Safety information - SSG Standard Solutions Group · 32. Profit 40. Sustainable Forestry not use...

11
For Skoghall Mill Safety information

Transcript of Safety information - SSG Standard Solutions Group · 32. Profit 40. Sustainable Forestry not use...

Page 1: Safety information - SSG Standard Solutions Group · 32. Profit 40. Sustainable Forestry not use emergency showers for other than the intended. Eyewash If you are exposed to a substance

For Skoghall Mill

Safety information

Page 2: Safety information - SSG Standard Solutions Group · 32. Profit 40. Sustainable Forestry not use emergency showers for other than the intended. Eyewash If you are exposed to a substance

Safety information Skoghall Mill 32 Safety information Skoghall Mill

Alarm number

+46(0) 10 46 510 33

Safety equipmentSkoghall Mill rules requires you to always use: • High visibility west or other Hi Vis clothing • Safety glasses or other eye protection • Safety shoes• Helmet

Personal protective equipment should be used in site area and other premises belonging to Skoghall Mill. High Vis west or clothing and safety glasses should be used from gate. Exception from the rules applies for helmet and safety shoes, only to and from changing rooms.

TrafficVehicles operate within the site area, please note:• At times there are a lot of traffic, pay

attention• Always give way to working vehicles • Establish eye contact and make sure the

driver sees you • Never step into areas where vehicles are

operating.• Pedestrians should follow pathways or

guide, both indoors and outdoors.

SSG-EntréContractors performing work at Skoghall Mill should have a valid SSG pass. Valid SSG pass means SSG-Entré and local e-learning for Skoghall provided through SSG.

Unauthorized people are not allowed to enter the site. It is not allowed to bring dogs or other pets into the site.

General rules In all emergenciesuse this alarm number: +46(0)1046 510 33

When you call this number you will be connected to the Main Gate. The person on duty will follow a checklist and ask you questions. SOS will be alarmed and resources will be contacted.

Our vision within Stora Enso and Skoghall Mill is zero injuries. Everybody home safe, everyday.

It is important to be prepared before starting any procedure. Before you start, think about safety first:

• Use checklist• Step back, think about the procedure,

is it safe?• Make preparations to do the task as

safe as possible

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Safety information Skoghall Mill 54 Safety information Skoghall Mill

General rules 2

In all emergencies 3

My risk assessment (2 minute check) 4

Contents 5

General Instructions A-Z 6

Fire Risk Map Skoghall Mill 12

Fire Risk Map Forshaga PE-coating 14

Work involving increased risks 15 Electrical safety Working at heights

Work requiring a permit 16 "Hot work" Hygienic gas measurement, declaration of gas safety/gas clearance and portable gas meters Driving permit Safe shut down Permit to work (Temporary Access Permit)

Regulations for hygiene areas and hygiene zones 18 Hygiene areas Hygiene zone Sorting at source The external environment

Important contacts 20

Before work starts, stop, think and please ask yourself and your colleagues the following questions:

My risk assessment

Have I thought about the following? Do I have the correct safety equipment and clothes? Enough of both?

Am I at the right place? Do I have the right tools?

Have I followed/understood the routines and instructions that apply?

Do I need a permit e.g. access permit? How/where do I get it?

Is the equipment drained/ depressurised/disconnected, earthed?

Are safety barriers necessary? Have I informed the personnel concerned?

Do I have an acceptable working position? Lifting aids needed?

Do I have a reasonable working area? Sufficient lightning?

Am I working alone? How will I communicate? Does anyone know where I am?

Is there a risk of me being affected by: Work/equipment nearby?

Fire ("Hot work"): can I be burnt, cut, crushed or injured by electricity?

High pressure, flow, temperatures, etc?

Slipping, tripping, falling? Falling objects?

Exposure, e.g. to chemicals and/or gases?

Where can I find the closest: Protective equipment?

Eye-wash station/emergency shower?

First aid kit?

Emergency shutdown switch?

Evacuation route?

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Safety information Skoghall Mill 76 Safety information Skoghall Mill

Access Your contact person will grant you permission for entering the industrial area.

Accidents and incidents Accidents and incidents shall be reported either to the contact person or fed directly into the incident and near miss system (PIA).

Alcohol and drugsAlcohol and drugs are not accepted at Skoghall Mill. It is not allowed to bring into the site area or facilities belonging to

General Instructions A-Zth mill. Random testing are applied to all people working at Skoghall Mill. Positive test or refusal to test will be submitted to disciplinary actions.

Contact personContact persons are responsible for giving contractors the right conditions to perform work at Skoghall Mill in a safe way, to avoid incidents and injuries. As a contractor you should always ask your contact person if you have questions regarding your work order.

Disciplinary actionsIf a supplier, or someone representing the supplier (e.g consultant, contractor, service provider, specialist, driver) don´t follow laws and rules applicable to Skoghall Mill there will be disciplinary actions. Depending on the severity it could be one of the following:• Reprimand• Written reprimand• Termination of assignmentAll disciplinary actions shall be based on facts and clear to all involved. If violation of rules happens again the person should be informed of the consequences. If the severity of the violation requires it could even mean removing the person from the site.

Fire alarm/evacuationThe area must be evacuated immediately when the fire alarm sounds. Go to the nearest assembly point and register yourself There are evacuation plans in every building. These show the location of the nearest emergency route, indoor fire hydrant, fire extinguisher and assembly points. Make sure you know all of this before you begin work!

Fire alarm - Switching off If the fire alarm needs to be turned off, call +46(0)1046 501 00.

First AidMake sure you know your location, and before you start, find out where to find:

First aid material – Stations and boxes with first aid material are available throughout the site. Please inform us if there is something missing or if you used it so we can refill.

Emergency showers Use if you are exposed to hazardous substances (at least 20 minutes), attempt to remove clothes. Some safety showers are alerted, so do

Chemicals at Skoghall Mill

Product Location Risks Immediate action

Hydrogen peroxide Bleach plant, CTMP Corrosion Rinse with water for 20 minutes

Raw turpentine Digester, Evap. plant Dizziness/expl. risk Fresh air/oxygen if necessary

Slaked lime Causticising plant Corrosion Rinse with water for 20 minutes

Sodium chlorate Chemical plant Corrosion/expl. risk/ danger to envir.

Rinse with water for 20 minutes

Sodium hydroxide The whole mill Corrosion Rinse with water for 20 minutes

Sulphuric acid Chemical plant, Bleach plant

Corrosion Rinse with water for 20 minutes

White, black & green liquor

The pulp mill Corrosion Rinse with water for 20 minutes

Gases

Ammonia Water prep, Forshaga Poisonous if inhaled Fresh air/rinse with water for 20 mins.

Chlorine dioxide Sulphate mill Breathing problems Fresh air/rest/medicine

Hydrogen sulphide Pulp mill Poisonous/lung paralysis Fresh air/oxygen if nec./CPR

Oxygen Oxygen bleach plant Frostbite/fire Warm using another body part

Sulphur dioxide Chemical plant Breathing problems Fresh air/oxygen/medicine

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Safety information Skoghall Mill 98 Safety information Skoghall Mill

1. Accident

9. CO2

17. Plantation

25. Log

33. Raw Materials

2. Best Practice

10. Energy

18. Growth

26. Mill

34. People

3. Car

11. Customer

19. House

27. Money

35. Recycling

4. Carbon Cycle

12. Eco Labels

20. Human Rights

28. Financial

36. Renewable

5. Carbon Footprint

13. Land Use

21. Idea

29. Paper for Recycling

37. Responsible Sourcing

6. Certificate

14. Employee

22. Innovation

30. Paper Making

38. Rethink

7. Pulp

15. Ethics & Compliance

23. Investment

31. Paper Roll

39. Safety

8. City

16. Forest

24. Leadership

32. Profit

40. SustainableForestry

not use emergency showers for other than the intended.

Eyewash If you are exposed to a substance rinse your eyes a long time (at least 20 min). Seek medical attention to be checked out.

Defibrillator – Available in the following places:

• BM 7 Pope• Fiber office, entrance • Fiber control room• CTMP, north entrance• Control room VR3• RM 8• Main Gate• Control room SP5• Head office• Shift electrician (car, mobile)

• Shift engineer (car, mobile)• Forshaga, entrance• Maintenance workshop

Gas Protection There is a risk of hazardous gases, such as chlorine dioxide, ammonia and hydrogen sulphide, being emitted at Skoghall Mill. The outdoor gas alarm is therefore tested every Monday at 12.00 hrs.• In the case of a gas emission a siren will

sound for one minute at short, regular intervals. The All Clear signal is a 30 second long continuous sound.

• The All Clear sign is a 30 second long continuous sound.

If the gas alarm rings outdoors• A gas cloud follows the direction of the

wind. Leave the gas cloud by walking at 90º to the wind.

• Go indoors and close all doors and windows.

• Stay indoors until you hear the All Clear signal, or receive information that the danger is over.

• If you feel unwell, contact the mill’s Occupational health service (OHS) or the local health centre.

If the gas alarm rings indoors:Do not enter an area or building when the siren is ringing and the warning lights are blinking. It is most likely that there is hydrogen sulphide in the building.If you are in a production area when the alarm rings:• Evacuate it immediately.• Close the door behind you.• Raise the alarm by calling the Main Gate

on: +46(0)1046 510 33

Hazard signsAll dangerous chemical products shall be labeled clearly with pictograms and have risk and safety information in Swedish. The label informs of the injuries that can arise when the product is used.

Hazardous substancesEmployees and contractors alike shall use products that are kept in stock at Skoghall Mill. If this is not possible then the subtance should be reported to the Chemical Group via your contact person, in accordance with Skoghall Mill’s routines.

Health servicesInjuries or medical problems during office hours, please contact Previa.Previa customersupport is open weekdays 07.30-17.00, phone number 0771-23 00 00.

Neat and tidySafety benefits from good order. A work is not finished until the working area is clean and waste has been sorted and taken care of. Sorting all waste at source applies within our mill. Waste bins for different fractions can be found at several places around the mill area. Sorting waste applies also in contractor storage areas and locker rooms.

Offensive misconductThere is no acceptance of any form of offensive misconduct. Examples of misconduct could be: • Sexual harassment, or behavior of

sexual nature in occupational work areas that could offend an employee or applicant.

• Harassment connected to gender, means misconduct that could offend an employee or applicant because of their gender.

• Discrimination, unfair treatment because of who they are, what they believe in or their way of life.

• Bullying, in forms of ignoring or excluding a person, obsessive checking, withholding information or speak badly about a person.

Report offensive misconduct to your contactperson, safety delegate or contact Safety department at Skoghall Mill.

Safety barriers All areas shall be closed off when there is risk of an accident occurring during work. Inadequate closure shall be reported immediately to the nearest contact person or manager. All safety barriers shall be provided with an information sign.

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Safety information Skoghall Mill 1110 Safety information Skoghall Mill

Safety devices Safety devices (e.g. floor grids, racks and hand rails) must not be removed or made ineffective. The decision to remove safety devices may only be made by Skoghall Mill’s management.

Safety equipment Make sure you know which safety equipment is required for the work you are about to do, or is obligatory in certain areas. If in doubt, ask your contact person or manager.

Smoking Smoking is only allowed in designated areas outdoors. Indoors, it is forbidden to smoke.

Theft reportAll thefts at Skoghall Mill will be documented and reported to the police.Anti-theft marking may occur on tools, machinery or other items.

TrafficGeneral rules• Speed limit is 30 km/h• Parking of private vehicles should be outide our fence, at marked parking spaces• Permit to bring a vehicle into the site is required• Parking inside the fence is allowed only in marked spaces.

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Key of symbols

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A Tetra Pak

C Fire station

2 Measuring station

3 Hotel/Restaurant

4 Staff medical center

5 Chip screening

6 Main gate

7 Woodroom

8 Mill office

9 E-magazine

10 Finish dept

11 Wrapping line

12 Chip storage (sulphate mill)

13 Board machine BM8

14 Maintenance dept (board)

15 Board machine BM7

16 Shipping dept

17 Steel stores

18 Truck workshops

19 Lysåsens school

20 Lysåsens restaurant/cafeteria

21 CMTP mill

22 Former Pacsac

23 Boiler house

24 Cleaning centre

25 Shift maintenance

26 Bark storage

27 Chip storage (CTMP)

28 Engineering office

29 Transformer substation

30 Transformer substation

31 Compressor station

32 Main stores

33 Bleaching plant no 3

34 Oxygen bleaching plant

35 Maintenance dept (sulphate pulp mill)

36 Production office/lab (sulphate pulp mill)

38 Central workshops

39 Digester + screening & washing plants

40 Recovery boiler 5

43 Electricians workshops

44 Tank farm

45 Evaporators

46 Causticizing dept

47 LP pumpstation

48 Magazine

49 Effluent plant

51 Acid/chlorine dioxide plant

52 Water filtration/HP pump station

53 Operating room

54 Oil tanks

55 Coal quay

56 Truck workshop

57 Pulp storage

Orientation

Fire Risk Map Skoghall Mill

Flammable goods

Area with high fire risk.

Smoking forbidden.

Area of risk for flammable

gases. Gas Safety

Certificate is required

for Hot Work. Smoking

forbidden.

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Safety information Skoghall Mill 1514 Safety information Skoghall Mill

Electrical safetyService powerThe mill’s voltage system for fixed installed service power in newer plants is normally 400/230V 50Hz and has direct earthing.

In some older parts of the mill there is a service power network of 525V 50Hz that does not have direct earthing. This system may only be used for connecting transformers with 525/400V.

Fixed terminals with 400/230V 50Hz have sockets for 63A, 32A, 16A and 10A; RCD, residual cur rent device (30mA) must be used.

Storage containersSockets in containers may only be used for the work being carried out inside them or immediately outside their doors.

An extension lead from a socket in a container may only be used for work in the next container. The doors of the containers shall be connected to the steel body of the container by an earthing wire.A socket <16A must always be preceded by a RCD, residual current device (30mA).

Contractors’ electrical equipment Contractors are always responsible for their own electrical equipment (distribution boxes, machines, hand tools, etc.) being in such condition that they meet the standards required, and that they are correctly adjusted for the voltage to which they will be connected.

Work involving increased risksWorking at heights Fall protection Fall protection must be used for work at a height of 2 meters or more above the ground.

Ladders and work trestlesBefore ladders and work trestles are used you must check that there is no visible damage, the locking function works and they have suitable anti-glide protection. It is forbidden to use cable trays as climbing ladders.

ScaffoldingScaffolding may only be constructed or altered by authorized personnel. A green sign hanging on scaffolding shows that it has been checked and approved.

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Orientering1234567891011121314

PortvaktNorra grinden/insläppsgrindLager ankommande godsLossning, bulkbil/lossning folieLossning, containerbilLager utlastningenRökning tillåten (markerat område)ReceptionUppsamlingsplatsUnderhållsverkstadParkering, personal och besökareParkering, personalGasoltankRestaurang "Älvgläntan"

BrandriskkartaForshaga

Teckenförklaring

15 Beläggningshall16 Skärhall17 Extern firma

Brandfarlig vara.

Område med hög brandbelastning.

Klassat område med risk för brännbar gas, gasfrihetsförklaring krävs vid heta arbeten.

Fire Risk Map Forshaga PE-coating

Orientation1 Main gate

2 North gate/Entrance gate

3 Stores, incoming goods

4 Unloading, tankers/unloading foil

5 Unloading, containers

6 Stores, outgoing goods

7 Smoking allowed (in the area marked)

8 Reception

9 Assembly point

10 Maintenance workshop

11 Car park, personnel & vistiors

12 Car park, personnel

13 LPG tank

14 Restaurant "Älvgläntan"

15 Coating hall

16 Cutting hall

17 External firms/contractors

Key of symbols

Flammable goods.

Area with high fire risk.

Smoking forbidden.

Area of risk for flammable gases.

Gas Safety Certificate is required for

Hot Work. Smoking forbidden.

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Key of symbols

Flammable goods

Area with a high fire risk. Smoking forbidden.

Area of risk for flammable gases. Gas Safety Certificate is required for Hot Work. Smoking forbidden.

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Key of symbols

Flammable goods

Area with a high fire risk. Smoking forbidden.

Area of risk for flammable gases. Gas Safety Certificate is required for Hot Work. Smoking forbidden.

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Key of symbols

Flammable goods

Area with a high fire risk. Smoking forbidden.

Area of risk for flammable gases. Gas Safety Certificate is required for Hot Work. Smoking forbidden.

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Safety information Skoghall Mill 1716 Safety information Skoghall Mill

In most cases one or several Permits to Work are necessary before work on a machine or equip ment can begin. The aim of having different permits is to ensure that the work is carried out as safely as possible. The contact person will advise contractors of the need for a specific permit.

Work requiring a permit

“Hot work”All work that involves the generation of heat or sparks requires a permit for “hot work”. In order to carry out such work a valid Nordic Certificate should be presented on demand. Permits for “hot work” are issued at the place where the work is to be done. The person doing the actual work is responsible for making sure that suitable fire extin guishing equipment is at hand.

Hygienic gas measurement, declaration of gas safety/gas clearance and portable gas metersHygienic gas measurements shall be made before work can begin in confined spaces or process machinery and equipment to make sure that there are no dangerous gases present.

A declaration of gas safety/gas clearance shall be made before “hot work” can begin in the classified areas (see Fire Risk Map) to make sure that there are no inflammable or poisonous gases present. Permits are then issued by qualified personnel.

A portable gas meter must be used when there is either a risk of exposure to dangerous gases or a lack of oxygen.

Information on how to use the gas meter is given either by one of the mill’s operators when the access permit is issued or by the person who does the gas measurement/gives the gas clearance declares gas safety.Gas meters and gas masks, if needed, can be borrowed at Skoghall Mill: ask your contact person.

Driving permitRelevant training is mandatory for persons who are to drive a truck or operate an overhead crane or mobile work platform. Contractors must show a valid permit issued by their employers. The contact person may provide contact for issue an operating permit for Skoghall Mill.The manager issues permits to their own personnel.

Safe shut downSafe shut down must be made before work can begin in pro cess machinery and equipment. This applies to electrical power, dangerous and hot media (> 45ºC), steam, sources of radiation, hydraulic and pneu matic installations. The operating/maintenance per sonnel or contractor must lock the isolating switch with their own personal padlocks.

Permit to Work (Temporary Access Permit)The Temporary Access Permit helps us create safe con ditions for work in and on process machinery and equip ment. The operating personnel are responsible for carrying out safe shut down. You must contact the operator in the control room in person before you begin

work, if you are interrupted or when you have finished, and register this in the Access Centre (computer support for Temporary Access Permits).To register in the Access Centre contractors need a valid SSG Entré pass, ie SSG basic train ing and Skoghall Mill’s local safety information held by the SSG. Mill personnel needs an access card.

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Safety information Skoghall Mill 1918 Safety information Skoghall Mill

Skoghall Mill makes paperboard that is delivered to the packaging industry, a large proportion of which is used to package foodstuffs. We must therefore meet strict stand ards of food safety and parts of the mill are classified as

“hygiene areas” and “hygiene zones”.

Regulations for hygiene areas and hygiene zones

Hygiene areas Skoghall: Production hall BM7, Production hall BM8 and Packing dept.Forshaga: Production hall PE and Finishing dept.

The following rules apply in the hygiene areas:• Always follow your guide/contact person

and their instructions. • Do not touch the products.• Food and drink may only be consumed

in the designated areas.• Always wash your hands after visiting

the restroom, smoking, taking snuff and consuming food and drink.

• Snap-off knives are not allowed. • A cap or hairnet must be worn in the PE

coating dept. • Inform your contact person if you

have an illness/infection, sore or other injury that can affect food stuffs via paperboard

Hygiene zone The contact person must always be notified for further information before you visit a hygiene zone* Hygiene zones in Skoghall: slitter-winder BM7, slitter-winder BM8 and rewinder BM8.Hygiene zones in Forshaga: PE coaters 922 & 923, slitters 943 & 947, Super jumbos 7 & 8 and the Packaging dept.

Sorting at sourceAt Skoghall Mill work is not complete until the workplace has been cleaned up and the waste material has been sorted. Containers for each fraction can be found at various places within the mill site. Information of the regulations for sorting at source is available from your contact person or manager. The regulations also apply to the sheds and personnel areas.

The external environment You must inform your contact person or manager if your work may affect the external environment (such as loud noise levels and emissions of dangerous substances into water, soil and/or the air). Contact the Main Gate immedi ately if an accident or incident occurs: tel. no: +46(0)1046 510 33.

Alarm number

+46(0) 10 46 510 33

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Telefon

Alarm number +46(0)10 46 510 33

Safety Engineer +46(0)72 231 69 26

Work Environment Engineer +46(0)70-680 41 67

Fire Protection Engineer +46(0)76-819 45 88

Site Safety Delegate +46(0)70-625 28 05

Fire alarm switch off +46(0)10 46 501 00

Skoghall mill switchboard +46(0)10 46 500 00

Gate Skoghall +46(0)10 46 545 00

Important contacts

Contact