SAE and PRI: Standards and Compliance in the Aerospace Industry Presented by Hannah Godfrey...
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Transcript of SAE and PRI: Standards and Compliance in the Aerospace Industry Presented by Hannah Godfrey...
SAE and PRI: Standards and Compliance in the
Aerospace IndustryPresented by
Hannah GodfreyeQuaLearn Coordinator-Europe, PRI
October 21 2010
Agenda1. Aerospace Technical Standardisation
for Global Business 2. PRI and the Nadcap Progam
Aerospace technical Aerospace technical standardisation for global standardisation for global businessbusinessHannah Godfrey PRI on behalf of David AlexanderSAE Aerospace Standards Europe
SAE Core Competencies
Standards and Related Products Lifelong Learning Technical papers, books Engineering conferences,
meetings, symposia etc… Membership community
SAE Naples Section
Local SAE section for Naples and Campania region mobility engineers
Established in 2000 650 members
http://www.sae-na.it/
SAE Torino Section
• The Aerospace Industry is the most data (and standards) intensive industry requiring robust strong standards systems to support our data needs
• SAE Standards form part of the product definition data used to define, manufacture, certify, operate and support aerospace products
• SAE Standards have a defined mission:
• Interoperability & interconnectivity
• Reliability, repeatability, quality
• Safety and certification
Why the Aerospace Industry Develops and Uses SAE Standards…
I cannot emphasize enough how important it is for manufacturers, airlines and suppliers to have internationally recognized standards, not only to cut the cost of stocks, but also for common practices with their consequential effects on aviation safety enhancement.
Alain Garcia, Senior VP Engineering, AIRBUSWorld Aviation Congress, 2004, Reno, NV
• Mechanism for change
• Supply chain management
SAE Aerospace Council
(Chair: Laura Hitchcock, The Boeing Company)
• Agusta Westland• Airbus • Bell Helicopters • Boeing • Bombardier • CAPE• CIRA• Delta Airlines • European Aviation Safety Agency• Embraer• EADS• Federal Aviation
Administration• Fed Ex
•GE Company•General Dynamics• Goodrich• Global Ground Support • Honeywell Aerospace• Lockheed Martin• NAVAIR• Northrop Grumman • Pratt & Whitney• Rolls-Royce•Textron• United Airlines• U.S. Department of Defense•BAE Systems (UK)
SAE Aerospace Standards Program
AircraftDivision
AeroMech
& FluidSystemsDivision
AeroPropulsion
Division
Aerospace Council
Technical Standards Committees
AvionicsSystemsDivision
AerospaceMaterialsDivision
Reliability
SystemsDivision
AeroElectronics& Electrical
SystemsDivision
Airport & Ground SupportDivision
Technical Standards Committees
AeroGeneralProjectsDivision
AeroGeneralProjectsDivision
Airport & Ground
SupportDivision
AircraftDivision
AeroElectronics& Electrical
SystemsDivision
Aero Mech & Fluids
Systems Division
Aero Propulsion
Division
Reliability,Maint,
Support,LogisticsDivision
AvionicsSystemsDivision
AerospaceMaterialsDivision
Aerospace CouncilAerospace CouncilAS AMS
AIRARP IVHM ATM
The document is proposed The technical committee works to develop the
document draft The draft document is balloted – first by the
committee, then by Aerospace Council Required changes made; affirmation ballot The document is published by SAE
Transparent standards development
Industry Standardisation
One single standard All stakeholders involved One industry approach harnesses
the quality and innovation One industry approach reduces
cost across the industry
Standards Development
All stakeholders involved: manufacturers, suppliers, regulators and operators
Clear interest in development and use of standard
Speaking the same technical language Global nature of development ensures
global influence and global use
Benefits
Your influence is in the standard Keep up to date with innovation Exposure to peers, suppliers and
customers Industry has invested in standard Global scale
Recent developments
13
AS 55
53 Standard on Counterfeit Electronic Part Avoidance
ATM Steering Group
AS 9
535
Standards on Environmental Reporting
ARP 9536
Future developments
14
Runway Lighting Standard
Underwater Locator Beacon
Verification Criteria for Counterfeit Parts Avoidance
Aircraft Fuel Cells
Integrated Vehicle Health Management
AeroTech 2011
• Premier SAE Aerospace event• Exhibition, conference and seminar program• Technical committee meetings• Hosted by Airbus
18-21 October 2011, Toulouse
Aerospace Quality Standard
AS/EN/JISQ 9100 Globally harmonised aerospace-
specific QS Requirement for Nadcap accreditation
and many manufacturing approvals SAE hosts OASIS database:
procurement tool
Example
Standardisation of material/part/system
Company complies with Nadcap, industry and/or regulatory requirements
Company meets standard
Standard referenced by FAA/EASA etc..
Standard published
All stakeholder interests considered
Influence on standard
Development of standard
Company
secures new
business
From the region...
To the world...
Grazie!David AlexanderSenior CoordinatorSAE Aerospace Standards Europe1,York StreetLondonW1U 6PAUnited Kingdom
+44 (0) 207 034 [email protected]
Contact Information
PRI and the Nadcap Progam
21
Accreditation Programs
Professional Development
Programs
Informatics Solutions
22
Performance Review Institute is a not-for-profit affiliate of SAE whose mission is to: Provide global, unbiased, independent manufacturing process and product assessments and certification services to the mobility industry for the purpose of adding value, reducing total cost, and facilitating teaming between subscribers & suppliers.
Nadcap Defined
23
The leading, worldwide cooperative program of major companies designed to manage a cost effective consensus approach to special processes and products and provide continual improvement within the aerospace industry.
Nadcap Accreditation
Special Processes
• Chemical Processing• Coatings• Conventional Machining• Heat Treating• Materials Testing• Nonconventional Machining &
Surface Enhancement• Nondestructive Testing• Welding
24
Systems & Products
• AQS (AC7004)• Composites• Non Metallic Materials• Electronics• Fluid Distribution
Systems• Sealants, Elastomer
Seals
Nadcap MembersNadcap Members
Northrop Grumman Integrated Systems
The Boeing Company
DCMA
AVIO S.p.A
MTU Aero Engines
Pratt & Whitney
Hawker Beechcraft
Sikorsky Aircraft
Cessna Aircraft Company
GSA
Air Force, WPAFB
GE Aviation
Hamilton Sundstrand
Honeywell Aerospace
Rolls-Royce Corporation
Rolls-Royce plc
Vought Aircraft
AIRBUS
EADS Astrium
Alenia Aeronautica SpA
BAE Systems (USA)
EADS Airbus Military
Eurocopter
EADS Defense & Securities
Goodrich Corporation
Rockwell Collins
Bombardier
Bell Helicopter
SAFRAN Group
SONACA
Liebherr-Aerospace SAS
Latecoere
Lockheed Martin
Textron Systems
Ball Aerospace
Heroux Devtek
Spirit AeroSystems
BAE SYSTEMS Military Air Solutions (MAS)
Parker Aerospace Group
Thales
United Space Alliance
309th Maintenance Wing- Hill AFB
Raytheon Company
Volvo Aero
General Dynamics Corporation
Israel Aerospace Industries
EADS Aerolia
EADS Premium AEROTEC
AgustaWestland
Nadcap Stakeholders
AirbusAlcoaAVIOBAE SystemsBodycoteBoeingBombardierCessna
EADSEurocopterGE AviationGoodrich CorporationHoneywell AerospaceIsrael Aerospace IndustriesLockheed MartinMTU Aero Engines
Pratt & WhitneyRaytheonRolls-RoyceSAFRANSpirit AeroSystemsUS Air ForceVolvo AeroVought Aircraft Industries
Streamlined Requirements
MultipleCustomer Requirements
Reduced Number of Audits
Individual
Customer
Audits
One Audit
Shift in Focus
Third Party Audit
Customer Audit
Airbus
BAE Systems
Boeing
Bombardier
Eurocopter
Honeywell
Lockheed Martin
Rolls-Royce
Holistic Involvement
Passive
Audit Checklist
Industry experts manage all key
steps
Audit ConductedAudit
Results
Process Evaluation / Improvement
Auditor Qualification & Selection
Corrective Actions As Required
Regulatory Compliance
Tangible results
• A participating prime contractor reports a saving of over $1million annually while achieving technically superior audits.
• An accredited Nadcap supplier has tracked a 97% reduction in rework resulting from improvements to their system stemming from Nadcap requirements.
• Surveys performed on the Nadcap accredited supplier base indicate an average 40% reduction in audits following Nadcap accreditation.
Subscriber Perspective #1
“Work together... to right size our processor base and continually improve certification and oversight...
A quality initiative that will lead overall industry cost reductions.”
Subscriber Perspective #2
“The objective is to have a
high performing self managed supply base”
Supplier Case Study
• Customer visits dramatically reduced
• Quality survey & audit team reduced by at least ¾
• Rework rate reduced from 5 – 6 per 100 to 2 – 3 per 1000
• Scrap rate reduced from 1 in 1000 to 1 in 3000
• Escapes reduced from 1 per 3 - 5,000 to 1 per 6 - 10,000
In June 2010, over 1,000 suppliers said...
Decreased No effect Increased
Scrap Rates? 35% 64% 1%
Rework Rates? 41% 56% 3%
Escape Rates? 44% 55% 1%
Sales / Ability to attract new business?
4% 42% 54%
In your experience, to what extent has Nadcap affected your…
Focus on Value & Cost Effectiveness
“Sales have increased more than 200%. Earlier we …were known only in India … After Nadcap we have worldwide recognition …our customer base was only 5 earlier and after Nadcap our customer base has increased to 15.”
“Customer claims decreased over 25% this year compared with last year.”
“Nadcap Accreditation has helped to raise our profile and respect within UK industry. We have targeted and won better "class" of business.”
Questions
Contact Information
Hannah Godfrey
eQuaLearn-Coordinator, Europe
020 7034 1247
www.pri-network.org
SAE Aerospace Standards Program topics
Flight Deck tools and instruments Human Factors Displays Human modeling Quality system standards Fuel operations Radio Frequency Identification Air cargo handling Aircraft ground equipment and
systems Aircraft servicing Aircraft Deicing Airport snow and ice removal Landing gear systems Oxygen equipment Aircraft interior/exterior lighting Aircraft noise measurement Environmental systems Aircraft icing Safety equipment Cabin interiors Survival equipment Seats Maintainability Probabilistic Methods Reliability Hydraulic components Fuel, oil, and oxidizer systems Pumps Couplings, Fittings, Hose Tubing installation Structural Health Monitoring
Engine starting systems Auxiliary Power Nuts/Inserts Bolts/studs/screws Fluid connectors Ignition systems Emissions measurement Engine condition monitoring In-flight propulsion
measurement Engine controls Support equipment and tools Helicopter powerplants Inlet flow distortion Avionics networks Aircraft store integration Avionic subsystems Embedded computing systems Architecture description
language Fiber optics Unmanned systems Lightning Electromagnetic compatibility Electrical Power and equipment Power management Aircraft systems installation Protective devices Relays Electrical connectors Terminating Devices Wire & cable
Metals finishes, processes, fluids
Nonferrous alloys Carbon & Low alloy steels Specialty steels and alloys Corrosion & heat resistant
alloys Titanium Beryllium Refractory materials Metals engineering Elastomers Polymers Composite materials (fabric &
resins) Composite repair materials Composite inspection Composite repair techniques Organic Coatings Seals and Sealants Maintenance chemicals and
materials Greases Lubricants Nondestructive testing and
inspection Mechanical/Electrical/Hydraulic
actuators Hydraulic fluids Filtration Tubing Safety assessment