Tuning UnitAs the earth connection of a transmitter is a veryimportant part of the antenna system, it is of theutmost importance to keep in mind that the earthconnection of the Antenna Tuning Unit must have thelowest possible RF-impedance. Losses in the earthconnection will result in a decrease in radiated powerwhich means that the range of the transmitter will bereduced. In steel ships a 100 x 0.5 mm copper strap asshort as possible is connected between the earthterminal at the bottom of the Antenna Tuning Unit andtwo or three 1/2" or M12 bolts welded to thesuperstructure. Vessels constructed of non-conductingmaterials must be equipped with a copper earth platehaving a minimum area of 1 square metre mountedbelow the water line. From a copper earth bolt hardsoldered to the earth plate a 100 x 0.5 mm copper strapis run, preferably uninterrupted to the earth terminalat the bottom of the Antenna Tuning Unit.Should it be necessary to break the copper strap, for example to pass through a deck, two or three 1/2" or M12bolts should be used for this feed through. On wooden ships having a superstructure of metal, thissuperstructure should also be effectively connected to the copper strap by using stainless steel bolts andpreferably pieces of stainless steel strips between the metal parts. On fibre glass boats, such as yachts andsailing boats, it may be difficult to install a sufficiently good earth. Short copper straps are bolted toconducting parts on the engine, the keel and other conducting objects. Many copper straps can be glued tothe inner surface of the hull below the water line to produce a large capacitance to the water. It is importantthat the total area of copper is large and that the distance between the copper surface and the water is assmall as possible. The copper straps are connected directly to the ATU.

Transceiver Unit and Control UnitTransceiver Unit and Control UnitTransceiver Unit and Control UnitTransceiver Unit and Control UnitTransceiver Unit and Control UnitThe Transceiver Unit is preferably groundedseparately to the ships metal in the shortestpossible way. A 10 to 16mm sq. ground wire isconnected to the ground terminal (cable clamp)at the bottom of the unit.

Copper strap 100 x 0.5mm

Dimensions are in mm.

37872

20

50

80

6

6.6

R3.3

11mm

ø5.4mmcrimp

wire

37836

Ground connections

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2.4 Grounding considerationsProper system grounding is one of the most important installation details.Two areas of grounding must be considered:

a) The ground connection between the ATU and earth ground plane.b) The ground connection of the TU and the externally connected equipment.

Each area requires separate considerations even though they are interrelated. Ideally the Control Unit,Transceiver Unit, Antenna Tuning Unit and the antenna ground-plane must have the same RF groundpotential. Unfortunately this situation is seldomly achieved, but interference problems will be reduced alongwith how close to this “ideal” the grounding of the installation is performed.On some installations ground loops will cause problems. A ground loop is caused by more than one groundpath for a given unit. This will introduce circulating RF currents which may cause malfunction of otherequipment onboard the ship as well as a “hot” handset.

ATUTU

CU

'Hot' Handset

RF current loop

Ground-Plane

Not OK installation

Zg

37867

Antenna startAntenna startAntenna startAntenna startAntenna startThe vertical antenna always start at its electrical ground-plane, whether or not it is physically mounted there.First determine the antenna’s electrical ground-plane, which is where the ATU must be mounted. Wherepossible always take the ATU to the ground, not the ground to the ATU.In case of a fibreglass boat, the ground-plane may well be at the hull grounding terminal. Then this is wherethe Antenna Tuning Unit should go and this is where the antenna actually starts.

ATU

TUCU

OK installation

Not a 'Hot' Handset

Ground-Plane

37868The antenna starts here

Grounding considerations


RF ground loopRF ground loopRF ground loopRF ground loopRF ground loopIt is not always possible or practical to mount the ATU using a very short strap to the actual ground-plane.In such a case the coaxialcable may be connected between units with different ground potentials causing RFloop-current to flow.

ATUTU

CU

Not OK installation

coaxial cable

RF current loop

Ground-Plane

Zg

37869

Vg = Iant x Zg

Minimizing ground loopsMinimizing ground loopsMinimizing ground loopsMinimizing ground loopsMinimizing ground loopsBy routing the coax cable very close together with the ATU ground strap (secure good RF coupling betweenthe two) all the way down to the ground-plane, there will be no RF ground loop left to generate theinterference.

ATUTU

CU

coaxial cable

Ground-Plane

OK installation

Zg

37870

Vg = Iant x Zg

Antennas

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2.5 AntennasTransceiver AntennaTransceiver AntennaTransceiver AntennaTransceiver AntennaTransceiver AntennaThe equipment is used with common transmitting and receiving antenna. The antenna should be erected inthe open, away from conducting object such as derricks etc. which may cause reduction of the radiated power.Insulators should be of the best type having low leakage even when wet. Stays, wires, steel masts etc. shouldbe either effectively earthed or insulated. The antenna should also be kept as far away as possible fromelectrical equipment in order to minimize noise. Electrical installation such as cable braiding (screens) andinstruments in the vicinity of the antenna should be earthed effectively, and the instruments in questionshould be fitted with noise-interference suppression devices, effective in the range 0.1 MHz to 30 MHz to avoidmalfunction of these instruments. The Antenna Tuning Unit will tune on any frequency in the range 1.6 to 27MHz to good whip and/or wire installations of 12 to 18 meters total electrical length.Shorter antennas, electrical length down to 8 meters can be used. Where possible long antennas should beinstalled to maximize the radiated power in the lower frequency bands.

In general a 12 meter antenna installation can be made using an 8 meter whip and 4.5 meter feeder or a 10meter whip and 2.5 meter feeder. In both cases the whip should be mounted on a pole allowing for the feederto be erected at an angle of no less than 60 degrees to create a vertical antenna system. Using horizontalfeeders or feeders mounted at an angle below 45 degrees usually transform the antenna radiation resistanceto a lower value reducing the radiated power. Furthermore, the total antenna system should be kept well awayfrom conductive objects such as the mast. Usually a horizontal distance of more than 4 meters will create goodresults.

If a whip antenna is used this should have an anti-corona ball as a top termination to preventcrackling noise in the receiver.

The antenna is terminated at the insulator at the top of theAntenna Tuning Unit. The insulator must be relieved frommechanical stress by using max. 1 metre flexible wirebetween the insulator and a support. To maximize theradiated power and avoid flash over keep distance tometal parts as long as possible. All wire junctions in theantenna system must be made with cable lugs of correctsize according to the wire gauge. This will prevent badconnections due to corrosion. For further corrosion proofinggrease may be applied to the cable joints.

Antennas


Recommended ATU installationRecommended ATU installationRecommended ATU installationRecommended ATU installationRecommended ATU installationOn a metal-hull vessel:Install the ATU on an ATU Mounting Kit shown on page 2-10. The kit is stainless steel which can be boltedor welded to ship's hull to ensure good and solid connection in the radio system primary ground point.The mounting kit will at the same time ensure straight and flat mounting for the ATU cabinet and provide goodairflow around the ATU for better heat dissipation.

On a wooden or fibreglass hull vessel:Install the ATU on an STU Mounting Kit shown on page 2-10. The kit is stainless steeæ which can be boltedto ship's hull and then provide a ground plane connection to ensure good and solid connection in the radiosystem primary ground point.The ground plane should normally be provided in as vide surface as possible with shortest possibleconnection to ships earth connection to the water surface.Alternatively and in case of long ground connections the grounding should be arranged in a solid andshielded cable connection where sufficient cable square material to provide the connection and the shieldingconnected to ATU Mounting Kit and left open at earth connection side.

Antenna Tuning Unit bracket Antenna Tuning Unit bracketwelded to the railing. welded to the deck.

Antennas

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Optional an ATU Mounting Kit may be supplied as shown below. The kit exists in two versions:

1 Includes mounting plate and fittings for mast - part no. 7375892 Includes the mounting plate - part no. 737588

1 For mounting the ATU directly on a mast, where the Mounting Plate and fittings for mast can form asufficient earth connection on a steel mast welded to the superstructure.

2 To get an even mounting surface on an uneven support.

6 x mountingholes for Antenna Tuner Unit.

5 Treadrod M10 64.005

4 Mountingplate 237218

1 2 3 4 5

DSC watch receiver antennaDSC watch receiver antennaDSC watch receiver antennaDSC watch receiver antennaDSC watch receiver antennaThe DSC watch receiver antenna may be an active or a passive type.The antenna should be erected well in the clear and kept away as far as possible from electrical equipmentin order to minimize noise. Electrical installation such as cable braiding and instruments in the vicinity of theantenna should be earthed effectively, and the instruments in question should be fitted with noise-interference suppression devices, effective in the range 0.1 to 30 MHz. The antenna feed-in should be coaxialcable.In case of a passive antenna the feed-in should be as short as possible, especially in the case of shortantennas. The recommended antenna length is 7-30 meters. If a long coax cable is necessary an impedancematching transformer should be inserted at the antenna or an active antenna should be used.DC supply voltage for an active antenna is available at the DSC RX antenna connector. The supply voltage is+12V for supply currents up to 20 mA. The short circuit current is limited to 2 mA to allow passive antennaswith matching transformers to be connected directly.

1 Nut M102 Tooth lock washer M103 Fitting for mast4 Mountingplate for ATU5 Treadrod M10

Power supply


2.6 Power supplyThe supply leads are connected to the supply terminal strip of the Transceiver Unit. The supply terminal stripis adapted for 3 wire shielded power supply cable to meet international installation and EMC requirements.The safety ground wire is connected to the left terminal showing ground symbol and shielding connected tothe cable fitting shown in page 2-3 must be well grounded to ships hull.The earth connection of the equipment will not cause the battery to be earthed. Maximum permissible peakvoltage between the battery terminals and earth is 100 V.

Fusing must be provided in the supply leads.

Table below shows the necessary cable cross sections and external fuse ratings.

60mm

plastic cover

screw

clamp

plastic house

screen (twisted)

conductor (twisted)

cable fitting

15mm

99-132996

Max. cable length to Recommended cable External fuses

battery * Screened multiwire

5 m 3 x 10 mm² 40 A

8 m 3 x 16 mm² 50 A

12 m 3 x 25 mm² 63 A

Interconnecton of units

2-13

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2.7 Interconnection of units

Transceiver Unit connector panelTransceiver Unit connector panelTransceiver Unit connector panelTransceiver Unit connector panelTransceiver Unit connector panel

TU-CU BUS AUX SUPPLY ALARM LAN DSC RX RX/TX

99-130948

24V DC

Control Unit connector panelControl Unit connector panelControl Unit connector panelControl Unit connector panelControl Unit connector panel

TU-CU BUS

AUX

LAN

99-130950

ACC

Antenna Tuning Unit connector panelAntenna Tuning Unit connector panelAntenna Tuning Unit connector panelAntenna Tuning Unit connector panelAntenna Tuning Unit connector panel

40631



99-130929

Control Unit

Transceiver Unit

Antenna

Tuning

Unit

Handset

ACC

AUX

TU-CU BUSLAN

SUPPLY

ALARM

24VDC

DSC RX

RX/TX

Loud

speaker

2182 Selc

(optional)

External

DSC

Alarms

(optional)

AC

Power Supply/

Battery

Charger

LTW

12male

RG-213/U

34

6

9

TX

inhibit

(optional)

1

1013

25

7

13

Please check the accessory list to find recommended power products

)* **

Please check the accessory list to find recommended loudspeaker

Please note that for distance less than 25m the system will work with 0.25mm² instead of 0.5mm²

)

TU-CU

GND

LAN

Message

Terminal

LTW

12male

LTW

10male

Keyboard

Printer

12

RJ45

8

GPS

(optional)

406209A

Handset/

Hand-

microphone

(Back)

Handset/

Hand-

microphone

(Front)

LTW

10male

11

GND

AUX

RX/TX

RJ45

LTW

12male

LTW5

male

LTW

10male

PL259

PL259

Ethernet

Switch

Alarm

Panel

Data

Modem

(optional)

24V

Battery

GPS

RG-213/U

12

**

)

)*

"Optional"

(optional)

(optional)

Service

406208A

Control Unit

Conn. Box

11

406208A

Control Unit

Conn. Box

406209A

Accessory

Conn. Box

8


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Cable 1: Control Unit - ACCCable 1: Control Unit - ACCCable 1: Control Unit - ACCCable 1: Control Unit - ACCCable 1: Control Unit - ACCCable: 10 x LTW-UL2464 26AWGCable-connector: 10 way LTW

Control Unit‘ACC’ Designation Remarks Color

10 way LTW1 NMEA+ NMEA position input Brown2 NMEA- NMEA position input Blue3 2182 Selec OC output. Low when 2182 kHz is selected White4 NC No Connection Green5 MIC Handset microphone Yellow6 EAR Handset earpiece Grey7 HOOK_PTT Hook and PTT Pink8 +12V DC 12V supply to handset Red9 GND System ground Black10 GND System ground Orange

Cable 2: Control Unit - GroundCable 2: Control Unit - GroundCable 2: Control Unit - GroundCable 2: Control Unit - GroundCable 2: Control Unit - GroundRecommended wire dimension: min. 2.5 mm2

Maximum length 0.2 m

Cable 3: Control Unit - Transceiver UnitCable 3: Control Unit - Transceiver UnitCable 3: Control Unit - Transceiver UnitCable 3: Control Unit - Transceiver UnitCable 3: Control Unit - Transceiver UnitCable: 12 x LTW-UL2464 20AWGMaximum cable length 100 m (6 m supplied)For extended installations, use multicable 6x2x0.5mm2 or betterCable-connector: 12 way LTW

Control Unit Transceiver Unit‘TU-CU Bus’ ‘TU-CU Bus’ Designation Remarks Color12 way LTW 12 way LTW

1 1 a SHIELD Screen connected to system ground Brown2 2 b GND System ground Blue3 3 b +24V Supply voltage for the Control Unit White4 4 c CAN_Vcc CAN supply (15V DC) Green5 5 d CAN_H CAN data H Yellow6 6 d CAN_L CAN data L Grey7 7 c CAN_GND CAN ground Pink

8 8 a SUPPLY_ONSupply on signal to the Transceiver Unit.Active when connected to GND

Red

9 9 e AUDIO_IN+ Black10 10 e AUDIO_IN- Orange11 11 f AUDIO_OUT+ Violet12 12 f AUDIO_OUT- Cyan

Balanced Audio IN

Balanced Audio OUT

Tvistedpair

Cable 4: Transceiver Unit - Antenna Tuning UnitCable 4: Transceiver Unit - Antenna Tuning UnitCable 4: Transceiver Unit - Antenna Tuning UnitCable 4: Transceiver Unit - Antenna Tuning UnitCable 4: Transceiver Unit - Antenna Tuning UnitCable: 50 ohm coaxial cable RG213/U (or better) - part no. 77.508Maximum cable length 100 mCable-connector: UHF connector PL259 - part no. 75100054Where the coaxial cable connection requires a PL259 UHF connector a Crimp type connector should be fitted- part no. 78.508

Cable 5: Transceiver Unit - GroundCable 5: Transceiver Unit - GroundCable 5: Transceiver Unit - GroundCable 5: Transceiver Unit - GroundCable 5: Transceiver Unit - GroundRecommended wire dimension: min. 10 mm2

Maximum length 0.2 m



Cable 6: Transceiver Unit - DSC/TELEX RX AntennaCable 6: Transceiver Unit - DSC/TELEX RX AntennaCable 6: Transceiver Unit - DSC/TELEX RX AntennaCable 6: Transceiver Unit - DSC/TELEX RX AntennaCable 6: Transceiver Unit - DSC/TELEX RX AntennaType: 50 ohm coaxial cable RG213/U (or better) - part no. 77.508Maximum cable length 100 mCable-connector: UHF connector PL259 - part no. 75100054Where the coaxial cable connection requires a PL259 UHF connector a Crimp type connector should be fitted- part no. 78.508

Cable 7: Antenna Tuning Unit - GroundCable 7: Antenna Tuning Unit - GroundCable 7: Antenna Tuning Unit - GroundCable 7: Antenna Tuning Unit - GroundCable 7: Antenna Tuning Unit - GroundCopper strap 100 x 0.5 mmRefer to section ‘Ground Connections’

Cable 8: Control Unit – External DSC Alarms & External SpeakerCable 8: Control Unit – External DSC Alarms & External SpeakerCable 8: Control Unit – External DSC Alarms & External SpeakerCable 8: Control Unit – External DSC Alarms & External SpeakerCable 8: Control Unit – External DSC Alarms & External SpeakerCable: 12 x LTW-UL2464 20AWGMaximum cable length 3 mCable-connector: 12 way LTW

Control Unit‘AUX’ Designation Cable no. Remarks Color

12 way LTW1 NC 10 No Connection Brown2 NC 11 No Connection Blue3 NC 11 No Connection White4 NC 9 No Connection Green5 OTHER ALARM 8 + 5V output, when active Yellow6 NC 10 No Connection Grey7 DISTRESS_ALARM 10 + 5V output, when active Pink8 GND 9 System ground Red9 SPEAKER_OUT 8 External speaker (max 6W in 8ohm) Black10 NC 10 No Connection Orange11 NC 11 No Connection Violet12 NC 12 No Connection Cyan


2-17

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Cable 9: Transceiver Unit - AUXCable 9: Transceiver Unit - AUXCable 9: Transceiver Unit - AUXCable 9: Transceiver Unit - AUXCable 9: Transceiver Unit - AUXCable: 10 x LTW-UL2464 26AWGMaximum cable length 3 mCable-connector: 10 way LTW

Transceiver Unit‘AUX’ Designation Remarks Color

10 way LTW1 NMEA_IN+ NMEA position input Brown2 NMEA_IN- NMEA position input Blue3 GND System ground White

4 LINE_OUTSingle ended 600 ohms AF outputNominal 0 dBm in 600 ohmRefers to system ground (GND)

Green

5 LINE_INSingle ended 600 ohms AF inputNominal level 0 dBmRefers to system ground (GND)

Yellow

6 TX_INHIBITTransmitter inhibit/RX mute input. Pulled up to +15 VActive when connected to GND

Grey

7 TX_KEYEDLow when TX keyedOC output, max. 50 mA, 12 V

Pink

8 12V_OUT+12 V outputMax. 50 mA

Red

9 EXT KEYTransmitter key input. Pulled up to +15 VActive when connected to GND

Black

10 GND System ground Orange

Cable 10: Transceiver Unit - Supply AlarmCable 10: Transceiver Unit - Supply AlarmCable 10: Transceiver Unit - Supply AlarmCable 10: Transceiver Unit - Supply AlarmCable 10: Transceiver Unit - Supply AlarmCable: 5 x LTW-UL2464 24AWGCable-connector: 5 way LTW

Transceiver Unit‘SUPPLY ALARM’ Designation Remarks Color

5 way LTW1 AC_ALR* AC Alarm input. Alarm when connected to GND Brown2 GND System ground Blue3 VBAT- Black4 VBAT+ White5 NC No Connection Green/GND

Voltage input for high/low battery voltage alarm

Cable 11: Message TerminalCable 11: Message TerminalCable 11: Message TerminalCable 11: Message TerminalCable 11: Message TerminalCable: Shielded high quality USBMaximum cable length 1 m

Cable 12: EthernetCable 12: EthernetCable 12: EthernetCable 12: EthernetCable 12: EthernetCable: STP CAT-5EMaximum cable length 100 m

Cable 15: Transceiver Unit – 24V BatteryCable 15: Transceiver Unit – 24V BatteryCable 15: Transceiver Unit – 24V BatteryCable 15: Transceiver Unit – 24V BatteryCable 15: Transceiver Unit – 24V Battery

Max. cable lengthto battery *

5 m 3 x 10 mm² 40 A8 m 3 x 16 mm² 50 A12 m 3 x 25 mm² 63 A

Cable type External fuses

* fused

Telex operation


Position and time information

2.8 Position and time information

Connection of Navigation EquipmentConnection of Navigation EquipmentConnection of Navigation EquipmentConnection of Navigation EquipmentConnection of Navigation EquipmentNavigation equipment complying with the NMEA 0183/IEC 61162-1 standard may be connected for automaticposition and time updating. Connection is made to the ‘NMEA’ terminals of the Control Unit.The NMEA receive circuit consists of an optoisolator with a 470 ohms series resistor to insure current modeoperation and a shunt diode to limit reverse bias as shown below. The circuit is isolated from ground.

NMEA IN -

NMEA IN +

37871

A

B

The circuit operates with a minimumdifferential input voltage of 2 voltsand takes less than 2 mA from theline at that voltage. The maximumvoltage is 15 volts.

Interconnection between devices may be by means of two-conductor shielded twisted-pair wire. Multiplelisteners may be connected to a single talker. The receivers are connected in parallel. The shield should beconnected to the navigator chassis and should not not not not not be connected at any listener. However the shield shouldbe continuous (unbroken) between all listeners.

Supported sentences:GLL (longitude, lattitude, utc, status, mode)GGA (longitide, lattitude, utc, quality )RMC (longitude, lattitude, utc, status, mode)GNS (longitude, lattitude, utc, mode)ZDA (utc, day, month, year)Only the mentioned fields are used - the rest are discarded.

2-19

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2.9 Telex operationThe GMDSS Radiotelex Terminal is designed in accordance with relevant IMO, ITU and ETSI recommendation/specifications and has been approved for shipboard installations to be operating within the Global MaritimeDistress and Safety System.

It supports world-wide ship-to-ship, shore-to-ship and ship-to-shore communication by utilizing theradiotelex protocols described in ITU- Rec. 625 to overcome the deficiencies of the HF medium. In case of two-way communication an ARQ (Automatic Repetition reQuest) algorithm for error correction is thus used, andwhen sending to more than one station an FEC (Forward Error Correction) algorithm is used.

SAILOR 6209Accessory

Connection Box

SAILOR 6209Accessory

Connection Box

UnitAntenna Tuning

MF/HF

Handset

SAILOR 638x

Message Terminal

DSC Watch receiver250W MF/HF with 6 ch. Scanning

SAILOR 636x

MF/HF DSC Telex Aerial

(Optional)

Keyboard

MF/HF Control UnitSAILOR 630x

Alarm PanelSAILOR 6103

BoxSwitch

Handset

GPS option

2182 select option

SAILOR 6270

Power SupplySAILOR 608x

Connection BoxControl Unit

Distress Alarm

Other Alarm

SAILOR 6201

Transceiver Unit

SAILOR 6201

SAILOR 6208

SAILOR 6001

SAILOR 6006

(Optional)

99-131805-C

Telex option

PrinterSAILOR H1252B

Telex operation


2.10 Programming Telex IDAnswer backAnswer backAnswer backAnswer backAnswer backTo configure the answer back string in the SAILOR 6006, do as follows:1. From the main menu on the SAILOR 6006 select System.2. Select Settings at the bottom of the page. (Billede GUI_System_Settings.png)

3. Select Identification and type in the password 1234.4. Type in the answer back string and select OK.

Programming Telex ID

2-21

Inst

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tion


2.11 Power statusTo see the status of the power source, select System System System System System > Power Power Power Power Power.

1. To see the power settings, select Settings... Settings... Settings... Settings... Settings...

The default settings are suitable for most installations. Do not change these settingsunless you have a special battery type or installation that requires different settings. Onlyskilled personnel should change the power settings.

Power status


Power status

2. To change the power settings, select Battery settings Battery settings Battery settings Battery settings Battery settings.

You must enter the password 1234 to access these settings.

3. Change the settings as needed.

The charge current depends mostly on the capacity of the battery (larger battery > higher chargecurrent). It must be high enough to charge the battery from empty to required capacity in 10 hours(COMSAR/Circ.32).

4. Select OK OK OK OK OK to apply the new settings.

3-1

Tech

nica

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Chapter 3: Technical description98-130890-B

Technical description3.1 Control Unit

The Control Unit consists of a main module 60-127962 and two sub modules: HMI module 60-127963 and theIntercon module 60-127964.

The main module consists of the digital part, i.e. the microprocessor, program FLASH, SDRAM, TU-CU Buscommunication driver and Ethernet interface.The main module also consists of an analog part, i.e. the voltage regulators, the analog interface circuits andthe analog output drivers (audio and light). The main module supports a build-in speaker and the connectivityof an external 8 ohm speaker. The module also controls the the graphical TFT color display (240x320 dots).

The HMI module contains a minor keyboard interface and encoders for volume and rotary knob.

The Intercon module contains the connectors for external interfaces.

3.2 Transceiver UnitBlock diagram page 3-3, Interconnection diagram page 3-4.

The Transceiver Unit consists of five modules. Three modules located in the base part of the unit: a controland interconnection module, a receiver/exciter signal path module, and a synthesizer and DSC RX moduleincluding master oscillator, and two modules are located in the door part of the unit: a power amplifier moduleincluding filter bank and a switched mode power supply. The main wiring is by ribbon cables with MicroMaTch connectors. RF signals are routed in coaxial cables using Taico, MCX and BNC connectors.

3.3 Control/Intercon module 60-127961The Control/Intercon module performs the digital of the transceiver functions requested by the Control Unitand contains interconnection circuits. The central part is the CPU. The program software is contained in Flash.The processor communicates with the CU via the CAN interface, with auxiliary equipment via an Ethernetinterface and the ATU via a modem circuit. Internal communication is via the TU Bus. At power up the CPUboots the DSP.The transmitter is monitored via the PA Peak, Filter Peak and Filter Average detectors. An adjustable opto-isolated battery detector circuit monitors the battery voltage at the Supply Alarm connector and triggers analarm when outside the set range. The DSP performs DSC modulator and dual DSC demodulator functions.The modulator output is through a transversal filter.The DSP performs the analogue control and audio switching allows loop back test.Audio circuits convert between unbalanced and balanced lines used by the TU-CU Bus.

3.4 Synth. and DSC WR module 60-131332The Synthesiser part includes Master oscillator, dividers, 3.LO PLL and VCO, 2.LO filters and multiplier and1.LO fractional N system as well as both 1. and 2. DSC LO PLL and VCO. The Master oscillator generates a17.8176MHz reference signal which is distributed to the local Synthesizer LO sub-circuits.The appropriate frequencies for the MF/HF transceiver are then generated.

The DSC Watch receiver is built up as a Double Super Heterodyne Receiver using intermediate frequenciesof 30.155 MHz and 455 KHz.After frequency conversion to 455 KHz the signal is fed to 455 KHz IF2 AGC amplifier before led to finaldetection / conversion to 1700 Hz.The Signal is filtered out by 1700 Hz Audio filter and afterwards led to limiting amplifier thus creating the DSCoutput for further processing.The Receiver Signal Path also includes antenna supply and receiver protection circuitry.A RF splitter divides the DSC antenna signal between the Watch Receiver and the Main Receiver, which usesthe signal in telex mode.

Chapter 3

Chapter 3: Technical description3-2 98-130890-B

The Synthesizer used for the Watch Receiver consists of the following sub circuits:

• An integer type PLL is used for creating the DSC LO1 signal. The PLL resolution is 2 KHz and after divisionby 4 the final DSC LO1 resolution is 500 Hz. Three separate VCO´ s are used for covering the necessaryfrequency range. A 14.85 MHz TCXO is used for reference for the PLL.

• A doubler Circuit submitted to the 14,85 MHz reference signal is used for DSC LO2 signal thus creating29.70 MHz.

• A 14.6144 MHz TCXO divided by 32 thus creating 456.7 KHz is used for DSC LO3 signal.

3.5 RX/EX signal path module 60-122880The RX signal path includes protection, pre-selection, mixers, IF amplifiers, filter bank, demodulator, squelchand audio. The RX signal path has Automatic Gain Control. The RX signal path performs the handling of thereceived antenna signal and delivers an AF signal, via the Control/Intercon module where the AF signal isconverted from an unbalanced to a balanced signal, to the Control Unit.

The RX signal path also includes a DSC receiver signal path, which uses the MF/HF signal path, until the lastdown conversion. DSC part includes a mixer, base band filter and hard limiter. During DSC reception, the DSCpart overrules the normal MF/HF reception.

The EX signal path includes AF compressor, modulator, filter bank, mixers and EX output amplifiers. The EXsignal path has Automatic Loop Control. The EX signal path generates the modulated RF signal, adjusted tocorrect level - ALC adjusted signal, to the Power Amplifier.

The RX / EX signal path is controlled by the Control/Intercon module and receives its injection signal fromthe Synth./DSC WR module.

3.6 PA and Filters module 60-122881The PA and Filters module includes PA drivers, PA-stage, protection circuits, bias circuits, key circuit and fivelow-pass filters with relays and relay drivers. The PA and Filters receive the modulated RF input signal fromthe RX/EX Signal Path and delivers the amplified and filtered output signal to the TX/RX connector via areceive/transmit relay on the Control/Intercon module.

The low-pass filters remove the unwanted harmonic frequencies from the PA signal. The Filpeak andPAprotec outputs are monitoring signals for the Control/Intercon module. The driver and final power amplifierstages are galvanically isolated on input and output as they are supplied directly from the 24 V DC input. Theselection of low-pass filter is controlled by the Control/Intercon module.

The PA filters cover the frequency ranges:

1.6 - 3.1 MHz

3.1 - 5.0 MHz

5.0 - 9.0 MHz

9.0 - 17.0 MHz

17.0 - 29.7 MHz

Technical description

3-3

Tech

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3.7 PA and Filters module 60-123937 (FCC)The PA and Filters module includes PA drivers, PA-stage, protection circuits, bias circuits, key circuit and fivelow-pass filters with relays and relay drivers. The PA and Filters receive the modulated RF input signal fromthe RX/EX Signal Path and delivers the amplified and filtered output signal to the TX/RX connector via areceive/transmit relay on the Control/Intercon module.

The low-pass filters remove the unwanted harmonic frequencies from the PA signal. The Filpeak andPAprotec outputs are monitoring signals for the Control/Intercon module. The driver and final power amplifierstages are galvanically isolated on input and output as they are supplied directly from the 24 V DC input. Theselection of low-pass filter is controlled by the Control/Intercon module.

The PA filters cover the frequency ranges:

1.6 - 2.3 MHz

2.3 - 3.05 MHz

3.05 - 4.5 MHz

4.5 - 8.8 MHz

8.8 - 16.81 MHz

16.81 - 19.0 MHz

19.0 - 30.0 MHz

3.8 SMPS module 60-122882The Switched Mode Power Supply supplies the low power circuits of the equipment with the various stabilizedvoltages required, and provides galvanic isolation from the supply source. The equipment is supplied froma 21.6 – 31.2 V DC power source. The module also carries the input filter and PA supply output which is notgalvanically isolated.

The power supply converts the incoming voltage to 7.5 V, +15 V, -15, and 25 V. The SMPS is switched on fromthe Control Unit via the TU-CU Bus SUPPLY ON wire and switched off under software control via the SUPPLYON/OFF connection from the Control/Intercon module. The DC supply voltage is sensed by a BAT INFO detectorcircuit and fed to the Control/Intercon module for automatic RF output power adjustment.

Technical description


3.9 Transceiver unit block diagram

SMPS 60-122882

CODEC

CPU

CONTROL/INTERCON 60-127961

TX/RX

DSC RX

Modem

TU-ATU

Switch

TX/RX

ALARM

SUPPLY

AUX

600 Ohm

Interface

Detector

TX Inhibit

TX Key &

DSP

Converter

Converter

RX AF

AF Switch

AF Amp.

CAN

TX AF

24V DC

DSC WR AF

DSC RX AF

RX AF

Mode

Supply

Power

Switched

+ 25 V

+ 15 V

+ 7.5 V

- 15 V

RX/EX SIGNAL PATH 60-122880

RX SIGNAL

Selector

Pre-

EX SIGNAL

Circuit

Protection

DSC WR AF

SYNTH. AND DSC WR 60-131332

AGC amp.

IF2

DSC AF

filter

3. LO

Filter

and Gain

45 MHz

Compre

ssor

TX AF

455 kHz

Bank

Filter

Modulator

DSC RX AF

DSC

Filte

r Amp.

1700 Hz

RX AF

generator

AGC

Dividers

and/60-123937

LP Filters

99-130853-A

24V DC to PA

Switch

Ant.

TCXO

VCO

PLL

2. LO

Filter

X5

Filter

1. LO

Band

API

PLL

select

corr.

Loop

ampl.

VCO

Sample

hold

Ramp

gen.

DAC

Prescaler

Supply

Antenna

Filter

Frontend

by 4

Divide

32 - 46 MHz

VCO

PLL

14.850

0 MHz

VCTCXO

X229.7 MHz

by 32

Divide

456.7 kHz

14.6641 MHz

VCTCXO

filtering

IF1 Amplifier

&

filtering

IF2 A

mplifier

&

IF1=30.155MHz

IF2=455kHz

1700Hz

Limiter

Hard

LAN

BUS

TU-CU

TX SIGNAL

modulator

De-

Switch

AF

Switch

AF

600 Ohm

AF Amp.

PA AND FILTERS 60-122881

Transceiver unit block diagram

3-5

Tech

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3.10 Transceiver unit interconnection diagram

99-1

30954-A

10

DA

TA

4

DS

C R

X

TX

/RX

VB

AT

-

GN

D

VB

AT

+

AC

_A

LR

5432

RX

SIG

NA

L

TX

SIG

NA

L X9

PA

PR

OT

EC

18 20

19

GN

D

FIL

PE

AK

12

15

14

17

16

13

ST

RO

BE

GN

D

PA

KE

Y

PA

TE

MP

DA

TA

6

DA

TA

5

DA

TA

7

113T

X A

F

60

-12

79

61

CO

NT

RO

L/IN

TE

RC

ON

TX

_K

EY

ED

7

NM

EA

_IN

+

12

V_

OU

T

198

LIN

E_IN

LIN

E_O

UT

GN

D

TX

_IN

HIB

IT

EX

T K

EY

GN

D3 654215

CA

N_

GN

D

CA

N_L

CA

N_H

Audio

_IN

+

Su

pp

ly_

ON

9876

Shie

ld

CA

N_V

cc

+2

4V

GN

D

1 432

19

+7.5

V

2A

DR

03 654 987

DA

TA

0

DA

TA

3

DA

TA

2

DA

TA

1

AD

R1

AD

R3

AD

R2

20

GN

D

+7.5

V

GN

D

1

DS

C W

R A

F

DS

C R

X A

F

SU

PP

LY

ON

SU

PP

LY

OF

F

11+

25

V

13

12

16

15

18

17

14

-15

V

+15V

+15V

+2

5V

+2

5V

-15

V

54 876 10

9

BA

TIN

FO

AG

C

MG

C/A

LC

2G

ND

RX

AF

120

PA

-

PA

+

1 2 18

19

PA

-

PA

-

PA

-

PA

-

PA

-

5

SM

PS

60

-12

28

82

GN

D

PA

+

19

18 20

PA

+

PA

-

PA

+

PA

+

1 2P

A+

PA

+

SU

PP

LY

ON

SU

PP

LY

OF

F

+2

5V

20

+15V

+7.5

V

+7.5

V

+15V

+2

5V

-15

V

-15

V

17

19

18

14

13

16

15

+2

5V

BA

TIN

FO

GN

D

GN

D

GN

D

9 1110

128762

GN

D

GN

D

GN

D

GN

D

1 43

10

DA

TA

41

0D

AT

A4

1.

LO

3. LO

2.

LO

EX

SIG

NA

L

RX

SIG

NA

L

18 20

19

GN

D

12

11 15

14

17

16

13

ST

RO

BE

GN

D

DA

TA

7

DA

TA

6

DA

TA

5

1.

LO

RX

TE

LE

X

2.

LO

3. LO

18 20

19

GN

D

GN

D

ST

RO

BE

DA

TA

7

DA

TA

6

DA

TA

5

14

15

17

16

12

11 13

DS

C R

X A

F

RX

/EX

SIG

NA

L P

AT

H60-1

22880

20

18

19

1 2

TX

SIG

NA

L

PA

+

PA

-

PA

-

PA

-

PA

-

PA

-

PA

-

3T

X A

F

19

+7.5

V

2A

DR

03 654 987

DA

TA

0

DA

TA

3

DA

TA

2

DA

TA

1

AD

R1

AD

R3

AD

R2

20

GN

D

+7.5

V

GN

D

111

+15V

+15V

-15

V

-15

V15

16

18

17

13

12

14

AG

C

MG

C/A

LC

7 10

9854 6

19

2A

DR

0

DA

TA

0

AD

R3

AD

R2

AD

R1

DA

TA

3

DA

TA

2

DA

TA

1

6 9873 54

+7.5

V

1G

ND

20

GN

D

11

+15V

+7.5

V

15

-15

V1

6

18

17

+15V

13

12

14

DS

C W

R A

F7 10

98

EX SIGNAL2

GN

D

RX

AF

1

5 20

19

18

1 217

19

18 20

14

13

16

15

9 1110

12876

GN

D

PA

+

PA

+

PA

-

PA

+

PA

+

PA

+

PA

+

+2

5V

+15V

+15V

+7.5

V

+7.5

V

+2

5V

-15

V

-15

V

SU

PP

LY

ON

SU

PP

LY

OF

F

+2

5V

BA

TIN

FO

GN

D

GN

D

GN

D

1 2 43G

ND

GN

D

GN

D

GN

D

PA

AN

D F

ILT

ER

S60-1

22881/6

0-1

23927

60-1

31332

SY

NT

H.

AN

D D

SC

WR

GND

SUPPLY ON

SUPPLY OFF

BATINFO

-15V

+7.5V

+7.5V

+15V

+15V

+25V

+25V

-15V

+25V

PA KEY

PA TEMP

FILPEAK

PA PROTEC

GND

19

20

17

18

DATA1

DATA2

DATA3

DATA0

DATA5

DATA6

DATA7

STROBE

DATA4

6

GND

14

16

15

13

12

9

11

10

7

8

1

ADR1

ADR2

ADR3

GND

ADR0

5

4

3

2

15

18

20

19

17

16

13

14

12

10

11

9

7

8

RX

SIG

NA

L

DS

C R

X

Audio

_IN

-

Audio

_O

UT

-

Au

dio

_O

UT

+1

2

1110

NC

NM

EA

_IN

-

10

DS

C R

X

TX

/RX

X5

TU

-CU

BU

S

AL

AR

MS

UP

PLY

24

V D

C

AU

X

X2X1

X4

X3

W1

0

W9

X9

W2

W1

3

W1

2

W14

X12

X14

X13

X1

1

W2

X12

X8

X13

X14

X5

W1

W5

X8

X8

X2

W1

X2

X11X

1

X1

W4

W3

X4

X3

X1

X2

W1

1

X9

X5

W1

6

+ -

Transceiver unit interconnection diagram


3.11 Antenna Tuning UnitATU module ATU module ATU module ATU module ATU module 60-12288360-12288360-12288360-12288360-122883The ATU module comprises tuning network, measuring system and micro-controller circuits. The ATU modulematches the impedance of the antenna to 50 ohm in order to gain the best possible SWR. The ATU modulecommunicates tuning process and frequency information with the transceiver unit. The tuning networkconsists of capacitor bank 1, capacitor bank 2, and an inductor bank. With these it is possible to form eitheran L-network or a p-network. The capacitor banks and inductor bank are built up by binary related capacitorsrespectively binary related coils. The setting of capacitance and inductance is accomplished by relays. Acurrent detector at the antenna output terminal is used for measuring the antenna current for display at theControl Unit. To prevent overload of the relays, current detectors are incorporated in the inductor bank andin capacitor bank 2 and information fed back to the transceiver unit to decrease the output power if maximumpermissible current is exceeded. To prevent overheating a temperature sensor is incorporated which atexcessive temperatures commands the transceiver to reduce the output power.

In receive mode an RX-Amplifier included in the Antenna Tuning Unit is utilized, to improve the sensitivityof the system. It is possible to select the sensitivity in the steps OFF and NORMAL from the Control Unit.

3.12 Antenna Tuning Unit block diagram

Tune Att.

4 dB

Directional

Coupler

26dB

VwVref

Micro Prosessor

L-bank L-bank

Tuning circuitRX/TX/

ATU/COM

24V DC

Rx

Amp

Antenna

Connector

Horn

Antenna

Temperature

sensor

Modem filter

Demodulator Modulator

RF filter

24V

5V

regulator

to relays

to digital

circuits

13/24V

SMPS

to relays

24V in Rx & Tune Tx

13V in Tx

DC regulators

IL detectorIant. detector

Ic

detector

CB2

control by

uP

rx

tx

control by

uP

current

detectors

RX amplifier

Phase &

Voltage

Detectors

control

banks

CB1

control

Rx/Tx

High Pass Filter

40637

regulator

12V

Antenna Tuning Unit block diagram

3-7

Tech

nica

l des

crip

tion


3.13 Power control and protection systemThe Transceiver has an automatic power level system, which ensures that optimum power is delivered to theAntenna. The Tune Sequence, which is automatically initiated when keying the transmitter after a frequencychange, makes the Tuning Network of the Antenna Tuning Unit tune to the best obtainable SWR. This isfollowed by an Automatic Level Control (ALC) adjustment according to the available power supply voltage,measuring the output current of the PA Filters (FILPEAK @ 10 Vp at full output), transmitting AM carrier, andsetting the overall gain by the ALC voltage (MGC/ALC). It is now possible to transmit on full output powerunless protection is activated or LOW POWER is selected. The output power is continuously monitored by themicroprocessor, and is automatically adjusted during transmission to provide reliable communication.

Power Amplifier ProtectionPower Amplifier ProtectionPower Amplifier ProtectionPower Amplifier ProtectionPower Amplifier ProtectionThe protection of the power amplifier consists of V+I protection, SWR protection, and thermal protection.When PA PEAK, the output signal of the voltage detector at the output of the power amplifier is exceeding10 V the output power is reduced to a safe level. If the ALC loop is at fault, disconnected or responding tooslow and the PA PEAK is exceeding 10V, the gain will be reduced in the power amplifier, operating as a localand independent PA protection. The thermal protection consist of a temperature sensor on the poweramplifier and an average detector on the Control/Intercon module reducing the output power when the dutycycle of the transmitted signal exceeds 50% for more than 60 seconds. The available power supply voltageis measured in the DC power supply and the information is transferred to the Control/Intercon module. If thesupply voltage is dropping the microprocessor will adjust the output power to keep distortion below the limits.

Antenna Tuning Unit ProtectionAntenna Tuning Unit ProtectionAntenna Tuning Unit ProtectionAntenna Tuning Unit ProtectionAntenna Tuning Unit ProtectionThe ATU is protected by several detectors all monitored by the ATU´s microprocessor, which calculates theSWR, temperature, maximum voltage and current. If these parameters are not below safe operating limitsit requests for lower power.

Power control and protection system


Power control and protection system block diagram

3.14 Power control and protection system block diagram

99

-13

35

06

PA

peak

Det.

Det.

Su

pp

lyP

ow

er

SM

PS

60

-12

28

82

BA

TIN

FO

MG

C/A

LC

PA

TE

MP

Convert

er

D/A

RX

/EX

SIG

NA

L P

AT

H 6

0-1

22

88

0P

A A

ND

FIL

TE

RS

60-1

22881

Sens.

Tem

p.

EX

SIG

NA

L

V+

I D

et.

AT

U M

OD

ULE

60-1

22883

Det.

SW

R

Dem

odulator

Com

Com

Convert

er

A/D

CP

U

Com

parator

PA

PR

OT

EC

Peak D

et.

Average

Det.

FIL

PE

AK

Dem

odulator

AT

U-T

U

Modulator

AT

U-T

U

Modulator

Com

CO

NT

RO

L/IN

TE

RC

ON

60-

1279

61

Peak D

et.

Det.

Prote

ct.

LP

Filt

ers

TX

SIG

NA

L

RX

SIG

NA

L

TU

-AT

U

TU

-AT

U

24

V D

C

TU

-AT

U

24

V D

C

Coax

CP

US

ens.

Tem

p.

Curr

ent

Det.

Det.

Curr

ent

Curr

ent

Det.

SW

R

Det.

DS

P

4-1

Serv

ice

Chapter 4: Service98-130890-B

Service4.1 Software update

Below is a guide to upload software to the MF/HF transceiver unit. The sequence should berepeated for the Control Unit, if this unit should be updated as well.

1. Power off the MF/HF radio.

2. Attach a personal computer to the transceiver. Use crossed LAN cable directly or a straight LAN cableconnected to the optional Moxa switch.

3. Turn on the MF/HF radio and wait for the radio being operational.

4. Open a Mozilla Firefox browser on the PC and enter the IP address of the transceiver unit (can be foundunder menu: Setup -> System Configuration-> IP Address).

5. Select ‘Software UploadSoftware UploadSoftware UploadSoftware UploadSoftware Upload’ in the menu bar on to the left (see fig. down below).

6. Select the browse button and locate the file containing the firmware (can be found on the Thrane & ThraneExtranet).

7. Select the file and press the ‘Upload’ button.

8. Wait for the radio to reboot (this can take up to ten minutes).

WARNING!WARNING!WARNING!WARNING!WARNING!Make sure you select the correct file correct file correct file correct file correct file and do not power cycle the radio do not power cycle the radio do not power cycle the radio do not power cycle the radio do not power cycle the radio during softwareupload. Failing to do so can render the radio system useless. Repair can only be doneinternally by Thrane & Thrane.

Chapter 4

4-2 Chapter 4: Service 98-130890-B

Service

Chapter 5: Spare part exchange 5-1

Spar

e pa

rt e

xcha

nge

98-130890-B

Spare part exchange5.1 Disassembling the Transceiver Unit

To open the transceiver unit loosen the 4 screws (2 on each side) on the side of the cabinet.Move the screws to the side to unlock the TU. Now open the TU by pulling the front door towards you.

Loosen 4 screwsScrew A2 M6x30mm87.838

Hinge Bolt,ø11.4 x 27mm238107

Hinge Bolt,ø11.4 x ø27 x 54.5mm238106

Chapter 5

Chapter 5: Spare part exchange5-2 98-130890-B

5.2 Transceiver Unit module locationThe following modules are available as service parts.

C169

R51

R35

C44

C209

R26

R176

C35

C36

N3

R49

R46

C157

C194

C37

C38

H25

R50

V18C195

C154

R162

C142

C158

H27

V50

V13

R36

H29

R136

R163

R130

H28

R132

C228

R131

R129

C153

R128

C205

R127

C198

C152

H6

C229

R137

H26

R38

V19

H21

H7

C189

R19

R173

H32

H24

R94

T1

E2

H33

C244

C182

H14

C19

V70

V47

C193

C150

R83

C100

R179

E1

H8

R169

R82

T2

C236

H30

C151

X16

H1

R149

V20

R85

H35

V21

H19

V6

R100

H4

C241

C177

R56

R2

R148

D4

N6

R71

H22

R37

C226

C23

C29

C191

C179

C197

C178

E3

H9

R89

R75

H37

C99

C192

C159

C160

C22

C30

C27

C190

C188

C196

V12

C161

C162

R161

H5

C165

V7

C203

V34

H20

V55

R98

R96

H12

C167

C166

R90C2

C1

C69

H23

R84

C238

H17

X5

X3

H10

X4

H2

H13

H11

H16

X2

H18

H15

H31

D3

X100

C253

R154

C24

C25

C39

C9

C156

C174

C199

C200

C240

X17

V45

R70

N2

R158

R157

N4

R24

R25

V43

D1

C246

C168

C155

C181

R174

L21

C227

C11

C235

C208

V17

R55

C170

C171

L22

C28

R18

C101

C206

C57

C67

C237

C239

C52

C53

R159

H41

H42

H43

H44

H48 H49

C54

C176

C175

C183

T3

R178

R95

R155

C107

C121

R80

C13

C15

C14

C249

R7

C8

L1

R164

C10

V46

V30

C123

R5

R6

R12

V10 V9 V8V11V59V60

R102

R21

R20

C7

C6

R22

R181

R23

C124

R182

R10

R17

R15

C137

R9C4

R11

C18

V33

R92

R166

C59

V37

V53

V42

R91

R139

R140

C113

V44

R69

C255

R202

R203

H47

V71

C95

C254

R134

R175

R3

R4

R14

R86

N1

X11

V4

V5

R146

C212

R145

R144

R143

R77

R79

R81

R147

R1

R151

R152

R153

R31

R66

C114

R185

R53

C102

C103

R52

R165

C242

C173

C180

C172

C48

C73

C108

R106

R105

R104

R103

R97

K10

L31

X7L40

R123

R124

R126

C134

R112

C75

C221

K8

L12

K3

C85

R42

R43

C147

L42R125

R122

L41

R116

L56

L51

R114

R113

R115

C70

C71

C93

L57

C252

V26

R28

R30

R63

R138

L44

L45

V3

C245

R171

R172

C233

C72

C97

C96

C63

X8

R135

R142

R133

R167

R168

L50

C84

K16

K15

L55

K9

C16

R160

C17

R101

C40

V25

V24

V23

V22

C41

C42

C43

K11

C184

L8

V15

V40

N9

N10

R200

N12

R206

R208

R156

N5

R99

N8

R198

R204

N11

N13

R61

R170

R207

R205

R201

R199

C213

N16

R189

C243

C185

V35

H45

H46

R111

R110

R109

R108

R107

V36

N14V14

V28

R41

R45

R59

V16

R183

C216C217

R184

R88

N19

N20

N27

R74

R33

N17

R39

N18

R48

N21R68

N22R73

R72

R67

R47

R44

R40

R34

R32

V27

N23R58

R57

C146

C122

R195

R210

R211

C49

C222

C223

C34

C224

N24C234

C232

C32

R65

C218R190

C201

C202

R141

V31

R212

C225

N25

C231

R191

L53

R177

C64

C132

C130

C129

C131

R186

R187

R188

R197

R93

R192

R213

R209

C230

L30

V52

V51

L43

V48

C80

C98

L32

L11

K12

L13

K14

C145

C143

C126

R13

R27

C215

C105

C104

C214

C210

C148

C149

C20C21

C256

C45

R64

R196

C125

C110

C112

L14

L9

C111

V2

C109

C140

V32

R217

R218

R219

R216

R220

R214

R215

R194

C120

R54

L16

C115

C118

C46

C12

C207

V49

R29

R16

L54

C119

R193

R62 C117

L15

C33

C47

R60

C128

C133

C136

C219

C220

C61

C62

N7

C68

C247C78

C211

C106

C139

R180

C3

R150

L52

C79

C65

C127

C94

C186

C187

C66

C204

C77

C81

C76

C92

C89

C88

C86

C144

C135

C141

C87

C90

C50

C31

K13

C138

N15

C163

C164

C26

C250

C248

L46

C251

C5R8

X8

X5

R63

X1

X2

R180

R178

X3

X4

X11

+-

99-133526

1 1

W3

11

11

W4

W5

11

W1

W2

111

1

TX

W10

DSC RX

W8

W14

W13

W11

W12

W9

3.LO

2. LO

EX

1.LO

RX

TU-CU BUS

AUX

SUPPLY

DSC RX

RX/TX

24 V DC

ALARM

W15

W7

W6

CONTROL/INTERCON. 60-127961DSC WR 60-122879

SYNTHESIZER AND

PATH 60-122880

RX/EX SIGNAL

SMPS 60-122882

W16

RX TELEX

M0. ADJ

PA AND FILTERS 60-122881/60-123937

Shielding plate, only for FCC

Transceiver Unit module location


Spar

e pa

rt e

xcha

nge

98-130890-B

Control / Intercon. module 60-127961Control / Intercon. module 60-127961Control / Intercon. module 60-127961Control / Intercon. module 60-127961Control / Intercon. module 60-127961

TP136

TP*

TP260TP*

TP261TP*

TP262TP*

TP263TP*

TP264TP*TP265TP*

TP266TP*

TP267TP*

TP443TP*

L3

U61

Y13

U64

U63

U62

U48

U6U5

L4

C200

C226

C201

REF

W12

J15J3 J4

W5

J8J7

C215

C199

C198

Q21

RV1

C196

C197

+

R245

R243

U15U20

U19

U18

E1

VR1

CR12

VR2

U50

U65

Y12

Y7

Q24

Q25

Q23

Q22

Q8

Q19

Q18

Q20

CR17

CR13

CR22

CR20

CR19

CR16

CR23

CR21

CR14

CR15

VR4

CR10

CR7

CR9

CR8

CR6

CR5

CR3 CR4

CR2

CR26

CR27

CR11

CR18

C216

C89

C78

C81

C85

L2

C140

C274

C267

C265

C264

CR25

R629

R371

R512

R628

R627

R626

R592

R596

R602

R594

R621

R620

R619

R618

R617

R605

R591

R613

R614

R615

R616

R593

R603

R599

R609

R608

R611

R607

R612

R606

R610

R586

R604

R601

R600

R584

R583

R582

R581

R580

R579

R578

R554

R553

R550

R549

R543

R544

R545

R546

R547

R548

R542

R551

R568

R566

R564

R560

R357

R541

R108

R109

R111

R112

R181R183

R37

R39

R40

R49

R50

R54

R55

R60

R64

R67

R68

R72

R92

R532

R531

R528

R527

R291

R296

R490

R467

R466

R438

R437

R436

R411

R410

R409

R408

R407

R406

R405

R404

R403

R402

R400

R396

R393

R392

R140

R139

R132

R131

R130

R126

R62

R61

R493

R492

R21

R244

R246

R58

R439

R442

R440

R449

R448

R77R78

R75

R100

R33

R46

R74

R71

R69

R66

R38

R53

R209 R208

R207

R211

R184

R185

R179

R174

R159

R163 R162

R169

R122

R508

R119

R124

R123

R120R127

R125

R121

R476

R477

R481

R171

R483

R176

R478

R170

R482

R175

R485

R484

R152

R146

R151

R145

R150

R144

R149

R143

R148

R142

R147

R141

R194

R189R188

R202

R242

R241

R445

R446

R447

R444

R443

R451

R458

R457

R456

R455

R454R453

R452

R450

R387

R388

R383

R379

R353

R352

R351

R344

R350 R349

R348

R346

R347

R515

R516

R518

R519

R517

R502

R500

R499

R498

C442

C427

C429

C437

C435

C431

C433

C413 C416C414 C415

C418 C419

C420

C411

C410

C408

C406

C405

C404

C402

C401

C400

C399

C398

C363

C183

C180

C179 C178

C177

C14

6

C143

C14

2

C141

C92

C66

C37

C31

C30

C154

C153

C64

C63

C61

C47

C49

C123

C77

C83

C44

C46

C43C41

C165

C164

C163

C162

C161

C160

C159

C158C157

C156

C137

C93

C95

C98

C104C102

C115

C107

C106

C105

C114

C135

C129

C134

C128

C133

C127

C132

C126

C131

C125

C130

C124

C122

C121

C120

C119

C118

C117

C108

C109

C110

C111

C112

C113

C116

C14

4

C14

5

C150

C149

C14

7

C152

C151

C175

C171

C361

C364

C365

C366

C320

C382

C383

C312

C276

C273

C279

C283

C287

C286

C271

C275

C282

C278

C266

C285

C284

C270

C290

C280

C262

C268

C387

C388

C430

C428

C436

C438

C434

C432

C409

C403

C202

C88

C227

C235

C237

C238

C233

C223

C219 C242

C241

C206

C209

C53

C62

C50

C56

C57

C80 C84

C76

C35

C36

C39

C67

C87C79C68

C58

C42

C40

C103C101

C100

C97

C91 C94

C90

C370

C326

C325

C232

C288

C289

C281

R503

R434

R433

R432

R431

R430R429

R318

R307

R303

R289

R265

R267

R270

R314

R295

R298

R311

R300

R304

R319

R305 R313

R317

R308

R301

R312

R293

R283

R287

R323

R320

R268

R271

R282

R279

R280

R274

R272

R258

R253

R251

R247

R255

R254

R252

R45

R47

R117

R480

R479

R262

R302

R358

R343

R356

R345

R355

R364

R362

R309

Y4

U22

U11

R18R17

R412R441

R425

R424

R423

R422

R195

R187

K1

Q26

L6

L5

C225

J11

C391

C239

C236

C205

C192

C214

C204

C203

C368

C229

C228

C240

C234

C376

C375

C221C220

C218

C208

C213

C212

C211

C217

C222

C210

C207

C190

C195

C194

C193

C189

C188

C187

C186

C191

C52

C54

C32

C86

C75

C72

C65

C51

C38

C60

C55

C45

C33

C139

C138

C99

C96

C369

C148

C231

C230

C272

C263

C269

C224

R315

R290

R286

R276

R266

R182

R264

R263

R113

R110

R322

R306

R204

R205

R206

R288

R294

R297

R277

R284

R275

R281

R278

R285

R273

R259

R249

R248

R260

R257

R261

R250

R256

R105

R103

R101

R99

R106

R35

R98

R73

R507

R56

R57 R44

R32

R42

R36

R43

R41

R31

R34

R210

R178

R186

R180

R177

R168

R165

R129

R128

R203

R193

R192R191

R190

R217

R227

R221

R310

R360

R363

R361

R316

R292R299

R354

R321

R164

U39

U40

U41

U52

U35

U34

U33

U32

U31

U30

U29

U27

N4

U7

U9

U13U12

U10

U8

U24

U17

U16

D1

D3

D4

U14

U51

Y11

U60

U56

U57

U58

U59

F1

U44

+

Synthesizer and DSC WR module 60-122879Synthesizer and DSC WR module 60-122879Synthesizer and DSC WR module 60-122879Synthesizer and DSC WR module 60-122879Synthesizer and DSC WR module 60-122879

RX/EX Signal path module 60-122880RX/EX Signal path module 60-122880RX/EX Signal path module 60-122880RX/EX Signal path module 60-122880RX/EX Signal path module 60-122880

PA and filters module 60-122881PA and filters module 60-122881PA and filters module 60-122881PA and filters module 60-122881PA and filters module 60-122881



PA and filters module 60-123937 (FCC)PA and filters module 60-123937 (FCC)PA and filters module 60-123937 (FCC)PA and filters module 60-123937 (FCC)PA and filters module 60-123937 (FCC)

SMPS module 60-122882SMPS module 60-122882SMPS module 60-122882SMPS module 60-122882SMPS module 60-122882



Spar

e pa

rt e

xcha

nge

98-130890-B

5.3 Required service toolFor disassembling transceiver unit Slotted screwdriverFor shield cover, print and cables Torx screwdriver

5.4 Accessory list

Item Part no.SAILOR 6301 Control Unit Class A 406301A

SAILOR 6302 Control Unit Class E 406302A

SAILOR 6360 150W MF/HF Transceiver Unit DSC Class A 406360A

SAILOR 6361 150W MF/HF Transceiver Unit DSC Class A FCC 406361A

SAILOR 6362 150W MF/HF Transceiver Unit DSC Class E 406362A

SAILOR 6363 250W MF/HF Transceiver Unit DSC Class A 406363A

SAILOR 6381 150/250W Antenna Tuning Unit DSC Class A 406381A

SAILOR 6382 150/250W Antenna Tuning Unit DSC Class E 406382A

SAILOR 6006 Message Terminal 406006A

SAILOR 6001 Keyboard for Message Terminal 406001A

SAILOR 6103 Multi Alarm Panel 406103A

SAILOR 6080 Power Supply 406080A

SAILOR 6081 Power Supply & Charger 406081A

SAILOR 5083 Power Supply & Charger 405083A

SAILOR 6197 Ethernet Switch 406197A

SAILOR 6208 Control Unit Connection Box 406208A

SAILOR 6209 Accessory Connection Box 406209A

SAILOR 6270 External 8W Loudspeaker 406270A

Optional installation kit (3 x SAILOR 6080 + 1 x SAILOR 6081) 406081-004

ATU Mounting Kit:

Mounting plate and fittings for mast 737589

Mounting plate 737588

Gasket kit for Antenna Tuning Unit 737822

Accessory list


Accessory list

Glossary-1

Glos

sary

98-130890-B

Chapter 1: General information

Glossary

A

AGC Automatic Gain Control

ALC Automatic Level Control

AM Amplitude Modulation

ATU Antenna Tuning Unit

C

CU Control Unit

CW Continuous Wave (modulation, used for morse communication)

D

DSC Digital Selective Call

F

FEC Forward Error Correction (Broadcast)

H

HF High Frequency

J

J2B DSC/Telex (modulation)

J3E SSB Telephony (modulation)

L

LSB Lower Side Band

M

MF Medium Frequency

MID Maritime Identification Digits

MMSI Maritime Mobile Service Identity

MSI Maritime Safety Information’s

Glossary-2 98-130890-B

Grossary

N

NMEA National Marine Electronics Association

P

PA Power Amplifier

PTT Push To Talk

R

RTTY Radioteletype (Radio Telex)

RX Receive(r)

S

Sitor SImplex Teletype Over Radio (Radio Telex)

SMPS Switch Mode Power Supply

SSB Single Side Band

T

TU Transmitter Unit

TX Transmit(ter)

U

USB Upper Side Band

Thrane & Thrane A/S • [email protected] • thrane.com

98-120890-B

SAILOR 6000 MF/HF 150W/250W System SAILOR 6000 ... - … 6000 MF-HF 150-250W system...

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Transcript of SAILOR 6000 MF/HF 150W/250W System SAILOR 6000 ... - … 6000 MF-HF 150-250W system...