Safety Procedures WARNING - LSI Industriespartners.lsi-industries.com/ecapture/categories/lsi... ·...

Motor Load Table - Full Load AMPS (for Encore 300

Domestic (60HZ)3/4 H.P. (Dual Rated): . . . . . . . . . . . . . . . 115 VAC/1PH/12.8 AMPS

230 VAC/1PH/6.4 AMPSInternational (50HZ)3/4 H.P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 VAC/1PH/13.0 AMPS3/4 H.P. . . . . . . . . . . . . . . . . . . . . . . . . . . . 220-230 VAC/1PH/6.5 AMPS3/4 H.P. . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 VAC/3PH/1.5 AMPS

International (50HZ, Not U.L. Listed)3/4 H.P. (Dual Rated): . . . . . . . . . . . . . . . 220 VAC/3PH/2.5 AMPS 380 VAC/3PH/1.3 AMPS

Field Wiring Diagram Encore 300Sheet 1 of 7

Electrical Rating

Use one 15 AMP breaker per dispenser to power electronicsand ensure proper lock-out and tag-out.

Gilbarco requires valance lights be placed on a separate15 AMP breaker.

Important Note: Sharing conduit to the dispensers with other non-Gilbarco devices is contrary to the installation and sitepreparation manuals and may void warranty. Doing so may result inincorrect/unreliable operation of the unit.

9.0 AMP @ 120 VAC 60 Hz.4.5 AMP @ 240 VAC 50 Hz.

Includes all options except valance lights and motors.

FE-364B09/06

®

Used On

Encore 300 Dispensers with and without junction box

Encore 300 Self Contained Pumps

• Encore 300 Ultra-Hi Dispensers with and without junction box• Encore Satellites with and without junction box and Legacy Satellite

Dangerous environment.Highly �ammable/explosive fuels andhigh voltage are present.Failure to observe all safety precautions couldresult in serious injury or death.Observe all safety precautions asoutlined in Gilbarco manuals.

WARNING

Install a single EMERGENCY POWER CUTOFF control to remove AC power from the site dispensing the equipment.

Note: The control is an additional safety feature, and not a substitute for NEC/NFPA30 circuit breaker requirements.Label the EMERGENCY POWER CUTOFF switch and instruct the owner to keep the area clear of obstacles.

Connect an insulated grounding conductor from the dispenser power panel to the site grounding electrode (size per NEC).

Install power breakers to each circuit leading to the dispensing unit. For Dispensers and Ultra-Hi Dispensers install power breakers to each circuit leading to the STP also. They must be capable of simultaneously disconnecting hot and neutral conductors.

Note: In Canada, switching neutral is contrary to the Canadian electrical code, reference part 1, rule 14-014.

Only �eld wiring connections are shown in the junction boxes. Cap all unused wires. Local and National Electrical Codes may apply.

Install conduit per NEC for hazardous locations. Potting is required for conduit that passes within any portion of a hazardous vapor area to ensure vapor barrier integrity. See MDE-3985 Encore Installation manual for futher potting information.

Wires - All wires are 14 American Wire Gage (AWG) copper stranded unless otherwise noted. Dispenser ground-wire is 12 AWG (copper stranded). Power loading and distance run may require larger wire size. Wire all circuits NEC Class 1, except wiring to speaker (intercom) and call button which must be NEC Class 2. Gilbarco two-wire is NEC Class 1 and may share the main power conduit.

Consult manufacturer speci�cations for wire nuts to determine the maximum number of wires and wires sizes that may be used per nut for the nut used.

For U.S. 240V installations, wires labeled 'HOT' are to be connected to L1 and wires labeled 'NEUTRAL' are to be connected to L2.

Safety Procedures

Installation ProceduresPumps)

Active STP Connections (for Encore 300 Dispensers)

The Encore STP1 STP2 STP3

MPD Three-Grade.........................................MPD Single-Hose.........................................Dual One-Grade...........................................Quad Two-Grade.........................................Blender Six-Hose.........................................Blender X+1...................................................Blender X+0...................................................

X

XXXX

X

X

XX

X

6.

12.

13.

ContentsSheet Description

Cover Sheet (safety, notes and speci�cations)

Encore 300 Dispenser

Encore 300 Pump Units Wiring

Encore 300 Pump Motor Connections

Encore 300 Ultra-Hi5

6

2

4

3

1

10.

7.

Do not provide service loops or leave excess wire in electronics cabinet. Cut all wire lengths to a size su�cient to reach termination without stress or excess. Dress all wires neatly along surfaces so that they do not obstruct access to terminations and devices.

2-Wire Communication Wiring: For installations with 'new' wiring, use unshielded twisted pair (UTP) data wires. Shielded wire must not be used. Wiring Spec: 2 wire twisted pair with 10 to 12 twists per foot, stranded annealed copper tinned with 18AWG minimum required for runs up to 1000 feet or 14AWG minimum for runs up to 2600 feet. Do not daisy chain communications wiring. Insulation Spec: PVC insulation of type TFFN or MTW, UL approved gasoline and oil resistant. Reference C&M Corporation Part #27525 (18AWG) 105C or equivalent. See MDE-3802 Site Preparation Manual requirements where 14 AWG may be required.

Encore 300 DispensersFor Encore 300 Ultra-Hi Dispensers and Encore 300 Dispensers only:

STP isolation relay boxes are required by NEC to allow service of one unit safely without removing power from all dispensing equipment.

Gilbarco STP Isolation Box PA0287 is not available for 220/230/240VAC units. (Contact local supplier for these Isolation Relay Boxes.)

For Encore 300 Ultra-Hi Dispensers only:

For any Master, additional conduits and wiring are required to connect the Satellite. Units with main junction box can coexist with units without junction box. Use portion of wiring from the appropriate sheet to match your installation. Wires labeled with a pre�x of 'A' signify Side 1/Front, a pre�x of 'B' signify Side 2/Rear.

Simultaneous and Independent operation is de�ned as: A. Simultaneous - Both Master and Satellite can dispense fuel at the same time.B. Independent - Master and Satellite can dispense fuel only one at a time. Satellite pump handle determines which unit can dispense fuel.

For Encore 300 Pumps only:

For 3-phase systems, make appropriate connections to AC Hot and Return service. Motors must rotate counterclockwise.

Reference Manuals

X X XX

XX

Symbols Chart

Wire Nut

Earth GroundScrew Terminal

Earth Ground

No Connection

Connection

Crimp Connector

Wire Color Chart

Black BBrown BRRed ROrange ORYellow YGreen GNBlue BUViolet VGray GYWhite W

MDE-2755 STP Isolation Box Installation (for Encore 300 Ultra-Hi and Encore 300 Dispenser only)

MDE-3116 Distribution Box Installation

MDE-3802 Encore Site Preparation

MDE-3804 Start-up and Service Manual

MDE-3985 Encore Installation

11.

14.

2.

1.

3.

5.

4.

9.

8.

Encore 300 Ultra-Hi Master and Satellite

7 Satellite Signal Wiring with J-Box (Independent/Simultaneous Operation)

FE-364B09/06

Wire Color Chart

Black BBrown BR

BU

Red ROrange ORYellow YGreen GNBlueViolet VGray GYWhite W

This SheetEncore 300 Dispensers with main junction box.

Symbols Chart

Wire Nut


Earth Ground

No Connection

Connection

Crimp Connector

NL2G

ND

W

B

GN/YEARTH GROUND

NEUTRAL (CD Module)

R

YY

YY

Y

R

R

C-2

A-13

A-10

C-13

(Refer to Interconnect Chart for Electronics Cabinet wiring details.)

STP2/MTR2

ATC (-)

NEUTRAL (CD Module)

EARTH GROUND

STP3/MTR3

STP1/MTR1

HOT (CD Module) A-2BA-2

W

GN/YA-10

Neutral (Valance Lights)

120VAC HOT (Valance Lights)

Valance Light Switch

To other dispensers

N

LOAD CENTER 120/240 VAC SINGLE PHASE 50/60 HZ

L1L2

STP3

TB1-1TB2-1

PA0287

TB1-2 thru 8TB2-2 thru 8

STP2

TB1-1TB2-1

PA0287

TB1-2 thru 8TB2-2 thru 8

L1

STP1

N

M1L2

TB1-1TB2-1

PA0287

TB1-2 thru 8TB2-2 thru 8M2

EMERGENCY POWER CUTOFF

(14 AWG)

(14 AWG)

Gilbarco STP Isolation Box - #1



Earth ground (14 AWG) C-10

Junction Box supplied by installing contractor

J401

403

1

2

11

11

11

8

3

3

3

3

Electronics Cabinet (CD Module)Main Junction Box

ATC (+)

HTR - N HTR - H

FS - 1 FS - 2

SP - 1 SP - 2 SP - 3 SP - 4SP - 5

ATC (-) ATC (+)

HTR - N HTR - H

FS - 1 FS - 2

SP - 1 SP - 2 SP - 3 SP - 4SP - 5

HOT (CD Module)

18 AWG

18 AWG18 AWGR

R

RSTP2/MTR2STP3/MTR3

STP1/MTR1

18 AWG

Y18 AWG

GY18 AWGOR18 AWG

W14 AWGB14 AWG

Y

YY

YY

Y

Y

GYO

WB

Y 18 AWG

18 AWG18 AWG18 AWG18 AWG

FIEL

D C

ON

DU

IT

CON

DU

ITM

AIN

CO

ND

UIT

ASS

Y A

ND

CA

BLE

(M02

149A

002)

FROM CUSTOMER-PROVIDED

INTERCOM SYSTEM

(must run wires in separate conduit)

(NEC Class 2)

RB

Speaker

Call ButtonInterface Cabling

WWBUBUCall B

Call BCall ACall A

Junction Box supplied by installing contractor(may be required for retro�t installations)

RB

CON

DU

IT

J401-1

J401-2

J401-3

Optional Optional

DISPENSERBREAKERS

STPBREAKER

STPBREAKER

STPBREAKER

To site groundelectrode.

Field Wiring Diagram Encore 300 Dispenser120/240 VACSheet 2 of 7

®

L1

GND

GND

GND

L1N

M1L2

M2

L1N

M1L2

M2

To Valance Lights(Customer Provided)

Speaker

CON

DU

IT

CON

DU

IT

A-13

VALANCEBREAKERS

(+)(-)(+)(-)

5

5

5 5

5

5

ATC OPTION

HEATER OPTION

SPARE WIRES

CRIND Two-wire Out CRIND Two-wire In

With G-SITE CRINDPUMP and CRIND Wiring Options:

B9 YB19 Y P412-2

P412-1Pump Two-wire Out(-)Pump Two-wire In (+)CRIND Pump InCRIND Pump Out

A9A19B20B21

W/RW/BW/BW/R

J402-2J402-1P412-3P412-4

With Generic CRIND or Pump OnlyCRIND Two-wire Out B9 Y

P412-2B19 Y P412-1CRIND Two-wire In Pump Two-wire Out(-) A9 W/R J402-2Pump Two-wire In (+) A19 W/B J402-1

No

te: Ch

oo

se on

e of th

ese op

tion

s

A9A19

W/RW/B

B20B21

W/BW/R

B9 YB19 Y

A9 W/RA19 W/B

B9 YB19 Y

To D-Box for G-SITE or Generic CRIND

To DistributionBox forDispensers

NL1

L2GND

N

EMER

GEN

CY P

OW

ER

CUT

OFF

LOA

D C

ENTE

R12

0/23

0 VA

C

SIN

GLE

PH

ASE

50/6

0 H

Z

L1

L2

BREA

KER

BREA

KER

BREA

KER

FRO

M C

UST

OM

ER-P

ROVI

DED

INTE

RCO

M S

YSTE

M(m

ust r

un w

ires

in s

epar

ate

cond

uit)

(NEC

Cla

ss 2

)

ELEC

TRO

NIC

SBR

EAKE

RS

W

GN

/YEa

rth

Gro

und

NEU

TRA

L (C

D M

odul

e)

B

A-1

3

A-1

0

Spar

e 1

Spar

e 3

Spar

e 2

Y Y Y

HO

T (C

D M

odul

e)A

-2J4

01-1

J401

-3

J401

-2

SP1

SP2

SP3

SP1

SP2

SP3

120V

AC

HO

T (V

alan

ce L

ight

s)

Mai

n Ju

nctio

n Bo

x W

ires

C-2

C-13

C-10

Neu

tral

(Val

ance

Lig

hts)

Eart

h G

roun

d

Vala

nce

Ligh

t Sw

itch

(14

AWG

)(1

4 AW

G)

(14

AWG

)

VALA

NCE

BREA

KERS

To si

te g

roun

d el

ectr

ode.

R BSp

eake

r

WW BUBU

J 555

-4

J 555

-1

J 555

-2J 5

55-3

Call

BCa

ll B

Call

ACa

ll A

To V

alan

ce L

ight

s (C

usto

mer

Pro

vide

d)

MO

TOR

2

MO

TOR

1

MO

TOR

3

MTR

1 L

1

MTR

1 L

2

MTR

2 L

2

MTR

2 L

1

MTR

3 L

1

MTR

3 L

2

See

shee

t 4 o

f 7fo

r sin

gle

phas

em

otor

con

nect

ion

Spar

e 4

YSP

1SP

4

2

8

1

3 3 3 3 3

Junc

tion

Box

supp

lied

by in

stal

ling

cont

ract

or(m

ay b

e re

quire

d fo

r ret

ro�t

inst

alla

tions

)

Field Wiring Diagram Encore 300 Pump Units Wiring

120/240/380 VACSheet 3 of 7

FE-364B09/06

Junc

tion

Box

supp

lied

by in

stal

ling

cont

ract

or

NL1

L2GND

N

EMER

GEN

CY P

OW

ER C

UT

OFF

LOA

D C

ENTE

R12

0/23

0 VA

C

SIN

GLE

PH

ASE

50/6

0 H

ZL1

L2

ELEC

TRO

NIC

SBR

EAKE

RS

W

GN

/YEa

rth

Gro

und

NEU

TRA

L (C

D M

odul

e)

B

A-1

3

A-1

0

Spar

e 1

Spar

e 3

Spar

e 2

Y Y Y

HO

T (CD

Mod

ule)

A-2

J401

-1

J401

-3

J401

-2

SP1

SP2

SP3

SP1

SP2

SP3

120V

AC H

OT

(Val

ance

Lig

hts)

Mai

n Ju

nctio

n Bo

x W

ires

C-2

C-13

C-10

Neu

tral

(Val

ance

Lig

hts)

Eart

h G

roun

d

Vala

nce

Ligh

t Sw

itch

(14A

W G

)(1

4AW

G)

(14A

W G

)

VALA

NCE

BREA

KERS

To si

te g

roun

d el

ectr

ode.

T V

ao

lanc

e Li

ghts

(C

usto

mer

Pro

vide

d)

See

shee

t 4

of 6

for t

hree

ph

ase

mot

orco

nnec

tions

Spar

e 4

YSP

1SP

4

2

8

1

Junc

tion

Box

supp

lied

by in

stal

ling

cont

ract

or

L1 L2

MO

TOR

1 B

REA

KER

MO

TOR

2 B

REA

KER

MO

TOR

3 B

REA

KER

L1 L1L2 L2L3 L3 L3

14

33 3 3 3

230/380 VAC Three Phase120 - 230 VAC Single Phase

®

MAIN CONDUIT (M01687A003)

CONDUIT CONDUIT CONDUIT CONDUIT

MAIN CONDUIT (M01687A003) CONDUIT

Elec

tron

ics C

abin

et (C

D M

odul

e)

(+)

14 14

(-)

5 5

5 5 5

5

5

5 5

5

Call

Inte

rfac

e Ca

blin

g

R B

Spea

ker

(+) (-)

FRO

M C

UST

OM

ER-P

ROVI

DED

INTE

RCO

M S

YSTE

M(m

ust r

un w

ires

in s

epar

ate

cond

uit)

(NEC

Cla

ss 2

)

R BSp

eake

r

WW BUBU

J 555

-4

J 555

-1

J 555

-2J 5

55-3

Call

BCa

ll B

Call

ACa

ll A

Junc

tion

Box

supp

lied

by in

stal

ling

cont

ract

or(m

ay b

e re

quire

d fo

r ret

ro�t

inst

alla

tions

)El

ectr

onic

s Cab

inet

(CD

Mod

ule)

(+) (-)

55

Call

Inte

rfac

e Ca

blin

g

R B

Spea

ker

(+) (-)

CONDUIT CONDUIT

CONDUIT

CONDUIT

CONDUIT

CRIN

D T

wo-

wire

Out

CR

IND

Tw

o-w

ire In

With

G-S

ITE

CRIN

D

PUM

P an

d CR

IND

Wiri

ng O

ptio

ns:

B9Y

B19

YP4

12-2

P412

-1Pu

mp

Two-

wire

Out

(-)Pu

mp

Two-

wire

In (+

)CR

IND

Pum

p In

CRIN

D P

ump

Out

A9

A19 B2

0B2

1

W/R

W/B

W/B

W/R

J402

-2J4

02-1

P412

-3P4

12-4

With

Gen

eric

CRI

ND

or P

ump

Onl

yCR

IND

Tw

o-w

ire O

ut

B9Y

P412

-2B1

9Y

P412

-1CR

IND

Tw

o-w

ire In

Pu

mp

Two-

wire

Out

(-)A

9W

/RJ4

02-2

Pum

p Tw

o-w

ire In

(+)

A19

W/B

J402

-1

Note: Choose one of these options

CRIN

D T

wo-

wire

Out

CR

IND

Tw

o-w

ire In

With

G-S

ITE

CRIN

D

PUM

P an

d CR

IND

Wiri

ng O

ptio

ns:

B9Y

B19

YP4

12-2

P412

-1Pu

mp

Two-

wire

Out

(-)Pu

mp

Two-

wire

In (+

)CR

IND

Pum

p In

CRIN

D P

ump

Out

A9

A19 B2

0B2

1

W/R

W/B

W/B

W/R

J402

-2J4

02-1

P412

-3P4

12-4

With

Gen

eric

CRI

ND

or P

ump

Onl

yCR

IND

Tw

o-w

ire O

ut

B9Y

P412

-2B1

9Y

P412

-1CR

IND

Tw

o-w

ire In

Pu

mp

Two-

wire

Out

(-)A

9W

/RJ4

02-2

Pum

p Tw

o-w

ire In

(+)

A19

W/B

J402

-1


A9

A19

W/R

W/B

B20

B21

W/B

W/R

B9Y

B19

Y

A9

W/R

A19

W/B

B9Y

B19

Y

A9

A19

W/R

W/B

B20

B21

W/B

W/R

B9Y

B19

Y

A9

W/R

A19

W/B

B9Y

B19

Y

To D

-Box

for

G-S

ITE

or

Gen

eric

CRI

ND

To D

istr

ibut

ion

Box

for

Dis

pens

ers

To D

-Box

for

G-S

ITE

or

Gen

eric

CRI

ND

To D

istr

ibut

ion

Box

for

Dis

pens

ers

Wire Color Chart


Symbols Chart

Wire Nut


Earth Ground

No Connection

Connection

Crimp Connector

SIN

GLE

PH

ASE

MO

TOR

CON

NEC

TIO

N11

5/12

0 VA

C

MAIN JUNCTION BOX

1. Connections made in �eld

2. For MOC CRIND, connect B-20 to A-19 and B-21 to A-9. Two-wire data IN and OUT from Distribution Box should be connected to B-19 and B-9 respectively.

SIN

GLE

PH

ASE

MO

TOR

CON

NEC

TIO

N22

0/23

0 VA

C

Field Wiring Diagram Encore 300 Pump Motor Connections

120/240/380 VACSheet 4 of 7

09/06 FE-364B

Notes unique to this sheet:

*

See Note 1 on this sheet


See Note 2on this sheet





MAIN JUNCTION BOX

MAINJUNCTIONBOX

THRE

E PH

ASE

MO

TOR

CON

NEC

TIO

N22

0 VA

C




MAINJUNCTIONBOX




THRE

E PH

ASE

MO

TOR

CON

NEC

TIO

N38

0 VA

C

Three Phase Motors must rotate counterclockwise

®

MO

TOR

3 -L

INE

1

MO

TOR

3 -L

INE

2

MO

TOR

2 -L

INE

2

MO

TOR

1 -L

INE

1

MO

TOR

2 -L

INE

1

MO

TOR

1 -L

INE

2

A2

A13

A10 A9

A19

B19 B9 B20

B21

STP-

1

STP-

2

STP-

3

STP-

4

SP-1

SP-2

SP-3

SP-4

SP-5

SP-6

Note: W, X, and Y positions refer to the product type. Refer to the installation manual for additional information.

STP

- 4

STP

- 1

STP

- 2

STP

- 3

STP

- 4

STP

- 5

STP

- 6

STP

- 4

STP

- 1

STP

- 2

STP

- 3

STP

- 4

STP

- 5

STP

- 6

STP

- 4

STP

- 1

STP

- 2

STP

- 3

STP

- 4

STP

- 5

STP

- 6

STP

- 4

STP

- 1

STP

- 2

STP

- 3

STP

- 4

STP

- 5

STP

- 6

AC H

OT

(or L

1)

AC N

EUTR

AL

(or L

2)

EART

H G

ROU

ND

AC H

OT

(or L

1)

AC N

EUTR

AL

(or L

2)

EART

H G

ROU

ND

AC H

OT

AC N

EUTR

AL

EART

H G

ROU

ND

AC H

OT

AC N

EUTR

AL

EART

H G

ROU

ND

NL1

L2GND

N LOAD CENTER 120/240 VAC SINGLE

PHASE 50/60 HZ

L1

L2

2

1

EMER

GEN

CY P

OW

ER

CUTO

FF

To site ground

electrode

DISP

ENSE

RBR

EAKE

RS

B WGN

/Y

(LAM

P) (LAM

P)

120V

AC H

OT(V

alan

ce L

ight

s)

NEUT

RAL (

CD M

odul

e)

B

R RC-2

A-13

A-1

A-11

A-10

C-13

STP2

/MTR

2ST

P1/M

TR1

C-10

HOT

(CD

Mod

ule)

A-2

Neut

ral(

Vala

nce

Ligh

ts)

Eart

h Gr

ound

Eart

h Gr

ound

Vala

nce

Ligh

t Sw

itch

To other dispensers

LMP-

HLM

P-N

STP1

STP2

L1 N

GND

L2

PA02

87

STP

BREA

KER

L1

STP 1

N M1

GND

L2TB

1-1

TB2-

1

PA02

87

TB1-

2 th

ru

8TB

2-2

thr

u 8

M2

FROM CUSTOMER PROVIDEDINTERCOM SYSTEM

(must run wires in separate conduit) (NEC Class 2)

(+)

WB

A-1

A-11

WNE

UTRA

L

M1

M2

(14

AWG)

(14

AW

G)

(14

AWG)

VALA

NCE

BREA

KERS

Red

Whi

te

Red

Whi

te

Aux.

Junc

tion

Box

Speaker 2

1 Bl

ack

1 W

2 Bl

ack

2 W

hite

Call

Inte

rface

Cabl

ing

Call

Call

Call

Call

Side

Side

Side

Side

To Valance Lights (Customer Provided)

Gilb

arco

STP

Isol

atio

n Bo

x - #

1

Gilb

arco

STP

Isol

atio

n Bo

x - #

2

11

Speaker 1

Speaker 2

Speaker 1

W

W

W WGN/Y

Eart

h Gr

ound

NEUT

RAL

(CD

Mod

ule)

B RR R R R

A-13

W/R

A-9

W/B

A-19

A-10

Spar

e 2

STP2

/MTR

2ST

P1/M

TR1

Spar

e 3

YY

HOT

(CD

Mod

ule)

A-2

STP1

STP2

PUM

P 2-

WIR

EPU

MP

2-W

IRE

SP2

B-19

SP3

B-19SP2

SP1

FS (-

)FS

(+)

FS (-

)FS

(+)

ATC

ATC

ATC

ATC

Enco

re 3

00 U

ltra-

Hi M

aste

r with

Mai

n Ju

nctio

n Bo

x

Enc

ore

Ultr

a-H

i Sat

ellit

e with

Mai

n Ju

nctio

n

MAIN FIELD CONDUIT

Mai

n J

un

ctio

n B

ox

Mai

n J

un

ctio

n B

ox

Valance Light Switch

VALA

NCE

BREA

KERS

SEPARATE WIRES ANDCONDUIT FOR SIDE 2SATELLITE, IF USED.

A-14

A-

12A-

8

SP3

A-14

A-

12A-

8

BUBURYY BU

R YYBU R YY

TO S

HUTO

FF VA

LVE

TO P

UMP

HAND

LE IS

OLA

TIO

N BO

ARD

FOR

USE W

ITH

SATE

LLIT

E IN

DICA

TOR

LIGH

T

TO P

UMP

HAND

LE IS

OLA

TIO

N BO

ARD

W/R

B-20

W/B

B-21

CRIN

D 2-

WIR

ECR

IND

2-W

IRE

B-8

B-12

B-14

B-8

B-12

B-14

Spar

e 1

W

W

B B

W/R

W/B

W/R

W/B

SP1

Spar

e 2

Spar

e 1

SP2

SP1

SP2

A-14

A-

12A-

8

BU YR BU RY Y

BU BUR R YY

YY

SP1

A-14

A-

12A-

8

B-12

B-14

B-8

YB-

8B-

12B-

14

GY OR

ATC

Out

(-)

ATC

ATC (

+)AT

C(-)

ATC(

-)AT

C In

(+)

GY OR

Spar

e 3

YSP

3SP

3Y

TO P

309

TO S

AT R

TN (w

hen

sate

llite

indi

cato

r lig

ht is

pre

sent

)

TO S

AT R

TN (w

hen

sate

llite

indi

cato

r lig

ht is

pre

sent

)

TO P

604

Opt

iona

l

TO P

309

TO P

604

TO P

309P403

HOT

W

Eart

h G

roun

d

NEU

TRA

L (C

D M

odul

e)

B

A-1

3

A-1

0

HO

T (C

D M

odul

e)A

-2

G

W

M01

591A

001

Cabl

e

M01

591A

001

Cabl

e

M01

591A

001

Cabl

e

J401

-1

J401

-2

J401

-3

120V

AC H

OT

(Val

ance

Lig

hts)

C-2

C-13

Neu

tral

(Val

ance

Lig

hts)

(14

AWG

)

(14

AWG

)

R B W W BU BUCa

ll B

Call

BCa

ll A

Call

A

To Valance Lights (Customer Provided)

Eart

h G

roun

d

(1

4 AW

G)

C-1

0

Junc

tion

Box

supp

lied

by in

stal

ling

cont

ract

or

Junc

tion

Box

supp

lied

by in

stal

ling

cont

ract

or(m

ay b

e re

quire

d fo

r ret

ro�t

inst

alla

tions

)R B

CallInterfaceCabling

SATE

LLIT

EBR

EAKE

R

Encore Ultra-Hi Satellite Electronics Cabinet Encore Ultra-Hi Electronics Cabinet

W

Eart

h G

roun

dN

EUTR

AL

(CD

Mod

ule)

B

A-1

3 A-1

0

HO

T (C

D M

odul

e)A

-2

GM

0159

1A00

1 Ca

ble

M01

591A

001

Cabl

e

J401

-1

J401

-2J4

01-3

STP 2

ENCORE ULTRA-HI MAIN CONDUIT AND CABLE ASSEMBLY (M03266A002)

SATELLITECONDUIT(SIDE 2)

SATELLITECONDUIT(SIDE 1)

CONDUIT

CONDUITCONDUIT POWER CONDUIT SATELLITE CONDUITCONDUIT

ENCORE ULTRA-HI MAIN CONDUIT AND CABLE ASSEMBLY (M03266A002)CONDUIT

8

8

33

33

3

SIMULTANEOUS OPERATIONBoth Master and Satellite can dispense fuel at the same time.

Opt

iona

l

Opt

iona

l

Opt

iona

l

FROM CUSTOMER PROVIDED

(must run wires in separate conduit)

INTERCOM SYSTEM

(NEC Class 2)

3

STP

BREA

KER

TB1-

1TB

2-1

TB1-

2 th

ru

8TB

2-2

thr

u 8

W

W

FS (-

)FS

(+)

W

W

CONDUIT

(+)

11

12

B-9

YB-

9Y

Y YY Y

R

Spea

ker (

-)Sp

eake

r (+)

R

Spea

ker (

-)Sp

eake

r (+)

(-)

(+)

(-)

Note: Encore Satellite showing only wiringconnections to satellite. Wiring for a combo is the same.

FS (-

)FS

(+) TO

P30

9

5

5 5

5

5

5 5

5

5 5

5

5

5 5 5CONDUIT

Make these connections to link satellite to master. Otherwise cap any unused wires in electronics cabinet and/or junction box.

Note: For wiring of Satellite indicator light option units, refer to sheets 5 and 6.

Note: Depending upon the model of Ultra-Hi and Satellite, inlet and outlet conduit

numbers related to satellites may vary.

Note:Encore Master Without Junction Box, see sheet 7 for units with Junction Box.

CRIN

D T

wo-

wire

Out

CR

IND

Tw

o-w

ire In

With

G-S

ITE

CRIN

D

PUM

P an

d CR

IND

Wiri

ng O

ptio

ns:

B9Y

B19

YP4

12-2

P412

-1Pu

mp

Two-

wire

Out

(-)Pu

mp

Two-

wire

In (+

)CR

IND

Pum

p In

CRIN

D P

ump

Out

A9

A19 B2

0B2

1

W/R

W/B

W/B

W/R

J402

-2J4

02-1

P412

-3P4

12-4

With

Gen

eric

CRI

ND

or P

ump

Onl

yCR

IND

Tw

o-w

ire O

ut

B9Y

P412

-2B1

9Y

P412

-1CR

IND

Tw

o-w

ire In

Pum

p Tw

o-w

ire O

ut(-)

A9

W/R

J402

-2Pu

mp

Two-

wire

In (+

)A

19W

/BJ4

02-1


A9

A19

W/R

W/B

B20

B21

W/B

W/R

B9Y

B19

Y

A9

W/R

A19

W/B

B9Y

B19

Y

To D

-Box

for

G-S

ITE

or

Gen

eric

CRI

ND

To D

istr

ibut

ion

Box

for

Dis

pens

ers

To D

-Box

for G

-SIT

E or

Gen

eric

CRI

ND

To D

istr

ibut

ion

Box

for D

ispe

nser

s

CONDUIT

FE-364B09/06

Wire Color Chart


This Sheet• Encore 300 Ultra-Hi Dispenser with main junction box with • Encore Ultra-Hi Satellite with main junction box

Field Wiring Diagram Encore 300 Ultra-Hi Dispensers

120/240 VACSheet 5 of 7

™

Symbols Chart

Wire Nut

Ea rth Groun dScr ew Terminal

Ea rth Groun d

No Connection

Connection

®

(+)

(+)(-)

(-)

09/06

Wire Color Chart


Field Wiring Diagram Encore 300 Ultra-Hi Dispenser Master and Satellite

120/240 VACSheet 6 of 7

®

This SheetSatellite signal wiring details for Encore Master with EncoreSatellite and Encore Masterwith Legacy Satellite.

™

Symbols Chart

Wire Nut

No Connection

Connection

FE-364B


Earth Ground

ENCORE MASTER ELECTRONICS CABINET - SATELLITE PORTION OF MASTER/COMBO OPTION

SP3

USE SP 3 - CONNECT ONLY WHEN INDICATOR LIGHT IS PRESENT OR IF SATELLITE DISPENSES IN INDEPENDENT FLOW.

(TO A8 MASTER) (Yellow)(Black)(Red)

FRO

M R

EMO

TE M

AST

ER

PUMP HANDLE INTERFACE PCA

ENCORE COMBO

5

(White)

(Red)

(Black)

(Blue)

See Note 1

See Note 1

M04687A002

2. The wiring for the satellite is the same except that the satellite will use M02802A001 cable.

Notes:1. The Black and Blue wires will only be present if the Pump Handle Interface Board PCA (M05650A001) is present. If Pump Handle Interface Boards M02325A003 or M04528A002 is used, only the Red and White wires will be available.

TO J2125

M06156A001

P102 P101

A8

A12

3 WIRES

CD MODULE WIRING

See Note 2A14

ENCORE MASTER/LEGACY SATELLITE - INDEPENDENT OPERATION (TWO STAGE VALVE)

NC

NO

NC

NO

B -18GA

R - 18GA

B U-18GA

SATELLITE JUNCTION BOX

SATE

LLIT

E N

O. 1

A8

A13

A15

A14

RYB

CONTROLVALVE

"A"

.

(MASTER AND SATELLITE DISPENSE ONE AT A TIME CONTROLLED BY SATELLITE PUMP HANDLE)

LEGACY SATELLITE

ENCORE MASTER

CON

DU

IT SAM

E FOR

"B" SIDE

R-18GA

TO SAT RTN OF M04218 CABLE

R-18GA

Y-18GA

BU-18GA

BU-18GA

Y-18GA


A12

Note:M04570A001 Satellite indicator must be used in order to function in independent �ow.

TO B SIDE VALVE

R - 18GA

BU-18GA

TO J 604 MAINDISTRIBUTION CABLE

5

RYB

CONTROLVALVE

"A"

ENCORE MASTER/LEGACY SATELLITE - SIMULTANEOUS OPERATION (TWO STAGE VALVE)

NC

NO

NC

NO

B -18GA

R - 18GA

B U-18GA


SATE

LLIT

E N

O. 1

A8

A13

A12

(MASTER AND SATELLITE DISPENSE AT THE SAME TIME)

LEGACY SATELLITE

ENCORE MASTER

CON

DU

IT

SAM

E FOR

"B" SIDE

R-18GA

R-18GA

Y-18GA

BU-18GA

BU-18GA

Y-18GA


A15

A14

Note:Connect SAT RTN only when the satellite indicator is present.

TO B SIDE VALVE


R - 18GA

BU-18GA

TO J 604 MAINPOWER SUPPLY DISTRIBUTIONBUS

5ENCORE MASTER ELECTRONICS CABINET - MASTER OPTION WITH SATELLITE INDICATOR LIGHTAND VALVE CONTROL ASSY. (M02652A010/M02652A011)

SIMULTANEOUS AND INDEPENDENT OPERATION SHOWN

(TO REMOTE SATELLITE)

B12

NEUTRAL FEEDFOR SATELLITE A

NEUTRAL FEEDFOR SATELLITE B

A12

STP OUT

M04570A001*SATELLITE INDICATOR PCA

(SCHEMATIC M04568)J322

P322

FOR INDEPENDENT OPERATION - CONNECT J322ON CABLE M04218A001 TO P322 ON SATELLITEINDICATOR PCA M04570A001/ASSY M02652A011.

FOR SIMULTANEOUS OPERATION - LEAVE JUMPER/CONNECTOR P322 INSTALLED

P322

J322M04218A001

FRO

M E

NCO

RE S

ATEL

LITE

OR

COM

BO

TO B SIDE VALVE

NOT USED

M04218A001

MAIN DISTRIBUTION CABLE

DOOR

P321J321

* WIRING IS SAME FOR PCA M04202A001, ASSY M02652A010

TO J604

Note:Satellite Indicator PCA (M2297A001)/Assy M02652A009 will not support INDEPENDENT operation.

TO P309HYDRAULIC INTERFACEPCA

09/06

Wire Color Chart


Field Wiring Diagram Satellite Signal with J-Box 120/240 VACSheet 7 of 7

This SheetSatellite signal wiring details for Encore Master with Encore Satellite and Encore Master with Legacy Satellite.

Symbols Chart

Wire Nut

Earth Ground

No Connection

Connection

FE-364B


ENCORE MASTER WITH JUNCTION BOX TO LEGACY SATELLITE (TWO STAGE VALVE) INDEPENDENT OPERATIONN

C

NO

NC

NO

B -18GA

R - 18GAB U-18GA


SATE

LLIT

E N

O. 1

A8

A13

A15

A14

RYB

CONTROLVALVE

"A"

.

(MASTER AND SATELLITE DISPENSE ONE AT A TIME CONTROLLED BY SATELLITE PUMP HANDLE)

LEGACY SATELLITE

ENCORE JUNCTION BOX

CO

ND

UIT

ENCORE MASTER WITH JUNCTION BOX TO LEGACY SATELLITE WITH TWO SINGLE STAGE VALVES - SIMULTANEOUS OPERATION

LEGACY SATELLITE

CON

DU

IT

R-18GA

R-18GA



A12

Note:M04570A001 Satellite indicator must be used in Encore units in order to function in independent �ow.

R - 18GA

BU-18GA


Y-18GAA8

A12

A14 BU-18GA

SP5

A12

SP5

ENCORE MASTER WITHOUT JUNCTION BOX TO SATELLITE FOR LEGACY SATELLITES WITH TWO SINGLE STAGE VALVES - INDEPENDENT OPERATION

A8

FAST FLOWVALVE

LEGACY SATELLITE

ENCORE MASTER

CON

DU

IT

SAM

E FO

R"B

" SID

E

R-18GA


R-18GA

Y-18GA

BU-18GA

BU-18GA

Y-18GA

2. In Single-stage valve, only the fast �ow valve is present. This unit is not preset capable.

TO B SIDE VALVENotes:1. M04570A001 Satellite indicator must be used in Encore units in order to function in independent �ow.

SAM

E FO

R"B

" SID

E

SLOW FLOWVALVE

FAST FLOWVALVE

SLOW FLOWVALVE

Note:M04570A001 Satellite indicator must be used in Encore units in order to function in independent �ow.

NC

NO

NONC

B -18GA

R - 18GA A13

BU-18GA A12

A15R - 18GA

A14BU-18GA

B -18GA A8

BU-18GA A12

A15R - 18GA

A14BU-18GA

SATE

LLIT

E N

O. 1

See Note 1

2

ENCORE MASTER/LEGACY SATELLITE WITH JUNCTION BOX - SIMULTANEOUS OPERATION (TWO STAGE VALVE)

NC

NO

NC

NO

B -18GA

R - 18GAB U-18GA


SATE

LLIT

E N

O. 1

A8

A13

A15

A14

RYB

CONTROLVALVE

"A"

.

LEGACY SATELLITE

ENCORE MASTER

CON

DU

IT

SAM

E FO

R"B

" SID

E

A12

R - 18GA

BU-18GA

Y-18GAA8

A14 BU-18GA

R-18GA



A12

SP5

Y-18GAA8

A14 BU-18GA

SAM

E FO

R"B

" SID

E

NC

NO

NC

NO R - 18GA A13

SATE

LLIT

E N

O. 1

ENCORE MASTER JUNCTION BOX

5

55

5

1

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