'Safety Review of WPPSS Nuclear Project 2 at Core Flow ... · NEDC-31107 ABSTRACT A safety...
Transcript of 'Safety Review of WPPSS Nuclear Project 2 at Core Flow ... · NEDC-31107 ABSTRACT A safety...
8605020194 860430PDR ADOCK 05000397P PDR
NEDC-31107DRF L12-00737
Class IIMarch 1986
~ 'AC 310
SAFETY REVIEW OF
WPPSS NUCLEAR PROJECT NO. 2
AT CORE FLOW CONDITIONS ABOVE RATED FLOW THROUGHOUT CYCLE 1
AND FINAL FEEDWATER TEMPERATURE REDUCTION
S. WolfTechnical Project Engineer
Approved:A.E. Rogers, ManagerPlant Performance Engineering
Approved:R. Art gas, ManagerLicensing Services
g tP
NEDC-31107
IMPORTANT NOTICE REGARDING
CONTENTS OF THIS REPORT
Please Read Carefully
The only undertakings of General Electric Company respecting informa-tion in this document are contained in the contract between Washington
Public Power Supply System (MPPSS) and General Electric Company, as
identified in the purchase order for this report and nothing containedin this document shall be construed as changing the contract. The use
of this information by anyone other than WPPSS or for any purposeother than that for which it is intended, is not authorized; and withrespect to any unauthorized use, Gereral Electric Company makes no
representation or warranty, and assumes no liability as to thecompleteness, accuracy, or usefulness of the information contained inthis document.
N EDC-31107
CONTENTS
~Pa e
ABSTRACT
ACKNOWLEDGMENTS
l. INTRODUCTION AND SUMMARY
2. SAFETY ANALYSIS2.1 Abnormal Operational Transients
2.1.1 Limiting Transients2.1.2 Overpressurization Analysis2.1.3 Rod Withdrawal Error
2.2 Fuel Loading Error2.3 Rod Drop Accident2.4 Loss-of-Coolant Accident Analysis2.5 Thermal-Hydraulic Stability
3. MECHANICAL EVALUATION OF REACTOR INTERNALS ANDFUEL ASSEMBLY3. 1 Loads Evaluation3.2 Loads Impact
3.2. 1 Reactor Internals3.2.2 Fuel Assemblies
4. FLOW-INDUCED VIBRATION
5. FEEDWATER NOZZLE AND FEEDWATER SPARGER FATIGUE USAGE5. 1 Method and Assumption5.2 Feedwater Nozzle Fatigue5.3 Feedwater Sparger Fatigue
6. CONTAINMENT ANALYSIS
7 .. OPERATING LIMITATIONS
8. REFERENCES
vi
2-12-12-12-22-32-32-32-32-4
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3-13-23-23-2
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5-15-15-25-3
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TABLES
TABLE
2-1
2-2
2-3
5-1
5-2
Title
Core-Wide Transient Analysis Results at ICF and/or FFWTR
Required MCPR Operating Limits at ICF and/or FFWTR
Overpressurization Analysis Results
Feedwater Nozzle Fatigue Usage
Feedwater Sparger Fatigue Usage
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2-6
2-7
2-8
5-5
ILLUSTRATIONS
~Fi ure
Operating Map
Title Paae
1-3
2-1
2 2
2-3
2-4
2-5
Generator Load Rejection with Bypass Failure at 104.2/Power, 106% Flow and Normal Feedwater Temperature
Generator Load Rejection with Bypass Failure at 104.5%Power, 106K Flow and Reduced Feedwater Temperature
Feedwater Controller Failure, Maximum Demand, at 104.2~Power, 106% Flow and Normal Feedwater Temperature
Feedwater Controller Failure, Maximum Demand, at 104.5/Power, 106'A Flow and Reduced Feedwater Temperature
MSIV Closure, Flux Scram, at 104.2~ Power, 106Ã Flow andNormal Feedwater Temperature
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2-11
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~NEDC-31107
ABSTRACT
A safety evaluation has been performed to show that Washington Public
Power Supply System (WPPSS) Nuclear Project No. 2 (WNP-2 or Hanford 2)
can increase core flow to operate within the region of the operating
map bounded by the line between 100% power, 100/ core flow (100,100)
and 100% power, 106% core flow (100, 106) throughout Cycle 1. WNP-2,
after reaching End-of-Cycle 1 (EOCl) exposure (depletion of full-powerreactivity under standard feedwater conditions) with all control rods
out, can continue to operate in the region of the operating map
bounded by the 106% core flow line between 100/ power and the
cavitation interlock power with or without the last-stage feedwater
heaters valved out-of-service (Final Feedwater Temperature Reduction
of < 65'F at rated power).
The minimum critical power ratio (MCPR) operating limits will be
changed from the values established by the Final Safety Analysis
Report licensing submittal, to the appropriate values (Table 2-2) forIncreased Core Flow (ICF) and Final Feedwater Temperature Reduction
(FFWTR) operating conditions. All other operating limits established
in the Cycle 1 licensing basis have been found to be bounding for the
ICF and FFWTR operations as defined above.
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NEDC-31107
ACKNOWLEDGMENTS
The analyses reported in this repor t were performed by thecombined efforts of many individual contributors, including:
C. S.
M. L.
M. 0.G. L.
Chen, G. G. Chen, D. A. Copinger, S. K. Dhar,Gensterblum, J. K. Garrett, B. Haaberg, B. H. Koepke,Lenz, H. X. Nghiem, J. R. Pallette, R. Seetharaman,Stevens, M. W. Thompson, S. Wolf and C. T. Young
NEDC-31107
1. INTRODUCTION AND SUMMARY
This evaluation supports the operation of the Washington Public Power
Supply System (WPPSS) Nuclear Project No. 2 (WNP-2 or Hanford 2), within theincreased core flow ( ICF) region of the operating map as illustrated in Figure1-1. This report presents the results of a safety evaluation for operation withICF for Cycle 1 [up to and including End-of-Cycle 1 (EOC1) exposure]. The
safety evaluation also covers operation for exposure beyond standard EOC1* withICF and/or last-stage feedwater heaters valved out, followed by a naturalreactivity coastdown bounded by 106 core flow. Final feedwater temperaturereduction (FFWTR) from a normal rated power temperature of 420'F to a feedwatertemperature of 355'F at 100% power and reactivity coastdown to a minimum
feedwater temperature of approximately 321'F (about 65/ power) should occur onlyat the end-of-cycle. The extended region of operation with increased core flowfollowed by FFWTR at end-of-cycle is bounded by the ICF region marked on theoperating map in Figure 1-1.
In order to evaluate operation with ICF and FFWTR, the limiting abnormal
operational transients reported in the Final Safety Analysis Report (FSAR),Reference 1, for rated flow operation were reevaluated at EOC1 at 106% core flowwith and without FFWTR. The loss-of-coolant accident (LOCA), fuel loading erroraccident, rod drop accident, and rod withdrawal error event were alsoreevaluated for increased core flow operation.'hese events were alsoreevaluated for end-of-cycle operation with ICF and the last-stage feedwaterheaters valved out.
*EOC1 is defined as the core average exposure at which there is no longersufficient reactivity to achieve rated thermal power with rated core flow, allcontrol rods withdrawn (beyond Rod Position 24), all feedwater heaters inservice and equilibrium xenon.
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In addition, the effect of the increased pressure differences (due to the
increased core flow) on the reactor internals components, fuel channels, and
fuel bundles was also analyzed to show that the design limits will not be
exceeded. The effect of the increased core flow rate on the flow-induced
vibration response of the reactor internals was also evaluated to ensure thatthe response is within acceptable limits. The thermal-hydraulic stability was
evaluated for ICF/FFWTR operation, and the increase in the feedwater nozzle and
feedwater sparger usage factors due to the feedwater temperature reduction was
determined. The impact of feedwater temperature reduction and increased core
flow on the containment LOCA response was also analyzed.
The results of the safety evaluation show that the current technicalspecifications with incorporation of the MCPR limits of Table 2-2 are adequate
to preclude the violation of any safety limits during operation of WNP-2 withinthe increased core flow region of the operating map as illustrated in Figure l-lfor Cycle 1 and for exposures beyond EOC1 with the conditions assumed in the
analysis. The LCPRs and the minimum critical power ratio (MCPR) operatinglimits for plant operation are given in Tables 2-1 and 2-2. The EOCl Option A
and Option 8 MCPR limits (Reference 1) will be increased to the appropriatevalues as shown in Table 2-2.
1-2
0 '
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130
120
FLOW CONTROL PUMPVALVEPOSITION SPEED
CURVE )% OF FULLSTROKE) )% RATED)APRM STP SCRAM
APRM ROD BLOCK
INCAEASEDCORE FLOWREGION
110
TO
Iw 80
01
23468789
10
0.68 W~ s 61'%
0100
014212838466888
NATCIRC
I 26
ROD BLOCK MONITOR
~ 100
RATED ROD LINE
ALLOWABLEOPERATINGDOMAINr2
80%
0'108,'I 00)
mtDI
C)
40
30
10
0.68 Ws+ 42%
0.88' 40%
CAVITATIONLINES:
JET PUMP NOZZLE
JET PUMP SUCTION
RECIRC PUMP
60%
CAVITATIONINTERLOCK
10 30 40 50 60 70 80 90 100 ''IO
CORE F LOW (psrcsntl
Figure l-l. Operating t)ap
NEDC-31107
2. SAFETY ANALYSIS
2.1 ABNORMAL OPERATIONAL TRANSIENTS
2.1.1 Limitin Transients
The limiting abnormal operational transients analyzed in the Cycle 1 FSAR
licensing submittal (Reference 1) were reevaluated for increased core flow
and/or FFMTR.
Nuclear transient data for 104.5% power*, 106% core flow (104.5, 106) withand without the last-stage feedwater heaters out were developed based on the
Haling method at rated power for EOC1. The nuclear data was then used to
analyze the load rejection with bypass failure (LRNBP) event and the feedwater
controller failure to maximum demand (FWCF) event at the (104.5, 106)
conditions.
The results of the transient analyses are presented in Tables 2-1 and 2-2
with the limiting transient results previously submitted in the FSAR licensingsubmittal (Reference 1). The transient performance responses are presented inFigures 2-1 through 2-4. The results demonstrate that the hCPR values and the
critical power ratio operating limits for the LRNBP and FMCF events increase
compared with the corresponding FSAR values. However, the FSAR licensingsubmittal (Reference 1) OLCPR = 1.24 for either Option A or Option B based on
the rod withdrawal error (RWE) transient is bounding for both the LRNBP and FWCF
events for ICF with or without FFWTR. The current evaluation of the RWEevent's
presented in Section 2. 1.3.
*All transients were analyzed using 105% steam flow. The power level corre-sponding to this condition will vary from 104.5X to 104.2%, depending onwhether final feedwater heaters are in service. The 104.5 power level providesa 5X steam flow margin to the 100% power operating conditions to simulateeventual stretch power operation, similar to the original FSAR analyses.
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~ ~ eNEOC-31107
Oecreasing the power from the 1005 rated condition along the 106% core flowline will result in an increase in transient sCPR for some events. Thisincrease is less than the increase in operating CPR due to the power-decrease,and, henCe, such operation will not result in violation of the safety limit MCPR
due to a transient (Reference 2, p. 2-12).
2.1.2 Over ressurization Anal sis
The limiting transient for ASME code overpressurization analysis, mainsteam isolation valve (MSIV) closure with flux scram (direct scram failure), was
evaluated for the extended EOC1 conditions with ICF without FFWTR (Table 2-3 and
Figure 2-5). For this evaluation ICF without FFWTR is more severe than ICF withFFWTR. The ICF for the LRNBP event results in a less severe overpressuretransient than MSIV closure with flux scram. The overpressurization analysis(Table 2-3) for the ICF region produced a peak vessel pressure of 1264 psig,which is below the upset code limit of 1375 psig and is, therefore, acceptable.
2.1.3 Rod Withdrawal Error
The rod withdrawal error transient was evaluated under ICF and/or FFWTR
conditions. When ICF is employed, the rod block monitor (RBM) setpoint (whichis flow biased) increases, giving an unacceptably high MCPR limit. Thus, theRBM should be clipped at flows greater than 1005 of rated so that the aCPR
values (Reference 1) determined wi thout ICF apply.
2.2 FUEL LOAOING ERROR
This event is not adversely affected by the increased core flow mode ofoperation with the last-stage feedwater heaters removed from service. The
impact of ICF and/or FFWTR on aCPR is expected to be very small compared withthe margin to the OLCPR. Thus, the FSAR bCPR would not be affected by thisevent under ICF and/or FFWTR conditions.
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NEDC-31107
2.3 ROD DROP ACCIDENT
WNP-2 uses banked position withdrawal sequence (BPWS) for control rod
movement. Control Rod Drop Accident (CRDA) results from BPWS plants have been
statistically analyzed. The results show that, in all cases, the peak fuelenthalpy in an RDS would be much less than the corresponding design limit even
with a maximum incremental rod worth corresponding to 9N probability at the 95K
confidence level. Based on these results, it was proposed to the US NRC, and
subsequently found acceptable, to delete the CRDA from the standard GE-BWR
reload package for the BPWS plants (Reference 2, Section S.2.5.1.3 (1), Page
2-53). Hence, the CRDA is not specifically analyzed for WNP-2.
2.4 LOSS-OF-COOLANT ACCIDENT (LOCA) ANALYSIS
LOCA analysis performed for WNP-2 shows that operation with ICF withoutFFWTR bounds operation with ICF and FFWTR.
The effect of increased core flow on LOCA analyses is not significantbecause the parameters which most strongly affect the calculated peak claddingtemperature (PCT), i.e., high power node boiling transition time and coreref looding time, have been shown to be relatively insensitive to increased core
flow.
Results of the LOCA analysis performed show that the PCT for ICF increases
by less than O'F throughout the break spectrum compared to the rated core flowcondition.
Therefore, it is concluded that the LOCA PCT is acceptable and that thecurrent maximum average planar linear heat generation rates (MAPLHGRs) for WNP-2
are applicable for ICF.
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2. 5 TMERMAL-HYORAULIC STABILITY
'he
General, Electric Company has established stability criteria-to demonstrate
compliande to requirements set forth in 10CFR50 Appendix A, General Design Criteria(GDC). These stability compliance criteria consider potential limit cycle response
within the limits of safety system or operator intervention and assure that for GE
BWR fuel designs this operating mode does not result in specified acceptable fueldesign limits being exceeded. Furthermore, the onset of power oscillations'forwhich corrective actions are necessary is reliably and readily detected and sup-
„ pressed by operator actions and/or automatic system functions. The stabilitycompliance of all licensed GE BWR fuel designs including those fuels containedin the General Electric Standard Application for Reactor Fuel (GESTAR, Reference
2) is demonstrated on. a generic basi's in Reference 3 (for operation in thenormal as well as the extended operating domain with ICF and FFWTR). The NRC
has reviewed and approved this in Reference 4; therefore, a specific analysisfor each cycle is not required. The WNP-2 Cycle 1 core contains licensed GE BWR
initial core and, hence, the generic evaluation in Reference 3 is applicable toWNP-2.
For operation in the ICF region, the stability margin (defined by the coredecay ratio) is increased as flow increases for a given power. ICF operation isbounded by the fuel integrity analyses in Reference 3.
Similarly, operation in the FFWTR mode is bounded by the fuel integrityanalyses in Reference 3. In general, the effect of reduced feedwater tempera-
ture results in a higher initial CPR which yields even larger margins than those, reported in Reference 3. The fuel integrity analyses are independent of the
stability margin, since the reactor is already assumed to be in limit cycleoscillations. Reference 3 also demonstrates that even if neutron flux limitcycle oscillations did occur just below the neutron flux scram setpoint, fueldesign limits are not exceeded for those GE BWR fuel designs contained inGeneral Electric Standard Application for Reactor Fuel (GESTAR, Reference 2).These evaluations demonstrate that substantial thermal/mechanical marg'in .is
available for the GE BWR fuel designs even in the unlikely event of very largeoscillations.
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NEDC-31107
To provide assurance that acceptable plant performance is achieved during
operation in the least stable region of the power/flow map, as well as duringall plant maneuvering and operating states, a generic set of operating recom-
mendations has been developed as set forth in Reference 5 and communicated toall 6E BWRs. These recoranendations instruct the operator on how to reliablydetect and suppress limit cycle neutron flux oscillations should they occur.
The recommendations were developed to conservatively, bound the expected per-formance of all current product lines and are applicable to operation with FFWTR
(feedwater temperature of approximately 355'F at rated power).
2-5
Table 2-1
CORE-WIDE TRANSIENT ANALYSIS RESULTS AT ICF AND/OR FFMTR
TransientDescription
FigureNumber
Power(I NBR)
Flow(I NBR)
RatedFeedwater
TemperatureReduction
('F)
HaximumNeutron
F lux('X NBR)
HaximumCore Ave. Haximum
Surface DomeHeat Flux Press
('l Initial) (psig)
HaximumYessel
Press(psig)
Hax imumSteamL inePress
(psig) aCPR
LRNBPLRNBPLRNBPFMCFFMCFFMCF
Ref. 1
2.12.2
Ref. 1
2.32,4
104.4104.2104.5104.4104.2104.5
100106106100106106
00
-6500
65
236.4252.4243.2154. 3163. 7174,7
107.8108. 8108.8108. 7
109. I113. 9
117311721160114811451138
120212031191117711771166
1168 0.091168 0. 11
1157 0. 111140 0.081141 <0. 131135 0. 13
a. oa rebec on w ypass failure, FMCF * feedwater controller failure to maximum demand,
b. Reduction of feedwater temperature from nominal rated feedwater temperature (420"F) and at ratedconditions.
c. ACPR based on initial CPR which yields HCPR = 1.06; uncorrected for Options A and B.
NEDC-31107
Table 2-2
REQUIRED HCPR OPERATING LIMITS AT ICF AND/OR FFWTR
aTransientDescription
InitialCore
Power(X NBR)
InitialCoreFlow
(X NBR) aCPR OLCPRA
OLCPR8
LRNBPf(FSAR)LRNBPFWCF (FSAR)FMCFg
RWE (FSAR)
104.4104.2104.4104.5
104.4
100106100106
100
0.090.110.080.13
aCPR
0.18
1.201.221.191.24
OLCPR
1.24
1.121.141.161.21
a. LRNBP = Load rejection with bypass failure, FWCF = feedwater controllerfailure at maximum demand, RME = rod withdrawal error.
b. ODYN results without adjustment factors, based on initial CPR which yieldsan MCPR = 1.06.
c. Includes Option A adjustment factors.
d. Includes Option 8 adjustmentfactors.'.
Option A and 8 adjustment factors are specified in the NRC safetyevaluation report on ODYN (NEDO-24154 and NEDE-24154P).
f. For load rejection with bypass failure, ICF w/o FFWTR bounds ICF withFFWTR.
g. For feedwater controller failure to maximum flow demand, ICF with FFWTRbounds ICF w/o FFWTR.
h.. Required OLCPR using either Option A or Option 8 adjustment factor withrod block monitor of 106Ã at rated flow
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EEOC-31107
Table 2-3
OVERPRESSURIZATION ANALYSIS RESULTS
Transient
InitialPower
(%)
InitialFlow
(~)
MaximumVessel
Pressure(psig) Figure No.
MSIV Closure - Flux Scram
(FSAR)
104.3 100 1266 Reference 1
MSIV Closure - Flux Scram
( ICF w/o FFWTR)
104. 2 106 1264 Figure 2-5
2-8
0
', )i
l
150.
I NEUTRON2 PEAK FUEl3 AVL SUAF(k FfE044IL(5 VESSEL 5
LUXCENTER TEMP
CF. HEAT FLUXFLOH
EAH FLOH
I VESSEL P ES AISE (PS I)2 STH Llt(E PRES RISE (PSI)3 TURBINE f RES RISE (PSI)<I COAE It(L I SUB (BTU/LB)5 RELIEF V LVE FLOH (PC'f)6 TURB STE 4 FLOH (PCT)
g 100.
(5 50. 0.
0.0 20 6.
TIME (SEC) .
-I00.0 2. 6.
TIME (SEC)8.
200.
I LEVEL ( I H-AEF-SEP-SKIRT2 4 A SENS 0 LEVEL(INCHES)3 N 4 SENS 0 LEVEL(INCHES)
L TVD~Xtf)5 OAIVE FL 4 I (PCT)
I VOIO AEA2 DOPPLEA3 SCRAH RE
TIVITTEACT IV ITTCTI VITT
IOO.
0. -I.
I
-I00.0 LJ. 6.
TIME (SEC)8.
-20. 2. 3.
TIME (SEC)
I
Figure 2-1. Generator Load Rejection with Bypass Failure at 104.2X Power, 106% Flow andNormal Feedwater Temperature
l
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150.
100.I
I NEUTRON2 PEAK FUE(3 AVF SURF(0 FEEE)HATE(5 VESSEL S
LUXCENTER TEHP
CE HFAT FLUXFLOW
EA(( FLOH
200.
100.
I VESSEL P ES RISE (PS I)2 STN LINE PRES RISE (PSI)3 T()RBINE I RES f((SE (PSI)4 Ri:LIEF V(LVCKOH (PCT)5 RELIEF V LVE FLOH (PCT)6 TURB S'(E H FLOH (PCT)
3
0.
0.0 20 6.
TINE (SEC)8.
-100,0. 20 6.
TI((E (SEC)8.
I LEVEL(I, 2 H A SENS
3 N R SENS
5 ORIVE FL
H-REF-SEP-SKIRT0 LEVEL(INCHES)0 LEVEL(INCHES)fVCG~T)W I (PCT)
I VOID RER2 OOPPLER3 SCRAH RE
TIVITTEACT IV ITTCTIVI7Y
C7DlI
C)
100. 0.
0.
-100.0. 2. 6.
TINE (SEC)
-20. 2. 3.
TINE (SEC)4.
Figure 2.2. Generator Load Rejection With Bypass Failure at 104.5X Power, 106% Flow andReduced Feedwater Temperature of 65 F at Rated Power.
150.
I NEUTRON I0 Pffl( FUEI3 AVE SURf'(
l.C(:OMiI.lVESSEL 5
LUXCENTER YEHP
CF. HEAT FLUXFLON
EAH FLON
I VESSEL P2 STH LINC3 YUAOfNE fi) C(iAE INA5 '( IEF V
6 U Sf( f
ES RISE (PS I)PACS f)ISE (PSI)AE~ fl(Sf.'PSI )
I SUA lBlllfLB)LVE FLO)l(PCT)H FLON (PC'f)
a 100.I
Ki 50.
W
100.
0.
0. 10. )5.TIHE (SEC)
20.-100.
0. 10. 15.TIHE (SEC)
20.
150,
I 'LEVEL ( IN H-AEF-SEP-SK lRT2 N A SENQO LEVEL(INCHES)3 N A SEN 0 LEVEL(INCHES)~l5%1NL ~LAN (((T)5 BYPASS 5 EAH FLO)I(PCT)
I VOIO BE2 OOPPLER3 AAH RE
TIVITTEACTI V ITCTI VITTC
mnI
C)
100. 0.
0.~
~ 5. 10. 15.TINE (SEC)
-20. 5. 10. 15.
TINE (SEC)20.
Figure 2-3. Feedwater Controller Failure, Maximum Demand at 104.2X Power, 106% Flowand Normal Feedwater Temperature
f
I IJF(ITA()JI I
2 ('I.t(K I (If'I:) (JVI p()f(I J
JI I I I (I(JAII I
5 VLSSLL s
((IrI,f,Nfff1 (FHP
~c(: Nfl(I f(,UXI I OH
L'(JH f LOH
2(JO.
I Vl Ssf.l. f'fc 'i(It I INI'( l(i(IH)lll Iil LJ)I<1 INII!~ (0) It.l V(( IJ)ftn Sll(
f") Afsf lf "I)I I<t i AISI (I'Sl)Jg,s .I(/sf (f".ilII:I(IFJ ((J)(VI,A)I Vi' LOJJ JI 0 r')
H I I.t)JI tl'(.I)
a IM.UJ
5hII so. 0.
0.0. 5. 10. 15.
TIME (SECI20.
-100.0. 10. 15.
TIME (SEC)20.
150.
I LEVEL(I2 H A SO(St3 N A SENcltl CdhE TN(.iS 0)I'ASS S
H-AFF-SEP-SKIAT0 LI.VFL()NCHCS)0 I.FVEI (INC((FS)T Fiof( (ICI)EAH f LOH(f'Cf)
I VOID AE TIVITT2 OOPPLEA I'ACIJVTlT3 SCAAH AF MVITTWDI CTivTTV
0.
0.0. 5.
Figure 2-4.
-I
ILJCIUICC
-21510. 20. 0. 5. 10. 15.
TIHE ISEC) TIHE (SEC)
Feedwater Controller Failure, Maximum Demand, at 104.5% Power, 106K Flowand Reduced Feedwater Temperature of 65 F at Rated Power
20.
I NEUTRON f2 PFAK FUEI3 AVF. SUnf(4 FEEOHAI):(S VESSEL S
LUXCENTER TEMP
CE MCAT FLUXFLOH
EAM FLOH
300.
I VESSEL P2 SIM LINE3 S(lFETV Vf<I CORE l(H.S CORE AV(:.6 1URO SIE
FS AISE (PSI)PRES RISE (f'SI)LVE FLOH (PC')I STD (fi(U/LO)YOIO FAAC (PCT)H FLOH (PCT)
ci 100. 200.
100.
0.0 20 LI, 6.
TIME (SEC)
0.0 20 6.
TIME (SEC)B.
I LEVEL(l2 H A SENS3NA SENS
5 OAIVE FL
H-REF-SEP-SHIRT0 LEVEL(INCHES)D LEVEL( INCHES)TVWHHKT)H I (PCI)
I VOIO AERLEA
3 SC RE
TIVITTEACT I V IT T
CTIVITY
0.
0.
-IM.0 20 4. 6.
TIME (SEC)8.
-20 2. 3.
TIME lSEC)4,
Figure 2-5. HSIV Closure, Flux Scram, at 104.2X Power, 106% Flow and Normal Feedwater Temperature
NEDC-31107
3. MECHANICAL EVALUATION OF REACTOR INTERNALS AND FUEL ASSEMBLY
3.1 LOADS EVALUATION
Evaluations were performed to determine bounding acoustic and flow-inducedloads, reactor internal pressure difference loads and fuel-support loads for ICF
and/or FFWTR operation.
Acoustic loads are lateral loads on the vessel internals that result frompropagation of the decompression wave created by a sudden recirculation suction
,line break. The acoustic loading on vessel internals is proportional to thetotal pressure wave amplitude in the vessel recirculation outlet nozzle. The
total pressure amplitude is the sum of the initial pressure subcooling plus theexperimentally determined pressure undershoot below saturation pressure. FFWTR
operation increases the expected acoustic loads because this downcomer sub-cooling increases and, therefore, the total pressure wave amplitude increases.The high velocity flow patterns in the downcomer resulting from a recirculationsuction line break also create lateral loads on the reactor vessel internals.These loads are proportional to the square of the critical mass flow rate out ofthe break. The additional subcooling in the downcomer resulting from FFWTR
operation leads to an increase in the critical flow and, therefore, to a corres-ponding increase in the flow-induced loads. The reactor internals most impactedby acoustic and flow-induced loads are the shroud, shroud support and jet pumps.
A reactor internals pressure difference analysis was performed for the ICF
region. The increased reactor internal pressure differences across the reactorinternals were generated for the maximum core flow at normal, upset, and faultedconditions for the reactor internal impact evaluation.
Fuel-support loads and fuel bundle lift for WNP-2 were evaluated based on
results from probabilistic fuel lift analyses pe) formed at 106% of rated coreflow following the procedures of Reference 6. Fuel-support loads and fuelbundle liftwere evaluated for upset, faulted and fatigue load combinations.
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NEOC-31107
It was shown that the fuel bundle lift is a small fraction of the applicabledesign criteria (established in the NRC Safety Evaluation Report to Reference 6)for the faulted event.
3.2 LOADS IMPACT
'3.2.1 Reactor Internals
The reactor internals most affected by ICF and/or FFWTR operation are thecore plate, shroud support, shroud, top guide, shroud head, steam dryer, controlrod guide tube, control rod drive housing and jet pump. These and othercomponents were evaluated using the bounding loads, discussed in Section 3. 1,under normal, upset, emergency and faulted conditions. It is concluded that thestresses produced in these and other components are within the allowable designlimits given in the Final Safety Analysis Report (Chapter 3 and 4) or the ASME
Code, Section III, Subsection NG.
3.2.2 Fuel Assemblies
The fuel assemblies, including fuel bundles and channels, were evaluatedfor increased core flow operation considering the effects of loads discussed inSection 3. 1 under normal, upset, faulted and fatigue load combinations. Resultsof the evaluation demonstrate that the fuel assemblies are adequate to withstandICF effects to 1064 rated flow.
The fuel channels were also evaluated under normal, upset, emergency and
faulted conditions for increased core flow (Reference 7). The channel wallpressure diffewentials were found to be within the allowable design values .
3-2
It
NEDC-31107
'.
fLOW-INDUCED VIBRATION
To ensure that the flow-induced vibration response of the reactor internalsis acceptable, a single reactor of each product line and size undergoes an
extensive vibration test during initial plant startup. After analyzing theresults of such tests and assuring that all responses fall within acceptablelimits of the established criteria,'he reactor is classified as a valid proto-type in accordance with Regulatory Guide 1.20. All other reactors of the same
product line and size undergo a less rigorous confirmatory test to assuresimilarity to the base test. The acceptance criteria used for vibration assess-ment is based on a maximum allowable alternating stress intensity of 10,000 psi.
The increased core flow vibration analysis was performed by analyzing thestartup test vibration data for-the valid prototype plant (BWR/5-251 Tokai 2).Based on the results of the analysis and a review of the test data, the reactorinternals response to flow-induced vibration is expected to be within acceptablelimits for plant operation in the ICF region (region bounded as shown on thepower flow map, Figure 1-1).
4-1
NEDC-31107
5. FEEDWATER NOZZLE AND FEEDWATER SPARGER FATIGUE USAGE
5.1 METHOD AND ASSUMPTIONS
The fatigue experienced by the feedwater nozzle and feedwater spargerresults from two phenomena: system cycling and rapid cycling. System cycling iscaused by major temperature changes associated with system transients. The
system cycle stresses are based on limiting cycles that use the maximum temper-ature range possible to show expected worst conditions. These transients areidentified on thermal cycle diagrams. Thermal stresses due to these transientsare calculated by determining inner and outer metal surface temperatures usingfinite element analysis. Fatigue usage is determined by dividing the number ofdesign cycles for each transient by the number of allowable cycles for each
stress calculated. Cumulative system fatigue usage is determined by summing allof the respective transient fatigue usage factors.
Rapid cycling is caused by small, high frequency temperature fluctuationscaused by mixing of relatively colder nozzle annulus water with the reactorcoolant. The colder water impinging the nozzle bore originates from theboundary layer of colder water formed by heat transfer through the thermalsleeve. The mixing region extends from the feedwater nozzle surface region tothe feedwater sparger surface; therefore, rapid cycling applies to both of thesecomponents. Once thermal stress due to rapid cycling-is determined, fatigueusage is calculated and the results are added to the cumulative system cyclingusage factor to obtain the total usage factor.
The introduction of FFWTR will cause a change in calculated rapid cyclingfatigue only.. This is because the system transient is very mild (smalltemperature change and relatively long duration) and is bounded by the originaldesign basis thermal stress analysis. General Electric has developedstandardized rapid 'cycling duty maps for each BWR plant that cover the designbasis rapid cycles in the same manner that thermal cycle diagrams cover thedesign basis thermal transients (system cycling). The methodology used todevelop the duty maps is based on the results of extensive testing of feedwater
5-1
I
NEDC-31107
nozzles by General Electric. FFWTR is analyzed by modifying the design cyclesin order to gauge its effect on fatigue usage. The reduced feedwater
temperature will tend to increase fatigue usage due to an increase ia thermal
stress.
An evaluation of the effect of FFWTR on the feedwater nozzle and feedwater
'parger fatigue was performed for the following conditions:
As the last step in a 12-month fuel cycle, FFWTR to a feedwater temperature
of 355'F (65'F reduction from nominal rated feedwater temperature) at ratedpower for 18 days was followed by a 3X per week coastdown over 12 weeks toa final power of 65K. The coastdown was initiated from a reduced feedwater
temperature of 55'F. The associated feedwater temperature at the end ofthe coastdown was 321'F.
The analysis was performed by simulating the feedwater temperature reduc-
tion during the coastdown period in four equal increments. An appropriatemaximum feedwater flow rate was assumed for each of the four increments to
provide conservative results.
5.2 FEEDWATER NOZZLE FATIGUE
The original stress analysis of the feedwater nozzle showed that the
maximum system cycling fatigue usage factor for the nozzle blend radius regionwas 0.6524 for emergency and faulted conditions (Reference 8). The usage factorfor rapid cycling using the design basis (unmodified) duty map is 0.2047,
providing a total 40-year usage factor of 0.8571. The usage factor for rapidcycling including FFWTR operation is 0.2796 providing a total 40-year usage
factor of 0.9320. This result is based on FFMTR operation during every 12 month
cycle for the life of the plant. This is equivalent to 0.0019 fatigue damage
per cycle of FFMTR operation. The 40-year total usage factor remains below the
AStlE Code Limit of 1.0 with FFWTR operation and is thus considered acceptable.
The results are summarized in Table 5-1.
5-2
HEDC-31107
The results of this analysis are based on cycling correlations developed
during testing of various nozzle configurations. The fatigue results"areintended to be a conservative best-estimate for the expected plant operation. A
more accurate e'valuation 'of fatigue usage could be made by considering actual
plant performance.
5.3 FEEOWATER SPARGER FATIGUE
Feedwater sparger fatigue usage is calculated in the same manner as
feedwater nozzle fatigue usage. However, since the feedwater sparger is not an
ASME Boiler and Pressure Vessel Class I Code component, a fatigue analysis was
not originally required. WNP-2 has a welded single thermal sleeve design which
does not allow leakage of feedwater flow to occur at the safe end as do otherthermal sleeve designs. This leakage flow is the primary contributor to spargerfatigue usage. Therefore, sparger fatigue usage is much less affected by
changes in feedater flow and temperarture for the welded single sleeve design.The sparger is made from stainless steel material which is less susceptible tohigh cycle fatigue than the low alloy steel of the nozzle as evidenced by thedifferences in their respective fatigue curves. Small changes in flat the (highcycle) portion of the fatigue curve can cause very significant changes infatigue usage (i.e., a relatively small
changers
in stress can cause a verysignificant change in the allowable number of cycles). Thus, it becomes evidentthat the sparger fatigue damage is much less severe than nozzle fatigue damage
during feedwater condition changes like FFWTR for the welded single sleeve
design. Since the nozzle fatigue damage is so low (0.0019 per cycle), the
sparger damage will be insignificant and, therefore, can be neglected.
5-3
HEDC-31107
Table 5-1
FEEDWATER NOZZLE FATIGUE USAGE
Condition
Fatigue Usage
Due to FFWTR
(Over Normal Operation)*Per Cycle
40-Year FatigueUsage Factor*
Normal Operation 0.8571
FFWTR 0.0019 0.9320
*The total fatigue usage factor includes a system cycling usage factor of0.6524 due to emergency and faulted conditions as given in the originalstress analysis of the nozzle (Reference 8).
5-4
NEDC-31107
6. CONTAINMENT ANALYSIS
The impact of feedwater temperature reduction and increased core flowoperation on the containment LOCA response was evaluated.
The results show that the containment LOCA response for ICF operation alone
is bounded by the corresponding FSAR results (Reference I). Operation withFFWTR causes a slight increase in the initial drywell pressurization rate over
the rate reported in the FSAR. The calculated peak values for drywell pressureand wetwell pressure under ICF and/or FFWTR are bounded by the correspondingvalues for the FSAR (Chapter 6) conditions. The peak value for drywell floordifferential presure (download) is bounded by the appropriate design limit of 25
psid. All other containment parameters are bounded by the results reported inthe FSAR.
The LOCA-related pool swell, condensation oscillation and chugging loads
were evaluated at the worst power/flow conditions during ICF/FFWTR operation.Pool boundary pressure load during pool swell under ICF/FFWTR conditions exceeds
the load calculated based on FSAR conditions by less than 2.2W. However, thisload and all other pool swell loads are bounded by the appropriate design loads.The condensation oscillation and chugging loads with ICF/FFWTR conditions are
also bounded by the appropriate design loads.
6-1
NEDC»31107
7. OPERATING L IMITATION
Restrictions/limitations which are unique to ICF/FFWTR operation are
identified below.
7. 1 FEEDWATER HEATERS
The FFWTR analyses have assumed that the last-stage feedwater heater isvalved out-of-service in each string of feedwater heaters (Final Feedwater
Temperature Reduction < 65'F at rated power) for exposures beyond EOC1. This
may be done at any time after EOC1 whether or not ICF is used. This is done tohelp increase or maintaine rated power after all'control rods have been with-drawn at EOC1 and was accounted for in the safety analyses in Sections 2.
7.2 OPERATING NAP
The allowable operating domain of the normal power-flow map has been
increased to allow operation at lOOX power up to 106% core flow. The minimum
allowable power in this increased core flow region is bounded by the jet pump
cavitation protection interlock as shown in Figure 1-1. The increased core flowreactor internal pressure differences and fuel bundle lift calculations were
analyzed and are applicable only for reactor operation within the ICF regionshown on the power flow map in Figure 1-1.
7.3 MCPR OPERATING LIMITS
Required NCPR operating limits applicable to ICF/FFWTR have been determined
for WNP-2 as given in Table 2-2.
7.4 Kf FACTOR
For core flows greater than or equal to rated core flow, the Kf factor isequal to 1.0.
7-1
NEOC-31107
7.5 CONTROL ROOS
The safety evaluation for ICF with FFWTR operation was performed with theassumption of an all-rods-out condition. This is defined as the condition ofoperation in which all control rods are fully withdrawn from the core orinserted no deeper than rod position 24.
7-2
AEDC-31107
8. REFERENCES
1. "Final Safety Analysis Report, WPPSS Nuclear Project No. 2,"as revised through Amendment 35, November 1984.
2. "General Electric Standard Application for Reactor Fuel (Supplement forUnited States)," August 1985 (NEDE-24011-P-A-7-US, as amended).
3. "Compliance of the General Electric Boiling Water Reactor Fuel Designs toStability Licensing Criteria," October 1984 (NEDE-22277-P-1).
4. Letter, C. 0. Thomas (NRC) to H. C. Pfefferlen (GE), "Acceptance forReferencing of Licensing Topical Report NEDE-24011, Revision 6, Amendment
8, Thermal Hydraulic Stability Amendment to GESTAR II," April 24, 1985.
5. "BWR Core Thermal Hydraulic Stability," SIL No. 380 Revision 1, February10, 1984.
6. "BWR Fuel Assembly Evaluation of Combined SSE and LOCA Loadings," LicensingTopical Report, Amendment No. 3, October 1984 (NEDE-21175-3-P-A and
NEDO-21175-3-A) .
7. "BWR Fuel Channel Mechanical Design and Deflection," General ElectricCompany, September 1976 (NEDE-21354-P).
8. "Hanford 2 - 251 BWR-5 Stress Report for Feedwater Nozzle," Section E4,Contract 72-2647, Chicago Bridge and Iron Nuclear Company, 1973.
8-1
N EDC-31107
DISTRIBUTION
'ailCode
R. J. Brandon
C. S. Chen
G. A. Deaver
S. S. Dua
T. D. Dunlap
E. C. Eckert
W. G. Edmonds(6)
J. K. GarrettD. A. Hamon
E. C. Hansen
G. V. Kumar (3)L. K. LiuW. Harquino
J. R. PalletteA. E. Rogers
R. Seetharaman
G. L. Stevens
J. T. Teng
H. W. Thompson
J. Wallach
S. Wolf (2)C. T. Young
NEBO Library (3)
779
147
743
769
155
763
WPPS
755
769
~ 156
770
743
763
763
763
769
747
769
156
775
763
269
528
l
NE DC-31107DR F L12-00737
CLASS IIMARCH 1986
DAC 310
SAFETY REYIEW OF WPPSSNUCLEAR PROJECT NO. 2
AT CORE FLOW CONDITIONSABOYE RATED FLOW THROUGHOUT CYCLE 1
AND FINAL FEEDWATER TEMPERATUREREDUCTION
S. WOLF
GENERAL '' ELECTRIC
NEDC-31107DRF L12-00737
Class IIMarch 1986
DAC 310
SAFETY REVIEW OF
WPPSS NUCLEAR PROJECT NO. 2
AT CORE FLOW CONDITIONS ABOVE RATED FLOW THROUGHOUT CYCLE 1
AND FINAL FEEDWATER TEMPERATURE REDUCTION
S. WolfTechnical Project Engineer
Approved:A.E. Rogers, ManagerPlant Performance Engineering
Approved:R. Art gas, ManagerLicensing Services
NUCLEAR ENERGY BUSINESS OPERATIONS ~ GENERAL ELECTRIC COMPANYSAN JOSE. CALIFORNIA95125
GENERAL e ELECTRIC
NEDC-31107
IMPORTANT NOTICE REGARDING
CONTENTS OF THIS REPORT
Please Read Carefully
The only undertakings nf General Electric Company respecting informa-
tion in this document are contained in the contract between Washington
Public Power Supply System (WPPSS) and General Electric Company, as
identified in the purchase order for this report and nothing contained
in this document shall be construed as changing the contract. The use
of this information by anyone other than'PPSS or for any purpose
other than that for which it is intended, is not authorized; and with
respect to any unauthorized use,'eneral Electr'ic Company makes no
representation or warranty, and assumes no liability as to the
completeness, accuracy, or usefulness of the information contained in
this document.
NEDC-31107
CONTENTS
~Pa e
ABSTRACT
ACKNOWLEDGMENTS
l. INTRODUCTION AND SUMMARY
2. SAFETY ANALYSIS2.1 Abnormal Operational Transients
2.1.1 Limiting Transients2.1.2 Overpressurization Analysis2.1.3 Rod Withdrawal Error
2.2 Fuel Loading Error2.3 Rod Drop Accident2.4 Loss-of-Coolant Accident Analysis2.5 Thermal-Hydraulic Stability
3. MECHANICAL EVALUATION OF REACTOR INTERNALS ANDFUEL ASSEMBLY3.1 Loads Evaluation3.2 Loads Impact
3.2.1 Reactor Internals3.2.2 Fuel Assemblies
4. FLOW-INDUCED VIBRATION
5. FEEDWATER NOZZLE AND FEEDWATER SPARGER FATIGUE USAGE5.1 Method and Assumption5.2 Feedwater Nozzle Fatigue5.3 Feedwater Sparger Fatigue
6. CONTAINMENT ANALYSIS
7 .. OPERATING LIMITATIONS
8. REFERENCES
vi
2-12-12-12-22~32~32~32-32-4
3-1
3-1' 2
3~23-2
4-1
5-15-15-2'5-3
6-1
7-1
8-1
1 11
NEDC-31107
TABLES
TABLE
2-1
2-2
2-3
5-1
5-2
T it 1 e
Core-Wide Transient Analysis Results at ICF and/or FFWTR
Required MCPR Operating Limits at ICF and/or FFWTR
Overpressurization Analvsis Results
Feedwater Nozzle Fatigue Usage
Feedwater Sparger Fatigue Usage
~Pa e
2-6
2-7
2-8
5-5
ILLUSTRATIONS
~Fi ere
Operating Map
Title Paae
1-3
2-1
2-2
2-3
2-4
2-5
Generator Load Rejection with Bypass Failure at 104.2%Power, 106% Flow and Normal Feedwater Temperature
Generator Load Rejection with Bypass Failure at 104.5%Power, 106% Flow and Reduced Feedwater Temperature
Feedwater Controller Failure, Maximum Demand, at 104.2%Power, 106% Flow and Normal Feedwater Temperature
Feedwater Controller Failure, Maximum Demand, at 104.5%Power, 106% Flow and Reduced Feedwater Temperature
MSIV Closure, Flux Scram, at 104.2% Power, 106% Flow andNormal Feedwater Temperature
2-9
2-10
2-11
2-12
2.-16
NEDC-31107
ABSTRACT
A safety evaluation has been performed to show that Washington PublicPower Supply System (WPPSS) Nuclear Project No. 2 (WNP-2 or Hanford P)
can increase core flow to operate within the region of the operatingmap bounded by the line between 100% power, lOOX core flow ( 100, 100)and 100% power, 106'A core flow ( 100, 106) throughout Cycle 1. WNP-2,
after reaching End-of-Cycle 1 (EOCl) exposure (depletion of full-powerC
reactivity under standard feedwater conditions) with all control'odsout, can continue to operate in the region of the operating map
bounded by the 106% core flow line between 100'A power and thecavitation interlock power with or without the last-stage feedwaterheaters valved out-of-service (Final Feedwater Temperature Reductionof < 65'F at rated power).
The minimum critical power 'atio (MCPR) operating limits will be
changed from the values established by the Final Safety AnalysisReport licensing submit'tal, to the appropriate values (Table 2-2) forIncreased Core Flow (ICF) and Final Feedwater Temperature Reduction(FFWTR) operating conditions. All other operating limits establishedin the Cycle 1 licensino basis have been found to be bounding for theICF and FFWTR operations as defined above.
NEDC-31107
ACKNOWLEDGMENTS
The analyses reported in this report were performed by the
combined efforts of many individual contributors, including:
C. S.
M. L.
M. 0.
G. L.
Chen, G. G. Chen, 0. A. Copinger, S, K. Dhar,
Gensterblum, D. K. Garrett, B. Haaberg, B. H. Koepke,
Lenz, H. X. Nghiem, J. R. Pallette, R. Seetharaman,
Stevens, M. W. Thompson, S. Wolf and C. T. Young
NE DC-31107
1. INTRODUCTION AND SUMMARY
This evaluation supports the operation of the Washington Public Power
Supply System (WPPSS) Nuclear Project No. 2 (WNP-2 or Hanford 2), within the
increased core flow (ICF) region of the operating map as illustrated in Figure1-1. This report presents the results of a safety evaluation. for operation withICF for Cycle 1 [up to and including End-of-Cycle 1 (EOC1) exposure]. The
safety evaluation also covers operation for exposure beyond standard EOC1* withICF and/or last-stage feedwater heaters valved out, followed by a naturalreactivity coastdown bounded by 106K core flow. Final feedwater temperature
reduction (FFWTR) from a normal rated power temperature of 420'F to a feedwater
temperature of 355'F at 100% power and reactivity coastdown to a minimum
feedwater temperature of approximately 321'F (about 65K power) should occur onlyat the end-of-cycle. The extended region of operation with increased core flowfollowed'by FFWTR at end-of-cycle is bounded by the ICF region marked on the
operating map in Figure 1-1.
In order to evaluate operation with ICF and FFWTR, the limiting abnormal
operational transients reported in the Final Safety Analysis Report (FSAR),
Reference 1, for rated flow operation were reevaluated at EOC1 at 106% core flowwith and without FFWTR. The loss-of-coolant accident (LOCA), fuel loading erroraccident, rod drop accident, and rod withdrawal error event were alsoreevaluated for increased core flow operation. These events 'were alsoreevaluated for end-of-cycle operation with ICF and the last-stage feedwater
heaters valved out.
k
*EOCl is defined as the core average exposure at which there is no longersufficient reactivity to achieve rated thermal power with rated core flow, allcontrol rods withdrawn (beyond Rod Position 24), all feedwater heaters inservice and equilibrium xenon.
1-1
NEDC-31107
In addition, the effect of the increased pressure differences (due to the
increased core flow) on the reactor internals components, fuel channels, and
fuel bundles was also analyzed to show that the design limits will not be
exceeded. The effect of the increased core flow rate on the flow-inducedvibration response of the reactor internals was also evaluated to ensure thatthe response is within acceptable limits. The thermal-hydraulic stability was
evaluated for ICF/FFMTR operation, and the increase in the feedwater nozzle and
feedwater sparger. usage factors due to the feedwater temperature reduction was
determined. The impact of feedwater temperature reduction and increased core
flow on the containment LOCA response was also analyzed.
The results of the safety evaluation show that the current technicalspecifications with incorporation of the NCPR limits of Table 2-2 are adequate
to preclude the violation of any safety limits during operation of WNP-2 withinthe increased core flow region of the operating map as illustrated in Figure 1-1
for Cycle 1 and for exposures beyond EOC1 with the conditions assumed in the
analysis. The ACPRs and the minimum critical power ratio (MCPR) operatinglimits for plant 'operation are given in Tables 2-1 and 2-2. The EOC1 Option A
and Option B MCPR limits (Reference 1) will be increased to the appropriatevalues as shown in Table 2-2.
1-2
130
120FLOW CONTROL PUMP
VALVEPOSITION SPEEDCURVE l% OF FULLSTROKEI OC RATED)
APRM STP SCRAM
APRM ROD BLOCK
INCREASEDCORE FLOW
13.6 REGION
110
70
I
6o
01
23466789
10
0.68 Wr t 611'
0100
014212838466688
NATCIRC ROD BLOCK MONITOR
~ 100 ~ ~~ RATED ROD LINE
10NC ALLOWABLE4 OPERATING
DOMAIN/2
80%
l108,100)
40
30
10
0.68 Wr + 42%
0.68 Wr i 40m
CAVITATIONLINES:
JET PUMP NOZZLE
JET PUMP SUCTION
RECIRC PUMP
CAVITATIONINTERLOCK
00 10 20 30 40 50 60 70 80 110
Figure 1-1. Operating Map
CORE FLOW (percent)
NEDC-31107
2. SAFETY ANALYSIS
2.1 ABNORMAL OPERATIONAL TRANSIENTS
2.1. 1 Limitin Trans ients
The limiting abnormal operational transients analyzed in the Cycle 1 FSAR
licensing submittal (Reference 1) were reevaluated for increased core flowand/or FFWTR.
Nuclear transient data for 104.5% power*, 106% core flow (104.5, 106) withand without the last-stage feedwater, heaters out were developed based on the
Haling method at rated power for EOC1. The nuclear data was then used toanalyze the load rejection with bypass failure (LRNBP) event and the feedwater
controller failure to maximum demand (FMCF) event at the (104.5, 106)
conditions.
The results of the transient analyses are presented in Tables 2-1 and 2-2
with the limiting transient results previously submitted in the FSAR licensingsubmittal (Reference 1). The transient performance responses are presented inFigures 2-1 through 2-,4. The results demonstrate that the ACPR values and thecritical power ratio operating limits for the LRNBP and FMCF events increasecompared with the corresponding FSAR values. However, the FSAR licensingsubmittal (Reference 1) OLCPR = 1.24 for either Option A or Option 8 based on
the rod withdrawal error (RWE) transient is bounding for both the LRNBP and FWCF
events for ICF with or without FFWTR. The current evaluation of the RME event
is presented in Section 2.1.3.
*All transients were analyzed using 105% steam flow. The power level corre-sponding to this condition will vary from 104.5% to 104.2~, depending onwhether final feedwater heaters are in service. The 104;5 power level providesa 5X steam flow margin to the 100% power operating conditions to simulateeventual stretch power operation, similar to the original FSAR analyses.
2-1
NEDC-31107
Decreasing the power from the 100Ã rated condition along the 106% core flowline will result in an increase in transient hCPR for some events. This
increase is less than the increase in operating CPR due to the power decrease,
and, hence, such operation will not result in violation of the safety limitMCPR'ue
to a transient (Reference 2, p. 2-12).
2.1.2 Over ressurization Anal sis
The limiting transient for ASME code overpressurization analysis, main
steam isolation valve (MSIV) closure with flux scram (direct scram failure), was
evaluated for the extended EOC1 conditions with ICF without FFWTR (Table 2-3 and
Figure 2-5). For this evaluation ICF without FFWTR is more severe than ICF withFFWTR. The ICF for the LRNBP event results in a less severe overpressuretransient than MSIV closure with flux scram. The overpressurization analysis(Table 2-3) for the ICF region produced a peak vessel pressure of 1264 psig,which is below the upset code limit of 1375 psig and is, therefore, acceptable.
2.1.3 Rod Withdrawal Er ror
The rod withdrawal error transient was evaluated under ICF and/or FFWTR
conditions. When ICF is employed, the rod block monitor (RBM) setpoint (which
is flow biased) increases, giving an unacceptably high MCPR limit. Thus, the
RBM should be clipped at flows greater than 100K of rated so that the ACPR
values (Reference 1) determined without ICF apply.
2.2 FUEL LOADING ERROR
This event is not adversely affected by the increased core flow mode ofoperation with the last-stage feedwater heaters removed from service. The
impact of ICF and/or FFWTR on hCPR is expected to be very small compared withthe margin to the OLCPR. Thus, the FSAR hCPR would not be affected by thisevent under ICF and/or FFWTR conditions.
2-2
NEDC-31107
2.3 ROD DROP ACCIDENT
WNP-2 uses banked position withdrawal sequence (BPWS) for control rod
movement. Control Rod Drop Accident (CRDA) results from BPWS plants have been
statistically analyzed. The results show that, in all cases, the peak fuelenthalpy in an RDS would be much less than the corresponding design limit even
with a maximum incremental rod worth corresponding to 95K probability at the 95K
confidence level. Based on these results, it was proposed to the US NRC, and
subsequently found acceptable, to delete the CRDA from the standard GE-BWR
reload package for the BPWS plants (Reference 2, Section S.2.5.1.3 (I), Page
2-53). Hence, the CRDA is not specifically analyzed for WNP-2.
2.4 LOSS-OF-COOLANT ACCIDENT (LOCA) ANALYSIS
LOCA analysis performed for WNP-2 shows that operation with ICF withoutFFWTR bounds operation with ICF and FFWTR.
The effect of increased core flow on LOCA analyses is not significantbecause the parameters which most strongly affect the calculated peak claddingtemperature (PCT), i.e., high power node boiling transition time and core
reflooding time, have been shown to be relatively insensitive to increased core
flow.
Results of the LOCA analysis performed show that the PCT for ICF increases ,
by less than 5'F throughout the break spectrum compared to the rated core flowcondition.
E
Therefore, it is concluded that the LOCA PCT is acceptable and that thecurrent maximum average planar linear heat generation rates (MAPLHGRs) for WNP-2
are applicable for ICF.
2-3
NEDC-31107
2. 5 THERMAL-HYDRAULICSTABILITY
The General Electric Company has established stability criteria to demonstrate
compliance to requirements set forth in 10CFR50 Appendix A, General Design Criteria(GDC). These stability compliance criteria consider potential limit cycle response
within the limits of safety system or operator intervention and assure that for GE
BWR fuel designs this operating mode does not result in specified acceptable fueldesign limits being exceeded. Furthermore, the onset of power oscillations forwhich corrective actions are necessary is reliably and readily detected and sup-
pressed by operator actions and/or automatic system functions. The stabilitycompliance of all licensed GE BWR fuel designs including those fuels contained
in the General Electric Standard Application for Reactor Fuel (GESTAR, Reference
2) is demonstrated on a generic basis in Reference 3 (for operation in the
normal as well as the extended operating domain with ICF and FFWTR). The NRC
has reviewed and approved this in Reference 4; therefore, a specific analysisfor each cycle is not required. The WNP-2 Cycle 1 core contains licensed GE BWR
initial core and, hence, the generic evaluation in Reference 3 is applicable toWNP-2.
For operation in the ICF region, the stability margin (defined by the core
decay ratio) is increased as flow increases for a given power. ICF operation isbounded by the fuel integrity analyses in Reference 3.
Similarly, operation in the FFWTR mode is bounded by the fuel integrityanalyses in Reference 3. In general, the effect of reduced feedwater tempera-
ture results in a higher initial CPR which yields even larger margins than those
reported in Reference 3. The fuel integrity analyses are independent of the
stability margin, since the reactor is already assumed to be in limit cycleoscillations. Reference 3 also demonstrates that even if neutron flux limitcycle oscillations did occur just below the neutron flux scram setpoint, fueldesign limits are not exceeded for those GE B'WR fuel designs contained inGeneral Electric Standard Application for Reactor Fuel (GESTAR, Reference 2).These evaluations demonstrate that substantial thermallmechanicaI margin isavailable for the GE BWR fuel designs even in the unlikely event of very largeoscillations.
2-4
NEDC-31107
To provide assurance that acceptable plant performance is achieved duringoperation in the least stable region of the power/flow map, as well as duringall plant maneuvering and operating states, a generic set of operating recom-
mendations has been developed as set forth in Reference 5 and communicated toall GE BWRs. These recomnendations instruct the operator on how to reliablydetect and suppress limit cycle neutron flux oscillations should they occur.The recommendations were developed to conservatively bound the expected per-formance of all current product lines and are applicable to operation with FFWTR
(feedwater temperature of approximately 355'F at rated power).
2-5
l
Table 2-1
CORE-KIDE TRANSIENT ANALYSIS RESULTS AT ICF AND/OR FFMTR
TransientDescr1ption
FigureNumber
Power(X NBR)
RatedFeedwater
TemperatureFlow Reduction
(X NBR) (oF)
MaximumNeutronFlux
(X NBR)
HaximumCore Ave. Haximum
Surface OomeNeat Flux Press
('l Initia 1 ) (ps ig)
Hax1mumVesselPress
(psig)
'aximumSteamLinePress
(psig) aCPR
LRNBPLRNBPLRNBPFMCFFWCF
FMCF
Ref. 1
2.12.2
Ref. 1
2.32.4
104.4104.2104.5104.4104.2104.5
100106106100106106
00
6500
$ 5
236.4252.4243.2154.3163. 7174.7
107.8108.8108.8108.7109. 1
113.9
1173 12021172 1203-1160 11911148 11771145 11771138 1166
1168 0.091168 0.111157 0.111140 0.081141 <0. 131135 0.13
a. oa re ec on w ypass failure, FMCF * feedwater controller failure to maximum demand,
b. Reduct1on of feedwater temperature from nominal rated feedwater temperature (420'F) and at ratedconditions.
c. aCPR based on 1nitial CPR which yields HCPR = 1.06; uncorrected for Options A and B.
NEDC-31107
Table 2-2
REQUIRED MCPR OPERATING LIMITS AT ICF AND/OR FFWTR
aTransientDescription
Initial
CorePower
(X NBR)
InitialCoreFlow
(X NBR) aCPR OLCPRA
OLCPRB
LRNBPf(FSAR)LRNBPFWCF (FSAR)FWCFg
RWE (FSAR)
104.4104.2104.4104.5
104.4
100106100106
100
0.090.110.080.13
a,CPR
0;18
1.201'. 221.191.24
OLCPR
1.24
1.121.141.161.21
a. LRNBP = Load rejection with bypass failure, FWCF = feedwater controllerfailure at maximum demand, RWE = rod withdrawal error.b. ODYN results without adjustment factors, based on initial CPR which yields
an MCPR = 1.06.
c. Includes Option A'djustment factors.
d. Includes Option B adjustment factors.
e. Option A and B adjustment factors are specified in the NRC safetyevaluation report on ODYN (NEDO-24154 and NEDE-24154P).
f. For load rejection with bypass failure, ICF w/o FFWTR bounds ICF withFFWTR.
g. For feedwater controller failure to maximum flow demand, ICF with FFWTRbounds ICF w/o FFWTR.
h. Required OLCPR using either Option A or Option B adjustment factor withrod block monitor of 106% at rated flow
2-7
NEOC-31107
Table 2-3
OVERPRESSURI ZATION ANALYS!S RESULTS
Transient
InitialPower
(X)
InitialFlow(l)
MaximumVessel
Pressure(psig) Figure No.
MSIV Closure - Flux Scram.
(FSAR)
104.3 100 1266 Reference 1
MSIV Closure - Flux Scram
(ICF w/o FFWTR)
104.2 106 1264 Figure 2-5
2-8
150.
I NEUTRON LUX2 PEAK FUE CENTER TEHP3 AVE SURF CE HEAT FLUX4 FEEOHAIT) FLON5 VESSEL S EAH FLOH
200.
I VESSEL P2 SIH LINE3 TU88)NC4 CORE INL5 RELIEF V
6 TURB SIE
ES AISE (PSI)PRES RISE IPSI)RES RISE (PSI)I SUI) IBTU/LB)LVE FLOH (PCT)H FLOH IPCT)
p100.
lh
5
100.
0.
0.0. 2. 4. 6.
TIHE lSEC)8.
-100.0. 20 4. 6.
TINE (SEC)8.
200.
I LEVEL(12 II R SENS3 N A SENS
5:DRIVE FL
H-REF-SEP-SKIRTD LEVELI INCHES)D LEVEL(INCHES)
T)4 I (PCT)
I VOIO BE2 ODPPLEA3 SCRAH RE
TIVITTEACTIVITTCT IVITT
100. 0.
0.
-100.0 2. 4. 6.
TIHE )SEC)B.
200 2. 3.
TIHE (SEC)4.
Figure 2-1. Generator Load Rejection with Bypass Failure at 104.2X Power, 106K Flow andNormal Feedwater Temperature
1
150.
I NEUTRON2 PEAK FUEl3 AVE SuflFfW FEEOWA(f:f5 VESSEL 5
LUXCFNTER TEHP
CE t)EAT FLUXFLOW
EAH FLOW
200.
I VESSEL P ES AISE (PSI)2 STH LINE PRES RISE (PSI)3 T()ABIDE f A)S R/SE (P51)'I AELfEF Vf LVE FLOW (PCTl5 BELIEF V LVE FLOW (PCT)6 1UAB STEf H FLOW (PCT)
100.
0.
0.o. 2. 6.
TIHE (SEC)8.
-100.0 20 Q. 6.
TINE (SEC)8.
200.
I LEVEL(I2 W R SENS3 N A SENS
5 ORIVE FL
H-AEF-SEP-SKIRTD LEVE(.(INCHES)D LEVEL(INCHES)
I)ff I (PCT)
I VOIO REA TIVITT2 OOPPLEA EACT IV ITT3 SCAAH RE CTIVITT
100. 0.
0.
-100.0 2. 6.
TIHE (SEC)8.
200. 2. 3.
TIHE (SEC)
Figure 2.2. Generator Load Rejection With Bypass Failure at l04.5f. Power, 1061, Flow andReduced Feedwater Temperature of 65 F at Rated Power.
150.
I NEUTRON9 PEAK FUF)
AVE 5URFfFEI.OWAIE(VESSL'L S
LUXCENTER TEHP
CE f(EAT FLUXFLOW
EflH FLOW
200.
I VESSEL P2 STH L INE3 TURBINE f<I CIIRE INll5 'LIEF V6 U STEf
ES RISE (PSI)PRES RISE (PSI)RES fl)SL (PS)iI 5Uh (RIU/LB)lVE f'LOWIPCT)H FLOW (PCT)
100.
h
5 50.
4J
100.
0.
0.0. 5. 10. 15.
TIME lSEC)20.
-100.0 10. 15.
TIHE (SEC)20.
150.
I LEVEL(IN2 W 8 SENS3 N 8 SENS
N5 BTPASS 5
H-REF-SEP-SKIRT0 LEVEL(INCHES)0 LEVEL(INCHES)~W l((.T)EAH FLOW(PCT)
I VOIO REA2 DOPPLER3 RAH RE
TIVITYEACT IV ITCT IVITY
'100. 0.
0.0. 5. 10. 15.
TIME (SEC)20.
-20. 10. 15.
TIHE (SEC)20.
Figure 2-3. Feedwater Controller Failure, Maximum Demand at 104.2% Power, 106% Flowand Normal Feedwater Temperature
150.
I NF.UTAON2 PEAK FU(I3 AVf S()AI (
4 Ff'I OHA)(.l5 VLSSLL 5
LUXCCNTFA TEHP
CF HFI)I~FUXFIOH
CAH PLOH
200.
I VrSSCL If2 5(H I, if(Il ll)(8)INI" I~I Ci)HL IN)I'.I IN I'(CF(~ IUAI) 51(I
rs AISE (rsl)I'IiCS A I SC I('S I IA(,S A IS[ (P:il )I:il)[i I
All�)/I.B)LVf'LOH(I'Cf)H FL(IH (I'lI
a 100.W
hI
g 50.
100.
0.
0.0 5. 10. 15.
TINE (SEC)20.
-100.0. 5. 10. 15.
TIHE (SEC)20.
150.
I LEVEL ( IN2 H A SENS(3 N A SENSI
SIE fNI.5 OT('ASS 5
H-AFF-SEP-SKIAT0 LI.VEL(INCHCS)0 I.FVCL( INCIIFS)WLOH AT)CAH F LOH(f'CT)
I VOIO AEA TIVITT2 OOPPLEA CAC3 SCAAH AF VITT
61 CffvTTV
0.
50.
0.0. 5
Figure 2-4.
-210 15 20. 0. 5. 10. 15
TINE (SEC) TINE (SEC)
Feedwater Controller Failure, Maximum Demand, at 104.5X Power, 106K Flowand Reduced Feedwater Temperature of 65"F at Rated Power
20.
150.
I NEUTRON2 PEAK FUEI3 AVg SURF)u FEEOWAII'.i5 VESSEL 5
LUXCENTER TEHP
CE Hl;RT FLUXFLOW
EAH FLOW .
300.
I VESSEL P2 STH LINE3 SAFETT VI<I CORE INL5 COIIE AVF.6 1URB S)E
ES AISE IPSI)PRES RISE II'51)LVC FLOW IPCT)I Sls IOIU/I.O)VOIO FRAC IPCT)N FLOW IPCT)
g100.
50.
m
200.
100.
0.0. 20 6.
TIHE ISEC)8.
0.0 20 Q. 6.
TIHE ISEC)8.
I LEVELI IN2 H A SENS3NR SENS
5 ORIVE FL
H-REF-SEP-SKIRT0 LEVELI INCHE5)0 LEVEL(INCHES)
T)W 1 (PCT)
I VOIO RER TIVITTLEA EACTIY IT T
3 SC RE CTIVITT
fhC7nI
CA
CO
100. 0.
0.
-100.0. 20 u. 6.
TIHE )SEC)
-20. 20
TIHE ISEC)
Figure 2-5. NSIV Closure, Flux Scram, at 104.2%%d Power, 106%%d Flow and Normal Feedwater Temperature
NE DC-31107
3. MECHANICAL EVALUATION OF REACTOR INTERNALS AND FUEL ASSEMBLY
3. 1 LOADS EVALUATION
Evaluations were performed to determine bounding acoustic and flow-inducedloads, reactor internal pressure difference loads and fuel-support loads for ICFand/or FFWTR operation.
Acoustic loads are lateral loads on the vessel internals that result frompropagation of the decompression wave created by a sudden recirculation suctionline break. The acoustic loading on vessel internals is proportional to thetotal pressure wave amplitude in the vessel recirculation outlet nozzle. Thetotal pressure amplitude is the sum of the initial pressure subcooling plus theexperimentally determined pressure undershoot below saturation pressure. FFWTR
operation increases the expected acoustic loads because this downcomer sub-cooling increases and, therefore, the total pressure wave amplitude increases.The high velocity flow patterns in the downcomer resulting from a recirculationsuction line break also create lateral loads on, the reactor vessel internals.These loads are proportional to the square of the critical mass flow rate out ofthe break. The additional subcooling in the downcomer resulting from FFWTR
operation leads to an increase in the critical flow and, therefore, to a corres-ponding increase in the flow-induced loads. The reactor internals most impactedby acoustic and flow-induced loads are the shroud, shroud support and jet pumps.
A reactor internals pressure difference analysis was performed for the 'ICFregion. The increased reactor internal pressure differences across the reactorinternals were generated for the maximum core flow at normal, upset, and faultedconditions for the reactor internal impact evaluation.
Fuel-support loads and fuel bundle lift for WNP-2 were evaluated based onresults from probabilistic fuel lift analyses performed at 106% of rated coreflow following the procedures of Reference 6. Fuel-support loads and fuelbundle liftwere evaluated for upset, faulted and fatigue load combinations.
3-1
I
NEDC-31107
It was shown that the fuel bundle lift is a small fraction of the applicabledesign. criteria (established in the NRC Safety Evaluation Report to Reference 6)
for the faulted event.
3.2 LOADS IMPACT
3.2.1 Reactor Internals
The reactor internals most affected by ICF and/or FFWTR operation are the
core plate, shroud support, shroud, top guide, shroud head, steam dryer, controlrod guide tube, control rod drive housing and jet pump. These and othercomponents were evaluated using the bounding loads, discussed in Section 3. 1,
under normal, upset, emergency and faulted conditions. It is concluded that the
stresses produced in these and other components are within the allowable design
limits given in the Final Safety Analysis Report (Chapter 3 and 4) or the ASME
Code, Section III, Subsection NG.
3.2.2 Fuel Assemblies
The fuel assemblies, including fuel bundles and channels, were evaluatedfor increased core flow operation considering the effects of loads discussed inSection 3.1 under normal, upset, faulted and fatigue load combinations. Results
of the evaluation demonstrate that the fuel assemblies are adequate to withstandICF effects to 106% rated flow.
The fuel channels were also evaluated under normal, upset, emergency and
faulted conditions for increased core flow (Reference 7). The channel wallpressure differentials were found to be within the allowable design values .
3-2
NEO C-31107
4. FLOW-INDUCED VIBRATION
To ensure that the flow-induced vibration response of the reactor internalsis acceptable, a single reactor of each product line and size undergoes an
extensive vibration test during initial plant startup. After analyzing the
results of such tests and assuring that all responses fall within acceptable
limits of the established criteria, the reactor is classified as a valid proto-
type in accordance with Regulatory Guide 1.20. All other reactors of the same
product line and size undergo a less rigorous confirmatory test to assure
similarity to the base test. The acceptance criteria used for vibration'ssess-ment is based on a maximum allowable alternating stress intensity of 10,000 psi,
The increased core flow vibration analysis was performed by analyzing thestar tup test vibration data for the valid prototype plant (BWR/5-251 Tokai 2).Based on the results of the analysis and a review of the test data, the reactorinternals response to flow-induced vibration is expected to be within acceptablelimits for plant operation in the ICF region (region bounded as shown on the
power flow map, Figure 1-1).
4-1
y, ~
NEO C-3110?
5. FEEDWATER NOZZLE AND FEEDWATER SPARGER FATIGUE USAGE
5.1 METHOD AND ASSUMPTIONS
The fatigue experienced'by the feedwater nozzle and feedwater spargerresults from two phenomena: system cycling and rapid cycling. System cycling iscaused by major temperature changes associated with system transients. The
system cycle stresses are based on limiting cycles that use the maximum temper-
ature range possible to show expected worst conditions. These transients are
identified on thermal cycle diagrams. Thermal stresses due to these transientsare calculated by determining inner and outer metal surface temperatures usingfinite element analysis. Fatigue usage is determined by dividing the number ofdesign cycles for each transient by the number of allowable cycles for each
stress calculated. Cumulative system fatigue usage is determined by summing allof the respective transient fatigue usage factors.
Rapid cycling is caused by small, high frequency temperature fluctuationscaused by mixing of relatively colder nozzle annulus water with the reactorcoolant. The colder water impinging the nozzle bore originates from the
boundary layer of colder water formed by heat transfer through the thermal
sleeve. The mixing region extends from the feedwater nozzle surface region tothe feedwater sparger surface; therefore, rapid cycling applies to both of these
components. Once thermal stress due to rapid cycling is determined, fatigueusage is calculated and the results are added to the cumulative system cyclingusage factor to obtain the total usage factor.
The introduction of FFWTR will cause a change in calculated rapid cyclingfatigue only. This is because the system transient is very mild (smalltemperature change and relatively long duration) and is bounded by the originaldesign basis thermal stress analysis. General Electric has developed
standardized rapid cycling duty maps for each 8WR plant that cover the design
basis rapid cycles in the same manner that thermal cycle diagrams cover the
design basis thermal transients (system cycling). The methodology used todevelop the duty maps is based on the results of extensive testing of feedwater
P I j
NEDC-31107
nozzles by General Electric. FFWTR is analyzed by modifying the design cyclesin order to gauge its effect on fatigue usage.. The reduced feedwater
temperature will tend to increase fatigue usage due to an increase in thermal
stress.
An evaluation of the effect of FFWTR on the feedwater nozzle and feedwater
sparger fatigue was performed for the following conditions:
As the last step in a 12-month fuel cycle, FFWTR to a feedwater temperatureof 355'F (65'F reduction from nominal rated feedwater temperature) at ratedpower for 18 days was followed by a 3Ã per week coastdown over 12 weeks toa final power of 65K. The coastdown was initiated from a reduced feedwater
temperature of 55'F. The associated feedwater temperature at the end ofthe coastdown was 321'F.
The analysis was performed by simulating the feedwater temperature reduc-
tion during the coastdown period in four equal increments. An appropriatemaximum feedwater flow rate was assumed for each of the four increments toprovide conservative results.
5.2 FEEDWATER NOZZLE FATIGUE
The original stress analysis of the feedwater nozzle showed that themaximum system cycling fatigue usage factor for the nozzle blend radius regionwas 0.6524 for emergency and faulted conditions (Reference 8). The usage factorfor rapid cycling using the design basis (unmodified) duty map is 0.2047,
providing a total 40-year usage factor of 0.8571. The usage factor for rapidcycling including FFWTR operation is 0.2796 providing a total 40-year usage
factor of 0.9320. This result is based on FFWTR operation during every 12 month
cycle for the life of the plant. This is equivalent to 0.0019 fatigue damage
per cycle of FFWTR operation. The 40-year total usage factor remains below the
ASME Code Limit of 1.0 with FFWTR operation and is thus considered acceptable.The results are summarized in Table 5-1.
5-2
NE DC-31107
The results of this analysis are based on cycling correlations developedduring testing of various nozzle configurations. The fatigue results areintended to be a conservative best-estimate for the expected plant operation. A
more'accurate evaluation of fatigue usage could be made by considering actualplant performance.
5.3 FEEDWATER SPARGER FATIGUE
Feedwater sparger fatigue usage is calculated in the same manner as
feedwater nozzle fatigue usage. However, since the feedwater sparger is not an
ASME Boiler and Pressure Yessel Class 1 Code component, a fatigue analysis was
not originally required. WNP-2 has a welded single thermal, sleeve design whichdoes not allow leakage of feedwater flow to occur at the safe end as do otherthermal sleeve designs. This leakage flow is the primary contributor to spargerfatigue usage. Therefore, sparger fatigue usage is much less affected bychanges in feedater flow and temperarture for the welded single sleeve design.The sparger is made from stainless steel material which is less susceptible tohigh cycle fatigue than the low alloy steel of the nozzle as evidenced by thedifferences in their respective fatigue curves. Small changes in flat the (highcycle) portion of the fatigue curve can cause very significant changes infatigue usage (i.e., a r'elatively small change in stress can cause a verysignificant change in the allowable number of cycles). Thus, it becomes evidentthat the sparger fatigue damage is much less severe than nozzle fatigue damage
during feedwater condition changes like FFWTR for the welded single sleevedesign. Since the nozzle fatigue damage is so low (0.0019 per cycle), thesparger damage will be insignificant and, therefore, can be neglected.
5-3
~ > ~
NEDC-31107
Table'-1
FEEDWATER NOZZLE FATIGUE USAGE
Condition
Fatigue Usage
Due to FFWTR
(Over Normal Operation)*Per Cycle
40-Year Fatigue
Usage Factor*
Normal Operation 0.8571
FFWTR 0.0019 0.9320
*The total fatigue usage factor includes a system cycling usage factor of0.6524 due to emergency and faulted conditions as given in the originalstress analysis of the nozzle (Reference 8).
5-4
NEDC-31107
6. CONTAINMENT ANALYSIS
The impact of feedwater temperature reduction and increased core flowoperation on the containment LOCA response was evaluated.
The results show that the containment LOCA response for ICF operation alone
is bounded by the corresponding FSAR results (Reference I). Operation withFFWTR causes a slight increase in the initial drywell pressurization rate over
the rate reported in the FSAR. The calculated peak values for drywell pressure
and wetwell pressure under ICF and/or FFWTR are bounded by the correspondingvalues for the FSAR (Chapter 6) conditions. The peak value for drywell floordifferential presure (download) is bounded by the appropriate design limit of 25
psid. All other containment parameters are bounded by the results reported inthe FSAR.
The LOCA-related pool swell, condensation oscillation and chugging loads
were evaluated at the worst power/flow conditions during ICF/FFWTR operation.Pool boundary pressure load during pool swell under ICF/FFWTR conditions exceeds
the load calculated based on FSAR conditions by less than 2.2X.. However, thisload and all other pool swell loads are bounded by the appropriate design loads.The condensation oscillation and chugging loads with ICF/FFWTR conditions are
also bounded by the appropriate design loads.
6-1
NEO C-31107
7. OPERATING LIMITATION
Restrictions/limitations which are unique to ICF/FFWTR operation are
identified below.
7.1 FEEDWATER HEATERS
The FFWTR analyses have assumed that the last-stage feedwater heater isvalved out-of-service in each string of feedwater heaters (Final Feedwater
Temperature Reduction < 65'F at rated power} for exposures beyond EOC1. This
may be done at any time after EOC1 whether or not ICF is used. This is done tohelp increase or maintaine rated power after all control rods have been with-drawn at EOCl and was accounted for in the safety analyses in Sections 2.
7.2 OPERATING MAP
The allowable operating domain of the normal power-flow map has been'I
increased to allow operation at 100K power up to 106K core flow. The minimum
allowable power in this increased core flow region is bounded by the jet pump
cavitation protection interlock as shown in Figure l-l. The increased core flowreactor internal pressure differences and fuel bundle lift calculations were
analyzed and are applicable only for reactor operation within the ICF regionshown on the power flow map in Figu're 1-1.
7.3 MCPR OPERATING LIMITS
Required MCPR operating limits applicable to ICF/FFWTR have been determined
for WNP-2 as given in Table 2-2.
7.4 Kf FACTOR
For core flows greater than or equal to rated core flow, the Kf factor isequal to 1.0.
7-1
NEDC-31107
7.5 CONTROL RODS
The safety evaluation for ICF with FFMTR operation was performed with theassumption of an all-rods-out condition. This is defined as the condition ofoperation in which all control rods are fully withdrawn from the core orinserted no deeper than rod position 24.
7-2
NEO C-31107
8. REFERENCES
1. "Final Safety Analysis Report, WPPSS Nuclear Project No. 2,"as revised through Amendment 35, November 1984.
2. "General Electric Standard Application for Reactor Fuel (Supplement forUnited States)," August 1985 (NEDE-24011-P-A-7-US, as amended).
3. "Compliance of the General Electric Boiling Water Reactor Fuel Designs toStability Licensing Criteria," October 1984 (NEDE-22277-P-l).
4. Letter, C. 0. Thomas (NRC) to H. C. Pfefferlen (GE), "Acceptance forReferencing of Licensing Topical Report NEDE-24011, Revision 6, Amendme'nt
8, Thermal Hydraulic Stability Amendment to GESTAR II," April 24, 1985.
5. "BWR Core Thermal Hydraulic Stability," SIL No. 380 Revision 1, February10, 1984.
6. "BWR Fuel Assembly Evaluation of Combined SSE and LOCA Loadings," LicensingTopical Report, Amendment No. 3, October 1984 (NEDE-21175-3-P-A andNEDO-21175-3-A) .
7. "BWR Fuel Channel Mechanical Design and Deflection," General ElectricCompany, September 1976 (NEDE-21354-P).
8. "Hanford 2 - 251 BWR-5 Stress Report for Feedwater Nozzle," Section E4,Contract 72-2647, Chicago Bridge and Iron Nuclear Company; 1973.
8-1
NEDC-31107
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