SAB NAFTA Company Presentation - mexicoindustry.com
Transcript of SAB NAFTA Company Presentation - mexicoindustry.com
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
2021
SAB NAFTA Company Presentation
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
SAB GROUP
Specialist in machining and casting aluminum components for the
Automotive and Industry
Founded 1975
Headquarters Montmerle, France (Near Lyon)
Employees 820 p.
Shipped tonnage 8500T/Year
Ownership Grosselin Jean Francois
Groupe SAB Sales 92,4M€ / 2019
Websites https//groupe-sab.fr
Boitier Alpine Renault Turbocharger
Housing PSA
Group
Products
Manufacturing Footprint
2 continents - 2 countries- 8 plants
LYON
https://www.youtube.com/watch?v=QUlM3NaF7IA&ab_channel=GroupeSAB
Video Groupe SAB
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
SAB GROUP PRODUCTION
• SAB Montmerle (Machining)
• SAB Rhodanienne (Gravity, L.P Casting)
• SAB Belmont (Machining)
• SAB Matour (Gravity Casting)
• SAB Thevenin (High Pressure Die Casting)
• Group SAB Engineering ( (Technical center, Tools conception)
• Group SAB Robotique (Technical center)
• SAB NAFTA (Gravity casting, Machining)
2021
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
SAB GROUP
OUR MAIN CUSTOMERSCUSTOMERS
Common rail
Front plate
3,5M parts/year
EGR EGR Housing
100k parts/year
Turbo Housing
300k parts/year
E Mobility
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
NAFTA (GUADALAJARA, MEXICO)
5
• Strategy
• General information
• Layout
• Products
• Processes
• Capacity
• Key Points
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 6
STRATEGY
Guided by strong company values
& synergies within Linamar
Developed products where we have our main strength gravity,
tilted gravity and machining
Train our new Staff to the most important value of SAB: Safety,
Quality, Environment and Customer service
Maintain and improve our Quality Safety and Environment
qualification
Diversify our Customer base
Follow and satisfy our Customers
(Long relationship)
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 7
General information • Turnover: € 1 400k (2020) • Capacity: Front Plate: 1.3M parts / year (2020) • Process: - Coring (Hot-box) - Aluminium casting (gravity, tilted gravity) - Machining (CNC center 2 Spindles) - Grey Room control - Laboratory (Foundry & Metrology) • Customers: Delphi, Continental
• Shipping: China, Romania
• Quality: Certification IATF 16949 / ISO 14001 / ISO 45001
• Manpower: 30 employees
• Building area: (Land : 26500 m²)
• Plant 1 Casting: 3500 m²
• Plant 2 Machining: 3500m²
• Open time: 3 shifts / 6 days / 49 weeks per year
NAFTA (Guadalajara)
TOTAL: 7000 m²
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 8
Layout Plant 2
Plant 1
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 9
Products DELPHI DELPHI DELPHI DELPHI
Engine Type DIESEL I4 DIESEL DIESEL I4 DIESEL
Part Front Plate Housing Front Plate Front Plate
SOP T4 2018 T4 2018 T4 2019 T3 2021
Volume/Year 55000 15000 175000 30000
Casting Process Tilted Gravity Tilted Gravity Tilted Gravity Tilted Gravity
Alloy & Heat Treatment
AS7U3 AS7U3 AS7U3 AS7U3
Machining CNC, ECM, Washing
* CNC, ECM, Washing
CNC, ECM, Washing
Control X-Ray, CMM,
100% Visual/Boro
X-Ray, Dimensional
X-Ray, CMM, 100%
Visual/Boro
X-Ray, CMM, 100%
Visual/Boro
Shipping China India Romania Romania
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 10
Processes
Tooling Controls Melting Casting Tilted Gravity
Coring Finishing Machining and E.C.M
Control Grey
Room
Tooling Controls Melting Casting Tilted Gravity
Coring Finishing Machining and E.C.M
Control Grey an White
Room
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 11
Process / Melting
• 2 Gas Melting furnaces (800 kg x2 = 1,6T)
• Nitrogen Desgasing
• Heat Ladle
Melting furnace
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
10/05/2021
12
Process / Core shooting
• Sand Core Machine EUROMAC – Capacity for 2 hot core box (Croning)
• Specifies Trolleys
Hot core box process
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 13
Process / Gravity Casting
• 2 Tilting Casting Machine GAUSS – 2 molds each
• Holder Furnace X2 (600Kg)
• Vaccum Pump / Thermatest
• Spectrometer
Tilting gravity casting
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 14
Process / Finishing
• Sand decoring Furnace
• Risers sawing
• Visual control
• Marking système (2D Matrix)
• Shot Blasting
Finishing
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 15
Process / Machining
• 2 Machining (CNC)
• ECM Machine
• Washing Machine
• Leak test Machine
• Heat Clamping Bench
• Pre setting Bench
• Visual control
Machining
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 16
Process / Testing and inspection
• Hardness testing
• Mechanical Properties (UTS, YS, E%)
• Chemical and metallurgical analyses
• Dimensional control (CMM with scanning, gages)
• Endoscope control + EOL control
• Roughness test
• Form Tracer
• Clean Room
• X-ray
Laboratory equipment
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
Constant Process Control with S.M.P. system
• P.L.C Control priority
• Identification Manual key parameters
• Audit control process
• Level Audit Control process like LPA
17
SAB NAFTA
S.M.P Process Control
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL 18
PEOPLE
• IATF 16949
• ISO 14001
• ISO 45001
• Core Tools
• SMP
• Cleanliness Laboratory
• LOTO
• September 2018
DW10C SOP 10/15/2018
• September 2019 OM651
SOP S42 / 2019
• SOON July 2021 HMCA
SOP S29 / 2021
• 30 People currently working @ SAB NAFTA
• 1 Plant Manager
• 1 Sales & Project Manager
• 1 QSE Manager
• 1 Safety/Environment Technician
• 2 Quality Technician
• 1 HR / Logistic / Export Manager
• 1 Maintenance Manager
• 2 Maintenance Technicians
• 1 Account Manager
• 1 Operations Manager,
• Casting + Machining Technician
Staff People
Training
Steps
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
• “0 PPM“ for Year 2019
• 0 Claim from Customer in 2019
• Over 130 000 parts sent around the world in 2020
19
P.P.M. VS DELIVERY SAB NAFTA
54080
134451
33690
19383
40134 41244
9051
18864 16380
6000 1200
4800 0 0
0
20000
40000
60000
80000
100000
120000
140000
160000
2019 2020 Q1 Q2 Q3 Q4 Sep Oct Nov Dic CW50 CW51 CW52 CW53
TOTAL SHIPPED FINISHED GOODS TOTAL SHIPPED FINISHED GOODS
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
Current capacity with our tools & machine in production for the Delphi parts
20
PLANT CAPACITY SAB NAFTA
Results and Capacity
Days Hours OEE
Fusion 6 135 100% 82 T.
Casting 6 135 100% 11300 Parts
Thermal treatment 6 135 100% 18612 Parts
Machining 6 135 100% 6480 Parts
Flushing + ECM 6 135 100% 5718 Parts
Grey Room 6 135 100% 9230 Parts
MAX
CURRENT CAPACITY INSTALLED
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
Plant 1 (Casting): 2000m² Available
Plant 2 (Machining): 2500m² Available
21
SAB NAFTA
Free Capacity (M²)
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
• Specialist in high added-value Machining and
Casting aluminium components for the automotive and Industry
• Knowledge and Equipment
• Technical center in France with strong support • Quality, Safety and Environment Certification • Team dedicated to our customers!
22
Key Points
SAB NAFTA
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
THANK YOU FOR YOUR ATTENTION !
https://groupe-sab.com/
SAB Nafta
FONDERIE
USINAGE
ASSEMBLAGE
CONFIDENTIEL
CONCLUSIONS