RX-900-4 Parts Manual Rev. P SN 179-.pdf

7/24/2019 RX-900-4 Parts Manual Rev. P SN 179-.pdf

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ROADTEC RX 900 4

MILLING MACHINE

PARTS MANUAL


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WARRANTY

Manufacturer (Roadtec, Inc.) warrants, commencing with the date of shipment tofirst end-user and for a period of 12 months thereafter or 1,000 hours ofoperation, whichever occurs first, all machinery and parts manufactured byRoadtec, Inc. to be free from defects in workmanship and material. Warrantyremains in force for the above time period only if all Manufacturersoperational procedures are followed and recommended maintenance isperformed. If, within such warranty period, any machinery or parts shall beproved to Manufacturers satisfaction to be defective, it shall be repaired or

replaced, at the Manufacturers option, F.O.B. Manufacturers warehouse. Allfailed parts or components must be returned to Manufacturer prepaid forinspection before credit will be issued for new parts or components.Manufacturers obligation hereunder shall be confined to such repair orreplacement and does not include any charges, direct or indirect, for removing orreplacing defective machinery or parts.

Wear parts such as: conveyor lines, screed plates, cutter teeth, tooth holders,

scraper blades, track pads, tires and conveyor belts are warranted only if foundto be defective at time of shipment, but are not warranted for the warranty periodas far as wear or abuse.

No warranty shall apply to machinery, or parts or accessories which have beenfurnished, repaired or altered by others so as, in Manufacturers judgement, toaffect the same adversely or which shall have been subject to negligence,accident or improper care, installation, maintenance, storage or other thannormal use or service, during or after shipment. With respect to machinery, partsor accessories to Manufacturers products which are furnished but notmanufactured by Manufacturer, Manufacturers warranty obligation shall in allrespects conform and be limited to the warranty extended to Manufacturer by itssupplier or, if none, to the warranties expressed herein.

The foregoing warranties are in lieu of all other warranties expressed or

implied including but not limited to any warranty or merchantability offitness for a particular purpose, and Manufacturer shall not be subject toany other obligations or liabilities whatsoever with respect to machinery,parts, accessories or services manufactured or furnished by it or anyundertakings, acts or omissions relating thereto. Under no circumstancesshall Manufacturer be liable for any consequential or other damages,

l d l h d Th ti


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HOW TO ORDER PARTS

THE ROADTEC PARTS DEPARTMENT NEEDS THE FOLLOWING

INFORMATION TO PROCESS YOUR ORDER PROPERLY ANDACCURATELY.

1. YOUR COMPANYS NAME AND PURCHASE ORDER NUMBER.2. NAME AND ADDRESS OF PERSON OR PLACE TO WHOM PARTS

ARE TO BE SHIPPED.

3. METHOD OF SHIPMENT. ( MOTOR FREIGHT, UPS, AIR, ETC... )4. MODEL AND SERIAL NUMBER OF THE MACHINE FOR WHICH

PARTS ARE BEING ORDERED.5. PART NUMBER, DESCRIPTION, AND QUANTITY OF PARTS.

6. THE LOCATION OF PART(S) IN THE ROADTEC PARTS MANUAL.

ONCE THE ABOVE INFORMATION HAS BEEN OBTAINED, CONTACT THE

ROADTEC PARTS DEPARTMENT AT :

ROADTEC INC. / PARTS DEPARTMENT2909 RIVERSIDE DRIVE

CHATTANOOGA, TN. 37406

MONDAY-FRIDAY 7:00AM 8:30PM EASTERNSATURDAY 7:00AM 12:00PM EASTERN

PHONE : (423) 622-9202 TOLL FREE : 1-877-266-8882

PARTS FAX : 423-622-9072 USED SALES FAX : 423-622-7318

RESPONSIBILITY FOR BREAKAGE, LOSS OR DAMAGED GOODS, CEASES

UPON DELIVERY OF THE MERCHANDISE TO THE TRANSPORTATION

COMPANY FOR WHICH A RECEIPT IS RECEIVED SHOWING THAT THESHIPMENT WAS ACCEPTED BY THEM IN GOOD CONDITION. IF ANY OFTHE MATERIAL LISTED ON THE BILL OF LADING OR EXPRESS RECEIPT ISSHORT, BROKEN, OR DAMAGED, DO NOT ACCEPT THE SHIPMENT UNTIL

THE CARRIERS AGENT MAKES A NOTATION OF THE SHORTAGE ORDAMAGE ON THE EXPENSE BILL. NOTIFY THE TRANSPORTATION


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MACHINE MODEL:

SERIAL NO.:

CATALOG NO.:

ENGINE MAKE:

SERIAL NO.:

GENERAL INFORMATION

This parts manual contains a listing of all parts of the ROADTEC RX-900 (4-Track) Milling Ma-

chine. A Sectional index immediately follows this introduction.

This catalog is divided into numerical sections, each section has an alphabetical table of con-

tents of its assemblies. the pages within each section are numbered with the section number

and the number of the page within the section such as 1.1 ( Sect. 1, page 1 etc... ) The page

numbers are located bottom center of each page.

The parts shown in the illustrations are numbered and correspond to the number appearing inthe REF. NO. column of the parts list immediately following the illustration. DO NOT ORDER

PARTS BY THE REFERENCE NUMBERS. Each Ref. No. is followed by the ROADTEC part

number for that particular part.

When ordering parts, be sure to provide the serial number of the machine for which the parts

are being ordered. Specify how parts shipment is to be forwarded. (See How To Order

Parts. On the inside of this catalog.)

Record the serial number of your machine, its engine, and any other equipment in the space

provided below. Our Service Department will need this information to provide you with prompt,

efficient service when you order parts or optional equipment.

The Warranty on this equipment appears in the inside back cover of this catalog.

MACHINE RECORD DATE PURCHASED


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MILLING WIDTHS 7-2 , 12 6 2184mm/3810mm

MAXIMUM MILLING WIDTH 12 6 3810mm

MAXIMUM MILLING DEPTH 14 IN 356mm

MILLING DRUM SPACING 5/8 IN 16mm

MILLING DRUM NO. OF TEETH (7 2 DRUM w/ wipers) 169 169

MILLING DRUM NO. OF TEETH (12-6 DRUM w/ wipers) 271 271

MILLING DRUM DIAMETER (TIP TO TIP) 48 IN 1219mm

DRUM TOOTH INCLINATION 7 DEGREES 7 DEGREES

ENGINE MAKE CATERPILLAR CATERPILLAR

ENGINE TYPE 3412E 3412EENGINE NO. OF CYLINDERS 12 12

ENGINE OUTPUT 860 HP 641 KW

ENGINE SPEED 2,100 RPM 2,100 RPM

ENGINE DISPLACEMENT 1648 CU IN 27 LITERS

FUEL CONSUMPTION (at fu ll load) 43 GA/HR 163 L/HR

FUEL CONSUMPTION (at 2/3 load) 28.7 GA/HR 109 L/HR

OPERATING SPEED LOW (3-TRACK) 0 - 83 FPM 0 - 25.3 MPM

OPERATING SPEED HIGH (3-TRACK) 0 - 156 FPM 0 - 47.5 MPMOPERATING SPEED LOW (4-TRACK) 0 - 83 FPM 0 - 25.3 MPM

OPERATING SPEED HIGH (4-TRACK) 0 - 128 FPM 0 - 39 MPM

TRAVEL SPEED (3-TRACK) 0 - 3.2 MPH 0 - 5.14 KM/HR

TRAVEL SPEED (4-TRACK) 0 - 3.2 MPH 0 - 5.14 KM/HR

THEORETICAL GRADEABILITY 80% 80%

GROUND CLEARANCE 12.5 INCHES 318 MM

3 TRACK OPERATING WEIGHT (7 2 DRUM) 90,200 LBS 40,914 KG

4 TRACK OPERATING WEIGHT (7 2 DRUM) 95,800 LBS 43,454 KG

TRACK CLASSIFICATION PRO 5 PRO 5

TRACK FRAME CENTER TO CENTER (WHEELBASE) 18-10 5.74 M

FUEL TANK CAPACITY 360 GA 1363 L

HYDRAULIC OIL 125 GA 471 LWATER TANK CAPACITY 1250 GA 4732 L

TURNING (INSIDE CUT RADIUS-3 TRACK) 8 2.4 M

TURNING (INSIDE CUT RADIUS-4 TRACK) 8 7 2.6 M

CONVEYOR SIZE (WIDTH) 42 IN 1067 MM

RX-900 TECHNICAL SPECIFICATIONS


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MACHINE SAFETY PRECAUTIONS

YOU WILL OBSERVE THE ATTENTION SYMBOLS SHOWN BELOW THROUGHOUTTHE OPERATION & SERVICE MANUAL PROVIDED WITH YOUR MACHINE. THESESYMBOLS ARE MEANT TO DRAW YOUR ATTENTION TO IMPORTANT INFORMATION THATCOULD AFFECT SAFE UNIT OPERATION AND THE SAFETY OF PEOPLE. WHEN YOU SEE

THESE SYMBOLS THEY MEAN:

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

THESE SYMBOLS WILL BE ACCOMPANIED BY THE FOLLOWING:

THIS WORD DENOTES THE MOST SERIOUS HAZARD.

THIS WORD DENOTES AN INTERMEDIATE HAZARD.

THIS WORD DENOTES THE LEAST SERIOUS HAZARD AND

IS USUALLY USED IN CONJUNCTION WITH OPERATINGAND MAINTENANCE INSTRUCTIONS THAT AFFECT SAFEPRACTICE.

PRELIMINARY SAFETY AND OPERATING INSTRUCTIONS:

1. READ AND STUDY THE MILLING MACHINE SAFETY MANUAL PROVIDED IN THE

LITERATURE PACKAGE FURNISHED WITH THE MACHINE . FOLLOW ALL SAFETY

PRECAUTIONS.

2. READ THE OPERATION SECTIONOF YOUR OPERATION & SERVICE MANUALTHOROUGHLY.

3. READ AND STUDY THE SERVICE SECTIONOF YOUR OPERATION & SERVICE MANUAL.

4. THE OPERATORS PLATFORM IS FOR PROPERLY TRAINED AND QUALIFIEDPERSONNEL ONLY. THERE SHOULD ONLY BE ONE OPERATOR AT A TIME ON THE

PLATFORM DURING OPERATION. NO RIDERS!

5. NEVERFUEL THE UNIT WITH THE ENGINE RUNNING, WHEN SMOKING OR NEAR ANOPEN FLAME.

6. PERFORM A WALK-AROUND VISUAL INSPECTION FOR SIGNS OF FLUID LEAKAGE,DAMAGED COMPONENTS OR COMPONENT WEAR.

DANGER!

!WARNING

CAUTION!


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OPERATIONAL CHECKS:

1. PRETEST STEERING, BRAKES AND ALL OTHER CONTROLS.

2. BEFORE STARTING THE MACHINE CHECK ALL FLUID LEVELS (HYDRAULIC FLUID,ENGINE OIL, WATER LEVEL, ALL PLANETARIES, ENGINE COOLANT, ETC.)

3. BE SURE THAT THE AREA YOU PLAN TO MILL IS ON A SLOPE OF LESS THAN 10DEGREES. ALWAYS USE CAUTION WHEN OPERATING ON UNEVEN SURFACES ANDROUGH TERRAIN.

4. NEVER CLIMB ON OR OFF THE UNIT WHEN THE UNIT IS MOVING AND ALWAYS USEPROPER STEPS AND RAILS WHEN CLIMBING ON OR OFF THE UNIT.

5. LOOK IN ALL DIRECTIONS BEFORE REVERSING THE UNIT.

6. BE AWARE OF ALL POTENTIAL CLEARANCE AND GROUND OBSTACLES.

MAINTENANCE

1. ALWAYS SHUT OFF THE ENGINE, RAISE THE MOLDBOARD WITH THE POWER PACK,BLOCK THE TRACKS AND SET THE ELEVATION SAFETY BARS WHEN WORKING ON THECUTTER DRUM, CONVEYOR OR OTHERWISE SERVICING THE MACHINE.

2. KEEP CONTROL PLATES ON CONSOLE CLEAN AND REPLACE LOST OR DAMAGEDDECALS IMMEDIATELY.

3. TURN THE BATTERY DISCONNECT TO OFF AND INSERT LOCKOUT TAGS WHENSERVICING THE MACHINE OR WHEN DOING ANY WELDING ON THE MACHINE.

4. USE ONLY APPROVED OR RECOMMENDED FLUIDS AND FILTERS WHEN SERVICINGTHE MACHINE.

5. DO NOT MODIFY THIS MACHINE IN ANY WAY THAT WILL COMPROMISE SAFETY.

6. ALWAYS USE ELEVATION LOCKING BARS WHEN WORKING UNDER MACHINE .


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ASSEMBLY PART NO. S/N PAGE NO.

ENGINE C27 950 HP TIER II 221722-01 182 & UP 1.1

ENGINE C27 950 HP TIER II 221377-01 1.5

BELT TENSIONER 221723-01 181 & UP 1.9

BELT TENSIONER 221287-01 179-181 1.11

EXHAUST 221293-01 1.12

AIR FILTER 220538-01 1.13

ENGINE COOLING 221394-01 1.15 RADIATOR SUB-ASSY. 220564-01 1.19

SURGE TANK 220637-01 1.22

ENGINE PUMPS 221372-01 1.23

AIR COMPRESSOR 220476-01 1.29

ENGINE HARNESS (CAT) 208698-01 1.35

SECTION 1 : ENGINE


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RX-900 C27 4-TRACK ENGINE ASSY. TIER II

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(221722-01)RX-900-C27 4 TRACK ENGINE ASS'Y

ITEM # PART # DESCRIPTION QTY

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( 221377-01 )RX-900 C27 4-TRACK ENGINE ASSY. TIER II

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( 221377-01 )RX-900 C27 4-TRACK ENGINE ASSY. TIER II

REF PART NO. DESCRIPTION NO.

NO. REQD

1 218303-01 ENGINE - CAT C27 950 HP TIER 2 1

2 221372-01 PUMP ASSY. 1

3 221394-01 COOLING PACKAGE ASSY. 1

4 221287-01 BELT TENSIONER ASSY. 1

5 220538-01 AIR FILTER ASSY. 1

6 221293-01 EXHAUST ASSY. 1

7 220476-01 AIR COMPRESSOR ASSY. 1

8 209476-01 RAD SIDE ENG REAR SUPPORT BRACKET 1

9 220672-01 CONSOLE SIDE ENG REAR SUPPORT 110 216444-01 FUEL TANK ASSY. 1

11 206921-04 BELT - DRIVE 6-5V2240 2

12 93723 HEX BOLT - 3/4-10 X 2 1/2 4

13 83752-04 LOCK WASHER - 5/8 SPRING STEEL 8

14 95937 FLAT WASHER - 3/4 HARD 10

15 84071-04 HEX NUT - 3/4-10 ASTM 563 A GR8 2

16 93189 HEX BOLT - 3/4-10 X 2 1/4 4

17 89252 HEX BOLT - 5/8-11 X 2 1/2 8

18 84717 LOCK WASHER - 5/8 SPRING STEEL 819 O1702 LOCK WASHER - 16 7980 SPRING STEEL 8

20 O1203 HEX BOLT - M16-2 X 50 10.9 933 8

21 93106 HOSE BARB - 1 NPT X 1 1/4 1

22 88636-04 ADAPTER W / O-RING 4 SAE M - 2 NPT F 1

23 80553-04 HOSE BARB - BARBED 1/8 X 3/8 1

24 89787-04 ELBOW 90 DEG. M W/ NUT, WASHER, O-RING 16JIC-12 SAE 1

25 200843-04 CONNECTOR - SWIVEL F 16 JIC - 16 NPT 1

26 127491 FIT - 8 JIC - 12 SAE 90 DEG. 1

27 91668 PLUMB - 1 NPT STREET 128 80248 BUSHING - 3/4 X 1 1

29 83962-04 CONNECTOR - 8 JIC X 12 SAE ST MALE 1

30 89616 FIT - 8 JIC X 12 SAE ST MALE 1

31 208557-04 MOD - 10 SAE PLUG 1

32 83742-04 FIT - CONNECTOR 4 JIC - 1/8 NPT M 1

33 215934-04 CONNECTOR - 8 JIC F X 1/2 NPT F SW 1

34 136028-04 HOSE BARB - 1/2 NPT - 1/2 BARB 2

35 220796-04 FIT - 6 JIC X 1/2 NPT F-F 1

36 45228 CLAMP - 3/8-1/2 WORM 2

37 221377-01-1 HOSE - 1/2 FUEL X 155 LG 1

38 221377-01-2 HOSE - 2 WATER X 20 1

39 122629 CLAMP - 1 3/4 X 2 5/8 CONSTANT TORQUE 2

40 OO877 HEX BOLT - 3/8-16 X 1 3/4 4

41 83056 LOCK WASHER - 3/8 SPRING STEEL 4


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ASSY - BELT TENSIONER(221723-01)


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-BELT TENSI NER BEARING H USING WLD'TA HININ

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ENGINE COOLING ASSEMBLY


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( 221394-01 )ENGINE COOLING ASSEMBLY

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( 221394-01 )

( 145386-01 ) REF PART NO. DESCRIPTION NO.NO. REQD


1 220564-01 RX-900-C27 RADIATOR SUB-ASSY. 1

2 220637-01 ASSY. - RX-900-C27 REMOTE SURGE TANK 1

3 84332 HEX BOLT - 3/8-16 X 1 6


5 83757 FLAT WASHER - 3/8 STEEL 6

6 93723 HEX BOLT - 3/4-10 X 2 1/2 4

7 95937 FLAT WASHER - 3/4 HARD 6

8 83752-04 LOCK WASHER - 3/4 SPRING STEEL 4

9 84071-04 HEX NUT - 3/4-10 ASTM 563 A GR8 210 221394-01-1 HOSE - 3/8 FUEL / WATER X 43 LG 1

11 45228 CLAMP - 3/8-1/2 WORM 4

12 220624-03 RADIATOR WATER SUCTION PIPE 1

13 221301-03 ENGINE WATER SUCTION PIPE 1

14 220636-03 RADIATOR RETURN WATER PIPE 1

15 221298-01 ENGINE RETURN WATER PIPE 1

16 221300-01 CONSOLE TURBO CHARGE AIR LINE 1

17 221296-01 RADIATOR TURBO CHARGE AIR LINE 1

18 221394-01-2 HOSE - RADIATOR 4 X 5 LG 319 133591 CLAMP - 3 5/8 TO 4 5/8 12

20 221299-01 FRONT TOP CHARGE AIR LINE 1

21 221297-01 BACK TOP CHARGE AIR LINE 1

22 216449-04 COUPLING - 4 CHARGE AIR COOLING RUBBER 8

23 147481 CLAMP - CONSTANT TORQUE T-BOLT 4.25 32

24 221394-01-3 HOSE - RADIATOR 3 1/2 X 5 LG 3

25 221394-01-4 HOSE - 1 1/4 WATER X 100 LG 1

26 23H31 CLAMP - 1 1/4 WORM 2

27 221394-01-5 HOSE - 3/8 FUEL / WATER X 100 LG 128 93129 CLAM P - 4 MUFFLER 8

29 221186-02 WLDMT. - ENGINE LINE SUPPORT BRACKET 1

RX 900 C27 RADIATOR SUB ASSEMBLY


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RX-900 C27 RADIATOR SUB-ASSEMBLY

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RX 900 C27 RADIATOR SUB ASSEMBLY


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RX-900 C27 RADIATOR SUB-ASSEMBLY( 220564-01 )


NO. REQD

1 219359-01 RX-900 CAT C27 COOLING PACKAGE 1

2 80167 NIPPLE - PIPE 1/2 X 2 NPT BMI 1

3 87588-04 VALVE - 1/2 APOLLO HAND TYPE 1

4 83468-04 FIT - CONNECTOR 8 JIC - 1/2 NPT MALE 1

5 83988 FIT - CAP 8 JIC STEEL 1

6 28G05 FIT - ST. ADAPTER 24 SAE M X 20 SAE F 2

7 84632-04 FIT - CONNECTOR 16 JIC - 20 SAE F 3

8 90939-04 FIT - BRANCH TEE 16 JIC SWIVEL 1

9 98118 FIT - SWIVEL RUN TEE 16 JIC 310 140632-04 FIT - 16 JIC FS X 16 SAE MALE O-RING 2

11 145666-04 FIT - 20 SAE MALE X 16 SAE FM. STR. 1

12 204334-04 VALVE - CHECK 20 SAE FEMALE 1

13 96578 FIT - 16 JIC - 20 FLG 90 DEG. CODE 62 2

14 207809-04 VALVE - CHECK 1 5# SAE FEMALE 1


16 96765 KIT - FLANGE #20 CODE 62 2

17 83459-04 FIT - CONNECTOR 8 JIC X 8 SAE MALE 2

18 215934-04 CONNECTOR - 8 JIC F X 1/2 NPT F SW 219 136028-04 HOSE BARB - 1/2 NPT - 1/2 BARB 2

20 98247 PLUG - 1/4 NPT CSK SOC. HD. BRASS 1

21 45228 CLAMP - 3/8-1/2 WORM 2

22 83704-04 CONNECTOR - 8 JIC X 10 SAE MALE 1

23 83704-04 FIT - CONNECTOR 8 JIC - 10 SAE MALE 1

24 220564-01-1 HOSE - 1/2 FUEL X 250 LG. 1


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ENGINE PUMPS ASSEMBLY


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NEXT PAGEPREVIOUS PAGE ( 221372-01 )



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PREVIOUS PAGENEXT PAGE( 221372-01 )



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PREVIOUS PAGE ( 221372-01 )

ENGINE PUMPS ASSEMBLY( 221372 01 )


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( 221372-01 )

1 205753-03 CLUTCH/PUMP DRIVE ASSY. 12 206439-04 CONVEYOR PUMP 2

3 206438-04 TRAVEL PUMP 1

4 206441-04 AUX. PUMP 1

5 208434-04 FAN PUMP KIT 1

6 93144 HEX BOLT - 1/2-13 X 1 1/2 LG 16

7 208398-04 SOC. HD. CS BOLT - 5/8-11 X 3 LG 6

8 83317 LOCK WASHER - 1/2 SPRING STEEL GR8 20

9 86164 BOLT - 1/2-13UNC X 1 1/4 LG 4

10 O5707 CONICAL WASHER - HS12 6796 STEEL 1211 O1190 HEX BOLT - M12- 1.75 X 40 8.8 933 16

12 213331-04 O-RING 250 BN 3

13 89610 CONNECTOR - 16 JIC - 16 SAE MALE STRAIGHT 2

14 84654-04 FIT - 16 JIC FEMALE SWIVEL 1

15 90729 KIT - FLANGE #16 CODE 62 6

16 96648 FIT - 16 FLANGE X 16 JIC MALE ST CODE 62 2

17 90939-04 FIT - BRANCH TEE 16 JIC SWIVEL 2

18 89596-04 REDUCER - 16 JIC FEMALE - 12 JIC MALE 4

19 83734-04 FIT - ELBOW 6 JIC MALE - 6 SAE MALE 90 DEG. 520 93587-04S HOSE #27 - 1/2-84 - 8X8 ST - 8X8 ST 1*

21 91665-04 FIT - RUN TEE 6 JIC - 6 SAE MALE 2

22 83735-04 ADAPTER - 6 JIC - 6 SAE MALE 2

23 91664-04 FIT - ELBOW 12 JIC - 12 SAE 90 DEG. 3

24 91660 FIT - ELBOW 16 JIC - 16 SAE 90 DEG. 2

25

26 83868-04 FIT - 12 JIC - 16 FLANGE 90 DEG. CODE 62 2

27 97551 FIT - 12 JIC - 10 SAE 90 DEG. 2

28 85875-04 FIT - ELBOW 12 JIC MALE - 16 SAE 90 DEG. 1

29 83768-04 CONNECTOR - 24 JIC MALE - 24 SAE MALE 2

30 29J21 FIT - 24 JIC MALE - 24 SAE MALE 90 DEG. ELBOW 1

31 221420-01 CLUTCH SUPPORT 1

32 207806-01 CLUTCH SUPPORT BRACKET 1

33 93071 HEX BOLT - 3/4-10 UNC X 2 LG 2

34 83752-04 LOCK WASHER - 3/4 LG SPRING STEEL 2

35 84071-04 HEX NUT - 3/4-10 ASTM 563A GR8 2

36 O1198 HEX BOLT - M16-2 X 30 10.9 933 6

37 O1702 LOCK WASHER - 16 7980 SPRING STEEL 6

38 205981-02 SHEAVE - 16 DIA. 5V-12 GROOVE 1

39 96041 HEX BOLT - 5/8-11 X 2 8

40 88960 LOCKTITE NO. 242 BLUE 1

41 220744-01 SHUTTLE VALVE & RETURN MANIFOLD BRACKET 1

42 93846 03 VALVE SHUTTLE BLOCK 2



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( 221372-01 )

51 134771 HOSE #158 - 1/4-52 - 6X4 ST - 6X4 ST 1*52 134771 HOSE #159 - 1/4-52 - 6X4 ST - 6X4 ST 1*

53 208392S HOSE #147 - 1/4-220 - 6X4 ST - 4X4 ST 1*

54 208392S HOSE #148 - 1/4-220 - 6X4 ST - 4X4 ST 1*

55 208392S HOSE #149 - 1/4-220 - 6X4 ST - 4X4 ST 1*

56 134523 HOSE #131 - 3/4-85 - 12X12 ST - 12X12 ST 1*

57 132354 HOSE #157 - 3/4-26 - 12X12 ST - 12X12 ST 1*

58 99703 HOSE #162 - 3/4-20 - 12X12 ST - 12X12 ST 1*

59 127058 HOSE #122 - 3/4-55 - 12X12 ST - 12X12 ST 1*

60 130213 HOSE #130 - 1/2-220 - 8X8 ST - 8X8 90 DEG. 1*

61 134013 HOSE #153 - 3/8-80 - 6X4 ST - 6X4 90 DEG. 1*

62 129829 HOSE #124 - 1 - 26 - 16X16 ST - 16X16 ST 1*

63 97568 FIT - 12 JIC - 16 FLG. ST CODE 62 2

64 96584 FIT - 16 JIC X 24 JIC REDUCER 1

65 209459-04 FIT - BRANCH TEE 24 JIC 1

66 O1188 HEX BOLT - M8-1.25 X 35MM LG 12

67 211110-01 PULLEY ARRANGE. 16 ENGINE PULLEY 93 RPM DRUM SPEED 1

68 84632-04 FIT - CONNECTOR 16 JIC X 20 SAE MALE 1

AIR COMPRESSOR ASSEMBLYNEXT PAGE


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AIR COMPRESSOR ASSEMBLY


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( 220476 01 )


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( 220476-01 )


NO. REQD

1 220468-01 AIR COMPRESSOR & DRIVE MOTOR MOUNT WLDMT. 1

2 220464-03 AIR COMPRESSOR DRIVE MOTOR MOUNT PLATE 1

3 123831 FIT - 8 JIC M X 10 SAE 90 DEG. 2

4

5 209039-04 FLOW REGULATION VALVE 1

6 205783-04 FLOW REGULATION VALVE 1

7 137747-04 COUPLING - L100 SPIDER 1

8 83735-04 FIT - ADAPTER 6 SAE - 6 JIC ST 1

9 80132-04 HOSE - 3/4 WATER 7210 90869 HEX BOLT - 5/16-18 X 2 3/4 LG 2

11 84385-04 PIPE PLUG - 1/8 NPT (CSK) 4

12 87328-04 LOCK WASHER - 5/16 2

13 84402-04 FIT - SWIVEL RUN TEE 12 JIC 1

14 122168 FIT - 8 SAE M - 8 JIC F SW 1

15 83459-04 FIT - 8 SAE M - 8 JIC M ST 2

16 83460-04 FIT - 8 SAE M - 8 JIC M SW 90 DEG. 2

17 83767-04 FIT - 8 SAE PLUG 1

18 134229-04 MOTOR - HYD 1.03 CID 119 83924 HEX BOLT - 3/8-16 X 1 1/2 LG 4

20 83056 LOCK WASHER - 3/8 10

21 83757 FLAT WASHER - 3/8 8

22 83055 HEX NUT - 3/8 10

23 80168-04 NIPPLE - 1/4 STEEL CLOSE 1

24 121200 HEX BOLT - 3/8-16 X 3 LG 4

25 91836-04 HEX BOLT - 1/4-20 X 3 LG 2

26 84444 FLAT WASHER - 1/4 4

27 83065 LOCK WASHER - 1/4 228 89772 HEX NUT - 1/4-20 2

29

30 136925 HOSE BARB - 3/4 NPT X 3/4 HOSE 1

31 86164 HEX BOLT - 1/2-13 X 1 1/4 LG 4

32 83317 LOCK WASHER - 1/2 4

33 83781-04 FLAT WASHER - 1/2 4

34 90962-04 FIT - CONNECTOR 12 JIC X 1/2 NPT MALE 1

35 85514-04 FIT - 12 JIC SW X 3/4 NPT ST STEEL 1

36 92228-04 VALVE - 3/4 CHECK 1

37 80250 NIPPLE - CLOSE 3/4 1

38 92934 REDUCER - TEE 3/4 (2) X 3/8 BR. RED 1

39 80187 HOSE BARB - 3/8 NPT X 3/8 BARB 1

40 23J52 FIT - ELBOW 1/8 NPT M X NPT F 90 DEG. 1

41 84638 04 FIT SWIVEL RUN TEE 8 JIC 1


( 220476 01 )


38/268

( 220476-01 )


NO. REQD

51 209212 HOSE ASSY. - 1/2-144 8X8 JIC ST - 8X8 JIC SW 90 DEG. REF52 96950 HOSE ASSY. - 3/8-11 8X6 ST - 8X6 ST REF

53 209214 HOSE ASSY. - 1/4-144 4X4 SW 90 DEG. - 4X4 ST REF

54 93621-04 HOSE ASSY. - 1/2-48 8X8 ST - 8X8 90 DEG. REF

55 209207 HOSE ASSY. - 3/8-87 6X8 - 8X6 90 DEG. REF

56 130211 HOSE ASSY. - 1/2-142 8X8 ST - 8X8 ST REF

57 132115 HOSE ASSY. - 3/8-144 6X6 ST - 8X6 90 DEG. REF

58 93402-04 HOSE ASSY. - 3/8-14 8X6 ST - 8X6 90 DEG. REF

59 95553 FIT - 1/4 FEMALE QUICK DISCONNECT 1

ENGINE WIRING HARNESS (CAT.)( 208698-01 )


39/268

( 208698-01 )ENGINE WIRING HARNESS (CAT.)


40/268

( )


1 207993-04 DEUTSCH 23 PIN RECEPTACLE 1 2 133746-04 SOCKET CONTACT , DEUTSCH 21

3 133741-04 SEALS PLUG, DEUTSCH 2

4 93253 RING TERMINAL 2

5 93843-03-C2 4 PIN PACKARD 3

6 143149 4 PIN PACKARD FEMALE 1

7 143148 WIRE SEAL 8

8 143146 MALE TERMINAL 4

9 143150 4 PIN PACKARD MALE 1 10 143147 FEMALE TERMINAL 4

11 86624-03 WIRE - 25 CONDUCTOR 16 AWG 265

12 98298 SPLIT LOOM - 1 148

13 35Z65 SPLIT LOOM - 3/4 39

14 123097 SPLIT LOOM - 5/8 80

15 95020 SPLIT LOOM - 1/2 116

16 95021 SPLIT LOOM - 1/4 76

17 207994-04 DEUTSCH BACKSHELL SIZ2 24 1

SECTION 2 : FRAME


41/268


AIR TANK 211019-02 116 & UP 2.1

HANDRAIL, FLOORPLATE,& BELTGUARD 213679-01 138 & UP 2.3

FUEL TANK 216444-01 2.7

FUEL TANK FITTINGS 208415-03 102 & UP 2.9

MAINFRAME 221438-01 179 & UP 2.11

PANELS ( CAT. ENGINE ) 220546-01 175 & UP 2.15

HOOD SUPPORT 209273-01 2.21

DECALS 219197-01 171 & UP 2.23

AIR TANK ASSEMBLY

( 211019-02 )


42/268

( 211019-02 )AIR TANK ASSEMBLY


43/268


1 149597 AIR TANK - 9 1/2 X 46 1/8 (13 GAL.) 2 2 84332 HEX BOLT - 3/8-16 X 1 8 3 83757 FLAT WASHER - 3/8 STEEL 8

4 83056 LOCKWASHER - 3/8 SPRING STEEL 8

5 83055 HEX NUT - 3/8-16 GR8 8

6 91232-04 VALVE - POP OFF 1/4 NPT X 120 PSI 2

7 89575-04 VALVE - 1/8 NPT DRAIN COCK AIR 2

8 200479 CSK PIPE PLUG 3/8 NPT 3

9 92236 CSK PIPE PLUG 3/4 NPT 3

10 80245 BUSHING - HEX 1/8 TO 3/8 NPT 2 11 45228 CLAMP - 3/8-1/2 WORM 3

12 80187 HOSE BARB - 3/8 NPT X 3/8 BARB 3

13 80132-04 HOSE - 3/8 FUEL/WATER X 96 1

14 92780 PLUMB - 3/8 NPT FEMALE 90 DEG. 3

15 201399 NIPPLE - 3/8 X 2 2

16 136925 FIT - 3/4 NPT X 3/4 HOSE NO FERRULE 1

17 80345 ELBOW - 3/4 NPT 90 DEG. FEMALE 1

18 91321-04 HOSE - 3/4 WATER (BLACK) X 60 LG. 1

19 80105 CLAMP - HOSE 3/4 2

20 207642-04 NIPPLE - PIPE 3/4 SCH. 40 X 6 LG. 1

21 80132-04 HOSE - 3/8 FUEL/WATER X 14 3/4 LG 1

22 211020-04 NIPPLE - 3/8 X SCH. 40 6 LG 1

NEXT PAGE


44/268

PREVIOUS PAGE


45/268

(213679-01)ASSY- HANDRAIL FLOOR & BELTGUARD


46/268


- -

- -

- -

~ - x

- -

- . .

- -

- -- -

- -

- -

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- -

- -

- --

-

-

-

-

-

- 4

.

-

~ 6

~

-

-

- ~ -

-~ - x

-


47/268

(216444-01)RX-900 ASSEMBLY - FUEL TANK


48/268

(216444-01)

ITEM # PART # DESCRIPTION QTY-

- . .

- -

~

~

-

-

-

- ~

-

.

-

- -

- -

- -

-

. . .

- -

( 208415-03 )

FUEL TANK HYDRAULIC FITTINGS ASSY.


49/268

RX-900 ( 4-TRACK ) MAINFRAME ASSEMBLY

( 221438-01 ) NEXT PAGE


50/268


( 221438-01 ) NEXT PAGEPREVIOUS PAGE


51/268




52/268


( 221438-01 )

REF PART NO DESCRIPTION NO


53/268


NO. REQD

1 221311-01 RX-900 C27 MAINFRAME WLDMT. 12 83416 GREASE NIPPLE - 1/8 NPT 383 83742-04 FIT - 1/8 NPT - 4 JIC ST 54

4 83700 FIT - 1/4 NPT -4 JIC ST 22

5 211314-04 GREASE LINE - 1/4 X 44 LG 4X4 ST 6

6 142982-04 GREASE LINE - 1/4 X 23 LG 4X4 ST 2

7 140858 3/8 LOAD BINDER 2

8 90227-04 CHAIN - 3/8 X 26 4

9 84444 FLAT WASHER - 1/4 4

10 220016-03 MOD. - DRUM DRIVE LUBE BOTTLE 1

11 89772 HEX NUT - 1/4 - 20 GR8 4


13 83376-04 FLAT WASHER - 1 ID NOM. 8

14 205039-04 REAR MOLDBOARD CYLINDER 2

15 84426-04 FIT - 6 JIC - 8 SAE 90 DEG. 4

16 211318-04 GREASE LINE - 1/4 X 89 LG 4X4 STS 8



19 211530-04 GREASE LINE - 1/4 X 64 LG 4X4 STS 420 80349-04 HOSE BARB - 1/4 NPT X 3/8 BARB 1

NEXT PAGE


54/268

NEXT PAGEPREVIOUS PAGE


55/268

PREVIOUS PAGE


56/268

ASSY-PANEL- RX-900-4 CAT(220546-01)



57/268


- - - - -

- -- --- - -

-- -- -- -- -- --

- -- -- -- -- -- -- - - -- -- - - -- ~

- - . . . .. .

- -

- -

- . .- --- - - -- -- -

- -- -- -- . .

-FIT-ELB W 90 DE M W_NUT, WA HER, -RIN 6 JI -

A4

ASSY-PANEL- RX-900-4 CAT(220546-01)


58/268

( )ITEM # PART # DESCRIPTION QTY

- 14- -- 4

- 1 .

- 2 -~ - x

~ -- --

- ~- -- -- -

- . .- -

-~

-~ - x .

- -- .- -

~ - x-

RX-900 HOOD SUPPORT ASSEMBLY

( 209273-01 )


59/268

( 209273-01 )

( 145386-01 ) REF PART NO. DESCRIPTION NO.NO REQD

RX-900 HOOD SUPPORT ASSEMBLY


60/268

( )NO. REQD

1 209236-03 HOOD SUPPORT LOWER TUBE WELDMENT 2

2 209237-03 HOOD SUPPORT UPPER TUBE WELDMENT 2

3 209238-04 QUICK RELEASE PIN - 1/2 DIA. X 2 GRIP AREA 2

4 86645-04 ALUMINUM SLEEVE 1/16 4

5 86556-04 CABLE - AIRCRAFT 7/7 X 1/16 X 10 LG 2

6 95929 HEX BOLT - 1/2-13 X 3 LG 2

7 84674 HEX BOLT - 1/2-13 X 2 LG 2

8 83781-04 FLAT WASHER - 1/2 4

9 139741-04 LOCK NUT - 1/2 4

RX-900 DECAL ASSEMBLY( 219197-01 ) NEXT PAGE


61/268

WARN

ING

In P ur s ui t of Ex c e l l e nc e

RX-900 DECAL ASSEMBLY



62/268


( 219197-01 )NEXT PAGE

PREVIOUS PAGE


63/268

conveyorwhile

Donotadjustengineisrunning.

c onv ey or di s c hargearea.

Standc l earof




64/268

D A N

G E R

D A N

G E R

( 219197-01 )


RX-900 DECALS ASSEMBLY


65/268

NO. REQ D

1 139461-02 DECAL - WARNING 2

2 122129-04 DECAL - FIRE EXTINGUISHER 1

3 139458-04 DECAL - FIRE & CUTTER DRUM 2

4 139462-02 DECAL - WARNING 2

5 204523-02 DATA PLATE - GAUGE 1

6 218382-04 FILTER MINDER & PRESSURE GAUGE DATA PLATE 1

7 92820-04 DECAL - STAND CLEAR 2

8 92870-04 MACHINE SERIAL NUMBER PLATE REF

9 131690-04 UNIVERSAL PATENT PLATE 1

10 95906-03 DECAL - AMERICAN FLAG 8 1/4 X 15 2

11 208048-04 DECAL - RX-900 - 6 2

12 139630-04 DECAL - TRACK (SMALL) 4

13 139457-04 DECAL - DANGER MOTION 2

14 202475-04 DECAL - IMPOTABLE WATER 3

15 131841-04 DECAL - CIRCLED BLUE R (3/4 HIGH) 3

16 89716-04 DECAL - SLOW MOVING SAFETY 1

17 141100-04 DECAL - R 36 TALL RED 1

18 120827-04 DECAL - COMPRESSED AIR 2

19 92787-04 DECAL - BELT GUARD 220 146360-04 DECAL - BATTERY (INT. SYM.) 1

21 92803-04 DECAL - PINCH POINT AREA 4

22 96088-04 DECAL - GREASE HERE 1 X 2 16

23 202476-04 DECAL - WATER TANK WELD CAUTION 2

24 139467-04 DECAL - SECONDARY CONV. 4

25 92801-04 DECAL - WARNING DISCHARGE AREA 2

26 139463-02L DECAL - LH STEERING 2

27 139465-03 DECAL - SECONDARY CONV. LIFT 2

28 92819-04 DECAL - CONVEYOR ADJUST 229 99535-04 DECAL - WASH DOWN 1

30 93192-04 DECAL - PINCH POINT AREA 2

31 144391-04 DECAL - WATER FLOW CONTROL 1

32 141104-04 DECAL - LOGO R (RED) 2

33 141105-04 ROADTEC STRIPE (BLUE) 2

34 89715-04 DECAL - FUEL 2

35 95885-04 DECAL - DIESEL FUEL ONLY 2

36 92800-04-2 DECAL - NO SMOKING 3

37 139456-04 DECAL - EAR PROTECTION 238 205015-04 DECAL - ELECTRICAL LINES 2

39 139659-04 HYDRAULIC RESERVOIR 1

40 205014-03 DECAL - CONSOLE 2

41 205016-03 DECAL - BATTERY ISOLATION SWITCH 1

( 219197-01 )


RX-900 DECALS ASSEMBLY


66/268

51 143063 DECAL - 1 YELLOW STRIPING REF

52 216882-04 DECAL - ANTI-SPIN VALVE 253 139455-04 DECAL - INSTALL HANDRAIL SAFETY BARS 2

54 208905-03 DECAL - DEUTSCH PLUG 1

55 210860-02 DECAL - VALVE 2

56 134598-04 DECAL - MAX OPERATION TIME 1

57 207966-04 DECAL - LOCKOUT / TAGOUT 2

58 207432-04 DECAL - COLD OIL LEVEL 1

59 139459-04 DECAL - TRACK (LARGE) 4

60 211937-04 DECAL KIT - 60 AMP BREAKER 1

61 217829-03 DECAL - DO NOT FILL 162 219193-03 DECAL - LH REAR GREASE POINT FUNCTION 1

63 219195-03 DECAL - RH REAR GREASE POINT FUNCTION 1

64 219194-04 DECAL - RH FRONT GREASE POINT FUNCTION 1

SECTION 3 : TRACK DRIVE



67/268

RIGHT FRONT LEG TUBE 212252-01 127 & UP 3.1

RT. FRT. INNER LEG TUBE/ TRACK ASSY. 212253-01 3.5

LEFT FRONT LEG TUBE 212249-01 127 & UP 3.9

LT. FRT. INNER LEG TUBE

/ TRACK ASSY. 212250-01 3.13

RIGHT REAR LEG TUBE 212527-01 128 & UP 3.17

RT. REAR INNER LEG TUBE

/ TRACK ASSY. 212248-01 3.21

LEFT REAR LEG TUBE 221269-01 175 & UP 3.25LT. REAR INNER LEG TUBE

/ TRACK ASSY. 212246-01 3.29

RIGHT TRACK ASSY. 208900-01 3.33

LEFT TRACK ASSY. 208899-01 3.35

TRACK GEAR UNIT ASSY. 206030-01-C7 3.37

STEERING 206014-01 3.39

NEXT PAGE


68/268

ASSEMBLY - RIGHT FRONT LEG TUBE(212252-01)PREVIOUS PAGE

4


69/268

4

1617

4

8

15

14

9

23

11

11

23

10

(212252-01)ASSEMBLY - RIGHT FRONT LEG TUBE



70/268


- .- -- - ---- - . ----

- - . -

- .- . .

- 14~

-.

-- -

.

- --

-~ - x .

~

NEXT PAGE


71/268

PREVIOUS PAGE


72/268

ASSY - R FRONT INNER LEG TUBE / TRACK(212253-01)


73/268


- -- - .--- - - -- -- -

.~ - x

- ~ --- -

- - -.

~ - x- -

.~

-.

- --

. -

NEXT PAGE


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PREVIOUS PAGEASSEMBLY - LEFT FRONT LEG TUBE

(202249-01)


75/268

4

4

16

17

7

15

148

11

24

9

10

11

24

(202249-01)ASSEMBLY - LEFT FRONT LEG TUBE



76/268


- .- -

- - -

-

-

- - . -

-

--

- - .

-

- .

- . .

- 1

~

-.

-

- -

-

.

- --

-

~ - x .

~

NEXT PAGE


77/268

PREVIOUS PAGE


78/268

ASSY - L FRONT INNER LEG TUBE / TRACK(212250-01)



79/268

- -- - .--

. -- - - -

- -- -

~ - x- ~ --- -

- - -.

~ - x- -

.~

-

.- -

-.

RIGHT REAR LEG TUBE ASSY.( 212527-01 )

NEXT PAGE


80/268

RIGHT REAR LEG TUBE ASSY.( 212527-01 )

PREVIOUS PAGE


81/268

( 212527-01 )


RIGHT REAR LEG TUBE ASSEMBLY

1 205885-01R RIGHT REAR OUTER LEG TUBE WLDMT. & MACH. 12 212248-01 RIGHT REAR INNER LEG TUBE / TRACK ASSY 1


82/268

2 212248 01 RIGHT REAR INNER LEG TUBE / TRACK ASSY. 1

3 212512-01 REAR LEG TUBE CYLINDER 1

4 83317 LOCK WASHER - 1/2 16

5 138111-02 BOTTOM LEG TUBE BUSHING 1

6 91222-04 LOCK WASHER - 7/8 24

7 205918-03 REAR LEG TUBE LOWER RETAINING RING 1

8 134271-01 SWIVEL PIN LOCKING PLATE 2

9 210338-03 REAR ROTATING BEARING 1

10 83752-04 LOCK WASHER - 3/4 28

11 89034-04 HITCH PIN 1 12 205934-04 HEX BOLT - 7/8-9 UNC X 7 LG GR8 9

13 205946-04 HEX BOLT - 7/8-9 UNC X 3 1/2 LG GR8 15

14 95930 HEX BOLT - 3/4-10 X 2 3/4 LG 8

15 11Y44 HEX BOLT - 3/4-10 X 4 1/2 LG 20

16 96476 HEX BOLT - 3/8-16 X 1 1/4 LG 8

17 93144 HEX BOLT - 1/2-13 X 1 1/2 LG 16

18 212528-01 RIGHT REAR LEG TUBE TOP CAP / CYLINDER MOUNT 1

19 83056 LOCK WASHER - 3/8 8

20 83757 FLAT WASHER - 3/8 8 21 207754-03 REAR SAFETY BAR 1

22 83781-04 FLAT WASHER - 1/2 1

23 130862 CLAMP - 1/2 ASSY. 3

24 130455 CLAMP - 1 HOSE X 1 1/2 ID 2

25 211924-04 TRACK YOKE SHIM 2

26 217825-02 TRACK MOTOR COVER 1

27 O1203 HEX BOLT - M16-2 X 50MM 3

28 O1702 LOCK WASHER - 16MM 3

RT. REAR INNER LEG TUBE / TRACK ASSY.( 212248-01 )

NEXT PAGE


83/268

RT.REAR INNER LEG TUBE / TRACK ASSY.( 212248-01 )PREVIOUS PAGE


84/268

( 212248-01 )


RT.REAR INNER LEG TUBE / TRACK ASSY.

1 208900-04 RIGHT TRACK ASSY. 1


85/268

2 205964-01 RIGHT REAR TRACK YOKE/ INNER LEG TUBE WLDMT. 1 3 205916-03 REAR LEG TUBE UPPER RETAINING RING 1

4 138079-03 TOP LEG TUBE BUSHING 1

5 205966-02 TRACK FRAME BOLT 1

6 205967-04 TRACK YOKE WASHER PLATE 1

7 121914-04 HEX NUT - 2 1/2-8 UNF 1

8 204868-01 TRACK BASKET WLDMT. 1

9 26F62 CSK BOLT - 3/8-16 X 1 1/4 LG 8

10 83754 HEX BOLT - 1/2-13 UNC X 1 LG 2

11 83781-04 FLAT WASHER - 1/2 7

12 209474-03 FRONT TRACK REAR PUSH BAR 1

13 209534-03 REAR TRACK PUSH BAR 1

14 83317 LOCKWASHER - 1/2 7

15 84674 HEX BOLT - 1/2-13 X 2 LG 2

16 86164 HEX BOLT - 1/2-13 X 1 1/4 LG 2

17 O1202 HEX BOLT - M16-2 X 45MM 2

18 O1702 LOCKWASHER - 16MM 2

19 209686-04 TRACK DRIVE MOTOR 1 20 120550 FIT - 1/4 BSP X 6 JIC ST 1

21 83890-04 FIT - 12 JIC - 12 FLG. 90 DEG. CODE 62 2

22 86076-04 FLANGED ADAPTER - 12 CODE 62 2

23 89616 FIT - 12 SAE - 8 JIC ST 1

24 89142 HEX BOLT - 1/2-13 UNC X 1 3/4 LG 2

25 83416 GREASE FIT - NIPPLE 1/8 NPT 2

LEFT REAR LEG TUBE ASSY.( 221269-01 )

NEXT PAGE


86/268

LEFT REAR LEG TUBE ASSY.



87/268

( 221269-01 )


LEFT REAR LEG TUBE ASSEMBLY

1 205885-01L LEFT REAR OUTER LEG TUBE WLDMT. & MACH. 1

2 212246 01 LEFT REAR INNER LEG TUBE / TRACK ASSY 1


88/268

2 212246-01 LEFT REAR INNER LEG TUBE / TRACK ASSY. 13 212512-01 REAR LEG TUBE CYLINDER 1

4 83317 LOCK WASHER - 1/2 16

5 138111-02 BOTTOM LEG TUBE BUSHING 1

6 91222-04 LOCK WASHER - 7/8 24

7 205918-03 REAR LEG TUBE LOWER RETAINING RING 1

8 134271-01 SWIVEL PIN LOCKING PLATE 2

9 210338-03 REAR ROTATING BEARING 1

10 83752-04 LOCK WASHER - 3/4 28

11 210832-03 STEERING INDICATOR 112 205934-04 HEX BOLT - 7/8-9 UNC X 7 LG GR8 9

13 205946-04 HEX BOLT - 7/8-9 UNC X 3 1/2 LG GR8 13

14 95930 HEX BOLT - 3/4-10 X 2 3/4 LG 8

15 11Y44 HEX BOLT - 3/4-10 X 4 1/2 LG 20

16 96476 HEX BOLT - 3/8-16 X 1 1/4 LG 8

17 93144 HEX BOLT - 1/2-13 X 1 1/2 LG 16

18 221268-03 DEPTH INDICATOR ROD WLDMT. 1

19 83056 LOCK WASHER - 3/8 10

20 83757 FLAT WASHER - 3/8 10

21 84322 HEX BOLT - 3/8-16 X 1 LG 2

22 207758-03 LEFT REAR DEPTH SCALE BRACKET 1

23 221267-01 LEFT REAR LEG TUBE TOP CAP / CYL. MOUNT 1

24 143707-03 DEPTH INDICATOR POINTER 1

25 92552 FLAT WASHER - #10 3

26 207754-03 REAR SAFETY BAR 1

27 83781-04 FLAT WASHER - 1/2 1

28 89034-04 HITCH PIN 129 207772-04 HEX BOLT - 7/8-9 UNC X 3 3/4 LG GR8 2

30 92917 CSK BOLT - 10-32 X 3/4 LG 3

31 90102 HEX NUT - 10-32 3

32 90103 LOCK WASHER - #10 3

33 84735 SET SCREW - 3/8-16 X 1/2 LG 2

34 130862 CLAMP - 1/2 ASSY. 3

35 130455 CLAMP - 1 HOSE X 1 1/2 ID 2

36 211924-04 TRACK YOKE SHIM 2

37 217838-02 TRACK MOTOR GUARD 138 O1203 HEX BOLT - M16-2 X 50MM 3

39 O1702 LOCK WASHER - 16MM 3

40 205027-02 GRADE CONTROL SCALE 1

LT. REAR INNER LEG TUBE / TRACK ASSY.

( 212246-01 ) NEXT PAGE


89/268

LT.REAR INNER LEG TUBE / TRACK ASSY.( 212246-01 )

PREVIOUS PAGE


90/268

( 212246-01 )


LT.REAR INNER LEG TUBE / TRACK ASSY.

1 208899-04 LEFT TRACK ASSY. 12 205962-01 LEFT REAR TRACK YOKE/ INNER LEG TUBE WLDMT 13 205916 03 REAR LEG TUBE UPPER RETAINING RING 1


91/268

2 205962 01 LEFT REAR TRACK YOKE/ INNER LEG TUBE WLDMT. 1 3 205916-03 REAR LEG TUBE UPPER RETAINING RING 1

4 138079-03 TOP LEG TUBE BUSHING 1

5 205966-02 TRACK FRAME BOLT 1

6 205967-04 TRACK YOKE WASHER PLATE 1

7 121914-04 HEX NUT - 2 1/2-8 UNF 1

8 204868-01 TRACK BASKET WLDMT. 1

9 89142 HEX BOLT - 1/2-13 UNC X 1 3/4 LG 2

10 83754 HEX BOLT - 1/2-13 UNC X 1 LG 2

11 83781-04 FLAT WASHER - 1/2 7 12 209474-03 FRONT TRACK REAR PUSH BAR 1

13 209534-03 REAR TRACK PUSH BAR 1

14 83317 LOCKWASHER - 1/2 7

15 84674 HEX BOLT - 1/2-13 X 2 LG 2

16 86164 HEX BOLT - 1/2-13 X 1 1/4 LG 2

17 O1202 HEX BOLT - M16-2 X 45MM 2

18 O1702 LOCKWASHER - 16MM 2

19 209686-04 TRACK DRIVE MOTOR 1 20 120550 FIT - 1/4 BSP X 6 JIC ST 1

21 83890-04 FIT - 12 JIC - 12 FLG. 90 DEG. CODE 62 2

22 86076-04 FLANGED ADAPTER - 12 CODE 62 2

23 89616 FIT - 12 SAE - 8 JIC ST 1

24 26F62 CSK BOLT - 3/8-16 X 1 1/4 LG 8

25 83416 GREASE FIT - NIPPLE 1/8 NPT 2

RX-900(4) RIGHT TRACK ASSEMBLY( 208900-01 )


92/268

( 208900-01 )

RX-900(4) RIGHT TRACK ASSEMBLY


1 RIGHT TRACK FRAME 12 206030 01 C4 SPROCKET 1


93/268

2 206030-01-C4 SPROCKET 1 3 206030-01-C5 SCREW 21

4 206030-01-C6 WASHER 89

5 206030-01-C7 GEAR BOX 1

6 206030-01-C8 SCREW 18

7

8 208896-01 TRACK ASSY. W/O SHOES 1

208889-04 14 REPLACEABLE TRACK GROUSER 26

208888-04 14 REPLACEABLE TRACK PAD 26 208892-04 REPLACEABLE PAD NUT 104

93187 TRACK BOLTS 5/8 X 2 1/8 104

127254-04 TRACK NUT 5/8 104

9 206030-01-C13 WEAR SIDE PLATE 1

10 206030-01-C14 SCREW 4

11

12 208896-01-C1 TRACK ROLLER 4

13 206030-01-C15 SCREW 16 14

15 206030-01-C16 IDLER UNIT 1

206030-01-C16-1 IDLER W/ BRACKETS 1

206030-01-C16-2 WASHER 4

206030-01-C16-3 TENSION GROUP 1

RX-900(4) LEFT TRACK ASSEMBLY

( 208899-01 )


94/268

( 208899-01 )

RX-900(4) LEFT TRACK ASSEMBLY


1 LEFT TRACK FRAME 12 206030 01 C4 SPROCKET 1


95/268

2 206030-01-C4 SPROCKET 1 3 206030-01-C5 SCREW 21

4 206030-01-C6 WASHER 89

5 206030-01-C7 GEAR BOX 1

6 206030-01-C8 SCREW 18

7

8 208895-01 TRACK ASSY. W/O SHOES 1

28889-04 14 REPLACEABLE TRACK GROUSER 26

208888-04 14 REPLACEABLE TRACK PAD 26

208892-04 REPLACEABLE PAD NUT 104

93187 TRACK BOLTS 5/8 X 2 1/8 104

127254-04 TRACK NUT 5/8 104

9 206030-01-C13 WEAR SIDE PLATE 1

10 206030-01-C14 SCREW 4

11

12 208895-01-C1 TRACK ROLLER 4

13 206030-01-C15 SCREW 16 14

15 206030-01-C16 IDLER UNIT 1

206030-01-C16-1 IDLER W/ BRACKETS 1

206030-01-C16-2 WASHER 4

206030-01-C16-3 TENSION GROUP 1

RX-900 FRONT GEAR UNIT ASSY.( 206030-01-C7 )


96/268

( 206030-01-C7 )

RX-900 FRONT GEAR UNIT ASSY.


1 208897-01-C2-1 SCREW 102 208897-01-C2-2 OIL BREATHER PLUG 2


97/268

2 208897 01 C2 2 OIL BREATHER PLUG 2

3 208897-01-C2-3 WASHER 2

4 208897-01-C2-4 COVER ASSY. 1

5 208897-01-C2-5 O-RING 1

6 208897-01-C2-6 PAD 1

7 208897-01-C2-7 SUN GEAR 1

8 208897-01-C2-8 REDUCTION ASSY. 1

9 208897-01-C2-9 CIRCLIP 5

10 208897-01-C2-10 PLANETARY 5 11 208897-01-C2-11 SPACER 5

12 208897-01-C2-12 NUT 1

13 208897-01-C2-13 CENTERING RING 1

14 208897-01-C2-14 GASKET, LIFETIME 1

15 208897-01-C2-15 O-RING 1

16 208897-01-C2-16 REDUCTION ASSY. 1

17 208897-01-C2-17 CIRCLIP 1

18 208897-01-C2-18 SPACER 1 19 208897-01-C2-19 SUN GEAR 1

20 208897-01-C2-20 SINTERED DISC 4

21 208897-01-C2-21 STEEL DISC 3

22 208897-01-C2-22 BACK-UP RING 1

23 208897-01-C2-23 O-RING 1

24 208897-01-C2-24 O-RING 1

25 208897-01-C2-25 SPIRAL RING 1

26 208897-01-C2-26 BRAKE PISTON 1

27 208897-01-C2-27 O-RING 1 28 208897-01-C2-28 MOTOR ADAPTER 1

29 208897-01-C2-29 SCREW 2

30 208897-01-C2-30 O-RING 1

31 208897-01-C2-31 SCREW 8

32 208897-01-C2-32 SPRING 13

STEERING ASSEMBLY

( 206014-01 )


98/268

( 206014-01 )


STEERING ASSEMBLY

1 205348-01 CYLINDER - 5 X 16.13 STROKE 4 2 205229-03 SEALED BEARING 1.75 DIA. 12

3 83734-04 FIT - 6 JIC - 6 SAE 90 DEG. 2

4 205393 03 FRONT TIE ROD 1


99/268

4 205393-03 FRONT TIE ROD 1

5 205983-04 CYLINDER PIN 4

6 205984-04 FORGED ROD END 4

7 83317 LOCKWASHER - 1/2 4

8 93144 HEX BOLT - 1/2-13 UNC X 1 1/2 LG 4

9 205392-03 REAR TIE ROD ASSY. 1

10 143041 SCREW - 1/4-20 X 3/8 LG CUP PT. SET. 2

11 207314-03 REAR CONTROL ARM 2 12 83049-04 3/8 STUDDED ROD END 2

13 83099 NUT - 3/8-24 UNF 4

14 207324-03 REAR CONTROL ROD 2

15 136479 LOCKNUT - 3/8-24 UNF - NYLON LOCK 4

16 207297-03 REAR LEG TUBE LINKAGE BRACKET 1

17 207300-03 FRONT LEG TUBE LINKAGE BRACKET 1

18 83459-04 FIT - 8 SAE X 8 JIC ST 6

19 84638-04 FIT - 8 SAE X 8 JIC SW RUN TEE 2

20 136422-04 LH 3/8 STUDDED ROD END 2

SECTION 4 : CONVEYORS


PRIMARY CONVEYOR 216895-01 158 & UP 4.1

SECONDARY CONVEYOR 220998-01 4.5

SECONDARY CONVEYOR 219893-01 171 & UP 4.11SECONDARY CONVEYOR


100/268

SECONDARY CONVEYOR

CRADLE 209616-01 4.17

13 DEG. TROUGHING

IDLER ( PRIMARY ) 216707-01 158 & UP 4.19

20 DEG. TROUGHING

IDLER ( PRIMARY ) 216709-01 158 & UP 4.20

28 DEG. TROUGHINGIDLER ( PRIMARY ) 216710-01 158 & UP 4.21

28 DEG. TROUGHING

IDLER ( SECONDARY ) 219892-01 167 & UP 4.22

HEAD SHAFT BEARING 207006-03 4.23

NEXT PAGE


101/268

PREVIOUS PAGE


102/268

(216895-01)

PRIMARY CONVEYOR ASSEMBLY


- . .- . .

--


103/268

----- --

- . .- - - - --- - ~--

-

-X- 2 DE HEAD P LLEY TR HIN IDLER

A Y- - - -- - - -- - - --- - - --- -- - .

- ---- ~ x- -

- -- - - ---

(216895-01)PRIMARY CONVEYOR ASSEMBLY


-

--


104/268

- .- ~

-~ - x

-~~-

--

--

-

- -- -- -

SECONDARY CONVEYOR ASSEMBLY( 220998-01 )

NEXT PAGE

48 58


105/268

2425

47

56

55

26 27 28 29

67

68

12

21

47 48

55

48

47 20

17

1718

19

55

2255,48,4710

1615

7

14

43

13

11

9

8

38

39 47 48

55

5642


NEXT PAGEPREVIOUS PAGE

24

56

47

55


106/268

463547,48

43

34 41

4264

47

48

55

69 70 1 47,48,55,57

23

6331 65 46

30

32

6653

52

61

52

5366

60

62

52

53

66

61


PREVIOUS PAGE

1

56

47

55

35434748


107/268

6536

354443

4748

48

45

45

3350

40

23

1 47,48,55,57

42 41

6452

51 53 54

48 471 5959

47

(220998-01)RX-900 SEC. CONVEYOR ASS'Y


- -

-

E ND E NDARY NV. IDE KIRTIN WLDT

. .-

.. .


108/268

. .- - . . .-- . . .- . . .- . .- . .-- . .-- . .- . . .- . .--

-- .----- -- -

- -- -- --- -- - - -- - - - -- - .

- - - - -- . . . . .- . . . . .- . .

(220998-01)RX-900 SEC. CONVEYOR ASS'Y


-

. -- - - -


109/268

- - - --

~~

--

- 11 -

-- 4- -- -- -

- - -

--

~ - x 1- . .- -

. 4


N XT P G


110/268

SECONDARY CONVEYOR ASSEMBLY

( 219893-01 )RVIOUS P G N XT P G


111/268


( 219893-01 )R V IOUS P G


112/268

( 219893-01 )



1 215537-01 SECONDARY CONVEYOR 1

2 210022-04A APCHE BELT - SEC. CONV. 42 LG X 639 LG 1

3 207039-04 PULLEY - HEAD LAGGED WING 12 OD X 42 LG 2

4 207017-03 IDLER - RETURN 5 1/2 DIA. 3

5 219892-01 ASSEMBLY-28 TROUGHING IDLER RX-900 9


113/268

6 207183-03 RETURN ROLLER BRACKET 6

7 207006-03 HEAD SHAFT BEARING SUB-ASSY. 2

8 206879-04 TYPE E END CLOSURE KIT 3

9 207096-03 SEC. CONV. HEAD PULLEY SHAFT 1

10 214796-03 B-LOCK TAPER LOCK COUPLING 1 15/16 X 1 1/2 1

11 203247-03 TORQUE ARM 1

12 146284 SAUER DANFOSS MOTOR 1

13 85874-04 CONNECTOR - 12 JIC - 16 SAE M 2

14 207102-03 TAIL SHAFT BEARING SUB-ASSY 2

15 207100-03 TAIL PULLEY SHAFT 1

16 203945-03 TAIL PULLEY BRACE 2

17 97047-04 BUSHING - GARMAX 2 ID X 1 1/2 LG 4

18 98453 HEX NUT - 1-8 UNC GR8 10

19 207044-01L L.H. HEAD PULLEY TOP ADJ. PLATE 1

20 207044-01R R.H. HEAD PULLEY TOP ADJ. PLATE 121 207088-01L L.H. FRONT SIDE SKIRTING 1

22 207088-01R R.H. FRONT SIDE SKIRTING 1

23 207085-01L SECOND SEC. CONV. SIDE SKIRTING 1

24 207085-01R SECOND SEC. CONV. SIDE SKIRTING 1

25 203920-01L THIRD SEC. CONV. SIDE SKIRTING 1

26 203920-01R THIRD SEC. CONV. SIDE SKIRTING 1

27 203921-01L REAR SEC. CONV. SIDE SKIRTING 1

28 203921-01R REAR SEC. CONV. SIDE SKIRTING 1

29 214936-01 RECEIVING HOUSING LEFT SIDE PLATE WLDMT. 130 214964-01 RECEIVING HOUSING RIGHT SIDE PLATE WLDMT. 1

31 214958-01 RECEIVING HOUSING REAR PLATE WLDMT. 1

32 207142-01 FIRST SEC. CONV. FLASHING RUBBER 2

33 204142-03 SECOND SEC. CONV. FLASHING RUBBER 2

34 207144-03 THIRD SEC. CONV. FLASHING RUBBER 2

35 207146-03 FOURTH SEC. CONV. FLASHING RUBBER 2

36 207149-03 RECEIVING HOUSING SIDE BOTTOM RUBBER 2

37 214974-03 RECEIVING HOUSING REAR RUBBER 1

38 83056 LOCK WASHER - 3/8 SPRING STEEL 3439 12Y31 HEX BOLT - 3/8-16 UNC X 5/8 LG 26

40 214970-03 RECEIVING HOUSING SIDE TOP RUBBER 2

41 207159-03 SEC. CONV. BONNET TOP RUBBER 1

( 219893-01 )



51 213632-03 LEFT REAR SIDE BELT GUARD 1

52 213633-03 RIGHT REAR SIDE BELT GUARD 1

53 130862 CLAMP - 1/2 ASSY. 454 130864 CLAMP - 1 HOSE 1 1/2 ASSY. 8

55 211976-01 TAIL PULLEY ADJUSTMENT PLATE WLDMT. 2

56 139741 04 RETAINER CLIP 5


114/268

56 139741-04 RETAINER CLIP 5

57 83781-04 FLAT WASHER - 1/2 STEEL 218


59 86164 HEX BOLT - 1/2-13 X 1 1/4 LG GR8 172

60 83288 HEX NUT - 1/2-13 54

61 83754 HEX BOLT - 1/2-13 X 1 LG GR8 126

62 133787-04 CLAMP WASHER 9763 83757 FLAT WASHER - 3/8 34

64 215875-03 SCREED PIN WLDMT. 8

65 96476 HEX BOLT - 3/8-16 UNC X 1 1/4 LG 8

66 215873-03 REAR COVER CLAMP BAR 1

67 217636-03 RECEIVING HOUSING UPPER SIDE CLAMP BAR 2

68 217632-03 RECEIVING HOUSING BOTTOM CLAMP BAR 2

69 217926-03 RECEIVING HOUSING REAR BT. CLAMP BAR 1

70 217927-03 RECEIVING HOUSING REAR TOP CLAMP BAR 1

71 218049-04 ROLLER RETAINER CLIP 6

SECONDARY CONVEYOR CRADLE ASSEMBLY( 209616-01 )


115/268

( 209616-01 )


SECONDARY CONVEYOR CRADLE ASSEMBLY

1 209504-01 CRADLE WLDMT. 1

2 206785-03 CRADLE PIN WLDMT. 1

3 205231-03 SEALED ROLLER BEARING - 2 1/2 DIA. 24 OO891 HEX BOLT - 3/4-10 X 1 3/4 LG 1

5 83752-04 LOCKWASHER - 3/4 1

6 206187 01 CYL 4 BORE X 25 STROKE 3


116/268

6 206187-01 CYL. - 4 BORE X 25 STROKE 3

7 207299-04 SAFETY CABLE 2

8 207298-04 LIFT CABLE 2

9 206925-03 SPREADER BAR 1

10 90087-04 CHAIN - LOOP/ 1.75 OPENING DEPTH 2

11 96475 HEX BOLT - 3/8-16 X 2 412 83055 HEX NUT - 3/8-16 4

13 83056 LOCKWASHER - 3/8 4

14 207316-03 SEC. CONV. PIVOT PIN 2

15 205229-03 SEALED BEARING - 1.750 4

16 130862 CLAMP - 1/2 ASSY. 4

17 130455 CLAMP - 1 HOSE 1 1/2 ID 8


117/268


118/268


119/268

28 DEG. TROUGHING IDLER ( SECONDARY CONVEYOR )( 219892-01 )


120/268

( 145386-01 ) REF PART NO. DESCRIPTION NO. NO. REQD

HEAD SHAFT BEARING ASSEMBLY( 207006-03 )


121/268


HYDRAULIC TANK 206009-01 101 & UP 5.1

AUXILIARY CIRCUIT 214715-01 5.5BRAKE CIRCUIT 208019-03 5.6

BELT TENSION CIRCUIT 208029-03 5.7

CYLINDER - BELT TENSION 206915-04 5 8

SECTION 5 : HYDRAULICS


122/268

CYLINDER - BELT TENSION 206915-04 5.8

ELEVATION 210810-01 5.9

CYLINDER - LEG TUBE 205338-01 5.11

ENDGATE 210851-03 5.12

CYLINDER - ENDGATE 205037-04 5.13FAN 214716-01 5.14

FRT. MOLDBOARD 210847-03 5.15

CYL. - FRT. MOLDBOARD 205038-04 5.16

RR. MOLDBOARD 210836-03 5.17

CYL. - RR. MOLDBOARD 205039-04 5.18

HOOD CIRCUIT 208030-03 5.19

CYLINDER - HOOD LIFT 204944-04 5.20

PRIMARY CONVEYOR 208027-03 5.22SECONDARY CONVEYOR 210831-01 5.23

CYLINDER - CONV. SWING 206187-01 5.25

STEERING 210809-03 5.26

CYLINDER - STEERING 205348-01 5.27

TRAVEL CIRCUIT 208018-01 5.29

WATER PUMP 208023-01 5.31

VALVE STACK / MANIFOLD 208028-01 5.32VALVE MANIFOLD DRAIN

/ RETURN 214743-01 5.33

HYD. GENSET 211178-01 5.35

COMPONENTS 5.36

CAT. HOSE KIT 208315-04

SCHEMATIC 210166-01

RX-900 HYDRAULIC TANK ASSEMBLY( 206009-01 )NEXT PAGE


123/268

RX-900 HYDRAULIC TANK ASSEMBLY( 206009-01 )PREVIOUS PAGE


124/268

( 206009-01 )


RX-900 HYDRAULIC TANK ASSEMBLY

1 206624-01 HYDRAULIC TANK 1 2 206643-01 HYDRAULIC TANK LID 1

3 206648-03 HYDRAULIC TANK LID GASKET 1 4 127453 SIGHT GLASS GAUGE 1

5 87237-04 FILLER CAP 1

6 203404-03 RUBBER MOUNT - HEADWASHER J-2049-54 4

7 203403-03 RUBBER MOUNT - 3/4 BOLT HLE CBA28-800 4


125/268

7 203403 03 RUBBER MOUNT 3/4 BOLT HLE CBA28 800 4

8 203405-03 RUBBER MOUNT - TAILWASHER J-2949-69 4

9 12K35 HEX BOLT - 3/4-10 UNC X 4 LG 2

10 84071-04 NUT - 3/4-10 ASTM 563 AGID.8 4

11 83752-04 LOCKWASHER - 3/4 SPRING STEEL 4

12 86127-04 HEX BOLT - 3/8-16 X 3/4 LG 16 13 96476 HEX BOLT - 3/8-16 X 1 1/4 8

14 83056 LOCKWASHER - 3/8 SPRING STEEL 24

15 89013-04 FILTER TANK STRAINER 4

16 80250 NIPPLE - CLOSE 3/4 NPT 1

17 92037-04 BALL VALVE - 3/4 NPT 1

18 137269-04 FILTER - ELEMENTS MILRON 4

19 29G37 FILTER HOUSING - 2 ELEMENT W/ BYPASS 2

20 23J52 ELBOW - 1/8 NPT M X 1/8 NPT FEM. 2 21 29E61 GAUGE - PRESSURE USE W/ 15 PST FILTER 2

22 84632-04 CONNECTOR - 16 JIC - 20 SAE M 2

23 201954 24 SAE PLUG 2

24 84002-04 CONNECTOR - 12 JIC - 3/4 NPT M. 1

25 85394-04 12 JIC CAP 1

26 89605 FIT - 16 JIC X 1 1/4 NPT ST MALE 4

27 89928-04 REDUCER - 2 X 1 1/2 2

28 93252 PIPE PLUG - 3 NPT 1

29 89600 BUSHING - 2 X 1 1/4 NPT 2 30 84654-04 FIT - SWIVEL ELBOW 16 JIC 90 DEG. STEEL 1

31 98118 FIT - SWIVEL RUN TEE 16 JIC 3

32 92993 FIT - 24 JIC X 1 1/2 NPT M ST 2

33

34 89804-04 FIT - 1 1/4 NPT - 12 JIC ST 1

35 83456-04 FIT - 12 JIC F - 8 JIC M ST 1

36 84060-04 FIT - 8 JIC F - 6 JIC M ST 1

37 84636-04 FIT - 6 JIC SW RUN TEE 1

38 83764-04 FIT - 12 JIC SW 90 DEG. 1

39 89596-04 REDUCER - 16 JIC F - 12 JIC M 2

AUXILIARY CIRCUIT ASSEMBLY( 214715-01 )


126/268

( 208019-03 )BRAKE CIRCUIT ASSEMBLY


127/268


*REFERENCE TO HOSE KIT

( 208029-03 )BELT TENSION CIRCUIT ASSEMBLY


128/268

CYLINDER ASSY.- BELT TENSIONER( 206915-04 )


129/268

( 210810-01 )ELEVATION CIRCUIT ASSEMBLY ( 4-TRACK )


130/268

( 210810-01 )


ELEVATION CIRCUIT ASSEMBLY ( 4-TRACK )

1 134503S HOSE ASSY. - 3/8 X 156 LG 6X6 ST - 6X6 LN 90 DEG. REF 2 128235S HOSE ASSY. - 3/8 X 156 LG 6X6 ST - 6X6 90 DEG. REF

3 127121S HOSE ASSY. - 3/8 X 86 LG 6X6 ST - 6X6 ST REF

4 127121S HOSE ASSY. - 3/8 X 86 LG 6X6 ST - 6X6 ST REF 5 127121S HOSE ASSY. - 3/8 X 86 LG 6X6 ST - 6X6 ST REF


7 208468S HOSE ASSY. - 3/8 X 114 LG 6X6 ST - 6X6 LN 90 DEG. REF



131/268




11 83475-04 FIT - 6 JIC BULKHEAD UNION 2

12 89598 FIT - 6 JIC SW BRANCH TEE 2

CYLINDER ASSY.- LEG TUBE( 205338-01 )


132/268

( 210851-03 )

ENDGATE CIRCUIT ASSEMBLY


133/268


CYLINDER ASSY.- ENDGATE( 205037-04 )


134/268

( 214716-03 )FAN CIRCUIT ASSEMBLY


135/268



( 210847-03 )

FRONT MOLDBOARD CIRCUIT ASSEMBLY


136/268

CYLINDER ASSY.- FRT. MOLDBOARD( 205038-04 )


137/268

( 210836-03 )

REAR MOLDBOARD CIRCUIT ASSEMBLY


138/268


CYLINDER ASSY.- RR. MOLDBOARD( 205039-04 )


139/268

( 208030-03 )

HOOD CIRCUIT ASSEMBLY


140/268

( 145386-01 ) REF PART NO. DESCRIPTION NO.


CYLINDER ASSY.- HOOD LIFT( 204944-04 )


141/268

( 208027-03 )PRIMARY CONVEYOR CIRCUIT ASSEMBLY


142/268



SECONDARY CONVEYOR CIRCUIT ASSEMBLY( 210831-01 )


143/268

( 210831-01 )


SECONDARY CONVEYOR CIRCUIT ASSEMBLY


1 134283 HOSE ASSY. - 3/4 HP X 39 LG 12X12 ST - 12X12 ST REF 2 134283 HOSE ASSY. - 3/4 HP X 39 LG 12X12 ST - 12X12 ST REF 3 93366-04 HOSE ASSY. - 1/2 STD X 40 LG 8X8 ST - 8X8 ST REF

4 99650S HOSE ASSY. - 3/4 HP X 48 LG 12X12 ST - 12X12 ST REF


6 208378S HOSE ASSY. - 1/2 STD X 50 LG 8X8 ST - 8X8 ST REF

7 147637S HOSE ASSY. - 3/4 HP X 254 LG 12X12 ST - 12X12 90 DEG. REF

8 208587S HOSE ASSY 3/4 HP X 251 LG 12X12 ST 12X12 90 DEG REF


144/268

8 208587S HOSE ASSY. - 3/4 HP X 251 LG 12X12 ST - 12X12 90 DEG. REF

9 147338S HOSE ASSY. - 1/2 STD X 240 LG 8X8 ST - 8X8 ST REF



12 208381 HOSE ASSY. - 3/4 HP X 188 LG 12X12 ST - 12X12 ST REF

13 208381 HOSE ASSY. - 3/4 HP X 188 LG 12X12 ST - 12X12 ST REF

14 208382 HOSE ASSY. - 1/2 STD X 186 LG 8X8 ST - 8X8 ST REF

15 125136S HOSE ASSY. - 1/4 X 196 LG 6X4 ST - 6X4 90 DEG. REF




19 130186S HOSE ASSY. - 1/4 X 132 LG 6X4 ST - 6X4 90 DEG. REF 20 130186S HOSE ASSY. - 1/4 X 132 LG 6X4 ST - 6X4 90 DEG. REF


22 129871 HOSE ASSY. - 1/4 X 36 LG 6X4 ST - 6X4 90 DEG. REF

23 129871 HOSE ASSY. - 1/4 X 36 LG 6X4 ST - 6X4 90 DEG. REF

24 99703A HOSE ASSY. - 3/4 STD X 20 LG 12X12 ST - 12X12 ST REF

25 208370S HOSE ASSY. - 1 VAC X 80 LG 16X16 ST - 16X16 ST REF

26 83476-04 FIT - 12 JIC ST BULKHEAD UNION 6

27 83453-04 FIT - 8 JIC ST BULKHEAD UNION 3

CYLINDER ASSY.- CONVEYOR SWING( 206187-01 )


145/268

( 210809-03 )STEERING CIRCUIT ASSEMBLY


146/268



1 134358S HOSE ASSY. - 1/2 STD X 89 LG 8X8 ST - 8X8 90 DEG. REF 2 134358S HOSE ASSY. - 1/2 STD X 89 LG 8X8 ST - 8X8 90 DEG. REF

CYLINDER ASSY.

( 205348-01 )


147/268

TRAVEL CIRCUIT ASSEMBLY

( 208018-01 )


148/268

( 208018-01 )


TRAVEL CIRCUIT ASSEMBLY



149/268

( 208023-01 )WATER PUMP CIRCUIT ASSEMBLY


150/268

( 208028-01 )

VALVE STACK / MANIFOLD CIRCUIT ASSEMBLY


151/268


( 214743-01 )VALVE MANIFOLD / RETURN CIRCUIT ASSEMBLY


152/268

( 214743-01 )VALVE MANIFOLD / RETURN CIRCUIT ASSEMBLY

1 120284A HOSE ASSY. - 1/4-84 6X4 ST - 4X4 90 DEG. REF2 130411A HOSE ASSY. - 3/4 STD X 70 LG 12X12 ST - 12X12 ST REF

3 130010S HOSE ASSY. - 1 STD X 30 LG 16X16 ST - 16X16 90 DEG. REF4 126753A HOSE ASSY. - 3/4-33 12X12 ST - 12X12 90 DEG. REF5 211585A HOSE ASSY. - 1 X 17 16X16 ST - 16X16 90 DEG. REF6 127163S HOSE ASSY. - 1 X 96 16X16 ST - 16X16 90 DEG. REF7 130189A HOSE ASSY. - 1/4-135 6X4 ST - 6X4 90 DEG. REF8 135614S HOSE ASSY. - 1 X 130 16X16 ST - 16X16 90 DEG. REF


NO. REQD


153/268

HYD. GENERATOR ( 120-4 kw )

( 211178-01 )


154/268


1 135308-04 HYD. GEN. - 4K-120V 1


155/268

HYDRAULIC COMPONENTS :

WATER MANIFOLD 210718-04 5.37

FRONT MANIFOLD 210164-03 5.38

REAR MANIFOLD 218379-03 5.39

FRONT RETURN MANIFOLD 210691-03 5.40

REAR RETURN MANIFOLD 210651-03 5.41

3-WAY CONTROL VALVE 214695-04 5.42

MULTI-FUNCTION VALVE 218369-03 5.43 FRONT DRIVE ANTI-SPIN VALVE 205349-04 5.44

REAR DRIVE ANTI-SLIP VALVE 205350-04 5.45

HI-PRESSURE IN-LINE FILTER 208645-03 5.46

HOOD HOLDING BLOCK 211421-04 5.47

POWER PACK 211427-04 5.48

GAUGE- SECONDARY CONV. 211430-04 5.49


156/268

G UG S CO CO 30 0 5 9

GAUGE- PRIMARY CONV. 211433-04 5.50

GAUGE- TRAVEL 211429-04 5.51

GAUGE- CLUTCH 211434-04 5.52

GAUGE- AUXILIARY 211428-04 5.53

( 210718-04 )

WATER MANIFOLD ASSEMBLY


157/268

( 14 386 01 )REF PART NO DESCRIPTION NO

( 210164-03 )

FRONT MANIFOLD ASSEMBLY


158/268


1 83469-04 FIT - 8 SAE M - 6 JIC M ST 10 2 85218-04 FIT - 8 JIC 45 DEG. SW 2

3 89788-04 FIT - 10 SAE PLUG 2

4 83705-04 FIT - 10 SAE M - 12 JIC M ST 1

5 83704-04 CONNECTOR - 8 JIC M - 10 SAE M ST 1

6 83734-04 FIT - 6 JIC - 6 SAE 90 DEG. 1

7 86127-04 HEX BOLT - 3/8-16 X 3/4 6

( 218379-03 )

REAR MANIFOLD ASSEMBLY


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1 83469-04 FIT - 8 SAE M - 6 JIC M ST 12

2 133995-04 FIT - 10 SAE M - 6 JIC M ST 1

3 89788-04 FIT - 10 SAE PLUG 14 83705-04 FIT - 10 SAE M - 12 JIC M ST 2

5 84636-04 FIT - 6 JIC SW RUN TEE 9

( 210691-03 )

FRONT RETURN MANIFOLD ASSEMBLY


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1 204398-03 FRONT RETURN MANIFOLD 1 2 89610 FIT - 16 SAE - 16 JIC ST 1

3 85874-04 FIT - 16 SAE - 12 JIC ST 1

( 210651-03 )

REAR RETURN MANIFOLD ASSEMBLY


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1 203397-03 VALVE - HEADER MANIFOLD 90 DEG. 1 2 93061 HEX BOLT - 1/4-20 X 3 1/2 LG 2

3 84444 FLAT WASHER - 1/4 2

4 83065 LOCKWASHER - 1/4 2

5 89772 HEX NUT - 1/4-20 2




9 98118 FIT - SWIVEL RUN TEE 16 C JIC 1

10

11

( 214695-04 )

3-WAY CONTROL VALVE ASSEMBLY


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NO. REQD

1 97132-04 VALVE - THREE WAY #12 SAE 1 2 214338-03 FLOW CONTROL VALVE 1 3 84060-04 FIT - ADAPTER 8 JIC - 6 JIC RED. 2

( 218369-03 )

MULTI-FUNCTION VALVE ASSEMBLY


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1 206415-03 MULTI-FUNCTION VALVE 12 122167 FIT - 4 SAE - 6 JIC ST 10

3 84636-04 FIT - 6 JIC SW RUN TEE 3


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( 208645-03 )

HI-PRESSURE IN LINE FILTER ASSEMBLY


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( 211421-04 )

HOOD HOLDING BLOCK VALVE ASSEMBLY


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( 211430-04 )

SECONDARY CONVEYOR GAUGE


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( 211433-04 )

PRIMARY CONVEYOR GAUGE


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( 211429-04 )

TRAVEL GAUGE


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( 211434-04 )

CLUTCH GAUGE


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( 211428-04 )

AUXILIARY GAUGE


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SECTION 6 : ELECTRICAL


ELECTRICAL ASSY. (CAT. 950) 221842-01 183 & UP 6.1ELECTRICAL ASSY. (CAT. 950) 220680-01 175-182 6.7OPERATORS CONSOLE( CAT. 950 ) 220970-01 175 & UP 6.13

CENTER OPERATORSCONSOLE ( CAT. 950 ) 220969-01 175 & UP 6.19RT. OPERATORS CONSOLE 216125-01 6.23LT. OPERATORS CONSOLE 210952-01 6.27BELT TENSIONER BOX 210769-04 6.31MOLDBOARD BOX 210733-03 6.32LEFT FRONT GROUND BOX 210985-02 6.33RIGHT FRONT GROUND BOX 210984-02 6.37

RT & LT FRONT GROUNDBOX HARNESS 210695 02 6 41


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RT. & LT. FRONT GROUNDBOX HARNESS 210695-02 6.41RIGHT REAR GROUND BOX 210986-02 6.42LEFT REAR GROUND BOX 210987-02 6.35RT. & LT. REAR GROUNDBOX HARNESS 210696-02 6.48LT, FRT. & RR. LIGHTSHARNESS 210770-03 6.49RT, FRT. & RR. LIGHTS

HARNESS 210771-03 6.50PUMP ON CAT ENGINEHARNESS 208809-03 6.51FRONT VALVES HARNESS 210708-02 6.52FRT. VALVES DIN PLUGHARNESS 210714-01 6.53REAR VALVES HARNESS 210709-02 6.55RR. VALVES DIN PLUG

HARNESS 210734-01 6.57CLUTCH & 2-SPEED DINPLUG HARNESS 210745-02 6.59

ANTI-SPIN VALVE HARNESS 210727-02 6.61WATER VALVE & SENSORHARNESS 210861-03 6.62HOOD HARNESS 210719-02 6.63POWER HARNESS 208624-03 6.64

40 PIN PLUG (ENGINE)HARNESS 210766-03 6.65PROXIMITY SWITCH

RX-900 CAT. ELECTRICAL ASSEMBLY

( 221842-01 ) NEXT PAGE


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( 221842-01 ) NEXT PAGE


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( 221842-01 )


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( 221842-01 )REF.# PART # DESCRIPTION QTY.

1 221112-01 ELECTRICAL SCHEMATIC - CAT ENGINE 12 89077-04 BACK-UP ALARM 1

3 142961-03 AUX. SWITCH BRACKET 1

4 130644 BATTERY ISOLATION SWITCH 2

5 202719-04 8D BATTERY 1400CCA 2

6 87953-04 HEX NUT 5/16 - 18 27 87328-04 LOCK WASHER- 5/16 SPRING STEEL 2

8 141038 3/4 ELECTRICAL TAPE 10

9 89801-04S 24 VOLT HELLA LAMP 10

10 206119-04 FUEL LEVEL SENDER 1

11 90103 LOCK WASHER - #10 6

12 89297 HEX BOLT- 5/16 - 18 X 1 2

13 90871 FLAT WASHER- 5/16 STEEL 4

14 83757 FLAT WASHER- 3/8 STEEL 8


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/

15 83056 LOCK WASHER- 3/8 SPRING STEEL 6

16 83055 HEX NUT- 3/8- 16 GR8 6

17 84332 HEX BOLT - 3/8-16 UNC X 1 6

18 208721-04 BATTERY CABLE - BATTERY NEG TO ISO SWITCH REF

19 208723-04 BATTERY CABLE - ISO SWITCH TO STARTER GROUND REF

20 208725-04 BATTERY CABLE - ISO SWITCH TO STARTER POS REF

21 208719-04 BATTERY CABLE - JUMPER REF22 208720-04 BATTERY CABLE - BATTERY POS TO ISO SWITCH REF

23 209188-04 POWER PACK CABLE - FUSE LINK TO POWER PACK REF

24 208724-04 BATTERY CABLE - ENGINE GROUND REF

25 209187-04 POWER PACK CABLE - ISO SWITCH TO FUSE LINK REF

26 210776-04 CABLE - POWER PACK GROUND TO FRAME GROUND REF

27 95966 3/4 CUSHION W/ 1/2 BOLT CLAMP 10

28 16P29 CLAMP- BOLT (1/2 HOSE) 16

29 220970-01-A1 OPERATOR CONSOLE ASSEMBLY 130 220970-01-A2 OPERATOR CONSOLE ASSEMBLY 1

31 83317 1/2 LOCK WASHER 6

32 83781-04 1/2 FLAT WASHER 8

33 84689 HEX NUT- 1/2-13 UNC 6

34 20K33 3/8 DIA. X 1/2 WTH. X 1/4 CLAMP 11

35 89772 HEX NUT - 1/4- 20UNC 2

36 210770-03 LIGHTS LEFT FRONT & REAR WIRE HARNESS REF

37 210771-03 LIGHTS RIGHT FRONT & REAR WIRE HARNESS REF

38 210984-02 RIGHT FRONT GROUND BOX REF


( 221842-01 )

REF. # PART # DESCRIPTION QTY.

46 210708-02 WIRE HARNESS - FRONT VALVES REF

47 210714-01 WIRE HARNESS - FRONT VALVES DIN PLUG REF

48 210709-02 WIRE HARNESS - REAR VALVES REF

49 210734-01 WIRE HARNESS - REAR VALVES DIN PLUG REF

50 210727-02 WIRE HARNESS - ANTI-SPIN VALVES REF

51 210733-03 MOLDBOARD ELECTRICAL BOX ASSY. REF

52 210769-03 BELT TENSIONER ELECTRICAL BOX ASSY. REF

53 210783-03 WIRE HARNESS - FUEL GAUGE REF

54 210861-03 WIRE HARNESS - WATER VALVE AND SENSOR REF

55 210719-02 WIRE HARNESS - HOOD REF

56 208624-03 POWER WIRE HARNESS REF

57 211163-03 WIRE HARNESS - 40 PIN PLUG (ENGINE) REF

58 210792-02 WIRE HARNESS - PROXIMITY SWITCH REF


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59 210774-03 WIRE HARNESS - LIGHT CONVEYOR EXTENSION REF

60 202046-04 HOLDER - MEGA FUSE 1

61 209165-04 MEGA FUSE - 150 AMP 1

62 209184-03 DECAL - ALTERNATOR, POWER PACK, & HEATER FUSE 1

63 90101 SLOT HD. SCREW - 10-32 4

64 139471 TOGGLE SWITCH SINGLE POLE (MOMENT L & R) 2

65 97779-04S ALARM - SINGLE HORN 24 VOLTS 2

66 206829-04 RUBBER GROMMET 167 143227 LEVEL SWITCH 1

68 131551 LOCK WASHER - #6 2

69 92554 FLAT WASHER - #6 2

70 204123-04 STROBE LIGHT 1

71 214105-04 POWER RELAY 1

72 13E68 TOGGLE SWITCH 1

73 89773 HEX BOLT - 1/4-20 UNC X 1 32

74 83065 LOCK WASHER - 1/4 5875 84444 FLAT WASHER- 1/4 62

76 89772 HEX NUT- 1/4-20 GR8 48

77 130771 CLAMP - 1/2 CUSHION TUBE 22

78 92912 SCREW - 10-32 UNF X 3/4 1

79 90102 10-32 UNF NUT 6

80 92552 FLAT WASHER- 10-32 8

81 205247-04 CONSOLE END BRACKET 2

82 204662-04 FLEX-BOLT SANDWICH MOUNT 483 205623-04 TEMPERATURE SENDER 1/2 NPT 1

84 209692 04 ROTARY POSITION SENSOR 2


( 221842-01 )

REF. # PART # DESCRIPTION QTY.

91 83905-04 1/4 X 14 WIRE TIE 12

92 126976 1/8 X 5 1/2 WIRE TIE 112

93 83114 HEX BOLT - 1/4-20 UNC X 1/2 6

94 140001-04 RECEPTACLE - ELEMENT 2

95 122101-C2 SEALED CONDUIT FITTING 3/8 2

96 204965-04 CLOSURE CAP - A SIZE RECEPTACLE 2

97 06996 SCREW - M3-0.5 2

98 205051-04 DECAL - WORK LIGHT 1

99

100 83924 HEX BOLT - 3/8-16 UNC X 1 1/4 6

101 210678-04 RESISTOR - 10 WATTS 50 OHMS 1102 220947-02 ASSY. - START ASSIST TO STARTER 1


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102 09 0 SS S SS S O S

103 211284-04 WIRE HARNESS- ISO SWITCH TO 60 AMP BREAKER REF

104 92917 SCREW, SLOTTED HD. 10-32 X 3/4 4

105 211300-04 WIRE HARNESS- ISO SWITCH GRD TO POWER PACK 1

106 20Z54 60 AMP BREAKER 2

107 221836-01 KIT - WIRE HARNESS & BOXES RX-900-3 CAT 1

108 221837-01 KIT - WIRE HARNESS & BOXES RX-900-4 CAT 1

109 213349-04 WIRE HARNESS - STARTER GROUND TO ECM GROUND REF110 129349 RESISTOR - 10 WATT, 250 OHMS 2

111 97490-C1 SWITCH COVER 2

112 211055-03 CUTTER HOUSING PROXIMITY SENSOR ASSY. 1

113 139704-04 STAR WASHER - 5/8 INTERNAL - EXTERNAL 6

114 220313-03 KIT - MILLS ENGINE GROUND 1

115 221163-04 ELECTRICAL TAPE - RED 120

116 220182-04 AMPLIFIER 1


( 220680-01 ) NEXT PAGE


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( 220680-01 )

1 ELECTRICAL SCHEMATIC - CAT ENGINE 1

2 89077-04 BACK-UP ALARM 1

3 142961-03 AUX. SWITCH BRACKET 1

4 130644 BATTERY ISOLATION SWITCH 25 202719-04 8D BATTERY 1400CCA 2

6 87953-04 HEX NUT 5/16 - 18 2

7 87328-04 LOCK WASHER- 5/16 SPRING STEEL 2

8 141038 3/4 ELECTRICAL TAPE 10

9 89801-04S 24 VOLT HELLA LAMP 10

10 206119-04 FUEL LEVEL SENDER 1

11 90103 LOCK WASHER - #10 6

12 89

RX-900-4 Parts Manual Rev. P SN 179-.pdf

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